W-Series W-Series SEALED ROCKER SWITCHES Carling Technologies set the standard for performance and aesthetics with the widely successful, often imitated, but never duplicated, V-Series rocker switches. Building further upon that platform, Carling has once again raised the bar with the fully sealed W-Series. The W-Series’ traditional appearance features complete IP68 protection, including below the panel, where the critical connection is made from the wiring harness. When used in conjunction with the integrated connector, the totally submersible W-Series provides a seal for up to ten individual wires, assuring compatibility with even the most complex circuitry. The W-Series also offers a wide variety of accoutrements, including endless illumination options featuring dual level and multicolor LEDs, progressive and hazard warning circuits, ratings up to 10A 24V, choice of paddle, rocker, locking or laser etched actuators, hundreds of standard legend choices and the electrical performance and reliability that is the hallmark of Carling Technologies products. Product Highlights: Typical Applications: Fully sealed and submersible IP68 protection, including below the panel Tri-seal design Connector with twin locking tabs Marine equipment ON/OFF Highway equipment Carling Technologies, Inc. 60 Johnson Avenue, Plainville, CT 06062 Email: [email protected] Application Support: [email protected] Phone: 860.793.9281 Fax: 860.793.9231 www.carlingtech.com 2 | W–Series Fully Sealed Rocker Switches - Design Features W-Series Switch DESIGN FEATURES ILLUMINATION Choice of highly reliable SMT LED or incandescent lighting with 21 dependent or independent circuit options. BODY One piece polyester 94V0 seamless body acts as an umbrella to protect critical internal components. TRI-SEAL DESIGN Sealing at actuator, an insert molded neoprene base seal, along with wire lead seals, assures water tight, fully submersible protection. ROLLER PIN Proven reliable mechanism is lubricant free and allows for 100k electrical and 250k mechanical cycles, and withstands extreme temperatures from -40˚C to +85˚C. INTEGRATED CONNECTOR Accommodates Tyco/Amp .110 junior power timer contacts with twin locking tabs to provide a safe, secure, sealed connection. *Manufacturer reserves the right to change product specification without prior notice. Email: [email protected] Application Support: [email protected] Phone: (860) 793–9281 Fax: (860) 793–9231 www.carlingtech.com W–Series Fully Sealed Rocker Switches - General Specifications | 3 Electrical Contact Rating Dielectric Strength Insulation Resistance Initial Contact Resistance Life Contacts Terminals Quick Voltage Overcurrent Mechanical Endurance .4VA @ 24VDC 10 amps, 3-24VDC 1500 Volts RMS 50 Megaohms 10 milliohms max. @ 4 VDC 100,000 cycles Silver tin-oxide, 88/12 Copper with silver or gold plating Connect terminations. 3-24 VDC 15A for 50 cycles 250,000 cycles minimum Physical Lighted LED - rated 100,000 hours 1/2 life (LED is internally ballasted for voltages to 24 VDC) SealsNeoprene Base Polyester blend rated to 125C with a UL flammability rating of 94V0. Actuator Basic actuator structure molded of thermoplastic polycarbonate with a hard Nylon 66 thermoplastic surface overlay. Lens Polycarbonate rated at 100°C Function 2 & 3 Position Rocker Style Operation Maintained & Momentary Base PA 6/6 30GF (glass filled) Actuator PA 6/6 13GF Bracket PBT 10GF Connector PBT 10GF, polarized Actuator Travel (Angular Displacement) Environmental Environmental IP68, Fully sealed Corrosion/ Flowing Mixed Gas (FMG) Chemical Splash Class III 3 year accelerated exposure per ASTM B-827, B-845 Operating Temperature -40°C to +85°C, 22 cycles, 300 hours Vibration 1 Per Mil-Std 202F, Method 204D Test Condition A 0.06 DA or 10G’s 10-500 Hz. Vibration 2 Resonance search 24-50 Hz 0.40 DA 50-2000 ±10 G’s peak Results Horizontal Axis 3-5 G’s max. Random 24 Hz 0.06 PSD-Gsq/Hz 60 Hz 0.50 100 Hz 0.50 200 Hz 0.025 2000 Hz 0.025 Handling/Drop One meter onto concrete floor Salt Spray Per Mil-Std 202F, Method 101D, Test Condition