UNISONIC TECHNOLOGIES CO., LTD UPS1602 LINEAR INTEGRATED CIRCUIT HIGH PERFORMANCE CURRENT MODE POWER SWITCH DESCRIPTION The UTC UPS1602 is designed to provide several special enhancements to satisfy the needs, for example, power-saving mode for low standby power (<0.3w), frequency hopping , constant output power limiting , slope compensation ,over current protection (OCP), over voltage protection (OVP), over load protection (OLP), under voltage lock out (UVLO), short Circuit Protection (SCP) and Over Temperature Protection (OTP), etc. IC will be shut down or can auto-restart in those situations. DIP-8 FEATURES * Low startup current (about 22μA) * Fixed switching frequency(Norm. is 68KHz) * Frequency hopping for Improved EMI Performance. * Lower than 0.3W Standby Power Design * Linearly decreasing frequency to 26KHz during light load * Soft start * Internal Slope Compensation * Constant Power Limiting for universal AC input Range * Gate Output Maximum Voltage Clamp(15V) * Max duty cycle 74% * Over temperature protection * Overload protection * Over voltage protection * Leading edge blanking * Cycle-by-Cycle current limiting * Under Voltage Lock Out * Short Circuit Protection ORDERING INFORMATION Ordering Number Lead Free Halogen Free UPS1602L-D08-T UPS1602G-D08-T www.unisonic.com.tw Copyright © 2012 Unisonic Technologies Co., Ltd Package Packing DIP-8 Tube 1 of 12 QW-R119-016.D UPS1602 LINEAR INTEGRATED CIRCUIT PIN CONFIGURATION GND 1 8 Drain CS 2 7 Drain VCC 3 6 Drain 4 5 FB SS PIN DESCRIPTION PIN NO. 1 2 3 4 5 6, 7, 8 SYMBOL GND CS VCC FB SS Drain DESCRIPTION Ground Controller current sense input Supply voltage Feedback Soft-start, connect Capacitor CSOFTS to GND Power MOSFET drain UNISONIC TECHNOLOGIES CO., LTD www.unisonic.com.tw 2 of 12 QW-R119-016.D UPS1602 LINEAR INTEGRATED CIRCUIT BLOCK DIAGRAM VCC 3 Frequency Hopping OVP Logic Control SS 6 Drain 7 Drain 8 Drain Oscillator UVLO Reference voltage Soft Start 5 Latch Delay Time OTP S Q R Q Driver Burstmode OLP FB 4 PWM COMP Slope Compensation Constant Power Limit OCP LEB 2 CS 1 GND Notes: OLP (Over Load Protection) OVP (Over Voltage Protection) OTP (Over Temperature Protection) OCP (Over Current Protection) UVLO (Under Voltage Latch-Out) LEB (Led Edge Blanking) SS (Soft Start) UNISONIC TECHNOLOGIES CO., LTD www.unisonic.com.tw 3 of 12 QW-R119-016.D UPS1602 LINEAR INTEGRATED CIRCUIT ABSOLUTE MAXIMUM RATINGS (TA＝25°C, unless otherwise specified) PARAMETER SYMBOL RATINGS UNIT Supply Voltage VCC 30 V Input Voltage to FB Pin VFB -0.3 ~ 6.2 V Input Voltage to CS Pin VCS -0.3 ~ 2.8 V Junction Temperature TJ +150 °C Operating Temperature TOPR -40 ~ +125 °C Storage Temperature TSTG -50 ~ +150 °C Note: Absolute maximum ratings are those values beyond which the device could be permanently damaged. Absolute maximum ratings are stress ratings only and functional device operation is not implied. RECOMMENDED OPERATING CONDITIONS PARAMETER Supply Voltage SYMBOL VCC RATINGS 8.6 ~ 22 UNIT V ELECTRICAL CHARACTERISTICS (TA＝25°C, VCC=15V, unless otherwise specified) PARAMETER SUPPLY SECTION Start Up Current Supply Current with switch UNDER-VOLTAGE LOCKOUT SECTION Start Threshold Voltage Min. Operating Voltage Hysteresis INTERNAL VOLTAGE REFERENCE Reference Voltage CONTROL SECTION VFB Operating Level Burst-Mode Out FB Voltage Reduce-Frequency end FB Voltage Burst-Mode Enter FB Voltage Normal Switch Frequency Power-Saving Duty Cycle Frequency Hopping Frequency Variation VS