NUMBER TYPE GS-29-010 PRODUCT QUALIFICATION SUMMARY TITLE PAGE REVISION 1 of 10 FCI BergStak® Connector & TE Free Height* Connector Inter-Mating AUTHORIZED BY Matthew Cheong A DATE 27th Oct 09 * Free Height™ is a trademark of Tyco Electronics, Inc., All rights reserved. CLASSIFICATION UNRESTRICTED 1.0 OBJECTIVE This document summarizes qualification test results and inter-mating performance of BergStak® connectors and Tyco Free Height Connectors based on the requirements of the FCI BergStak® Product Specification. These tests were completed by an independent test laboratory contracted by FCI. 2.0 SCOPE This summary includes results of qualification testing for each FCI/Tyco inter-mating combination. Connectors in the test plan represent commercially available products. 40 position and 120 position connectors were used. All connectors mated with a PCB stack height of 5mm. FCI BergStak® Receptacle and Plug contact interfaces were plated with 30 µ” GXT, while Tyco Receptacle and Plug were plated with 30 µ” Au. An inter-mating study was performed using the following sequence per revision B of Product Specification GS-12-547: • Group 2, Vibration and Mechanical Shock Sequence o FCI Plug mated to Tyco Receptacle (Section 6.1.1) o Tyco Plug mated to FCI Receptacle (Section 6.1.2) • Group 3, Mating/Un-mating force with Durability Sequence o FCI Plug mated to Tyco Receptacle (Section 6.2.1) o Tyco Plug mated to FCI Receptacle (Section 6.2.2) • Group 7, Thermal Shock, Cyclic Humidity & Temperature Sequence o FCI Plug mated to Tyco Receptacle (Section 6.3.1) o Tyco Plug mated to FCI Receptacle (Section 6.3.2) • Group 8, Temperature Life Sequence o FCI Plug mated to Tyco Receptacle (Section 6.4.1) o Tyco Plug mated to FCI Receptacle (Section 6.4.2) 3.0 CONCLUSION The test results indicate that FCI to Tyco inter-mating performance meets the requirement of FCI product specification, applicable to the full test sequence scope specified in section 2.0. 4.0 DEFINITIONS EIA: LLCR: 5.0 Electronic Industries Alliance Low Level Contact Resistance REFERENCE DOCUMENTS 5.1 5.2 Product Specification GS-12-547, Revision B EIA 364 series test procedures © 2009, FCI USA LLC Form E-3334 Rev F GS-01-001 PDM: Rev:A STATUS:Released Printed: Nov 28, 2010. NUMBER TYPE GS-29-010 PRODUCT QUALIFICATION SUMMARY TITLE PAGE REVISION 2 of 10 FCI BergStak® Connector & TE Free Height* Connector Inter-Mating AUTHORIZED BY A DATE 27th Oct 09 Matthew Cheong * Free Height™ is a trademark of Tyco Electronics, Inc., All rights reserved. CLASSIFICATION UNRESTRICTED 6.0 QUALIFICATION SUMMARY 6.1 Qualification results for Test Group 2, Vibration & Mechanical sequence, are summarized below: 6.1.1 Test Group 2 – FCI Plug & Tyco Receptacle (40 & 120 positions) TEST LLCR#1 EIA-364-23 Per GS-12-547 section 6.1.2 Durability Pre-conditioning EIA-364-09 Per GS-12-547 section 6.1.10 LLCR#2 EIA-364-23 Per GS-12-547 section 