M-Series Circuit Breaker The M-Series is a low cost, miniature hydraulic/magnetic circuit breakers ideally designed for demanding applications requiring space saving features, aesthetics and snap-in front panel mounting. Its newest design features a compact, space saving, vertically mounted parallel pole configuration, which is UL489A listed up to 50 amps and is well suited for telecommunication equipment fitting in one rack unit. Furthermore, it features two uniquely designed terminals that provide the highest level of balanced circuit protection. In addition, these circuit breakers feature various styling options allowing for design flexibility. They are available in choices of rocker actuator styles and colors, including paddle and baton style handle actuators, push-to-reset and push-pull pushbutton actuators, Visi-Rocker two color actuators as well as non-illuminated or illuminated rocker versions with LED or neon bulbs. The exclusive Rockerguard bezel helps prevent inadvertent actuation and wiping contact design insures long-term reliability. The M-Series circuit breakers are available in 1 & 2 poles or parallel poles, 0.02 to 50 amps, up to 250VAC or 80VDC with choices of time delays, terminals, panel hardware, actuator styles, colors, and imprinting. Features: Parallel pole configuration well suited for One Rack Unit Meets CSA Standard 22.2 No. 100 for Generator & Welder markets MIL-PRF-55629 and MIL STD 202 compliant MIL-PRF-39019F ingress protection Sealed toggle actuator Compact design Applications: Communication equipment Vehicles Marine Generators Power supplies Medical Equipment Carling Technologies, Inc. 60 Johnson Avenue • Plainville, CT 06062-1177 Phone: (860) 793-9281 • Fax: (860) 793-9231 Email: [email protected] • www.carlingtech.com 2 | M-Series Circuit Breaker - General Specifications Electrical Mechanical Maximum Voltage 125/250 VAC 50/60 Hz, 80 VDC (See Rating Tables.) Current Ratings Standard current coils: 0.100, 0.250, 0.500, 0.750, 1.00 thru 15.0 in 1 amp increments, 18.0, 20.0, 25.0, 30.0. Other ratings available - see Ordering Scheme. Auxiliary Switch Rating SPDT; 7A 250VAC, 7A (Res) 28VDC, 4A (Ind.) 28VDC, 0.25A 80VDC (Res) (silver contacts), 0.1A 125VAC (gold contacts). Insulation Resistance Minimum of 100 Megohms at 500 VDC. Dielectric Strength UL, CSA 1500V, 50/60 Hz for one minute between all electrically isolated terminals. M-Series Circuit Breakers comply with the 8mm spacing and 3750 V 50/60Hz dielectric requirements from hazardous voltage to operator accessible surfaces, per Publications IEC 380, 435, 950, EN 60950 and VDE 0805. Resistance, Impedance Values from Line to Load Terminal - based on Series Trip Circuit Breaker. Endurance 10,000 ON-OFF operations @ 6 per minute with rated Current and Voltage. Trip Free All M-Series Circuit Breakers will trip on overload, even when actuator is forcibly held in the ON position. Trip Indication The actuator moves positively to the OFF position when an overload causes the circuit breaker to trip. RESISTANCE PER POLE VALUES from Line to Load Terminals (Values Based on Series Trip Circuit Breaker) CURRENT (AMPS) TOLERANCE (%) 0.10 - 20.0 20.1 - 50.0 ±25 ±35 Pulse Tolerance Curves *Manufacturer reserves the right to change product specification without prior notice. Physical Number of Poles Internal Circuit Configs. Weight Standard Colors 1 or 2 Series with or without Auxiliary Switch. Switch Only with or without Auxiliary Switch. Approximately 30 grams/pole (Approximately 1.07 ounces/pole) See Ordering Scheme.a Environmental Designed in accordance with requirements of specification MIL PRF-55629 & MIL-STD-202G as follows: Shock Withstands 100 Gs, 6ms, sawtooth while carrying rated current per Method 213, Cond. I. Instantaneous curves tested at 80% of rated current. Vibration Withstands 0.060” excursion from 10-55 Hz, and 10 Gs 55-500 Hz, at rated current per Method 204C, Test Condition A. Instantaneous curves tested at 80% of rated current. Moisture Resistance Method 106D, i.e., ten 24-hour cycles @ + 25°C to +65°C, 80 98% RH. Salt Spray Method 101, Condition A (90-95% RH @ 5% NaCl Solution, 96 hrs). Thermal Shock Method 107D, Condition A (Five cycles @ -55°C to +25°C to +85°C to +25°C). Operating Temperature -40° C to +85° C Chemical Resistance Only the outside surfaces of the case and the handles may be cleaned with detergents or alcohol. Organic (hydrocarbon based) solvents are not recommended because they attack plastics. Caution should be taken when solvents are used to clean and remove flux from terminals. Lubricants should not be introduced into the handle/ bushing openings 60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: [email protected] • www.carlingtech.com M-Series Circuit Breaker - General Specifications | 3 Electrical Tables Table A: Lists UL Recognized and CSA Accepted configurations & performance capabilities as a Component Supplementary Protector. Table A Notes: 1 Polarity Sensitive 2 Available only with Special Catalog Number. Consult Factory. 