VCC Deviation Frequency Variation VS Temperature Deviation Feedback Resistor Soft-Start Time PROTECTION SECTION OVP threshold OLP threshold Delay Time Of OLP OTP threshold OVP Disable threshold OLP Enable threshold SYMBOL ISTR IOFF ION VREF VMIN VMAX VFB(OUT) VFB(END) VFB(IN) MIN TYP MAX UNIT 22 7 7 45 9 9 μA mA mA 13.5 7.5 14.2 8.2 6 15 9 V V V 6.3 6.5 6.7 V VCC = VCC(ON)-0.1V VSS = 0, IFB = 0 VSS = 4.8V, IFB = 0 VTHD(ON) VCC(MIN) VCC(HY) measured at pin VFB 0.5 V 4.4 VCC=10 to 20V ±4.5 5 V V V kHz kHz % % kHz % FDT T=-40 to 105°C 5 % RFB TSS VFB=0V CSS=0.47μF 26 12.6 kΩ ms 5.1 70 150 4.3 5.7 V V V ms °C V V F(SW) DMAX DMIN FJ(SW) FDV VOVP1 VOVP2 VFB(OLP) TD-OLP T(THR) VSS (DEACT) VSS (ACT) UNISONIC TECHNOLOGIES CO., LTD www.unisonic.com.tw TEST CONDITIONS VCS =0 VCS =0 VCS =0 VFB = 4V Before enter burst mode VFB=4.4V, VCS =0 VFB<0.5V VSS <3.5V,VFB>5V VSS =4.8V, VFB=3V VCS=0, SS-PIN OPEN CSS=0.47μF VFB>5V, VCC = 22V VFB>5V 61 20 68 0 ±1.5 1.7 1.6 1.5 68 74 ±3 16 9.9 21 11.2 4.7 55 120 3.9 5.1 19 28 4.9 62 135 4.1 5.4 75 40 80 4 of 12 QW-R119-016.D UPS1602 LINEAR INTEGRATED CIRCUIT ELECTRICAL CHARACTERISTICS(Cont.) PARAMETER SYMBOL CURRENT LIMITING SECTION Peak Current Limitation VCS Threshold Voltage For IVIN =60μA VSENSE-L POWER MOS-TRANSISTOR SECTION Drain-Source Breakdown Voltage VDSS Turn-on voltage between gate and source VTH Drain-Source Diode Continuous Source IS Current Static Drain-Source On-State Resistance RDS(ON) Rise Time tR Fall Time tF Note: 1. Pulse Test: Pulse Width≤300μs, Duty cycle≤2% 2. Essentially independent of operating temperature UNISONIC TECHNOLOGIES CO., LTD www.unisonic.com.tw TEST CONDITIONS MIN VFB=4.4V IVIN=60μA VGS=0V, ID=250μA VDS=VGS, ID=250μA VGS=10V, ID=1A VDD = 300V, ID =2.4A RG = 25Ω (Note 1,2) TYP MAX UNIT 0.86 0.77 1 V V 650 2 3.8 25 25 4 V V 2 A 5 60 60 Ω ns ns 5 of 12 QW-R119-016.D UPS1602 LINEAR INTEGRATED CIRCUIT FUNCTIONAL DESCRIPTION The internal reference voltages and bias circuit work at VCC> VTHD (ON), and shutdown at VCC<VCC(MIN). (1) Soft-Start When every IC power on, driver output duty cycle will be decided by voltage VSS on soft-start capacitor and VCS on current sense resistor at beginning. After VSS reach 4.2V, the whole soft-start phase end, and driver duty cycle depend on VFB and VCS. The relation among VSS, VFB and VOUT as followed Fig.3. Furthermore, soft-start phase should end before VCC reach VCC(MIN) during VCC power on. Otherwise, if soft-start phase remain not end before VCC reach VCC(MIN) during VCC power on, IC will enter auto-restart phase and not set up VOUT. So the value of CSS should be between 0.1μFand 4.7μF. Finally soft-start also set OVP1 active phase. OVP1 active phase between 0 and VSS(DEACT), OVP1 will not be sensed after VSS reach VSS (DEACT).The Soft-start phase TSS：TSS = 23.8×CSS (ms) (Example: CSS=0.47μF, then TSS=23.8×0.47=11.2ms). Fig.3 Soft-start phase UNISONIC TECHNOLOGIES CO., LTD www.unisonic.com.tw 6 of 12 QW-R119-016.D UPS1602 LINEAR INTEGRATED CIRCUIT FUNCTIONAL DESCRIPTION(Cont.) (2) Switch Frequency Set The maximum switch frequency is set to 68kHz. Switch frequency is modulated by output power POUT during IC operating. At no load or light load condition, most of the power dissipation in a switching mode power supply is from switching loss on the MOSFET transistor, the core loss of the transformer and the loss on the subber circuit. The magnitude of power loss is in proportion to the number of switching events within