6.1.2 Temp Life, Pre-conditioning EIA-364-17 Per GS-12-547 section 6.1.16 LLCR#3 EIA-364-23 Per GS-12-547 section 6.1.2 Vibration EIA-364-28, Cond V, Letter D Per GS-12-547 section 6.1.6 LLCR#4 EIA-364-23 Per GS-12-547 section 6.1.2 Mechanical Shock EIA-364-27 Per GS-12-547 section 6.1.7 LLCR#5 EIA-364-23 Per GS-12-547 section 6.1.2 SPECIFICATION CRITERION Condition: 20mV, 100mA RESULTS (40 positions) Pass RESULTS (120 positions) Pass Criteria: 30mΩ max Condition: 25 cycles, 1”/min 9.4mΩ max Criteria: No Damage Condition: 20mV, 100mA No Damage Criteria: 50mΩ max Condition: 105±5°C, 120 hrs 10.3mΩ max Pass 9.7mΩ max Criteria: No Damage Condition: 20mV, 100mA No Damage No Damage Pass Pass Criteria: 50mΩ max Condition: Cond. V, Letter D, 90min each axis Criteria: No Damage & No Discontinuity >0.1µsec Condition: 20mV, 100mA 10.7mΩ max Pass 10.2mΩ max Pass No Damage No Discontinuity Pass No Damage No Discontinuity Pass Criteria: 50mΩ max Condition: Cond. A, 50G halfsine, 3 shock each direction and axis (18 total) Criteria: No Damage & No Discontinuity >0.1µsec Condition: 20mV, 100mA 10.7mΩ max Pass 11.6mΩ max Pass No Damage No Discontinuity Pass No Damage No Discontinuity Pass Criteria: 50mΩ max 10.9mΩ max 12.1mΩ max 9.1mΩ max Pass Pass No Damage Pass Pass Pass © 2009, FCI USA LLC Form E-3334 Rev F GS-01-001 PDM: Rev:A STATUS:Released Printed: Nov 28, 2010. NUMBER TYPE GS-29-010 PRODUCT QUALIFICATION SUMMARY TITLE PAGE REVISION 3 of 10 FCI BergStak® Connector & TE Free Height* Connector Inter-Mating AUTHORIZED BY A DATE 27th Oct 09 Matthew Cheong * Free Height™ is a trademark of Tyco Electronics, Inc., All rights reserved. CLASSIFICATION UNRESTRICTED 6.1.2 Test Group 2 – Tyco Plug & FCI Receptacle (40 & 120 positions) TEST LLCR#1 EIA-364-23 Per GS-12-547 section 6.1.2 Durability Pre-conditioning EIA-364-09 Per GS-12-547 section 6.1.10 LLCR#2 EIA-364-23 Per GS-12-547 section 6.1.2 Temp Life, Pre-conditioning EIA-364-17 Per GS-12-547 section 6.1.16 LLCR#3 EIA-364-23 Per GS-12-547 section 6.1.2 Vibration EIA-364-28, Cond V, Letter D Per GS-12-547 section 6.1.6 LLCR#4 EIA-364-23 Per GS-12-547 section 6.1.2 Mechanical Shock EIA-364-27 Per GS-12-547 section 6.1.7 LLCR#5 EIA-364-23 Per GS-12-547 section 6.1.2 SPECIFICATION CRITERION Condition: 20mV, 100mA RESULTS (40 positions) Pass RESULTS (120 positions) Pass Criteria: 30mΩ max Condition: 25 cycles, 1”/min 9.5mΩ max Criteria: No Damage Condition: 20mV, 100mA No Damage Criteria: 50mΩ max Condition: 105±5°C, 120 hrs 9.9mΩ max Criteria: No Damage Condition: 20mV, 100mA No Damage Criteria: 50mΩ max Condition: Cond. V, Letter D, 90min each axis Criteria: No Damage & No Discontinuity >0.1µsec Condition: 20mV, 100mA 10.2mΩ max Pass 9.6mΩ max No Damage No Discontinuity Pass No Damage No Discontinuity Pass Criteria: 50mΩ max Condition: Cond. A, 50G halfsine, 3 shock each direction and axis (18 total) Criteria: No Damage & No Discontinuity >0.1µsec Condition: 20mV, 100mA 10.4mΩ max Pass 10.8mΩ max Pass No Damage No Discontinuity Pass No Damage No Discontinuity Pass Criteria: 50mΩ max 10.4mΩ max 13.5mΩ max 9.2mΩ max Pass Pass No Damage Pass Pass 9.1mΩ max Pass Pass No Damage Pass Pass Pass © 2009, FCI USA LLC Form E-3334 Rev F GS-01-001 PDM: Rev:A STATUS:Released Printed: Nov 28, 2010. NUMBER TYPE GS-29-010 PRODUCT QUALIFICATION SUMMARY TITLE PAGE REVISION 4 of 10 FCI BergStak® Connector & TE Free Height* Connector Inter-Mating AUTHORIZED BY A DATE 27th Oct 09 Matthew Cheong * Free Height™ is a trademark of Tyco Electronics, Inc., All rights reserved. CLASSIFICATION UNRESTRICTED 6.2 Qualification results for Test Group 3, Mating/Un-mating with high durability, are summarized below: 6.2.1 Test Group 3– FCI Plug & Tyco Receptacle (40 & 120 positions) TEST Mating Force#1 EIA-364-13 Per GS-12-547 section 6.1.8 LLCR#1 EIA-364-23 Per GS-12-547 section 6.1.2 Un-mating Force#1 EIA-364-13 Per GS-12-547 section 6.1.8 Mating Force#2 EIA-364-13 Per GS-12-547 section 6.1.8 Un-mating Force#2 EIA-364-13 Per GS-12-547 section 6.1.8 Durability EIA-364-09 Per GS-12-547 section 6.1.10 Mating Force#3 EIA-364-13 Per GS-12-547 section 6.1.8 Un-mating Force#3 EIA-364-13 Per GS-12-547 section 6.1.8 LLCR#2 EIA-364-23 Per GS-12-547 section 6.1.2 SPECIFICATION CRITERION Condition: 1”/min Criteria: 0.9N/pin max, 36N max(40Pos) 108N max(120Pos) Condition: 20mV, 100mA Criteria: 30mΩ max Condition: 1”/min Criteria: 0.1N/pin min, 4N min(40Pos) 12N min(120Pos) Condition: 1”/min Criteria: 0.9N/pin max, 36N max(40Pos) 108N max(120Pos) Condition: 1”/min Criteria: 0.1N/pin min, 4N min(40Pos) 12N min(120Pos) Condition: 100 cycles, 1”/min Criteria: No Damage Condition: 1”/min Criteria: 0.9N/pin max, 36N max(40Pos) 108N max(120Pos) Condition: 1”/min Criteria: 0.1N/pin min, 4N min(40Pos) 12N min(120Pos) Condition: 20mV, 100mA Criteria: 50mΩ max RESULTS (40 positions) Pass 28.8N max RESULTS (120 positions) Pass 75.7N max Pass 9.7mΩ max Pass 9.0mΩ max Pass 9.0N min Pass 14.5N min Pass 33.0N max Pass 72.3N max Pass 9.5N min Pass 18.8N min Pass No Damage Pass No Damage Pass 24.4N max Pass 73.6N max Pass 15.0N min Pass 27.2N min Pass 12.2mΩ max Pass 9.9mΩ max © 2009, FCI USA LLC Form E-3334 Rev F GS-01-001 PDM: Rev:A STATUS:Released Printed: Nov 28, 2010. NUMBER TYPE GS-29-010 PRODUCT QUALIFICATION SUMMARY TITLE PAGE REVISION 5 of 10 FCI BergStak® Connector & TE Free Height* Connector Inter-Mating AUTHORIZED BY A DATE 27th Oct 09 Matthew Cheong * Free Height™ is a trademark of Tyco Electronics, Inc., All rights reserved. CLASSIFICATION UNRESTRICTED 6.2.2 Test Group 3 – Tyco Plug & FCI Receptacle (40 & 120 positions) TEST Mating Force#1 EIA-364-13 Per GS-12-547 section 6.1.8 LLCR#1 EIA-364-23 Per GS-12-547 section 6.1.2 Un-mating Force#1 EIA-364-13 Per GS-12-547 section 6.1.8 Mating Force#2 EIA-364-13 Per GS-12-547 section 6.1.8 Un-mating