COMPACT TYPE GAS ANALYZER DATA SHEET ZSVF OVERVIEW The compact type gas analyzer (ZSVF) consists of an analyzing block (infrared sensor and oxygen sensor) and a sampling block. For gas extractor, either simplified measurement (non-fixed type) or continuous measurement (fixed type) probe is selectable at option. Because a single beam type high-sensitivity mass flow sensor is adopted for the infrared sensor, long-term stability and maintainability are excellent. This analyzer is capable of simultaneously measuring max. 5 components among NOx, SO2, CO2, CO, CH4 and O2 in sample gas, and is used for flue gas from stationary emission sources such as various boilers, garbage incinerators and heat treatment furnaces, and for plant cultivation and research-purpose chemical analysis. FEATURES 1. Gas concentrations of 5 components measurable simultaneously and continuously (Note). Concentrations of max. 4 gas components among NOx, SO2, CO2, CO and CH4 are continuously measurable with the infrared sensor, and that of O2 is continuously measurable with a magnetic force or galvanic cell type oxygen sensor in combination with a full-fledged sampling block. 2. Standard with 3-range analyzer Measurement can be performed over a broad range using the range selector key. 3. Compact type small and easy to use. The analyzing block and sampling block are separated from each other to facilitate transport and installation. Operation is easier because operation keys and display unit are all gathered in the analyzing block. 4. A rich variety of standard functions incorporated. Auto zero calibration and auto drain discharge function are incorporated for ensuring an excellent maintainability. Max. 8-channel outputs are allowed including instantaneous concentration value, O2-corrected value, O2-corrected moving average value and CP calculation value outputs. (Note) To perform measurement continuously, the standard requirements for sample gas (shown on page 3) need to be met, and periodic draining, zero/span calibrations and membrane filter replacement are required. SPECIFICATIONS Standard Specifications • Measuring system: NOx, SO2, CO2, CO and CH4; Non-dispersive infrared absorption method with single light source and single beam (single beam method) O2; Magnetic force or galvanic cell method • Measurable component and min./max. measuring range: NOx; 0 to 500 ppm / 0 to 5000 ppm SO2; 0 to 500 ppm / 0 to 1 % CO2; 0 to 200 ppm / 0 to 100 % CO; 0 to 200 ppm / 0 to 100 % CH4; 0 to 1000 ppm / 0 to 100 % O2; 0 to 5 % / 0 to 25 % Max. 5 components measurable including O2 • Number of measuring ranges: 3 ranges • Max. range ratio 1:5 • Warm-up time: 30 min after power-on Provided with count-down timer indicating function. • Analog output: In up to 8 channels. 4 to 20 mA DC or 0 to 1 V DC (linear) Non-isolated output Allowable load; 4 to 20 mA DC, 550Ω or less 0 to 1 V DC, 100 kΩ or more This product is not explosion-proof. When handling dangerous gas, adequate attention shall be paid. EDS3-130f Date Apr. 1, 2011 ZSVF • • • • • • • • • • 2 • Instantaneous value output of each gas component • Instantaneous value output after O2 correction (when provided with O2 analyzer) • Average value output after O2 correction (when provided with O2 analyzer) • CP calculation value output (when provided with CO2 analyzer) * The channel numbers of indicated value and output value correspond to each other one by one. * An exclusive 25-pin cable is standardequipped. Communication output: RS-232C Modbus protocol * Use a commercially available product (D-sub 9-pin cable). Control input/output: Input/output signals between the analyzing block and sampling