a fixed period of time. So lower switch frequency at lower load, which more and more improve IC’s efficiency at light load. At from no load to light load condition, the IC will operate at from Burst mode to Reducing Frequency Mode. The relation curve between fSW and POUT/POUT(MAX) as followed Fig.4. Fig.4 The relation curve between fSW and relative output power POUT/ POUT(MAX) (3) Internal Synchronized Slope Compensation Built-in slope compensation circuit adds voltage ramp onto the current sense input voltage for PWM generation, this greatly improves the close loop stability at CCM and prevents the sub-harmonic oscillation and thus reduces the output ripple voltage. (4) Frequency Hopping For EMI Improvement The Frequency hopping is implemented in the IC; there are two oscillators built-in the IC. The first oscillator is to set the normal switching frequency; the switching frequency is modulated with a period signal generated by the 2nd oscillator. The relation between the first oscillator and the 2nd oscillator as followed Fig.5. So the tone energy is evenly spread out, the spread spectrum minimizes the conduction band EMI and therefore eases the system design in meeting stringent EMI requirement. Fig.5 Frequency Hopping UNISONIC TECHNOLOGIES CO., LTD www.unisonic.com.tw 7 of 12 QW-R119-016.D UPS1602 LINEAR INTEGRATED CIRCUIT FUNCTIONAL DESCRIPTION(Cont.) (5) Constant Output Power Limit When the SENSE voltage, across the sense resistor RS, reaches the threshold voltage, around 1V, the output GATE drive will be turned off after a small propagation delay tD. This propagation delay will introduce an additional current proportional to tD×VIN/LP. Since the propagation delay is nearly constant regardless of the input line voltage VIN. Higher input line voltage will result in a larger additional current and hence the output power limit is also higher than that under low input line voltage. To guarantee the output power is a constant for universal input AC voltage, there is a dynamic peak limit circuit to compensate the system delay TD-OC that the system delay brings on. IPEAK-MAX=0.8V/RSENSE(VIN=264VAC) ,IPEAK-MAX=1V/RSENSE(VIN=85VAC). This proprietary compensation ensures a constant output power limit for wide AC input voltage from 90VAC to 264VAC. (6) Protection section The IC takes on more protection functions such as OLP, OVP and OTP etc. In case of those failure modes for continual blanking time, the driver is shut down. At the same time, IC enters auto-restart, VCC power on and driver is reset after VCC power on again. OLP After soft-start phase end, IC will shutdown driver if over load state occurs for continual TD-OLP. OLP function will not inactive during soft-start phase. OLP case as followed Fig. 6. The test circuit as followed Fig.8. TD-OLP=5.53×TSS. OVP There are two kinds of OVP circuits, the first OVP function are enabled only when VSS < VSS (DEACT) & VFB>VFB (OLP) during soft-start phase. During above condition, driver will be shutdown if over voltage state occurs (VCC>VOVP1) for continual a blanking time. The first OVP function will not inactive after soft-start phase. The second OVP will shutdown the switching of the power MOSFET whenever VCC>VOVP2. The first OVP case as followed Fig.7. The test circuit as followed Fig. 9. Fig.6 OLP case UNISONIC TECHNOLOGIES CO., LTD www.unisonic.com.tw Fig.7 OVP case 8 of 12 QW-R119-016.D UPS1602 LINEAR INTEGRATED CIRCUIT FUNCTIONAL DESCRIPTION(Cont.) Fig.8 