Force#2 EIA-364-13 Per GS-12-547 section 6.1.8 Durability EIA-364-09 Per GS-12-547 section 6.1.10 Mating Force#3 EIA-364-13 Per GS-12-547 section 6.1.8 Un-mating Force#3 EIA-364-13 Per GS-12-547 section 6.1.8 LLCR#2 EIA-364-23 Per GS-12-547 section 6.1.2 SPECIFICATION CRITERION Condition: 1”/min Criteria: 0.9N/pin max, 36N max(40Pos) 108N max(120Pos) Condition: 20mV, 100mA Criteria: 30mΩ max Condition: 1”/min Criteria: 0.1N/pin min, 4N min(40Pos) 12N min(120Pos) Condition: 1”/min Criteria: 0.9N/pin max, 36N max(40Pos) 108N max(120Pos) Condition: 1”/min Criteria: 0.1N/pin min, 4N min(40Pos) 12N min(120Pos) Condition: 100 cycles, 1”/min Criteria: No Damage Condition: 1”/min Criteria: 0.9N/pin max, 36N max(40Pos) 108N max(120Pos) Condition: 1”/min Criteria: 0.1N/pin min, 4N min(40Pos) 12N min(120Pos) Condition: 20mV, 100mA Criteria: 50mΩ max RESULTS (40 positions) Pass 28.8N max RESULTS (120 positions) Pass 77.6N max Pass 9.7mΩ max Pass 8.9mΩ max Pass 9.8N min Pass 21.6N min Pass 21.7N max Pass 72.2N max Pass 7.7N min Pass 19.3N min Pass No Damage Pass No Damage Pass 25.0N max Pass 75.3N max Pass 12.6N min Pass 25.4N min Pass 9.9mΩ max Pass 8.7mΩ max © 2009, FCI USA LLC Form E-3334 Rev F GS-01-001 PDM: Rev:A STATUS:Released Printed: Nov 28, 2010. NUMBER TYPE GS-29-010 PRODUCT QUALIFICATION SUMMARY TITLE PAGE REVISION 6 of 10 FCI BergStak® Connector & TE Free Height* Connector Inter-Mating AUTHORIZED BY A DATE 27th Oct 09 Matthew Cheong * Free Height™ is a trademark of Tyco Electronics, Inc., All rights reserved. CLASSIFICATION UNRESTRICTED 6.3 Qualification results for Test Group 7, Thermal Shock, Cyclic Humidity & Temperature sequence, are summarized below: 6.3.1 Test Group 7 – FCI Plug & Tyco Receptacle (40 & 120 positions) TEST LLCR#1 EIA-364-23 Per GS-12-547 section 6.1.2 Durability Pre-conditioning EIA-364-09 Per GS-12-547 section 6.1.10 LLCR#2 EIA-364-23 Per GS-12-547 section 6.1.2 Thermal Shock EIA-364-32, method A Per GS-12-547 section 6.1.15 LLCR#3 EIA-364-23 Per GS-12-547 section 6.1.2 Cyclic Humidity & Temp EIA-364-31, method III Per GS-12-547 section 6.1.17 LLCR#4 EIA-364-23 Per GS-12-547 section 6.1.2 Reseating Per GS-12-547 section 6.1.14 LLCR#5 EIA-364-23 Per GS-12-547 section 6.1.2 SPECIFICATION CRITERION Condition: 20mV, 100mA RESULTS (40 positions) Pass RESULTS (120 positions) Pass Criteria: 30mΩ max Condition: 25 cycles, 1”/min 11.0mΩ max Pass 8.7mΩ max Criteria: No Damage Condition: 20mV, 100mA No Damage No Damage Pass Pass Criteria: 50mΩ max Condition: -40°C~125°C, 10 cycles Criteria: No Damage Condition: 20mV, 100mA 12.0mΩ max Pass 10.6mΩ max Pass No Damage No Damage Pass Pass Criteria: 50mΩ max Condition:EIA-364-31, Method III (omit step 7b) Criteria: No Damage Condition: 20mV, 100mA 15.4mΩ max Pass 12.2mΩ max Pass No Damage No Damage Pass Pass Criteria: 50mΩ max Condition: 3 cycles un-mating & mating Criteria: No Damage Condition: 20mV, 100mA 