3 Requires Branch Circuit Backup with a UL Listed type K-5 or RK-5 fuse rated 30 Amps maximum 4 Requires Branch Circuit Backup with a UL Listed type K-5 or RK-5 fuse rated 60 Amps maximum Table B: Lists UL Recognized,CSA Accepted and TUV and VDE Certified configurations and performance capabilities as a Component Supplementary Protector. Table B Notes: 1 Polarity Sensitive 2 Available only with Special Catalog Number. Consult Factory. 3 Requires Branch Circuit Backup with a UL Listed type K-5 or RK-5 fuse rated 30 Amps maximum 4 TUV only, not VDE 5 Requires backup protection with a thermal magnetic circuit breaker rated 32 amps and having a Type C trip characteristic per EN60898/DIN VDE 0641 (C32A) for ratings greater than 15amps, and a thermal magnetic circuit breaker rated 16 amps and having a Type C trip characteristic per EN60898/DIN VDE 0641 (C16A) for ratings 15 amps and less 60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: [email protected] • www.carlingtech.com 4 | M-Series Circuit Breaker - General Specifications Electrical Tables Table C: Lists UL489A Listed and TUV Certified configurations and performance capabilities for use in Communications Equipment. M-SERIES TABLE C: UL489A Listed Table C Notes: 1 Available only with Special Caralog Number Table D: Lists UL489A Listed configurations and performance capabilities for use in Communications Equipment. M-SERIES TABLE D: Parallel Pole Construction UL489A Listed (COMMUNICATIONS EQUIPMENT - POLARITY SENSITIVE) CIRCUIT CONFIGURATION SERIES INTERRUPTING CAPACITY (AMPS) MAX. RATING FREQUENCY CURRENT RATING GENERAL PURPOSE AMPS 80 DC 31-50 2 600 65 1 DC 31-50 2 1000 VOLTAGE POLES BREAKING WITHOUT BACKUP FUSE UL489A Table D Notes: 1. SpecialCaralog Catalog Number. Consult Factory. 1 Available Availableonly onlywith with Special Number Agency Certifications UL Recognized UL Standard 1077 UL Listed UL Standard 489A Component Recognition Program as Protectors, Supplementary (Guide CCN/QVNU2, File E75596) Communications Equipment (Guide CCN/DITT, File E189195) CSA Accepted Component Supplementary Protector (Class 3215 30, File 047848 0 000) CSA Standard C22.2 No. 235 VDE Certified EN60934, VDE 0642 under File 10537 TUV Certified EN60934, under License No. R9671109 60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: [email protected] • www.carlingtech.com M-Series Parallel Pole Rocker - Ordering Scheme | 5 M E 2 1 Series 2 Actuator 3 Poles P 4 Circuit D2 5 Frequency & Delay 650 6 Current Rating A 5 Single Color Rocker A Angled B Flat Two Color Visi-Rocker D Indicate ON E Indicate OFF Single Color Translucent Rocker F Angled G Flat 2Two 4 CIRCUIT/AUXILIARY SWITCH2 P Series Trip Current (Parallel Pole) with Auxiliary Switch, Silver Contacts Q Series Trip Current (Parallel Pole) with Auxiliary Switch, Gold Contacts R Series Trip Current (Parallel Pole) 5 FREQUENCY & TIME DELAY DC Short DC Medium 6 CURRENT RATING (AMPERES) CODE 631 635 640 645 650 AMPERES 31.000 35.000 40.000 45.000 50.000 9 8 Illumination Actuator Color & Legend 10 Legend B 11 Bezel Color Push in Stud 10-32 Screw (Bus Type) 8 ILLUMINATION Non-Illuminated A Non-Illuminated 9 ACTUATOR COLOR & LEGEND Actuator Visi1 1 White 2Black 3Red 4Green 5Blue 6 Yellow 7 Gray 8 Orange 3 POLES D2 D4 7 Terminal A 1 2 7 TERMINAL 1 SERIES M 2 ACTUATOR 5 .110 x 0.20 Q.C .110 x 0.20 Q.C Legend Black White White White White Black Black Black 10 LEGEND 2 ON - OFF Vertical 3 ON - OFF Horizontal 6 Dual Vertical 7 Dual Horizontal 11 BEZEL COLOR A White without Rockerguard B Black without Rockerguard G Gray without Rockerguard 1 White with Rockerguard 2 Black with Rockerguard 7 Gray with Rockerguard 12 AGENCY APPROVAL T UL 489A Listed Notes: 1 Reminder of Rocker same color as Visi 2 Aux Switch only available with screw terminals 60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: [email protected] • www.carlingtech.com T 12 Agency Approval 6 | M-Series Parallel Pole - Handle / Push Button - Ordering Scheme M M 2 1 Series 2 Actuator 3 Poles P 4 Circuit D2 5 Frequency & Delay 2 ACTUATOR M Paddle TPush-Pull 3 POLES 2Two 4 CIRCUIT/AUXILIARY SWITCH1 .110 x 0.20 Q.C .110 x 0.20 Q.C 5 FREQUENCY & TIME DELAY D2 D4 DC Short DC Medium 6 CURRENT RATING (AMPERES) CODE 631 635 640 645 650 AMPERES 7 Terminal 1 B B 8 Actuator Color 9 Front Panel Hardware 10 Legend Plate/ Marking B 11 Brushing Color 10 LEGEND PLATE / BUTTON MARKING Handle Actuator Legend Plate B ON - OFF Vertical C ON - OFF Horizontal Push-Pull Actuator Legend Plate 2 Rated Amps Horizontal 3 Rated Amps Line Side Down 4 Rated Amps Line Side Up 11 