DCPDLW09 SERIES Up to 9 Watts DC DC Converter Single and Dual Outputs Rev A Plastic Case Metal Case Size: 0.86in x 0.44in x 0.36in (21.8mm x 11.2mm x 9.1mm) Size: 0.86in x 0.44in x 0.38in (21.8mm x 11.2mm x 9.6mm) OPTIONS FEATURES • Input Voltage • Case Type -Plastic Case -Metal Case • Output Quantity • • • • • • Up to 9 Watts of Output Power No Minimum Load Required 4:1 Ultra Wide Input Range Single and Dual Outputs Efficiency up to 89% Over Load and Short Circuit Protection • • • • • • Plastic or Metal Case Available Small Size and Low Profile CE Marked RoHS II & REACH Compliant Low Standby Power UL60950-1, EN60950-1, IEC60950-1, UL62368-1, EN62368-1, IEC62368-1 Safety Approvals APPLICATIONS DESCRIPTION Wireless Network Telecom/Datacom Industry Control System Distributed Power Architectures • Semiconductor Equipment The DCPDLW09 series of DC DC converters offers up to 9 watts of output power in a small size and low profile package. This series consists of both single and dual output models with a 4:1 ultra-wide input range. Each model in this series offers no minimum load requirement as well as over load and short circuit protection. This series has UL60950-1, EN60950-1, IEC60950-1, UL62368-1, EN62368-1, IEC62368-1 safety approvals and is also CE marked, and both RoHS and REACH compliant. Either a plastic or metal case is available. Please call factory for order details. • • • • MODEL SELECTION TABLE Single Outputs Model Number(1) DCPDLW09-24S3P3x DCPDLW09-24S05x DCPDLW09-24S09x DCPDLW09-24S12x DCPDLW09-24S15x DCPDLW09-24S24x DCPDLW09-48S3P3x DCPDLW09-48S05x DCPDLW09-48S09x DCPDLW09-48S12x DCPDLW09-48S15x DCPDLW09-48S24x Input Voltage Range 9~36VDC 18~75VDC Output Voltage 3.3VDC 5VDC 9VDC 12VDC 15VDC 24VDC 3.3VDC 5VDC 9VDC 12VDC 15VDC 24VDC Output Current @Full Load 2000mA 1600mA 1000mA 750mA 600mA 375mA 2000mA 1600mA 1000mA 750mA 600mA 375mA Ripple & Noise 50mVp-p 50mVp-p 50mVp-p 75mVp-p 75mVp-p 75mVp-p 50mVp-p 50mVp-p 50mVp-p 75mVp-p 75mVp-p 75mVp-p No Load Input Current 9mA 9mA 9mA 9mA 9mA 9mA 5mA 5mA 5mA 5mA 5mA 5mA Output Power Up to 9W Up to 9W Maximum Capacitive Load 2600µF 1300µF 800µF 560µF 560µF 200µF 2600µF 1300µF 800µF 560µF 560µF 200µF Efficiency 82% 85% 86% 88% 89% 89% 82% 85% 86% 89% 88% 88% MODEL SELECTION TABLE Dual Outputs Model Number DCPDLW09-24D05x DCPDLW09-24D12x DCPDLW09-24D15x DCPDLW09-48D05x DCPDLW09-48D12x DCPDLW09-48D15x 5/10/2016 Input Voltage Range 9~36VDC 18~75VDC Output Voltage ±5VDC ±12VDC ±15VDC ±5VDC ±12VDC ±15VDC Output Current @Full Load ±800mA ±375mA ±300mA ±800mA ±375mA ±300mA Ripple & Noise 50mVp-p 75mVp-p 75mVp-p 50mVp-p 75mVp-p 75mVp-p No Load Input Current 9mA 9mA 9mA 5mA 5mA 5mA Output Power Up to 9W Up to 9W Maximum Capacitive Load ±800µF ±390µF ±200µF ±800µF ±390µF ±200µF Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Efficiency 85% 88% 88% 85% 87% 87% Page 1 of 6 DCPDLW09 SERIES Up to 9 Watts DC DC Converter Single and Dual Outputs Rev A SPECIFICATIONS All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted. We reserve the right to change specifications based on technological advances. SPECIFICATION TEST CONDITIONS Min Typ 9 18 24 48 Max Unit INPUT SPECIFICATIONS Operating Input Voltage Range Input Surge Voltage 24Vin (Nominal) 48Vin (Nominal) 24Vin (Nominal) 48Vin (Nominal) 1 second, max. Input Filter OUTPUT SPECIFICATIONS Output Voltage Voltage Accuracy Line