15.6mΩ max Pass 15.1mΩ max Pass No Damage No Damage Criteria: 50mΩ max 16.2mΩ max Pass Pass Pass 12.8mΩ max © 2009, FCI USA LLC Form E-3334 Rev F GS-01-001 PDM: Rev:A STATUS:Released Printed: Nov 28, 2010. NUMBER TYPE GS-29-010 PRODUCT QUALIFICATION SUMMARY TITLE PAGE REVISION 7 of 10 FCI BergStak® Connector & TE Free Height* Connector Inter-Mating AUTHORIZED BY A DATE 27th Oct 09 Matthew Cheong * Free Height™ is a trademark of Tyco Electronics, Inc., All rights reserved. CLASSIFICATION UNRESTRICTED 6.3.2 Test Group 7 – Tyco Plug & FCI Receptacle (40 & 120 positions) TEST LLCR#1 EIA-364-23 Per GS-12-547 section 6.1.2 Durability Pre-conditioning EIA-364-09 Per GS-12-547 section 6.1.10 LLCR#2 EIA-364-23 Per GS-12-547 section 6.1.2 Thermal Shock EIA-364-32, method A Per GS-12-547 section 6.1.15 LLCR#3 EIA-364-23 Per GS-12-547 section 6.1.2 Cyclic Humidity & Temp EIA-364-31, method III Per GS-12-547 section 6.1.17 LLCR#4 EIA-364-23 Per GS-12-547 section 6.1.2 Reseating Per GS-12-547 section 6.1.14 LLCR#5 EIA-364-23 Per GS-12-547 section 6.1.2 SPECIFICATION CRITERION Condition: 20mV, 100mA RESULTS (40 positions) Pass RESULTS (120 positions) Pass Criteria: 30mΩ max Condition: 25 cycles, 1”/min 13.7mΩ max Pass 9.5mΩ max Criteria: No Damage Condition: 20mV, 100mA No Damage No Damage Pass Pass Criteria: 50mΩ max Condition: -40°C~125°C, 10 cycles Criteria: No Damage Condition: 20mV, 100mA 11.0mΩ max Pass 13.8mΩ max Pass No Damage No Damage Pass Pass Criteria: 50mΩ max Condition:EIA-364-31, Method III (omit step 7b) Criteria: No Damage Condition: 20mV, 100mA 10.7mΩ max Pass 13.8mΩ max Pass No Damage No Damage Pass Pass Criteria: 50mΩ max Condition: 3 cycles manual un-mating & mating Criteria: No Damage Condition: 20mV, 100mA 12.0mΩ max Pass 12.8mΩ max Pass No Damage No Damage Criteria: 50mΩ max 11.4mΩ max Pass Pass Pass 12.8mΩ max © 2009, FCI USA LLC Form E-3334 Rev F GS-01-001 PDM: Rev:A STATUS:Released Printed: Nov 28, 2010. NUMBER TYPE GS-29-010 PRODUCT QUALIFICATION SUMMARY TITLE PAGE REVISION 8 of 10 FCI BergStak® Connector & TE Free Height* Connector Inter-Mating AUTHORIZED BY A DATE 27th Oct 09 Matthew Cheong * Free Height™ is a trademark of Tyco Electronics, Inc., All rights reserved. CLASSIFICATION UNRESTRICTED 6.4 Qualification results for Test Group 8, Temperature Life Sequence, are summarized below: 6.4.1 Test Group 8 – FCI Plug & Tyco Receptacle (40 & 120 positions) TEST LLCR#1 EIA-364-23 Per GS-12-547 section 6.1.2 Durability Pre-conditioning EIA-364-09 Per GS-12-547 section 6.1.10 LLCR#2 EIA-364-23 Per GS-12-547 section 6.1.2 Temp Life, Pre-conditioning EIA-364-17 Per GS-12-547 section 6.1.16 LLCR @ 250 hrs Temp Life EIA-364-23 Per GS-12-547 section 6.1.2 LLCR @ 1000 hrs Temp Life EIA-364-23 Per GS-12-547 section 6.1.2 Reseating Per GS-12-547 section 6.1.14 LLCR#5 EIA-364-23 Per GS-12-547 section 6.1.2 SPECIFICATION CRITERION Condition: 20mV, 100mA RESULTS (40 