BUSHING COLOR B Black 31.000 35.000 40.000 45.000 50.000 12 AGENCY APPROVAL T UL 489A Listed 7 TERMINAL A 5 6 Current Rating 5 9 FRONT PANEL HARDWARE Handle A No outer Panel Hardware B Knurled Nut, Bright Nickel C Knurled Nut, Bright Nickel w/Locking Ring D Knurled Nut, Black E Knurled Nut, Black w/Locking Ring F Panel Dress, Bright Nickel G Panel Dress, Bright Nickel w/Locking Ring H Panel Dress, Black J Panel Dress, Black w/Locking Ring Push Button 1 No outer Panel Hardware 2 Knurled Nut, Bright Nickel 1 SERIES M P Series Trip Current (Parallel Pole) with Auxiliary Switch, Silver Contacts Q Series Trip Current (Parallel Pole) with Auxiliary Switch, Gold Contacts R Series Trip Current (Parallel Pole) 650 Notes: 1 Aux Switch only available with screw terminals Push in Stud 10-32 Screw (Bus Type) 8 ACTUATOR COLOR & LEGEND Handle 1White 2Black 3Red 4Green 5Blue 6Yellow 7Gray 8Orange Push Button AWhite BBlack CRed DGreen EBlue FYellow GGray HOrange 60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: [email protected] • www.carlingtech.com T 12 Agency Approval M-Series Parallel Pole - Form & Fit Drawings | 7 PARALLEL POLE TERMINAL OPTIONS PUSH-IN STUD 10-32 SCREW W/ BUS BAR .652 [16.56] .912 [23.16] 1.000 [25.4] .838 [21.29] .154 [3.91] .393 [9.97] 1.125 [28.58] 1.000 [25.4] .100 [2.54] .750 [19.05] ROCKER ACTUATOR DETAIL INDICATE "ON" (VISI-ON) .370 [9.40] MAX. ±.020 1.394 [35.41] [±.508] ±.020 1.530 [38.86] [±.508] 1.304 [33.12] LINE OFF .970 [24.64] 1.375 [34.93] 1.560 [39.62] 1.125 [28.58] ON LOAD .400 [10.16] .625 [15.88] .100 [2.54] ROCKERGUARD CONFIGURATION INDICATE "OFF" (VISI-OFF) & SINGLE COLOR ±.020 ±.020 ±.508 ±.508 .305 [7.75] .675 [17.14] LOAD ON LOAD ON OFF LINE ±.020 ±.508 1.050 [26.67] OFF LINE PANEL CUT - OUT DETAIL (ROCKER) DOUBLE POLE PANEL THICKNESS DIM. A ±.005 ±.13 1.139 [33.76] DIM. A +.005 +.13 -.000 -.00 .062 [1.57] 1.385 [35.18] .093 [2.36] 1.420 [36.07] .125 [3.18] 1.460 [37.08] Notes: 1 ALL DIMENSIONS ARE IN INCHES [MILLIMETERS]. 2 TOLERANCE ±.010 [.25] UNLESS OTHERWISE SPECIFIED. 3 DIMENSIONS APPLY TO BOTH ROCKER STYLES. 4 I-O, ON-OFF OR DUAL LEGENDS AVAILABLE FOR VERTICAL OR HORIZONTAL MOUNTING. 5 NOTICE THAT CIRCUIT BREAKER LINE AND LOAD TERMINALORIENTATION ON INDICATE “OFF” IS OPPOSITE THAT OF INDICATE “ON”. 60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: [email protected] • www.carlingtech.com NOTE 1. A 2. T 3. D 4. IV 5. N O IN 8 | M-Series Parallel Pole - Form & Fit Drawings PADDLE ACTUATOR STYLE PUSH-PULL ACTUATOR STYLE 1.484 1.395 1/2-32 THD. 3/8" 8-32 THD. 12° ON OFF FLAT 12° FLAT ±.030 +.010 -.000 +.25 -.000 +.25 -.000 .500 DIA [Ø12.70] +.010 -.000 ±.002 ±.05 +.010 -.000 ±.005 [±.13] +.25 -.000 .125 DIA [Ø3.18] WITH LOCKING RING WITHOUT LOCKING RING .625 [15.87] DIA .494 [12.55] +.25 -.00 .544[13.82] .534 [13.56] SNAP-IN BUSHING .156 [3.56] .078 [1.98] .435 [11.05] DIA PANEL DRESS NUT 0N 1.025 [26.04] O F F O N BUTTON MARKING ORIENTATION 0FF LEGEND CODE: .098 [2.49] HEX NUT .632 DIA [Ø16.05] .340 [8.64] ±.76 PANEL HARDWARE PUSH-PULL, PUSH TO RESET ±.002 [±.050] .222 [5.64] LEGEND PLATES .025 [.64] ±.030 .375 [9.53] DIA .162 [4.11] .355 [9.02] .400 [10.16] MOUNTING DETAILS MOUNTING DETAILS +.010 -.000 ±.76 ±.76 .280 [7.11] ON .500 [12.70] .500 DIA [Ø12.70] ±.030 ±.030 .500 [12.70] OFF (SHOWN) .470 [11.94] ±.76 ACTUATOR COLOR VISIBLE IN OFF POSITION ONLY B LINE C LINE PANEL HARDWARE .625 [15.88] .680 DIA [Ø17.27] .125 [3.18] .180 [4.57] 20 20 20 3 4 LINE MARKING CODE: 2 NOTES: .110QC AUXILIARY SWITCH1. TERMINALS ALL DIMENSIONS PANEL DRESS NUT HEX NUT .680 DIA [Ø17.27] .125 [3.18] .105 [2.67] .031 [.79] .683 DIA [Ø17.27] KNURLED NUT .342 [8.69] ARE I 2. TOLERANCE ±.010 [.25] 3. DIMENSIONS APPLY TO 4. I-O, ON-OFF OR DUAL L VERTICAL OR HORIZON 5. NOTICE THAT CIRCUIT ORIENTATION ON INDIC INDICATE "ON". LOCKING RING Notes: 1 ALL DIMENSIONS ARE IN INCHES [MILLIMETERS]. 2 TOLERANCE ±.010 [.25] UNLESS OTHERWISE SPECIFIED. 3 DIMENSIONS APPLY TO BOTH ROCKER STYLES. 4 I-O, ON-OFF OR DUAL LEGENDS AVAILABLE FOR VERTICAL OR HORIZONTAL MOUNTING. 5 NOTICE THAT CIRCUIT BREAKER LINE AND LOAD TERMINALORIENTATION ON INDICATE “OFF” IS OPPOSITE THAT OF INDICATE “ON”. 