block. * An exclusive 15-pin cable is standardequipped. Indicated values: Digital 4-digit indication (by LCD with back light) • Instantaneous values of respective gas components • Instantaneous values after O2 correction (when provided with O2 analyzer) • Average value after O2 correction (when provided with O2 analyzer) • CP calculation value display (when provided with CO2 analyzer) * The channel numbers of indicated value and output value correspond to each other one by one. Power supply: Rated voltage; 100 to 115 V AC or 200 to 240 V AC Working voltage; 85 to 132 V AC or 180 to 264 V AC * Depending on customer’s code selection. Rated frequency; 50/60 Hz Max. rated power; 150 VA for analyzing block 250 VA for sampling block Inlet; Class 1 type conforming with EN60320 Operating conditions: Ambient temperature; 0 to 40˚C Ambient humidity; 90% RH or less * Condensation unallowable Storage conditions: Ambient temperature; -20 to 60˚C Ambient humidity; 95% RH or less * Condensation unallowable. Water should be drained from the drain pot and zero pot. External dimensions (H × W × D mm): Analyzing block; 211 × 365 × 514 Sampling block; 377 × 365 × 514 Weight: Analyzing block; Approx. 12 kg Sampling block; Approx. 18 kg Finish color: Cover; White pearl mica Base; Medium gray metallic Enclosure design: Casing made of steel plates for indoor installation. • Gas-contacting part materials: Gas inlet/outlet; Polypropylene Sample cell; SUS304/neoprene rubber Transparent window: CaF2 Internal pipes: Toalon tube/Teflon tube Connection nipple: Polypropylene/Teflon • Gas inlet/outlet:φ6/ φ3 hose end • Purge gas flow rate: 1 L/min (to be purged as required) Standard Functions • Auto zero calibration: Zero point is calibrated periodically at the predetermined cycle. * For using N2 gas, prepare zero cylinder gas. Calibration cycle; OFF/ON (1 to 12 hours) (settable in 1-hour step) Gas flow time; 180 to 999 sec (settable in 1-sec step) • Auto draining: Water is drained periodically at the predetermined cycle. Draining cycle; 1 to 8 hours (settable in 1-hour step) Draining time; 30 to 60 sec (settable in 1-sec step) • Auto indication off: Indication automatically turns off when no key is operated for the determined period of time in the standby status. Light off time; OFF/ON (1 to 30 min) (settable in 1-min step) • Replacement/purge time: After zero/span calibration or measurement, zero gas or sample gas is automatically flowed. Gas flow time; 30 to 300 sec (settable in 1-sec step) • Output holding:At calibration during measurement, output holds the value just before the calibration according to hold setting. In the standby status, output will not be held. Indication will not be held either. Hold setting; OFF/ON • Key lock: None of the set values can be changed when key lock is turned ON. This is helpful for reducing operation errors and wrong inputs. • Instrument/calibration error indication: When the instrument or calibration is abnormal, an error number is indicated to help analysis of the error. • O2 correction: Conversion of measured NOx, SO2 and CO gas concentrations into values at standard O2 concentration Calculating equation; 21–On × Cs C= 21–Os C; Sample gas concentration after O 2 correction Cs; Measured concentration of sample gas Os; Measured O2 concentration On; Standard O2 concentration for conversion (settable within 0 to 19%) The result of conversion is indicated and output in a signal simultaneously. * An Os value of 20% or more is taken as 20% for calculation. • Averaging after O2 correction; The result of O2 correction is subjected to moving average for the determined period of time. And the result of