OLP test circuit Fig.9 OVP test circuit OTP OTP will shut down driver when junction temperature TJ>T (THR) for continual a blanking time. (7) Driver Output Section The driver-stage drives the gate of the MOSFET and is optimized to minimize EMI and to provide high circuit efficiency. This is done by reducing the switch on slope when reaching the MOSFET threshold. This is achieved by a slope control of the rising edge at the driver’s output. The output driver is clamped by an internal 15V Zener diode in order to protect power MOSFET transistors against undesirable gate over voltage. (8) Inside power switch MOS transistor Specific power MOS transistor parameter is as “POWER MOS TRANSISTOR SECTION” in electrical characteristics table. UNISONIC TECHNOLOGIES CO., LTD www.unisonic.com.tw 9 of 12 QW-R119-016.D UPS1602 LINEAR INTEGRATED CIRCUIT TYPICAL APPLICATION CIRCUIT Fig.10 UTC UPS1602 Typical Application Circuit Table1. Components reference description for UPS1602 application circuit DESIGNATOR C1 C2 C3 C4 C5 C6 C7 C8 C9 C10 R1 R2 R3 PART TYPE 22μF 0.001μF 22μF 330μF 330μF 0.1μF 0.01μF 0.001μF 0.1μF 220μF 2.2MΩ 2.2MΩ 68KΩ DESIGNATOR R4 R5 R6 R8 R9 R10 R11 R12 R13 R14 D1 D2 UNISONIC TECHNOLOGIES CO., LTD www.unisonic.com.tw PART TYPE 100 1MΩ 10K 15Ω 560Ω 1KΩ 1.5Ω 3.9KΩ 15KΩ 1.8KΩ FR107 SB3100 DESIGNATOR D3 IC1 IC2 IC3 YC1 T1 L1 L2 LD1 F1 ZNR1 BD1 XC1 PART TYPE RS1D UPS1602 PC-817 TL431 222 EE22 UU9.8 2uH LED 1A/250V 7D471K DI106 154 10 of 12 QW-R119-016.D UPS1602 LINEAR INTEGRATED CIRCUIT TYPICAL CHARACTERISTICS 12V Feedback Voltage During Loadjump From 10% Up To 100% Load (VAC=90V) 12V 10V 10V 8V 8V 6V 6V 4V 4V 2V 2V 0 0 -2V -2V 0 2000 Time (400μs/div) 4000 Startup With Full Load Condition at VAC=90V, VSS and VOUT 8V Feedback Voltage During Loadjump From 10% Up To 100% Load (VAC=264V) 0 Startup With Full Load Condition at VAC=264V, VSS and VOUT 8V 6V 6V 4V 4V 2V 2V VSS 0 4000 2000 Time (400μs/div) VSS 0 10V 10V 5V 5V VOUT 0 50 Time (10ms/div) 0 100 Startup Behavior At Nominal Load Condition VAC=90V 8V VOUT 0 Startup Behavior At Nominal Load Condition VAC=264V 8V 6V 6V 4V 4V 100 50 Time (10ms/div) 0 2V 2V VSS 0 VSS 0 4V 4V 2V 2V VFB 0 0 VFB 0 20 Time (4ms/div) 40 UNISONIC TECHNOLOGIES CO., LTD www.unisonic.com.tw 0 20 Time (4ms/div) 40 11 of 12 QW-R119-016.D UPS1602 LINEAR INTEGRATED CIRCUIT TYPICAL CHARACTERISTICS(Cont.) Frequency vs. Output Power 0.8 80 0.7 60 NO Load Input Power vs. Line Voltage (Normal Mode) Input Power NODC Input Voltage, VIN(V) Load (PoUT=0W) 0.6 0.5 40 0.4 VAC=90V 0.3 20 0.2 0.1 0 0 0 1 2 3 4 5 6 7 8 Output Power, POUT(W) 9 10 200 250 150 100 AC Input Voltage, VIN (V) 300 UTC assumes no responsibility for equipment failures that result from using products at values that exceed, even momentarily, rated values (such as maximum ratings, operating condition ranges, or other parameters) listed in products specifications of any and all UTC products described or contained herein. UTC products are not designed for use in life support appliances, devices or systems where malfunction of these products can be reasonably expected to result in personal injury. Reproduction in whole or in part is prohibited without the prior written consent of the copyright owner. The information presented in this document does not form part of any quotation or contract, is believed to be accurate and reliable and may be changed without notice. UNISONIC TECHNOLOGIES CO., LTD www.unisonic.com.tw 12 of 12 QW-R119-016.D