PSRL0603 SERIES Up to 250 Watts AC/DC Switching Power Supply Singlet Output Rev C U Type- U-Chassis Case F Type- Enclosed Case Size: 5in x 3.2in x 1.5in Size: 5in x 3.2in x 2in OPTIONS • Output Voltage • Input Voltage • Case Type -U Chassis -Top Cover With Fan FEATURES • • • • • • Single Output • Remote On/Off • 2 Mechanical Options Available • Approved to UL/cUL, TUV, CE, and CB • Output Voltages available from 2~60V • Power factor corrected to EN61000-3-2 • Class A Providing Peak Power to 600W within 500uS for all models Low leakage current 500uA @240VAC/300uA@120VAC Auto-Selectable AC input range (90~132VAC/ 180~264VAC) High Quality & Reliable Component Usage Compact 250W with 1U height Power Density: 10.4W/cu in. Over Voltage, Short Circuit, Over Temperature, and Over Power Protection DESCRIPTION The PSRL0603 series of AC/DC switching power supplies offers up to 250 Watts of output power. This series has single output models with a 90~132/180~264VAC auto-selectable input voltage range. These supplies also have over voltage, short circuit, over temperature, and over power protection. Models are available in U-Chasses (U Type), and U-Chassis with top fan (F-Type) designs. Output connectors are Howder terminal block design; optional Mating Molex outputs are also available. These supplies meet UL60950-1, EN60950-1, and IEC60950-1 safety regulations. For dual output models see the PSRL063D series. MODEL SELECTION TABLE Model Number(1) Input Voltage Range Output Preset Voltage(2) Voltage(2) Output Current Type U Type U & Type F (Convention) 40A 20A Ripple & Noise(3) Output Power(4) Regulation Type U Type U & Type F (Convention) 200W 100W ±1% PSRL0603x-05 2~5V 5V PSRL0603x-09 6~10V 9V 25A 13.5A 1% 225W 121.5W ±1% PSRL0603x-12 11~13.8V 12V 20.83A 11.25A 1% 250W 135W ±1% 14~15.5V 15V 16.67A 9A 1% 250W 135W ±1% 16~20V 18V 13.89A 7.5A 1% 250W 135W ±1% PSRL0603x-15 PSRL0603x-18 90~132VAC/ 180~264VAC Auto-Selectable 1% 21~26V 24V 10.42A 5.63A 1% 250W 135W ±1% 27~34V 28V 8.93A 4.82A 1% 250W 135W ±1% PSRL0603x-36 35~42V 36V 6.94A 3.75A 1% 250W 135W ±1% PSRL0603x-48 43~50V 48V 5.21A 2.81A 1% 250W 135W ±1% PSRL0603x-54 51~60V 54V 4.63A 2.5A 1% 250W 135W ±1% PSRL0603x-24 PSRL0603x-28 4/6/2016 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 1 of 5 PSRL0603 SERIES Up to 250 Watts AC/DC Switching Power Supply Singlet Output Rev C SPECIFICATIONS All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted. We reserve the right to change specifications based on technological advances. SPECIFICATION TEST CONDITIONS Min Typ Max Unit INPUT SPECIFICATIONS Input Voltage Range 90 180 47 Auto-Selectable Input Current Inrush Current Power Factor Correction OUTPUT SPECIFICATIONS Output Voltage Regulation Voltage Adjustability Remote On/Off @230VAC, Cold Start @115VAC, Cold Start Power Factor Corrected to EN61000-3-2 Class A See Table ±1 Output User Adjustable Designated as RMSW on the CN1, requires a low signal to inhibit output. Hiccup mode. ±5 Output Power Output Current Ripple & Noise(3) Transient Response See Table See Table ±1 Output voltage returns to within 1% in less than 2.5mS for a 50% load change, peak does not excess 5%. @230VAC @80% of Full Load Turn-on & off overshoot <5% over nominal voltage Turn On Delay Hold Up Time Overshoot PROTECTION Short Circuit Protection Trip Without Damage and Auto-Recovery Over Power Protection Auto-Recovery Over Voltage Protection Unit latching down when output exceeds 130% and recycle AC Input to reset Over Temperature Protection Unit protected of excessive operating ambient 110ºC, and Automatic Recovery Input Fusing Protection One T8A/250V fuse inserted in primary. ENVIRONMENTAL SPECIFICATIONS Operating Temperature Ambient, De-rating at 2.5% per degree from 50ºC to 70ºC Storage Temperature Operating Humidity Non-Condensing Storage Humidity Non-Condensing 135W Max. PSRL0603U Series Cooling 250W Max. PSRL0603F Series 250W Max. Vibration Acceleration 7.35 m/s*s on X, Y, and Z axis MTBF @ 30ºC according to MIL-HBK-217F GENERAL SPECIFICATIONS Efficiency Depends on Model Switching Frequency Fixed Frequency Green LED designated as LED1 on the PCB. Power Supply On Designated as PG on CN1 will go high 100~500ms after regulation and goes low Power Good 1ms before loss of regulation (Open Collector) Fan Drive 12VDC/300mA is available to drive an external fan. Leakage Current @264VAC (optional for 500uA max. at 240VAC/300uA max. at 120VAC input) Apply 25A from ground pin of the three prong plug to the far most earth. Max. Grounding Test allowable resistance is 0.1Ω Burn-In For 1 hour @230VAC