Board 63 GB SKYPER 42 R Absolute Maximum Ratings SKYPER® IGBT Driver Core Symbol Conditions Vs Supply voltage primary 16 V IoutPEAK Output peak current 30 A IoutAVmax Output average current 150 mA fmax Max. switching frequency 100 kHz VCE Collector emitter voltage sense across the IGBT 1700 V 4000 V 1500 V 1500 V Visol IO VisolPD Visol12 Values Isolation test voltage input - output (AC, rms, 2s) Partial discharge extinction voltage, rms, QPD ≤ 10pC Isolation test voltage output 1 - output 2 (AC, rms, 2s) Unit RGon min Minimum rating for external RGon 0.8 RGoff min Minimum rating for external RGoff 0.8 Top Operating temperature -40 ... 85 °C Features Tstg Storage temperature -40 ... 85 °C • Two output channels • Gold nickel finish • Failure management Characteristics Symbol Conditions min. typ. max. Unit Typical Applications* Vs Supply voltage primary side 14.4 15 15.6 V Vi Input signal voltage on / off VIT+ Input treshold voltage HIGH 12.3 V VIT- Input threshold voltage (LOW) VG(on) Turn on output voltage VG(off) Turn off output voltage -8 V td(on)IO Input-output turn-on propagation time 1.1 µs td(off)IO Input-output turn-on propagation time 1.1 µs Board 63 GB SKYPER 42 R Preliminary Data • Adaptor board for SKYPER 42 IGBT drivers in bridge circuits for industrial applications • PCB with gold plating • DC bus up to 1200V Footnotes Isolation test voltage with external high voltage diode The isolation test is not performed as a series test at SEMIKRON The driver power can be expanded to 50µC with external boost capacitors Isolation coordination in compliance with EN50178 PD2 Operating temperature is real ambient temperature around the driver core Degree of protection: IP00 15 / 0 4.6 V V 15 V This is an electrostatic discharge sensitive device (ESDS), international standard IEC 60747-1, Chapter IX * The specifications of our components may not be considered as an assurance of component characteristics. Components have to be tested for the respective application. Adjustments may be necessary. The use of SEMIKRON products in life support appliances and systems is subject to prior specification and written approval by SEMIKRON. We therefore strongly recommend prior consultation of our staff. Adaptor board © by SEMIKRON Rev. 3 – 21.09.2012 1 Board 63 GB SKYPER® 42 R - Technical Explanations Adaptor Board 63 SKYPER® 42 R Technical Explanations Revision 03 -----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------This Technical Explanation is valid for the following parts: part number L5059501 type Board 63 GB SKYPER® 42 R date code (YYWW) ≥ 1240 Related documents: title Technical Explanations SKYPER® 42 R Prepared by: Johannes Krapp ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Content Application and Handling Instructions .................................................................................................................... 2 Further application support ..................................................................................................................................... 2 General Description ................................................................................................................................................ 2 Dimensions ............................................................................................................................................................. 3 PIN Array ................................................................................................................................................................ 3 Setting Dynamic Short Circuit Protection ............................................................................................................... 4 Collector Series Resistance.................................................................................................................................... 4 Adaptation Gate Resistors ...................................................................................................................................... 5 Boost Capacitors .................................................................................................................................................... 5 Mounting Notes ....................................................................................................................................................... 6 Please note: All values in this technical explanation are typical values. Typical values are the average values expected in large quantities and are provided for information purposes only. These values can and do vary in different applications. All operating parameters should be validated by user’s technical experts for each application. 1 2012-09-21 – Rev03 © by SEMIKRON Board 63 GB SKYPER® 42 R - Technical Explanations Application and Handling Instructions Please provide for static discharge protection during handling. As long as the hybrid driver is not completely assembled, the input terminals have to be short-circuited. Persons working with devices have to wear a grounded bracelet. Any synthetic floor coverings must not be statically chargeable. Even during transportation the input terminals have to be short-circuited using, for example, conductive rubber. Worktables have to be grounded. The same safety requirements apply to MOSFET- and IGBT-modules. Any parasitic inductances within the DC-link have to be minimised. Over-voltages may be absorbed by C- or RCDsnubber networks between main terminals for PLUS and MINUS of the power module. When first operating a newly developed circuit, SEMIKRON recommends to apply low collector voltage and load current in the beginning and to increase these values gradually, observing the turn-off behaviour of the free-wheeling diode and the turn-off voltage spikes