Regulation Load Regulation Cross Regulation Ripple and Noise Output Power Output Current Maximum Capacitive Load Transient Response Recovery Time Start-Up Time Temperature Coefficient REMOTE ON/OFF CONTROL Ctrl Pin Applied Current via 1kΩ Remote Off Input Current 36 75 50 100 Capacitor Type Low Line to High Line at Full Load No Load to Full Load Asymmetrical load 25%/100% FL, Dual 3.3Vout, 5Vout, 9Vout 20MHz bandwidth With a 1µF/50V X7R MLCC 12Vout, 15Vout, 24Vout -1.0 -0.2 -1.0 -5.0 2% Load Step Change Constant Resistive Load -0.02 DC-DC ON DC-DC OFF DCPDL09W-24xxx DCPDL09W-48xxx VDC VDC See Table +1.0 +0.2 +1.0 +5.0 50 75 9 See Table See Table 250 50 +0.02 % % % % mVp-p W µs ms %/°C Open or High Impedance 3 4 3 2.5 2 mA mA DC-DC ON Application Circuit DC-DC OFF PROTECTION Short Circuit Protection Over Load Protection % of lout rated; Hiccup Mode ENVIRONMENTAL SPECIFICATIONS Continuous, Automatic Recovery 180 % Standard Type 3.3Vout Models Suffix “M” Operating Case Temperature Standard Type Other Models Suffix “M” Without Derating Derating Without Derating Derating Without Derating Derating Without Derating Derating Storage Temperature Range Thermal Shock Relative Humidity Vibration MTBF 5/10/2016 -40 +45 -40 +50 -40 +55 -40 +60 -55 5 MIL-HDBK-217F, Full Load Standard Type Suffix “M” +100 +100 +100 +100 +100 +100 +100 +100 +125 MIL-STD-810F 95 MIL-STD-810F 2.696E+06 hrs 2.939E+06 hrs Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] ºC ºC %RH Page 2 of 6 DCPDLW09 SERIES Up to 9 Watts DC DC Converter Single and Dual Outputs Rev A SPECIFICATIONS All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted. We reserve the right to change specifications based on technological advances. SPECIFICATION TEST CONDITIONS Min GENERAL SPECIFICATIONS Efficiency Single Dual 1 minute Switching Frequency Isolation Voltage Isolation Resistance Isolation Capacitance PHYSICAL SPECIFICATIONS Input to Output Standard Type Suffix “M” Input (Output) to Case Suffix “M” 500VDC Unit kHz 1600 1600 1600 1 VDC GΩ pF 50 0.17oz (4.8g) 0.21oz (5.9g) 0.86in x 0.44in x 0.36in (21.8mm x 11.2mm x 9.1mm) 0.86in x 0.44in x 0.38in (21.8mm x 11.2mm x 9.6mm) Non-Conductive Black Plastic Copper None Silicone (UL94 V-0) Standard Type Dimensions (L x W x H) Suffix “M” Standard Type Suffix “M” Case Material Max See Table 400 500 Standard Type Suffix “M” Weight Typ Base Material Potting Material SAFETY & EMC CHARACTERISTICS EN60950-1 UL60950-1 IEC60950-1 EN62368-1 UL62368-1 IEC62368-1 Safety Approvals EMI(2) EN55022 ESD Radiated Immunity Fast Transient(3) Surge(3) Conducted Immunity Power Frequency Magnetic Field EN61000-4-2 EN61000-4-3 EN61000-4-4 EN61000-4-5 EN61000-4-6 EN61000-4-8 Air ±8kV and Contact ±6kV 20 V/m ±2kV ±2kV 10 Vr.m.s 100A/m continuous; 1000A/m 1 second Class A Class B Perf. Criteria A Perf. Criteria A Perf. Criteria A Perf. Criteria A Perf. Criteria A Perf. Criteria A NOTES (1) (2) (3) “x” in model name indicates the case type. “x” can be “S” to indicate standard (plastic) case or “M” to indicate metal case. The standard modules meet either EMI Class A or Class B with external components. For more information, please contact factory. An external input filter capacitor is required if the module is to meet EN61000-4-4 and EN61000-4-5. We suggest the following: The DCPDLW09-24xxx is recommended to use an aluminum electrolytic capacitor (Nippon chemi-con KY series, 220µF/100V) and a TVS (SMDJ70A, 70V, 3000 watt peak pulse power) to connect in parallel. The DCPDLW09-48xxx is recommended to use an aluminum electrolytic capacitor (Nippon chemi-con KY series, 220µF/100V) and a TVS (SMDJ120A, 120V, 3000 watt peak pulse power) to connect in parallel. CAUTION: This power module is not internally fused. An input line fuse must always be used. *Due to advances in technology, specifications subject to change without notice. 