with Full Load Input line to chassis (10mA DC cut off current) HI-POT Withstand Voltage All for 3 seconds Isolating, Primary to Secondary Primary to Core PHYSICAL SPECIFICATIONS PSRL0603U Series Weight PSRL0603F Series PSRL0603U Series Dimensions (L x W x H) PSRL0603F Series SAFETY & EMC CHARACTERISTICS Safety Regulations EMC 4/6/2016 132 264 63 70 35 Hz A % % % 1 Sec. mS 140 % of I-Max 20 110 VAC 0 -20 5 5 70 ºC 85 ºC 90 % RH 95 % RH Under Air Convention Min. 16CFM Forced Air Flow Top Built-In Fan 5 50 Hz 100000 Hrs 70 85 % K 1 mA 50 ºC 25 40 45 1500 3000 1500 VAC 14.11oz (400g) 17.64oz (500g) 5in x 3.2in x 1.5in (127mm x 81.28mm x 38.1mm) 5in x 3.2in x 2in (127mm x 81.28mm x 50.8mm) UL60950-1, EN60950-1, IEC60950-1 EN55022 Class B Conducted/ Radiated EN61000-3-2, EN61000-3-3 EN55024 (IEC61000-4-2, IEC61000-4-3, IEC61000-4-4, IEC61000-4-5, IEC6100-4-6, IEC61000-4-11) Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 2 of 5 Rev C PSRL0603 SERIES Up to 250 Watts AC/DC Switching Power Supply Singlet Output NOTES (1) (2) (3) (4) (5) (6) (7) The PSRL0603 series is designated as PSRL0603x-y where x can be U for U-chassis type, or F for U-Chassis type with top cover and built-in fan installed. Y can be 05, 09, 12, 15, 18, 24, 28, 36, 48, or 54 for output voltage. All output ranges are covered in agency certifications and the preset voltage will be set as standard models if nothing different is requested. If desired preset output does not appear, please contact us. Ripple and Noise is measured from 10KHz to 20MHz bandwidth at output with parallel 0.1uF ceramic and 22uF electrolytic capacitors. 1% minimum load is required to maintain the ripple and regulation. PSRL0603U Models (U-Chassis): 250W max. with 16CFM max. forced air flow or 135W max. under air convention. PSRL0603F Models (Enclosed with Top Built-In Fan): 250W Max. Providing peak power to 600W within 500uS for all models, if longer duty duration is needed, please contact the manufacturer. Output is fully isolated. For dual output models see the PSRL0603D series. I/O CONNECTOR PIN ASSIGNMENT Input Connector (CN3): Mating Molex Part No. 09-93-0500 or equivalent (5 pin, 3 used) PCB Labeling: L=Line; N=Neutral; G= Chassis Ground; Molex Engineering Series 2478, 2578, 8818 or Howder M3. 3 pin Terminal black 6.35MM Center (HD-601-3P. Output Connector (CN2): Mating Molex Part No. 09-93-0600. Mating Pins: Molex Engineering Series 2478, 2578, 8818 or Howder M3. 3 pin Terminal block 6.35MM Center (HD-601-4P) Mating JST Part No. XHP-2 or equivalent (CHYAO SHIUNN JS-4001-06) Power Good, Remote On/Off mating connectors (CN1): Mating JST Part No. XHP-3 or equivalent (CHAYAO SHIUNN JS-2001-03) Mating Pins: JST SXH-002T-P0.6 FOR AWG 30 to 26. Signal Pin Assignment: Pins 1: Power good Pins 2: Remote Switch Pins 3: RTN Connector Pin Assignment Howder Molex Pins 1-2: V+ Pins 1-3: V+ Pins 3-4: V- Pins 4-6: V- Fan Drive: Mating JST Part No. XHP-2 or equivalent (CHYAO SHIUNN JS-2001-02) Mounting Inserts: 7 Places M3. Maximum Penetration 3.8mm see outline drawing for location 4/6/2016 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 3 of 5 Rev C PSRL0603 SERIES Up to 250 Watts AC/DC Switching Power Supply Singlet Output MECHANICAL DRAWINGS PSRL0603U (U-Chassis Type): 5” x 3.2” x 1.5”; Weight: 14.11oz (400g) PSRL0603F (Enclosed with Top Fan Type): 5” x 3.2” x 2”; Weight: 17.64oz (500g) 4/6/2016 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 4 of 5 Rev C PSRL0603 SERIES Up to 250 Watts AC/DC Switching Power Supply Singlet Output COMPANY INFORMATION Wall Industries, Inc. has created custom and modified units for over 50 years. Our in-house research and development engineers will provide a solution that exceeds your performance requirements on-time and on budget. Our ISO9001-2008 certification is just one example of our commitment to producing a high quality, well-documented product for our customers. Our past projects demonstrate our commitment to you, our customer. Wall Industries, Inc. has a reputation for working closely with its customers to ensure each solution meets or exceeds form, fit and function requirements. We will continue to provide ongoing support for your project above and beyond the design and production phases. Give us a call today to discuss your future projects. Contact Wall Industries for further information: Phone: Toll Free: Fax: E-mail: Web: Address: 4/6/2016 (603)778-2300 (888)597-9255 (603)778-9797 [email protected] www.wallindustries.com 37 Industrial Drive Exeter, NH 03833 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 5 of 5