generated across the IGBT. An oscillographic control will be necessary. Additionally, the case temperature of the module has to be monitored. When the circuit works correctly under rated operation conditions, short-circuit testing may be done, starting again with low collector voltage. It is important to feed any errors back to the control circuit and to switch off the device immediately in failure events. Repeated turn-on of the IGBT into a short circuit with a high frequency may destroy the device. The inputs of the hybrid driver are sensitive to over-voltage. Voltages higher than VS +0,3V or below -0,3V may destroy these inputs. Therefore, control signal over-voltages exceeding the above values have to be avoided. The connecting leads between hybrid driver and the power module should be as short as possible (max. 20cm), the driver leads should be twisted. Further application support Latest information is available at http://www.semikron.com. For design support please read the SEMIKRON Application Manual Power Modules available at http://www.semikron.com. General Description ® ® The Board 63 GB SKYPER 42 is an adaptor board for the IGBT module SKiM 63 (spring contact). The board is paralleling three channels so the SKiM module can be used in half bridge configuration. The board can be customized allowing adaptation and optimization to the used IGBT module. The switching characteristic of the IGBT can be influenced through user settings, e.g. changing turn-on and turn-off speed by variation of RGon and RGoff. Furthermore, it is possible to adjust the monitoring level and blanking time for the DSCP (see ® Technical Explanations SKYPER 42). Please note: This technical explanation is based on the Technical Explanations for SKYPER® 32PRO. Please read the Technical Explanations SKYPER® 42PRO before using the Adaptor Board. Board 63 GB SKYPER® 42 R 2 2012-09-21 – Rev03 © by SEMIKRON Board 63 GB SKYPER® 42 R - Technical Explanations Dimensions Adaptor Board 159 80 PIN Array Connector X30 (male), RM2,54, 14p Product information of suitable female connectors and distributor contact information is available at e.g. http://www.harting.com (part number 09 18 520 6 813). Pin 1 Pin 13 PIN Signal Function X30:01 IF_PWR_GND GND for power supply and GND for digital signals X30:02 IF_HB_BOT Switching signal input (BOTTOM switch) Digital 15 V; 10 kOhm impedance; LOW = BOT switch off; HIGH = BOT switch on X30:03 IF_nERROR_OUT ERROR output LOW = NO ERROR; open collector output; max. 30V / 15mA (external pull up resistor necessary) X30:04 IF_HB_TOP Switching signal input (TOP switch) Digital 15 V; 10 kOhm impedance; LOW = TOP switch off; HIGH = TOP switch on X30:05 IF_PWR_GND GND for power supply and GND for digital signals X30:06 reserved X30:07 reserved X30:08 IF_PWR_15P Drive power supply Stabilised +15V ±4% X30:09 IF_PWR_15P Drive power supply Stabilised +15V ±4% X30:10-14 IF_PWR_GND GND for power supply and GND for digital signals 3 2012-09-21 – Rev03 Specification © by SEMIKRON Board 63 GB SKYPER® 42 R - Technical Explanations Setting Dynamic Short Circuit Protection RCE & CCE Designation Shape R102 0805 (SMD) C110 0603 (SMD) R202 0805 (SMD) C210 0603 (SMD) Setting RCE Factory setting: not equipped CCE Factory setting: not equipped RCE Factory setting: not equipped CCE Factory setting: not equipped TOP TOP BOT BOT Collector Series Resistance RVCE Designation Shape R103 MiniMELF (SMD) R203 MiniMELF (SMD) Setting RVCE * Factory setting: not equipped RVCE * Factory setting: not equipped TOP BOT * 1200V IGBT operation: 0Ω * 1700V IGBT operation: 1kΩ / 0,4W 4 2012-09-21 – Rev03 © by SEMIKRON Board 63 GB SKYPER® 42 R - Technical Explanations Adaptation Gate Resistors RGon & RGoff Boost Capacitors Cboost15P & Cboost8N Designation Pattern Name Setting C105 - C109 1210 Cboos15P Factory setting: C108, C109: 10µF/25V* TOP C100 - C104 1210 Cboost8N Factory setting: C103, C104: 10µF/25V * TOP C205 - C209 1210 Cboos15P Factory setting: C208, C209: 10µF/25V* BOT C200 - C204 1210 Cboost8N Factory setting: C203, C204: 10µF/25V * BOT * output charge pulse: 4µF=1µC. Factory setting: 5µC per channel 5 2012-09-21 – Rev03 © by SEMIKRON Board 63 GB SKYPER® 42 R - Technical Explanations Mounting Notes Driver Core Mounting 1. Soldering of components (e.g. RGon, RGoff, etc.) on adaptor board. 2. Insert driver core into the box connector on adaptor board. 3. The connecting leads between board and power module should be as short as possible (max. 20cm), the leads should be twisted. The connection between driver core and adaptor board should be mechanical reinforced by using support posts. The posts have to be spaced between driver core and adaptor board. Product information of suitable support posts and distributor contact information is available at e.g. http://www.richco-inc.com. DISCLAIMER SEMIKRON reserves the right to make changes without further notice herein to improve reliability, function or design. Information furnished in this document is believed to be accurate and reliable. However, no representation or warranty is given and no liability is assumed with respect to the accuracy or use of such information. SEMIKRON does not assume any liability arising out of the application or use of any product or circuit described herein. Furthermore, this technical information may not be considered as an assurance of component characteristics. No warranty or guarantee expressed or implied is made regarding delivery, performance or suitability. This document supersedes and replaces all information previously supplied and may be superseded by updates without further notice. SEMIKRON products are not authorized for use in life support appliances and systems without the express written approval by SEMIKRON. www.SEMIKRON.com 6 2012-09-21 – Rev03 © by SEMIKRON