60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: [email protected] • www.carlingtech.com TITLE DR BY ME 5/10/12 M-Series Handle/Pushbutton UL Recognized - Ordering Scheme | 9 M M 1 – B 34 – 260 – 1 – 1 B B – C – B 1 Series 2 Actuator 4 Circuit 3 Poles 5 Frequency & Delay 6 Current Rating CODE 1 Handle M Paddle NBaton Push Button TPush-Pull U Push To Reset Push Button w/ Snap-In Mounting VPush-Pull W Push To Reset 3 POLES 1 One 2Two 020 025 030 035 040 045 050 055 060 065 070 075 080 085 090 090 210 215 220 AMPERES 0.020 0.025 0.030 0.035 0.040 0.045 0.050 0.055 0.060 0.065 0.070 0.075 0.080 0.085 0.090 0.095 0.100 0.150 0.200 225 230 235 240 245 250 255 260 265 270 275 280 285 290 295 410 512 415 517 11 Bushing Color 420 2.000 522 2.250 425 2.500 527 2.750 430 3.000 435 3.500 440 4.000 445 4.500 450 5.000 455 5.500 460 6.000 465 6.500 470 7.000 475 7.500 480 8.000 485 8.500 490 9.000 495 9.500 610 10.000 0.250 0.300 0.350 0.400 0.450 0.500 0.550 0.600 0.650 0.700 0.750 0.800 0.850 0.900 0.950 1.000 1.250 1.500 1.750 7 TERMINAL8 4 CIRCUIT2 without Auxiliary Switch A Switch Only (no coil) , Maintained Contacts B Series Trip (Current) with Auxiliary Switch, Silver Contacts Terminal Type: M Series Trip (Current) Aux Switch .110 QC x .020 QC 3 P Switch Only, Maintained Contacts .060 Dia, Round Solder Turret Q3,4 Switch Only, Maintained Contacts .058 Dia, Round Q.C. R3,13 Switch Only, Maintained Contacts .080 Dia x .020 Flat Q.C. S3 Series Trip (Current) .060 Dia, Round Solder Turret 3,4 T Series Trip (Current) .058 Dia, Round Q.C. U3,13 Series Trip, Maintained Contacts .080 Dia x .020 Flat Q.C. with Auxiliary Switch, Gold Contacts 23,4 Switch Only, Maintained Contacts .058 Dia, Round Q.C. 33,13 Switch Only, Maintained Contacts .080 Dia x .020 Flat Q.C. 43,4 Series Trip (Current) .058 Dia, Round Q.C. 53,13 Series Trip, Maintained Contacts .080 Dia x .020 Flat Q.C. 9 Series Trip (Current) Aux Switch .110 QC x .020 QC 5 FREQUENCY & DELAY 03 10 12 14 20 22 24 30 9 10 Front Panel Legend Hardware Plate 8 Actuator Color 12 Agency Approval 6 CURRENT RATING (AMPERES) 8 1 SERIES M 2 ACTUATOR 7 Terminal DC 50/60Hz, Switch Only DC Instantaneous DC Short DC Medium 50/60Hz Instantaneous 50/60Hz Short 50/60Hz Medium DC, 50/60Hz Instantaneous 32 DC, 50/60Hz Short 34 DC, 50/60Hz Medium 62 50/60Hz Short, Hi-Inrush 64 50/60Hz Medium, Hi-Inrush 72 DC, Short,Hi-Inrush 74 DC,Medium, Hi-Inrush 92 DC, 50/60Hz Short, Hi-Inrush 94 DC, 50/60Hz Medium, Hi-Inrush Notes: 1 One actuator is located in the center of each multi-pole breaker. Actuator codes V & W limited to single pole breakers only. 2 Switch Only circuits are not available with Push-To-Reset actuators. For Switch Only circuits, select Current Coil Rating from the above chart: 3 One Auxiliary Switch is supplied per breaker. On two-pole breakers, standard Auxiliary Switch mounting is in pole one. Auxiliary Switch option limited to Series Trip and Switch Only circuits. Not available with back connect screw or push-in stud terminals. 4 Mates with AMP .058” diameter pin receptacles including 60983-1 (gold plated) and 60983-2 (tin plated). 5 Actuator color is only visible in the OFF position on Push-Pull actuators. 6 All units except snap-in mounting have one hex nut installed on bushing for use behind the panel. 7 Other colors available. Consult factory. 8 TUV and VDE Certification above 15 amps is for 2-pole only and is limited to a max. of 25 amps. Screw Terminal or Push-In Stud recommended above 20 amps. 9 30 amp rating not available with delay’s 30, 32, 34, 92 or 94. 10 Screw Terminals are VDE certified only with use of ring terminal attached to wire. 11 Terminal code A available with circuit codes A & B only. 12 Printed circuit board available with UL recognized approval only. 13 Auxiliary switch (flat Q.C.) available with UL recognized approvals only. 1 210 310 A11 P12 Push-On 0.250 Tab (Q.C.) Screw 8-32 w/upturned lugs Screw 8-32 (Bus Type) 8 ACTUATOR COLOR & LEGEND5 Gloss Handle Push-Button 1 A 2 B 3 C 4 D 5 E 6 F 8 H 9 FRONT PANEL HARDWARE6 No outer Panel Hardware Knurled Nut Bright nickel Bright nickel w/ locking ring Black Black w/ locking ring Panel Dress Nut Bright nickel Bright nickel w/ locking ring Black Black w/ locking ring 710 611 711 612 712 613 614 615 616 617 618 620 622 624 625 630 10.500 11.000 11.500 12.000 12.500 13.000 14.000 15.000 16.000 17.000 18.000 20.000 22.000 24.000 25.000 30.000 Push-In Stud Printed Circuit Board Acuator Color White Black Red Green Blue Yellow Orange Handle A Push-Button 1 B C D E 2 F G H J 10 LEGEND PLATE / BUTTON MARKING Handle Actuator Legend Plate (Actuator Styles M & N) A No Legend Plate B ON - OFF Vertical C ON - OFF Horizontal D I - O Vertical E I - O Horizontal Push-Pull Actuator Button Cap (Actuator Styles T & V) 1 No Marking 2 Rated Amps Horizontal 3 Rated Amps Line Side Down 4 Rated Amps Line Side Up Push-to-Reset Actuator Button (Actuator Styles U& W) 1 No Marking 11 BUSHING COLOR7 Black B 12 AGENCY APPROVAL8 UL Recognized & CSA Accepted C VDE Certified, UL Recognized & CSA Accepted D TUV Certified, UL Recognized & CSA Accepted E 60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: [email protected] • www.carlingtech.com 10 | M-Series Handle/Pushbutton UL489A/UL Recognized – Ordering Scheme M M 1 – B 14 – 620 – 1 – 1 B B – B – J 1 Series 2 Actuator 4 Circuit 3 Poles 5 Frequency & Delay 6 Current Rating 7 Terminal 8 Actuator Color 9 10 Front Panel Legend