Catalog Download

IDC Terminal
Wire-to-Board Solution
ED. 02 | 10.2015
F u l l - s c a l e I D C Te r m i n a l AW G 2 2
Catalog E 074615
IDC Terminal
OVERVIEW
GENERAL
Surface mount
IDC Terminals
The very compact IDC Terminals enable highly reliable wire-to-board connections in extremely miniaturized applications such as retrofit LED lamps, medical
equipment, mobile devices or smart metering equipment.
The surface mount (SMT) IDC Terminals facilitate fully
automated board assembly and eliminate the preparation (stripping) of wires prior to termination due to
its IDC contacts.
As a result, costly and unreliable hand soldering can
be avoided as the discrete wires can be processed
reliably and reproducibly.
IDC Terminals are available for stranded and solid
wires of different cross-sections and outer diameters
(AWG 22 / 24 / 26).
2
Catalog E 074615
In spite of their compact dimensions, the IDC Terminals can support a maximum current carrying capacity of up to 17 A (@ 20 °C for AWG 22/7).
Versions with closed end (wire stop) or feed-through
(daisy chain capability) are available. Different colours
support visual assignment of the discrete wires.
The IDC Terminals are designed for one-time termination, its cap guides the wire into the contact element
whilst also serving as a strain relief mechanism. Guiding latches on the contact element guarantee correct connection whilst detents ensure a secure hold.
ERNI IDC Terminals:
Small | Flexible | Cost-Effective
10/15
Edition 2
www.erni.com
IDC Terminal
FEATURES
FEATURES
Category
Wire-to-board connectors
Termination height
2 mm / 2.8 mm
Current
Up to 17.5 A at 20 °C
Wire AWG
Stranded wires: AWG 22/7, AWG 24/7, AWG 26/7
Solid wires: AWG 24/1
Features
Ultra-low profile, microminiature PCB layout
Two dual IDC contacts
Wire stop feature and feed-though versions
Extended temperature range -55/+150°C
User-friendly wire termination
Benefits
Cost-effective and highly reliable
Fully automated board assembly
Eliminates preparation (stripping) or wires prior to termination
For solid or stranded wires
AWG 24/1
AWG 22/7 / 24/7 / 26/7
Catalog E 074615
10/15
Edition 2
www.erni.com
3
IDC Terminal
CHARACTERISTICS
TECHNICAL DATA
Description
Climate category
Standard
IDC-Terminal
AWG 24/1
DIN EN 60068-1
test b
IDC-Terminal
AWG 22/7
-55/150/56
Temperature range
-55/+150 °C
Current rating
4
IDC-Terminal
AWG 24/7 - 26/7
6 A at 20 °C
14 A at 20°C
17.5 A at 20 °C
Operating voltage
IEC 60664
The permissible operating voltages depend on the customer application and on the applicable or specified safety requirements.
Insulation coordination according to IEC 60664-1 has to be regarded for the complete electrical device. Therefore, the maximum creepage and clearance distances of the connectors are
specified for consideration as a part of the whole current path.
In practice, reductions in creepage or clearance distances may
occur due to the conductive pattern of the printed board or the
wiring used, and have to be taken into account separately. As a
result the creepage and clearance distances for the application
may be reduced compared to those of the connector.
Contact resistance
IEC 60512
test 2a
< 10 mΩ
Vibration, sinusoidal
IEC 60512
test 6d
10 – 2000 Hz
20 g
Contact disturbance
(while vibration test)
IEC 60512
test 2e
< 1 μs
Bending of wire
IEC 60352-4
clause 12.2.1
Contact disturbance
(while bending test)
IEC 60512
test 2e
Catalog E 074615
5N
10 cycles
2 N (AWG 24)
1 N (AWG 26)
10 cycles
9,4 N
10 cycles
< 1 μs
10/15
Edition 2
www.erni.com
IDC Terminal
CHARACTERISTICS
Description
Standard
IDC-Terminal
AWG 24/1
IDC-Terminal
AWG 24/7 - 26/7
IDC-Terminal
AWG 22/7
Process conditions
Reflow soldering
temperature max.