A, 48 Hrs. DustIP6X Thermal Shock Per Mil-Std 202F, Method 107F, Test Condition A, -55°C to 85°C Test criteria - pre and post test contact resistance Moisture Resistance/ Humidity Per Mil-Std 202F, Method 106F, Test Criteria - pre and post test contact resistance Mounting Specifications Panel Thickness Range .032 to .125 For optimum panel fit, the following panel thicknesses are suggested: .032, .062, .093, .125 .830[21.08] 24° full throw 1.450[36.83] TEST CUT HOLE IN ACTUAL MATERIAL SWITCH MOUNTING HOLE Email: [email protected] Application Support: [email protected] Phone: (860) 793–9281 Fax: (860) 793–9231 www.carlingtech.com 4 | W-Series Fully Sealed Rocker Switches - Ordering Scheme 2 Circuit 3 Rating 4 5 6 Termination Illumination Lamp 7 Lamp 8 Bracket 1 SERIES W 2 CIRCUIT ( ) - momentary Terminal Connections as viewed from bottom of switch: SP - single pole - uses terminals 1, 2 & 3. 8 terminal 10 terminal DP - double pole uses terminals 1, 2, 3, 4, 5 & 6. 8 - - 7 8 - - 7 Terminals 7, 8, 9 & 10 for lamp circuit only. 1 - - 4 1 - - 4 2 - - 5 2 - - 5 3 - - 6 3 - - 6 10 - - 9 Position: 1 2 3 SP DP 2 & 3, 5 & 6 Connected Terminals 1 & 2, 4 & 5 1121 ON NONE OFF 1222 (ON) NONE OFF 1323 ON NONE (OFF) 1424 ONNONE ON 1525 ON NONE(ON) 1626 ON OFF ON 1727 ON OFF (ON) 1828 (ON) OFF (ON) - 49 ONON ON 3 RATING B 10A 24V D 10A 12V G 10A 6V H 10A 3V 4 TERMINATION / BASE STYLE 2 .110 TAB (QC) 10 Lens 11 Lens 12 Legend 0 00 13 14 Legend Actuator Orientation Lens Legend 6,7 LAMP (SAME CODING FOR BOTH SELECTIONS) Selection 6: above terminals 1 & 4; Selection 7: above terminals 3 & 6 No lamp 0 LED* superbright Red AmberGreen White 2VDC A LF4 6VDC B MG5 12VDC C NH6 24VDC D PJ8 * Consult factory for “daylight bright”, blue/green and white LED options. Typical current draw for LED is 20ma. 8 BRACKET COLOR 1 1 Black 9 ACTUATOR 1,3 3 Black with Laser Etched A Black 10 LENS - ABOVE LAMP #1 TERMINALS 1,4 11 LENS - ABOVE LAMP #2 TERMINALS 3,6 0 - No Actuator Z - No Lens ClearWhite Amber Green Red Blue 1 - B G M T - 7 C H N U 3 - D J P V - 9 E K R W 5 A - - - - Large Transparent Large Translucent Bar Transparent Bar Translucent Laser-Etched Lens color for LEDs must be clear, white, or match color of LED. 12 ACTUATOR LENS OR BODY LEGEND 2 00 - No Legend this location/No actuator 11 ON 12 OFF 13 I 14 O OFF ON O I 15 O O 16 O O 17 O I 18 I O F N N F F F 21 22 23 24 OFF ON O I 25 O 26 O 27 O 28 I F N F For additional legend options & codes, visit us at carlingtech.com 13 LEGEND ORIENTATION 0 No legend (used with codes 11-18 in selection 12) 1 Orientation 1 2 Orientation 2 3 Orientation 3 4 Orientation 4 Orientation 1 P P P Orientation 2 5 ILLUMINATION Lamp #1:above terminals 1&4 end of switch.; Lamp #2 above terminals 3&6 end of switch. Positive (+) and negative (-) symbols apply to LED lamps only Actuator Lens Position Lamps Illumination Type Lamp Wired to Terminals O NONE A # 1 Independent 8+ 7B # 1 Down 3+ 7C # 2 Up 3+ 7D # 1 Down 3+ 7 & # 2 Down 1+ 7E # 1 Up 1+ 7 & # 2 Up 3+ 7F # 1 Independent 8+ 7 & # 2 Up 3+ 6G # 1 Independent 8+ 7 & # 2 Up 3+ 7H # 2 Independent 8+ 7Selections for Single Pole Witches Only: J # 1 Down 3+ 8 & # 2 Independent 6+ 7K # 1 Independent 8+ 7 & # 2 Independent 6+ 7Selections for Double Pole Switches Only: L # 1 Down 3+ 6M # 2 Up 3+ 6N # 1 Down 3+ 6 & # 2 Down 1+ 4P # 1 Up 1+ 4 & # 2 Up 3+ 6R # 1 Down 3+ 7 & # 2 Up 6+ 7S # 1 Down 6+ 7 & # 2 Independent 8+ 7U # 1 Independent 8+ 7 & # 2 Independent 10+ 9V # 2 Independent 10+ 9W # 1 Independent 8+ 7 & # 2 Independent 10+ 7Y # 1 & # 2 Independent in Series 8+ 7Z # 1 & # 2 Independent in Parallel 8+ 7- A 7 Z 00 9 Actuator Orientation 4 W 11 D 2 B C 0 1 1 Series P P AY3-200 P AY3-100 Orientation 3 14 ACTUATOR LENS LEGEND 2 00 No legend this location/no actuator (used with codes 11-18 in selection 12) Selection 14 required when switch requires two legends. If the two legends consist of one lens & one body legend, lens legend must be specified in selection 12; body legend specified in selection 14. For legend options & codes, visit us at carlingtech.com Notes: 1 Custom colors are available. Consult factory. 