Hardware Plate 7 TERMINAL4 1 SERIES M 1 2 3 2 ACTUATOR1 Handle M Paddle NBaton Push Button TPush-Pull U Push To Reset Push Button w/ Snap-In Mounting VPush-Pull W Push To Reset 8 ACTUATOR COLOR & LEGEND5 Gloss Handle Push-Button 1 A 2 B 3 C 4 D 5 E 6 F 8 H 9 FRONT PANEL HARDWARE6 3 POLES 1 One 4 CIRCUIT without Auxiliary Switch B Series Trip (Current) with Auxiliary Switch, Silver Contacts Terminal Type: M Series Trip (Current) Aux Switch .110 QC x .020 QC S2 Series Trip (Current) .060 Dia, Round Solder Turret T2,3 Series Trip (Current) .058 Dia, Round Q.C. U3,12 Series Trip, Maintained Contacts .080 Dia x .020 Flat Q.C. with Auxiliary Switch, Gold Contacts 42,3 Series Trip (Current) .058 Dia, Round Q.C. 53,12 Series Trip, Maintained Contacts .080 Dia x .020 Flat Q.C. 9 Series Trip (Current) Aux Switch .110 QC x .020 QC 5 FREQUENCY & DELAY 12 14 72 74 DC Short DC Medium DC, Short,Hi-Inrush DC,Medium, Hi-Inrush 6 CURRENT RATING (AMPERES) CODE 020 025 030 035 040 045 050 055 060 065 070 075 080 085 090 090 210 215 220 AMPERES 0.020 0.025 0.030 0.035 0.040 0.045 0.050 0.055 0.060 0.065 0.070 0.075 0.080 0.085 0.090 0.095 0.100 0.150 0.200 225 230 235 240 245 250 255 260 265 270 275 280 285 290 295 410 512 415 517 0.250 0.300 0.350 0.400 0.450 0.500 0.550 0.600 0.650 0.700 0.750 0.800 0.850 0.900 0.950 1.000 1.250 1.500 1.750 420 2.000 522 2.250 425 2.500 527 2.750 430 3.000 435 3.500 440 4.000 445 4.500 450 5.000 455 5.500 460 6.000 465 6.500 470 7.000 475 7.500 480 8.000 485 8.500 490 9.000 495 9.500 610 10.000 710 611 711 612 712 613 614 615 616 617 618 620 622 624 625 630 A10 P11 Push-On 0.250 Tab (Q.C.) Screw 8-32 w/upturned lugs Screw 8-32 (Bus Type) 10.500 11.000 11.500 12.000 12.500 13.000 14.000 15.000 16.000 17.000 18.000 20.000 22.000 24.000 25.000 30.000 No outer Panel Hardware Knurled Nut Bright nickel Bright nickel w/ locking ring Black Black w/ locking ring Panel Dress Nut Bright nickel Bright nickel w/ locking ring Black Black w/ locking ring 11 Bushing Color Push-In Stud Printed Circuit Board Acuator Color White Black Red Green Blue Yellow Orange Handle A Push-Button 1 B C D E 2 F G H J 10 LEGEND PLATE / BUTTON MARKING Handle Actuator Legend Plate (Actuator Styles M & N) A No Legend Plate B ON - OFF Vertical C ON - OFF Horizontal D I - O Vertical E I - O Horizontal Push-Pull Actuator Button Cap (Actuator Styles T & V) 1 8 No Marking 2 Rated Amps Horizontal 3 Rated Amps Line Side Down 4 Rated Amps Line Side Up Push-to-Reset Actuator Button (Actuator Styles U& W) 1 8 No Marking 11 BUSHING COLOR7 Black B 12 AGENCY APPROVAL9 UL489A Listed, TUV Certified J UL Recognized, CSA Accepted M UL Recognized, TUV Certified N UL489A Listed T Notes: 1 One actuator is located in the center of each multi-pole breaker. Actuator codes V & W limited to single pole breakers only. 2 One Auxiliary Switch is supplied per breaker. On two-pole breakers, standard Auxiliary Switch mounting is in pole one. Auxiliary Switch option limited to Series Trip and Switch Only circuits. Not available with Back Connected Screw or Push-in Stud terminals. 3 Mates with AMP .058” diameter pin receptacles including 60983-1 (gold plated) and 60983-3 (tin plated). 4 Screw terminals or Push-in Stud recommended above 20 amps. 5 Actuator color is only visible in the OFF position on Push-Pull actuators. 6 All units have one hex nut installed on bushing for use behind the panel. 7 Other colors available. Consult factory. 8 Not available with UL489A Listed breakers. 9 TUV certified to 25 amps. UL Recognized, CSA Accepted and UL Listed to 30 amps. 10 Terminal code A available with circuit codes A & B only. 11 Printed circuit board available with UL recognized approval only. 12 Auxiliary switch (flat Q.C.) available with UL recognized approvals only. 60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: [email protected] • www.carlingtech.com 12 Agency Approval M-Series Handle – Circuit & Terminal Diagrams | 11 Notes: 1 All dimensions are in inches [millimeters]. 2 Tolerance ±.020 [.51] unless otherwise specified. 60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: [email protected] • www.carlingtech.com 12 | M-Series Handle – PC Terminal Diagrams Notes: 1 All dimensions are in inches [millimeters]. 2 Tolerance ±.020 [.51] unless otherwise specified. 60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: [email protected] • www.carlingtech.com M-Series Handle - Form & Fit Drawings | 13 Notes: 1 All dimensions are in inches [millimeters]. 2 Tolerance ±.020 [.51] unless otherwise specified. 60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: [email protected] • www.carlingtech.com 14 | M-Series Pushbutton – Circuit & Terminal Diagrams Notes: 1 All dimensions are in inches [millimeters]. 2 Tolerance ±.020 [.51] unless otherwise specified. 