JEDEC
J-STD-020
Typical press-in force ø
30 s at 260 °C
55 N
Reusability
80 N (AWG 26)
89 N
one-time termination
Housing material
Insulation body
LCP
CTI value
175
UL flame rating
UL 94 V-0
UL file plastic material
E83005
JEDEC
J-STD-020
MSL
Level 1
Contact material
Base material
Cu alloy
Contact plating
Sn
Environmental compatibility
Recycling
no flame-retardent additives, no toxic additives allow easy ­recycling
Product approval
UL/CSA
E84703
Two dual IDC contacts for
best connection
Parallel guiding for durable
and secure wire assembly
Catalog E 074615
10/15
Edition 2
www.erni.com
5
IDC Terminal
CHARACTERISTICS
TECHNICAL DATA: SOLID WIRE AWG 24/1
Description
Solid wire AWG 24/1
Recommended wire
Young Chang Silicone Co. Ltd.: STW-B, STW-F
Wire construction
Solid wire
Wire cross-section
AWG 24
Conductor diameter
0.5 mm
Outer diameter
0.7 mm ±0.025 mm
Insulation
PE/PA
Temperature range
STW-B: +130 °C
STW-F: +150 °C
TECHNICAL DATA: STRANDED WIRE AWG 24/7 - AWG 26/7
Description
6
Stranded wire AWG 24/7
Stranded wire AWG 26/7
Recommended wire
Leoni: Mocar® 150 A
Leoni: Mocar® 150 A
Wire construction
Stranded wire 7x0.2
Stranded wire 7x0.17
Wire cross-section
AWG 24
AWG 26
Conductor diameter
0.6 mm
0.5 mm
Outer diameter
1.0 mm ±0.05 mm
1.03 mm ±0.03 mm
Insulation
TPE-E
TPE-E
Temperature range
-55 °C to +150 °C
-55 °C to +150 °C
Catalog E 074615
10/15
Edition 2
www.erni.com
IDC Terminal
CHARACTERISTICS
TECHNICAL DATA: STRANDED WIRE AWG 22/7
Description
Stranded wire AWG 22/7
Recommended wire
Gebauer & Griller: FLR13Y 0,35-A
Leoni: Mocar® 150 A
Wire construction
Stranded wire 7/0.26
Wire cross-section
AWG 22
Conductor diameter
0.8 mm
Outer diameter
1.3 mm -0.1 mm
Insulation
TPE-E
Temperature range
-40 °C to +150 °C (3000 h)
-40 °C to +180 °C (48 h)
DISCRETE WIRE-TO-BOARD APPLICATION
As shipped
Wire stripping not necessary
Insert wire
Terminated wire
Catalog E 074615
10/15
Edition 2
www.erni.com
7
IDC Terminal
PROCESSING
WIRE TERMINATION
Easy termination using a flat press tool;
no specific tool required
Press down the terminal cap to dimension A
(refer to product drawing)
USAGE OF MULTIPLE TERMINALS ON MINIMAL BOARD SPACE
Example:
Center to center distance: 3.8 mm
• minimum creepage and clearance: 1 mm
• space between terminals ca. 0.5 mm
• possible operating voltage ca. 250 V
(depending on pollution degree)
8
Catalog E 074615
10/15
Edition 2
www.erni.com
IDC Terminal
APPLICATIONS
SOLID-STATE LIGHTING | MEDICAL | MOBILE APPLICATIONS
Catalog E 074615
10/15
Edition 2
www.erni.com
9
IDC Terminal
FOR SOLID WIRE AWG 24/1
PRODUCT SPECIFICATION
• Reliable contact due to gas tight connection
of 2 dual IDC contacts
• Minimal pcb space required
• Versions with wire stop or feed-through
available
• No special tool required for termination
• Automated pick & place assembly
• Current carrying capacity: up to 6 A at 20 °C
DIMENSIONAL DRAWING
With wire stop
0,8 ±0,01
2,2
Terminal pressed
2,9
2
1,9
2
1,92
2,4
10
Catalog E 074615
10/15
Edition 2
www.erni.com
IDC Terminal
FOR SOLID WIRE AWG 24/1
PCB LAYOUT
32°
Wire axis
1,7
0,5
0,5
1,3
0,35
1,7
2
ORDERING INFORMATION
Configuration
Color
Termination
Packaging
Part Number
Feed-through
white
SMT / IDC
Tape and reel / 5000 pcs
444347
Wire stop
white
SMT / IDC
Tape and reel / 5000 pcs
384980
Catalog E 074615
10/15
Edition 2
www.erni.com
11
IDC Terminal