5/10/2016 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 3 of 6 Rev A DCPDLW09 SERIES Up to 9 Watts DC DC Converter Single and Dual Outputs CHARACTERISTIC CURVES DCPDLW09-24D12 Derating Ta vs Input Voltage (at Full Load) DCPDWL09-24D12M Derating Ta vs Input Voltage (at Full Load) DCPDLW09-24D12 Load Derating vs Input Voltage (at Ta=55ºC) DCPDLW09-24D12M Load Derating vs Input Voltage (at Ta=60ºC) DCPDLW09-24D12W Derating Curve DCPDLW09-24D12M Derating Curve 5/10/2016 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 4 of 6 DCPDLW09 SERIES Up to 9 Watts DC DC Converter Single and Dual Outputs Rev A DCPDLW09-24D12 Efficiency vs. Input Voltage DCPDLW09-24D12 Efficiency vs. Output Load MECHANICAL DRAWINGS STANDARD CASE PIN 1 2 3 6 7 8 PIN Connection SINGLE -Vin +Vin Ctrl +Vout -Vout NC DUAL -Vin +Vin Ctrl +Vout Common -Vout 1. All dimensions in inch (mm) Tolerance: x.xx±0.02 (x.x±0.5) x.xxx±0.01 (x.xx±0.25) 2. Pin pitch tolerance ±0.1 (0.25) 3. Pin dimensions tolerance ±0.004(0.1) METAL CASE PIN 1 2 3 6 7 8 9 10 11 12 PIN Connection SINGLE -Vin +Vin Ctrl +Vout -Vout NC Case Stand Off Stand Off Case DUAL -Vin +Vin Ctrl +Vout Common -Vout Case Stand Off Stand Off Case 1. All dimensions in inch (mm) Tolerance: x.xx±0.02 (x.x±0.5) x.xxx±0.01 (x.xxx±0.25) 2. Pin pitch tolerance ±0.01 (0.25) 3. Pin dimension tolerance ±0.004 (0.1) 5/10/2016 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 5 of 6 DCPDLW09 SERIES Up to 9 Watts DC DC Converter Single and Dual Outputs Rev A MODEL NUMBER SETUP DCPDL Series Name W 09 - Input Range Output Power W: 4:1 09: 9W 48 S 05 M Input Voltage Output Quantity Ouptut Voltage Remote On/Off & Pin Length 24: 9~36VDC S: Single 48: 18~75VDC 3P3: 3.3VDC S: Standard Type 05: 5VDC Plastic Case 09: 9VDC 12: 12VDC M: Metal Case 15: 15VDC 24: 24VDC D: Dual 05: ±5VDC 12: ±12VDC 15: ±15VDC COMPANY INFORMATION Wall Industries, Inc. has created custom and modified units for over 50 years. Our in-house research and development engineers will provide a solution that exceeds your performance requirements on-time and on budget. Our ISO9001-2008 certification is just one example of our commitment to producing a high quality, well-documented product for our customers. Our past projects demonstrate our commitment to you, our customer. Wall Industries, Inc. has a reputation for working closely with its customers to ensure each solution meets or exceeds form, fit and function requirements. We will continue to provide ongoing support for your project above and beyond the design and production phases. Give us a call today to discuss your future projects. Contact Wall Industries for further information: Phone: Toll Free: Fax: E-mail: Web: Address: 5/10/2016 (603)778-2300 (888)597-9255 (603)778-9797 [email protected] www.wallindustries.com 37 Industrial Drive Exeter, NH 03833 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 6 of 6