averaging is indicated and output in a signal simultaneously. Average value will be taken at a cycle of 30 sec. (Indication and output are updated every 30 sec.) • Resetting of output average value: Indication and output of average value are cleared in response to resetting. * Effective only when average value selection is specified in CODE SYMBOLS. • CP calculation: The carbon potential of carburizing furnace and conversion furnace are calculated using furnace temperature (fixed input value) and CO concentration value (fixed or measured value) while referring to CO2 measured value. 2 Calculation equation; CP= CPS×(PCO) K1×PCO2 where, CPS ; Saturated carbon concentration (partial pressure) 850˚C) 0.0028t–1.30 (800˚C 0.0030t–1.47 (850˚C 950˚C) 1000˚C) 0.0034t–1.85 (950˚C t ; Furnace temperature PCO ; CO concentration value (partial pressure) PCO2 ; CO 2 concentration value (partial pressure) K1 ; Constant K1=10 (9.06–15966/T) T ; Rankine temperature (tx9/5+32+460) Performance Repeatability: Within ± 0.5% of full scale Linearity: Within ± 2% of full scale Zero drift: Within ± 1% of full scale/day Span drift: Within ± 1% of full scale/day Response time: Within 50 sec for 90% indication after extracting sample gas through the inlet. However, within 3 min with SO2 and galvanic cell type O2 analyzers • Other gases' influence: • • • • • Sample NOX analyzer SO2 analyzer CH4 analyzer Interfer- component/ ence comporange 500ppm max 1000ppm min 500ppm max 1000ppm min All ranges nent concentration Within ±2% Within ±2% Within ±2% - - Within ±2% 15% Within ±2% Within ±2% Within ±5% CO 1000ppm Within ±2% Within ±2% Within ±2% CH4 1000ppm Within ±2% Within ±8% Within ±5% - NH3 50ppm NO 1000ppm - SO2 1000ppm CO2 - Within ±8% Within ±5% Within ±8% Within ±5% Within ±2% H2O 2˚C saturatio Within ±3% Within ±2% Within ±3% Within ±2% Within ±2% * H2O interference values in 2C saturation with NOx and SO2 analyzers are values after moisture interference compensation. Sample CO2 analyzer CO analyzer O2 analyzer Interfer- component/ ence comporange 200ppm max 500ppm min 200ppm max 500ppm min All ranges nent concentration NO 1000ppm Within ±2% Within ±2% Within ±2% SO2 1000ppm Within ±2% Within ±2% Within ±2% CO2 15% CO 1000ppm Within ±2% - - Within ±2% CH4 1000ppm Within ±2% Within ±2% Within ±2% NH3 50ppm Within ±2% Within ±2% Within ±2% - - Within ±3% Within ±3% Within ±2% H2O 2˚C saturatio Within ±3% Within ±2% Within ±3% Within ±2% Within ±2% Standard Requirements for Sample Gas 0.5 L/min ± 0.2 L/min for 1 optical system (1 L/min ± 0.4 L/min for 2 optical systems) Temperature: 0 to 40˚C at inlet of sampling block 10 to 70˚C at tip of non-fixed type probe (available at option) 70 to 400˚C at tip of fixed type probe (available at option) Pressure: 0 to 3 kPa (Gas shall be discharged into atmospheric air.) Dust: 50 mg/Nm3 or less Mist: Unallowable Corrosive gas: HCl 10 ppm or less Others Unallowable Standard gas for calibration: Zero gas; N2 or clean air However, clean air cannot be used if CO2 and O2 are included in sample gas components. Span gas; Concentration limited within 90 to 100% of the range of each sample gas component. Unusable at concentrations beyond 100%. • Flow rate: • • • • • • 3 ZSVF Options • Gas extractor: Used for aspirating sample gas. Non-fixed type; Since this type is used for intermittent measurement, it cannot be fixed. Material; SUS304/polypropylene Fixed type; Used for continuous measurement. Flange 5K25A FF Sampling pipe length selectable among 300, 400, 600 and 800mm Material; SUS316 • Sample inlet tube: Used for delivering gas from the extractor to sampling block. Shape; φ6/φ4 × 5 m or φ6/φ4 × 