positions) Pass RESULTS (120 positions) Pass Criteria: 30mΩ max Condition: 25 cycles, 1”/min 12.7mΩ max Pass 10.0mΩ max Pass Criteria: No Damage Condition: 20mV, 100mA No Damage No Damage Pass Pass Criteria: 50mΩ max Condition: 105±5°C, 120 hrs 10.8mΩ max Pass 13.5mΩ max Pass Criteria: No Damage Condition: 20mV, 100mA @250 hours Criteria: 50mΩ max Condition: 20mV, 100mA @1000 hours Temp Life Criteria: 50mΩ max Condition: 3 cycles manual un-mating & mating Criteria: No Damage Condition: 20mV, 100mA No Damage No Damage Criteria: 50mΩ max 20.9mΩ max Pass Pass 13.2mΩ max Pass 14.1mΩ max Pass 17.5mΩ max Pass 13.7mΩ max Pass No Damage No Damage Pass Pass 13.5mΩ max © 2009, FCI USA LLC Form E-3334 Rev F GS-01-001 PDM: Rev:A STATUS:Released Printed: Nov 28, 2010. NUMBER TYPE GS-29-010 PRODUCT QUALIFICATION SUMMARY TITLE PAGE REVISION 9 of 10 FCI BergStak® Connector & TE Free Height* Connector Inter-Mating AUTHORIZED BY A DATE 27th Oct 09 Matthew Cheong * Free Height™ is a trademark of Tyco Electronics, Inc., All rights reserved. CLASSIFICATION UNRESTRICTED 6.4.2 Test Group 8 – Tyco Plug & FCI Receptacle (40 & 120 positions) TEST LLCR#1 EIA-364-23 Per GS-12-547 section 6.1.2 Durability Pre-conditioning EIA-364-09 Per GS-12-547 section 6.1.10 LLCR#2 EIA-364-23 Per GS-12-547 section 6.1.2 Temp Life, Pre-conditioning EIA-364-17 Per GS-12-547 section 6.1.16 LLCR @ 250 hrs Temp Life EIA-364-23 Per GS-12-547 section 6.1.2 LLCR @ 1000 hrs Temp Life EIA-364-23 Per GS-12-547 section 6.1.2 Reseating Per GS-12-547 section 6.1.14 LLCR#5 EIA-364-23 Per GS-12-547 section 6.1.2 7.0 SPECIFICATION CRITERION Condition: 20mV, 100mA RESULTS (40 positions) Pass RESULTS (120 positions) Pass Criteria: 30mΩ max Condition: 25 cycles, 1”/min 16.1mΩ max Pass 11.1mΩ max Pass Criteria: No Damage Condition: 20mV, 100mA No Damage No Damage Criteria: 50mΩ max Condition: 105±5°C, 120 hrs 12.1mΩ max Pass 9.7mΩ max Criteria: No Damage Condition: 20mV, 100mA @250 hours Criteria: 50mΩ max Condition: 20mV, 100mA @1000 hours Temp Life Criteria: 50mΩ max Condition: 3 cycles manual un-mating & mating Criteria: No Damage Condition: 20mV, 100mA No Damage No Damage Criteria: 50mΩ max 17.6mΩ max Pass Pass Pass Pass Pass 10.8mΩ max Pass 14.6mΩ max Pass 11.0mΩ max Pass 18.0mΩ max Pass No Damage No Damage Pass Pass 15.1mΩ max NOTES Not Applicable © 2009, FCI USA LLC Form E-3334 Rev F GS-01-001 PDM: Rev:A STATUS:Released Printed: Nov 28, 2010. NUMBER TYPE GS-29-010 PRODUCT QUALIFICATION SUMMARY TITLE PAGE REVISION 10 of 10 FCI BergStak® Connector & TE Free Height* Connector Inter-Mating AUTHORIZED BY Matthew Cheong A DATE 27th Oct 09 * Free Height™ is a trademark of Tyco Electronics, Inc., All rights reserved. CLASSIFICATION UNRESTRICTED REVISION RECORD REV A PAGE All DESCRIPTION Release Report EC # S09-0328 DATE 27 Oct 09 © 2009, FCI USA LLC Form E-3334 Rev F GS-01-001 PDM: Rev:A STATUS:Released Printed: Nov 28, 2010.