60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: [email protected] • www.carlingtech.com M-Series Pushbutton – Form & Fit Drawings | 15 Notes: 1 All dimensions are in inches [millimeters]. 2 Tolerance ± 0.20 [.51] unless otherwise specified. 3 Available with Push-Pull or Push-to-Reset Actuators 60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: [email protected] • www.carlingtech.com 16 | M-Series Push-Pull – PC Terminal Drawings Notes: 1 All dimensions are in inches [millimeters]. 2 Tolerance ±.020 [.51] unless otherwise specified. 60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: [email protected] • www.carlingtech.com M-Series Rocker UL Recognized – Ordering Scheme | 17 M G 2 – B 34 – 620 – 1 – H C 6 – 7 – C 1 Series 2 Actuator 4 Circuit 3 Poles 5 Frequency & Delay 6 Current Rating CODE 2 ACTUATOR1 Non-Illuminated single color A Angled B Flat Two Color Visi-Rocker D Indicate ON E Indicate OFF 3 POLES One llluminated single color F Angled G Flat 2Two 10 Legend 020 025 030 035 040 045 050 055 060 065 070 075 080 085 090 090 210 215 220 AMPERES 0.020 0.025 0.030 0.035 0.040 0.045 0.050 0.055 0.060 0.065 0.070 0.075 0.080 0.085 0.090 0.095 0.100 0.150 0.200 225 230 235 240 245 250 255 260 265 270 275 280 285 290 295 410 512 415 517 11 Bezel Color 420 2.000 522 2.250 425 2.500 527 2.750 430 3.000 435 3.500 440 4.000 445 4.500 450 5.000 455 5.500 460 6.000 465 6.500 470 7.000 475 7.500 480 8.000 485 8.500 490 9.000 495 9.500 610 10.000 0.250 0.300 0.350 0.400 0.450 0.500 0.550 0.600 0.650 0.700 0.750 0.800 0.850 0.900 0.950 1.000 1.250 1.500 1.750 7 TERMINAL8 4 CIRCUIT2 without Auxiliary Switch A Switch Only (no coil) , Maintained Contacts B Series Trip (Current) with Auxiliary Switch, Silver Contacts Terminal Type: M Series Trip (Current) Aux Switch .110 QC x .020 QC P3 Switch Only, Maintained Contacts .060 Dia, Round Solder Turret Q3,4 Switch Only, Maintained Contacts .058 Dia, Round Q.C. R3,16 Switch Only, Maintained Contacts .080 Dia x .020 Flat Q.C. S3 Series Trip (Current) .060 Dia, Round Solder Turret T3,4 Series Trip (Current) .058 Dia, Round Q.C. U3,16 Series Trip, Maintained Contacts .080 Dia x .020 Flat Q.C. with Auxiliary Switch, Gold Contacts 23,4 Switch Only, Maintained Contacts .058 Dia, Round Q.C. 33,16 Switch Only, Maintained Contacts .080 Dia x .020 Flat Q.C. 43,4 Series Trip (Current) .058 Dia, Round Q.C. 53,16 Series Trip, Maintained Contacts .080 Dia x .020 Flat Q.C. 9 Series Trip (Current) Aux Switch .110 QC x .020 QC 5 FREQUENCY & DELAY 03 10 12 14 20 22 24 30 9 8 Illumination Actuator Color 12 Agency Approval 6 CURRENT RATING (AMPERES) 8 1 SERIES M 1 7 Terminal DC 50/60Hz, Switch Only DC Instantaneous DC Short DC Medium 50/60Hz Instantaneous 50/60Hz Short 50/60Hz Medium DC, 50/60Hz Instantaneous 32 DC, 50/60Hz Short 34 DC, 50/60Hz Medium 62 50/60Hz Short, Hi-Inrush 64 50/60Hz Medium, Hi-Inrush 72 DC, Short,Hi-Inrush 74 DC,Medium, Hi-Inrush 92 DC, 50/60Hz Short, Hi-Inrush 94 DC, 50/60Hz Medium, Hi-Inrush Notes: 1 One actuator is located in the center of each multi-pole breaker. 2 For Switch Only circuits, select Current Coil Rating from the above chart: 3 One Auxiliary Switch is supplied per breaker. On two-pole breakers, standard Auxiliary Switch mounting is in pole one. Auxiliary Switch option limited to Series Trip & Switch Only circuits, & is not available in single pole illuminated breakers, or Back Connected Screw or Push-in Stud terminals. 4 Mates with AMP .058” diameter pin receptacles: 60983-1 (gold plated) & 60983-2 (tin plated). 5 For neon bulb applications at 120VAC @ 47K, 1/4 WATT and for 250VAC applications @ 150K, 1/4 WATT, external resistors must be supplied by customer. 6 On Visi-Rocker breakers, Visi portion of rocker cannot be the same color as the bezel. 7 For LED (DC or rectified AC) applications, LED is mounted in the center of the rocker actuator with electrical characteristics: 100 millicandela at 20mA; Maximum power dissipation = 75mW at 25°C; Maximum forward current = 25mA; Typical forward voltage = 2.1V at 20mA; Typical reverse current = 100uA at 3V. Customer supplies the proper external resistor limiting current to these values. 8 Rocker color for LED’s and green neon lamp must be clear, smoke gray, white translucent or match color of LED or neon lamp. 9 Other colors available. Consult factory. 10 TUV 20A, VDE 15A Certified to 25 amps. UL Recognized and CSA Accepted to 30 amps. Screw Terminals or Push-in Stud recommended above 20 amps. 11 TUV or VDE Certified must have I-O or Dual Legends. Legend required on Visi-Rocker breakers. 12 30 amp rating not available with delay’s 30, 32, 34, 92 or 94. 