FOR STRANDED WIRE AWG 24/7 - 26/7
PRODUCT SPECIFICATION
• Reliable contact due to gas tight connection
of 2 dual IDC contacts
• Minimal pcb space required
• Versions with wire stop or feed-through
available
• No special tool required for termination
• Automated pick & place assembly
• Current carrying capacity: up to 14 A at 20 °C
DIMENSIONAL DRAWING
With wire stop
3,6
Terminal pressed
4,4
2,8
3,3
2,8
1,1
2,6
2,6
3,3
12
Catalog E 074615
10/15
Edition 2
www.erni.com
IDC Terminal
FOR STRANDED WIRE AWG 24/7 - 26/7
PCB LAYOUT
2,6
2,1
2,8
0,7
1,1
2,4
Wire axis
1,7
2,8
ORDERING INFORMATION
Configuration
Color
Termination
Packaging
Part Number
Feed-through
white
SMT / IDC
Tape and reel / 2000 pcs
474336
Feed-through
black
SMT / IDC
Tape and reel / 2000 pcs
474337
Feed-through
red
SMT / IDC
Tape and reel / 2000 pcs
474338
Feed-through
green
SMT / IDC
Tape and reel / 2000 pcs
474339
Wire stop
white
SMT / IDC
Tape and reel / 2000 pcs
474340
Wire stop
black
SMT / IDC
Tape and reel / 2000 pcs
474341
Wire stop
red
SMT / IDC
Tape and reel / 2000 pcs
474342
Wire stop
green
SMT / IDC
Tape and reel / 2000 pcs
474343
Catalog E 074615
10/15
Edition 2
www.erni.com
13
IDC Terminal
FOR STRANDED WIRE AWG 22/7
PRODUCT SPECIFICATION
• Reliable contact due to gas tight connection
of 2 dual IDC contacts
• Minimal pcb space required
• Versions with wire stop or feed-through
available
• No special tool required for termination
• Automated pick & place assembly
• Current carrying capacity: up to 17.5 A at 20 °C
DIMENSIONAL DRAWING
With wire stop
3,6
3,3
4,4
2,8
Terminal pressed
2,8
1,3
2,6
2,6
3,3
14
Catalog E 074615
10/15
Edition 2
www.erni.com
IDC Terminal
FOR STRANDED WIRE AWG 22/7
PCB LAYOUT
2,8
0,7
1,1
2,4
Wire axis
2,6
2,1
1,7
2,8
ORDERING INFORMATION
Configuration
Color
Termination
Packaging
Part Number
Feed-through
white
SMT / IDC
Tape and reel / 2000 pcs
454302
Feed-through
black
SMT / IDC
Tape and reel / 2000 pcs
474322
Feed-through
red
SMT / IDC
Tape and reel / 2000 pcs
474323
Feed-through
green
SMT / IDC
Tape and reel / 2000 pcs
474324
Wire stop
white
SMT / IDC
Tape and reel / 2000 pcs
454303
Wire stop
black
SMT / IDC
Tape and reel / 2000 pcs
474325
Wire stop
red
SMT / IDC
Tape and reel / 2000 pcs
474326
Wire stop
green
SMT / IDC
Tape and reel / 2000 pcs
474327
Catalog E 074615
10/15
Edition 2
www.erni.com
15
ERNI Electronics GmbH & Co. KG
Europe South America Africa
Seestrasse 9
73099 Adelberg
Germany
Phone +49 7166 50-0
Fax +49 7166 50-282
[email protected]
www.erni.com
ERNI Electronics, Inc.
North America Canada Mexico
2201 Westwood Ave
Richmond, VA 23230/USA
Phone +1 804 228-4100
Fax +1 804 228-4099
[email protected]
ERNI Asia Holding Pte Ltd.
Asia Australia New Zealand
Blk 4008 Ang Mo Kio Avenue 10
#04-01/02 Techplace I
Singapore 569625
Phone +65 6 555 5885
Fax +65 6 555 5995
[email protected]
© ERNI Electronics GmbH & Co. KG 2015 • Printed in Germany • A policy of continuous improvement is followed and the right to alter
any published data without notice is reserved.
ERNI®, ERNI WoR&D®, Act. Connect. Perfect®, MicroCon®, MicroStac®, MicroSpeed®, MiniBridge®, MaxiBridge®, ERmet®, ERmet
ZD®, ERmet ZDplus®, ERmet ZD HD®, ERbic®, ERNIPRESS®, INTERact®, BLUEcontact® and WHITEspeed® are trademarks (registered
or applied for in various countries) of ERNI Electronics GmbH & Co. KG.
Similar pages