2 White imprinting is standard on black actuators; Black imprinting is standard on white, red & gray actuators; Custom colors are available, consult factory. 3 Locking rocker version is also available, consult factory for details. Email: [email protected] Application Support: [email protected] Phone: (860) 793–9281 Fax: (860) 793–9231 www.carlingtech.com W-Series Fully Sealed Rocker Switches - Dimensional Specifications | 5 Dimensional Specifications: in. [mm] 1.000 [25.40] 1.724 [43.78] 12° 1.962 [49.83] SWITCH SHOWN WITH CONNECTOR INSTALLED .418 [10.62] 1.707 [43.36] 2.162 [54.91] .031 [.79] .465 [11.81] .110 [2.79] KEYING FEATURE 1.664 [42.27] 1.178 [29.93] .714 [18.14] 1.080 [27.43] WCH CONNECTOR (190-31214-001) 1.200 [30.48] Notes: WCH connector is intended for use with Tyco/Amp .110 Junior Power Timer, female contacts, and wire seals. For 14-16 awg wire, specify Tyco/Amp P/N 927766-3 For 16-20 awg wire, specify Tyco/Amp P/N 927770-3 Tyco/Amp cable seal P/N 828904-1 (20-18 awg wire) or P/N 828905-1 (16-14 awg wire) is required for each individual wire lead, and Tyco/Amp cable plug, P/N 828922-1, is required to seal each unused connector opening. Consult Tyco/Amp for the cable seal recommended for your specific wire gauge and thickness. Email: [email protected] Application Support: [email protected] Phone: (860) 793–9281 Fax: (860) 793–9231 www.carlingtech.com 6 | Notes Email: [email protected] Application Support: [email protected] Phone: (860) 793–9281 Fax: (860) 793–9231 www.carlingtech.com Reps & Contact | 7 Authorized Sales Representatives Click on the group name on the map below to find your local representative or visit www.carlingtech.com/findarep. « « Matera W. Canada Matera E. Canada MIDWEST DM Michigan TEMCO Northwest Alaska, Hawaii « NORTHERN Hanna Lind Ltd. Melody Emery Sierra Bridge Marketing Omega Limited Dy-tronix Inc. LD. Allen Norris DM Assoc East Pacent DM Assoc TSI North TSI WEST Signal Enterprises Luscombe Engineering Pinnacle Marketing Sunbelt Components « South America DM Mexico Mexico SOUTHEAST ProRep Solutions « Matrix LATIN AMERICA Americas Europe Middle East Africa Asia-Pacific Oceania About Carling Founded in 1920, Carling Technologies is a leading manufacturer of electrical and electronic switches and assemblies, circuit breakers, electronic controls, power distribution units, and multiplexed power distribution systems. With four ISO registered manufacturing facilities and technical sales offices worldwide, Carling Technologies Sales, Service and Engineering teams do much more than manufacture electrical components, they engineer powerful solutions! To learn more about Carling please visit www.carlingtech.com/company-profile. To view all of Carling’s environmental, quality, health & safety certifications please visit www.carlingtech.com/environmental-certifications Email: [email protected] Application Support: [email protected] Phone: (860) 793–9281 Fax: (860) 793–9231 www.carlingtech.com Worldwide Headquarters Carling Technologies, Inc. 60 Johnson Avenue, Plainville, CT 06062 Phone: 860.793.9281 Fax: 860.793.9231 Email: [email protected] Northern Region Sales Office: [email protected] Southeast Region Sales Office: [email protected] Midwest Region Sales Office: [email protected] West Region Sales Office: [email protected] Latin America Sales Office: [email protected] Asia-Pacific Headquarters Carling Technologies, Asia-Pacific Ltd., Kowloon, Hong Kong Phone: Int + 852-2737-2277 Fax: Int + 852-2736-9332 Email: [email protected] Shenzhen, China: [email protected] Shanghai, China: [email protected] Pune, India: [email protected] Kaohsiung, Taiwan: [email protected] Yokohama, Japan: [email protected] Europe | Middle East | Africa Headquarters Carling Technologies LTD 4 Airport Business Park, Exeter Airport, Clyst Honiton, Exeter, Devon, EX5 2UL, UK Phone: Int + 44 1392.364422 Fax: Int + 44 1392.364477 Email: [email protected] Germany: [email protected] France: [email protected] www.carlingtech.com REV_12_2015