13 Screw Terminals are VDE certified only with use of ring terminal attached to wire. 14 Terminal code A available with circuit codes A & B only. 15 Printed circuit board available with UL recognized approval only. 16 Auxiliary switch (flat Q.C.) available with UL recognized approvals only. 1 210 310 A11 P12 Push-On 0.250 Tab (Q.C.) Screw 8-32 w/upturned lugs Screw 8-32 (Bus Type) 8 ROCKER ILLUMINATION Non-illuminated Neon5 without resistor, 120VAC/250VAC LED7,8 without resistor with resistor, 4-8 VDC with resistor, 9-16 VDC A Neon B Red D E F 710 611 711 612 712 613 614 615 616 617 618 620 622 624 625 630 10.500 11.000 11.500 12.000 12.500 13.000 14.000 15.000 16.000 17.000 18.000 20.000 22.000 24.000 25.000 30.000 Push-In Stud Printed Circuit Board Green Glow8 C Green G H J Amber K L M 9 ACTUATOR & LEGEND COLOR Solid Color Actuator Legend 1 White Black 2 Black White 3 Red White 4 Green White 5 Blue White 6 Yellow Black 7 Gray Black 8 Orange Black Visi-Rocker6 Visi & Legend (remainder of rocker same color as bezel) 1 White 2 Black 3 Red 4 Green 5 Blue 6 Yellow 7 Gray 8 Orange Illuminated8 Actuator Legend A Clear White B Red Transparent White C Green Transparent White D Amber Transparent White E Smoke Gray Transparent White F White Translucent Black 10 LEGEND11 1 No Legend 2 ON - OFF Vertical 3 ON - OFF Horizontal 4 5 6 7 I - O Vertical I - O Horizontal Dual Vertical Dual Horizontal 11 BEZEL COLOR / STYLE9 Color without Rockerguard with Rockerguard White A1 Black B2 Gray G7 12 AGENCY APPROVAL10 UL Recognized & CSA Accepted C VDE Certified, UL Recognized & CSA Accepted D TUV Certified, UL Recognized & CSA Accepted E 60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: [email protected] • www.carlingtech.com 18 | M-Series Rocker UL489A/UL Recognized – Ordering Scheme M A 1 – B 14 – 620 – 1 – A 1 6 – 2 – J 1 Series 2 Actuator 4 Circuit 3 Poles 5 Frequency & Delay 6 Current Rating 1 2 3 2 ACTUATOR1 Non-Illuminated single color A Angled B Flat Two Color Visi-Rocker D Indicate ON E Indicate OFF llluminated single color F Angled G Flat 3 POLES One 4 CIRCUIT2 without Auxiliary Switch B Series Trip (Current) with Auxiliary Switch, Silver Contacts Terminal Type: M Series Trip (Current) Aux Switch .110 QC x .020 QC S Series Trip (Current) .060 Dia, Round Solder Turret T3 Series Trip (Current) .058 Dia, Round Q.C. U3,13 Series Trip, Maintained Contacts .080 Dia x .020 Flat Q.C. with Auxiliary Switch, Gold Contacts 3 4 Series Trip (Current) .058 Dia, Round Q.C. 53,13 Series Trip, Maintained Contacts .080 Dia x .020 Flat Q.C. 9 Series Trip (Current) Aux Switch .110 QC x .020 QC 5 FREQUENCY & DELAY 10 12 14 72 74 DC Instantaneous DC Short DC Medium DC, Short,Hi-Inrush DC,Medium, Hi-Inrush 6 CURRENT RATING (AMPERES) 8 CODE 020 025 030 035 040 045 050 055 060 065 070 075 080 085 090 090 210 215 220 AMPERES 0.020 0.025 0.030 0.035 0.040 0.045 0.050 0.055 0.060 0.065 0.070 0.075 0.080 0.085 0.090 0.095 0.100 0.150 0.200 9 8 Illumination Actuator Color 10 Legend 7 TERMINAL9 1 SERIES M 1 7 Terminal 225 230 235 240 245 250 255 260 265 270 275 280 285 290 295 410 512 415 517 0.250 0.300 0.350 0.400 0.450 0.500 0.550 0.600 0.650 0.700 0.750 0.800 0.850 0.900 0.950 1.000 1.250 1.500 1.750 420 2.000 522 2.250 425 2.500 527 2.750 430 3.000 435 3.500 440 4.000 445 4.500 450 5.000 455 5.500 460 6.000 465 6.500 470 7.000 475 7.500 480 8.000 485 8.500 490 9.000 495 9.500 610 10.000 710 611 711 612 712 613 614 615 616 617 618 620 622 624 625 630 10.500 11.000 11.500 12.000 12.500 13.000 14.000 15.000 16.000 17.000 18.000 20.000 22.000 24.000 25.000 30.000 Notes: 1 One actuator is located in the center of each multi-pole breaker. 2 One Auxiliary Switch is supplied per breaker. Auxiliary Switch option limited to Series Trip & Switch Only circuits, and is not available in single pole illuminated breakers, or with Back Connected Screw or Push-in Stud terminals. 3 Mates with AMP .058” diameter pin receptacles: 60983-1 (gold plated) & 60983-1 (tin plated). 4 For neon bulb applications at 120VAC @ 47K, 1/4 WATT and for 250VAC applications @ 150K, 1/4 WATT, external resistors must be supplied by customer. 5 For LED (DC or rectified AC) applications, LED is mounted in the center of the rocker actuator with electrical characteristics as follows: 100 millicandela at 20mA; Maximum power dissipation = 75mW at 25°C; Maximum forward current = 25mA; Typical forward voltage = 2.1V at 20mA; Typical reverse current = 100uA at 3V. Customer supplies the proper external resistor limiting current to these values. 6 On Visi-Rocker breakers, Visi portion of rocker cannot be the same color as the bezel. 7 Rocker color for LED’s and green neon lamp must be clear, smoke gray, white translucent or match color of LED or neon lamp. 8 Other colors available. Consult factory. 9 TUV Certified to 25 amps. UL Recognized, CSA Accepted and UL489A Listed to 30 amps. Screw Terminals recommended above 20 amps. 10 UL489A Listed must have ON-OFF or Dual legends. TUV Certified approvals must have I - O or Dual legends. 11 Terminal code A available with circuit codes A & B only. 12 Printed circuit board available with UL recognized approval only. 13 Auxiliary switch (flat Q.C.) available with UL recognized approvals only. A11 P12 Push-On 0.250 Tab (Q.C.) Screw 8-32 w/upturned lugs Screw 8-32 (Bus Type) 8 ILLUMINATION Non-illuminated Neon4 without resistor, 120VAC/250VAC LED without resistor 5,7 with resistor, 4-8 VDC with resistor, 9-16 VDC A Neon B Red D E F 11 Bezel Color 12 Agency Approval Push-In Stud Printed Circuit Board Green Glow7 C Green G H J Amber K L M 9 ACTUATOR & LEGEND COLOR Solid Color Actuator Legend 1 White Black 2 Black White 3 Red White 4 Green White 5 Blue White 6 Yellow Black 7 Gray Black 8 Orange Black 5 Visi-Rocker Visi & Legend (remainder of rocker same color as bezel) 1 White 2 Black 3 Red 4 Green 5 Blue 6 Yellow 7 Gray 8 Orange 7 Illuminated Actuator Legend A Clear White B Red Transparent White C Green Transparent White D Amber Transparent White E Smoke Gray Transparent White F White Translucent Black 10 LEGEND10 1 No Legend (Single Color or Illuminated Rocker Options Only) 2 ON - OFF Vertical 3 ON - OFF Horizontal 4 I - O Vertical 5 I - O Horizontal 6 Dual Vertical 7 Dual Horizontal 11 BEZEL COLOR / STYLE8 Color without Rockerguard with Rockerguard White A1 Black B2 Gray G7 12 AGENCY APPROVAL9 UL489A Listed & TUV Certified J UL Recognized & CSA Accepted M TUV Certified, UL Recognized & CSA Accepted N UL489A Listed T 60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: [email protected] • www.carlingtech.com M-Series Rocker – Circuit & Terminal Diagrams | 19 Notes: 1 All dimensions are in inches [millimeters]. 2 Tolerance ±.020 [.51] unless otherwise specified. 3 Schematic shown represents current trip circuit. 60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: [email protected] • www.carlingtech.com 20 | M-Series Rocker – Form & Fit Drawings Notes: 1 Dimensions apply to all variations shown. Notice that circuit breaker line & load terminal orientation on indicate OFF is opposite of indicate ON. 2 I-O, ON-OFF or dual legends available for vertical or horizontal mounting. For pole orientation with horizontal legend, rotate front view clockwise 90°. 3 All dimensions are in inches [millimeters]. 4 Tolerance ± 0.20 [.51] unless otherwise specified. 60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: [email protected] • www.carlingtech.com M-Series Rocker – Supplementary Diagrams | 21 60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: [email protected] • www.carlingtech.com 22 | M-Series Circuit Breaker - Time Delay Curve Notes: 1 Delay Curves 12,14, 22, 24, 32, 34, 62, 64, 72, 74, 92, 94: Breakers to hold 100% and must trip at 135% of rated current and greater within the time limit shown in this curve. 2 Delay Curves 10, 20, 30: Breakers to hold 100% and must trip at 150% of rated current and greater within the time limit shown in this curve. 3 All Curves: Curve data shown represents breaker response at ambient temperature of 77°F (25°C) with no preloading. Breakers are mounted in standard wall-mount position. 4 The minimum inrush pulse tolerance handling capability is 12 times the rated current on standard delays and 18 times the rated current on high inrush delays. These values are based on a 60 Hz 1/2 cycle, 8.33 ms pulse. High inrush delays should be specified for applications with high initial surge currents of short duration, such as switching power supplies, highly capacitive loads and transformer loads. Dual Rated AC/DC Instantaneous Short Short D2 Medium Medium D4 60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: [email protected] • www.carlingtech.com | 23 * Intentionally left blank 60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: [email protected] • www.carlingtech.com Worldwide Headquarters Carling Technologies, Inc. 60 Johnson Avenue • Plainville, CT 06062 Phone: (860) 793-9281 • Fax: (860) 793-9231 Email: [email protected] • www.carlingtech.com East Region Sales Office, CT • [email protected] Midwest Region Sales Office, IL • [email protected] West Region Sales Office, CA • [email protected] Asia-Pacific Headquarters Carling Technologies, Asia-Pacific Ltd., Kowloon, Hong Kong Int + 852-2737-2277 • Fax: Int + 852-2736-9332 Email: [email protected] Shenzhen, China • [email protected] Shanghai, China • [email protected] Pune, India • [email protected] Kaohsiung, Taiwan • [email protected] Yokohama, Japan • [email protected] Europe/Middle East/Africa Headquarters Carling Technologies LTD 4 Airport Business Park, Exeter Airport, Clyst Honiton, Exeter, Devon, EX5 2UL, UK Int + 44 1392-364422 • Fax: Int + 44 1392-364477 Email: [email protected] GmbH, Germany • [email protected] SAS, France • [email protected] REV_CB_M_02_2013