10 m Material; Teflon Installation Requirements • Selection of a place which does not receive direct sunlight, rain, wind nor radiation from hot substances. If such a place cannot be found, a roof or cover should be prepared for protection. • Avoidance of a place under heavy vibration • Selection of a place where atmospheric air is clean • Discharge of exhaust gas into atmospheric air at a safe location • Avoidance of use in an explosion-proof area Standard Accessories Name Tubular fuse (2A)(for analyzing block) 2 pcs Tubular fuse (2A)(for sampling block) 2 pcs Power cord (for domestic use, for 100/115V AC) (2m) × 2 Either one pair Power cord (for North American use, for 100/115V AC) (2m) × 2 * Depending on code Power cord (for European use, for 200/220V AC) (2m) × 2 customer's selection. Grounding cable (5m) 2 cables Control signal cable (1m) 1 cable Output signal cable (1m) 1 cable Filter paper (Teflon) for membrane filter (when provided with SO2 analyzer) 4 sheets Filter paper (glass fiber) for membrane filter (when not provided with SO2 analyzer) 10 sheets Filter element for zero gas 2 pcs Water container for zero gas • Gas analyzer system (analyzing and sampling blocks) • Standard accessories (Refer to the table at top right table.) • Instruction manual Items to be Prepared Separately • Standard gas (ZBM) and pressure regulator (ZBD) • Recorder (when necessary, Fuji's product type PHR) • 1-year spares for sampling equipment (Refer to the table at bottom right table.) 1 pc Connection tube (5m) 1 tube Instruction manual (in Japanese or English) 1 copy Note) Standard accessories include consumables for 6 months. Spare Parts for 1-Year Measurement Name Scope of Delivery Quantity Quantity Ordering No. Filter paper (Teflon) for membrane filter (when provided with SO2 analyzer) 12 sheets TK741833P3 Filter paper (glass fiber) for membrane filter (when not provided with SO2 analyzer) 1 pc (25 sheets) TK700735P2 Large O-ring for membrane filter 2 pcs 8553765 Small O-ring for membrane filter 2 pcs TK733572P1 Filter element for zero gas 3 pcs TK708816P1 Mist filter element 1 pc TK7H8043P1 O-ring for mist filter 1 pc 8553765 Diaphragm unit for pump 4 units TK713248P1 NO2/NO converter catalyst (when provided with NOx analyzer) 2 packs TK726891C1 Glass wool for NO2/NO converter (when provided with NOx analyzer) 2 packs TK726890C1 NO2/NO converter joint (when provided with NOx analyzer) 4 pcs TK7G6890P1 For placing an order for all the spare parts for 1-year measurement, you are requested to select the following code symbols. 1 2 3 4 5 6 7 8 1 Z B N 1 S V 1 2 3 4 Description NOx analyzer SO2 analyzer Without Without With Without Without With With With Other • A galvanic cell type oxygen sensor has a service life of about 18 months from the date of its delivery. Periodic replacement is recommended. Replacement part ordering No. : TK7M3502C1 4 Principle Diagram of Infrared Type Measurement (NO, SO2, CO2, CO, CH4) Front expansion chamber Gas inlet Infrared-ray light source Gas outlet Rear expansion chamber Detector Motor Mass flow sensor Measurement cell Chopper Indication Preamplifier Signal processing block Output Principle Diagram of Magnetic Force Type Measurement (O2) Mirror Permanent magnet Measurement cell Gas inlet Magnetic field Gas outlet Preamplifier Permanent magnet Light emitting diode Photodiode Signal processing and calculation block Indication Output Principle Diagram of Galvanic Cell Type Measurement (O2) Resistor Thermistor Electrolyte Negative electrode Positive electrode Diaphragm 5 ZSVF CODE SYMBOLS 1 2 3 4 5 6 7 8 Description Digit 4 < Specification > Analyzing block + sampling block: 1 set 5 < Sample components (NOx, SO2, CO2, CO, CH4) > 1-component analyzer SO2 CO CO2 CH4 NOx 2-component analyzer (1st component + 2nd component) NOx+SO2 CO2+CO CH4+CO CO2+CH4 NOx+(CO) 3-component analyzer (1st component + 2nd component + 3rd component) NOx+SO2+(CO) NOx+SO2+(CO2) NOx+(CO2+CO) SO2+(CO2+CO) CH4+(CO2+CO) 4-component analyzer (1st component+2nd component+3rd component+4th component) NOx+SO2+(CO2+CO) With out Other 6 < Sample component (O2) and measuring range > Galvanic cell type oxygen analyzer/0 to 5%/10%/25% Magnetic force type oxygen analyzer/0 to 5%/10%/25% With out 8 < Revision code > 9 < Power supply > For domestic use 100 to 115V AC, 50/60Hz For European use 200 to 240V AC, 50/60Hz For North American use 100 to 115V AC, 50/60Hz 10 < Measuring range (1st component) > 0 to 200ppm/500ppm/1000ppm 0 to 500ppm/1000ppm/2000ppm 0 to 1000ppm/2000ppm/5000ppm 0 to 2000ppm/5000ppm/1% 0 to 5000ppm/1%/2% 0 to 1%/2%/5% 0 to 2%/5%/10% 0 to 5%/10%/20% 0 to 10%/20%/50% 0 to 20%/50%/100% With out 11 < Measuring range (2nd component) > 0 to 200ppm/500ppm/1000ppm 0 to 500ppm/1000ppm/2000ppm 0 to 1000ppm/2000ppm/5000ppm 0 to 2000ppm/5000ppm/1% 0 to 5000ppm/1%/2% 0 to 1%/2%/5% 0 to 2%/5%/10% 0 to 5%/10%/20% 0 to 10%/20%/50% 0 to 20%/50%/100% With out 12 < Measuring range (3rd component) > 0 to 200ppm/500ppm/1000ppm 0 to 500ppm/1000ppm/2000ppm 0 to 1000ppm/2000ppm/5000ppm 0 to 2000ppm/5000ppm/1% 0 to 5000ppm/1%/2% 0 to 1%/2%/5% 0 to 2%/5%/10% 0 to 5%/10%/20% 0 to 10%/20%/50% 0 to 20%/50%/100% With out 6 note ZSVF 9 10 11 12 13 Y1 Y F A B D E P note 1 F G H J K L M N R S note 2 T Y Z 1 2 Y 1 note 3 1 2 3 note 4 note 2 note 4 note 2 note 4 note 2 14 15 16 17 18 19 20 A B C D E F G H J K Y A B C D E F G H J K Y A B C D E F G H J K Y Digit No. of code 1 2 3 4 5 6 7 8 Digit Description 13 < Measuring range (4th component) > 0 to 200ppm/500ppm/1000ppm 0 to 500ppm/1000ppm/2000ppm 0 to 1000ppm/2000ppm/5000ppm 0 to 2000ppm/5000ppm/1% 0 to 5000ppm/1%/2% 0 to 1%/2%/5% 0 to 2%/5%/10% 0 to 5%/10%/20% 0 to 10%/20%/50% 0 to 20%/50%/100% With out 14 < Output > 0 to 1 V DC, non-isolated 4 to 20 mA DC, non-isolated 15 < Output type > Instantaneous value after O2 correction Average value after O2 correction CP calculation value With out 17 < Language > Japanese English 18 < Gas extractor > Non-fixed type (for intermittent measurement) Fixed type (for continuous measurement), flange 5K25A, L = 300 mm Fixed type (for continuous measurement), flange 5K25A, L = 400 mm Fixed type (for continuous measurement), flange 5K25A, L = 600 mm Fixed type (for continuous measurement), flange 5K25A, L = 800 mm With out 19 < Sample inlet tube > 5m×φ6/φ4, Teflon 10m×φ6/φ4, Teflon 20m×φ6/φ4, Teflon With out 20 < Adjustment > Standard adjustment Adjustment for heat treatment furnace Other note note 4 note 2 ZSV 9 10 11 12 13 14 15 16 17 18 19 20 Y1 Y Digit No. of code A B C D E F G H J K Y 1 2 note 5,7 note 10 note 6 0 1 2 Y 1 2 1 2 3 4 5 Y note 8 A B C Y note 9 A B Z Note 1) Note 2) Note 3) A parenthesized sample component stands for the 2nd optical system. Specify code Y when only O2 analyzer is needed. Between "1", "2" and "3" of the 9th digit, the rated voltage and plug shape of the attached power cord are different. “1”: For domestic use, rated voltage 125V AC (PSE), plug shape North American type “2”: For European use, rated voltage 250V AC (ECC), plug shape European type “3”: For North American use, rated voltage 125V AC (UL), plug shape North American type Note 4) For possible combinations of sample component and measuring range, refer to the following tables (on pages 8 and 9). Note 5) Specify this code when "1" or "2" is specified at the 6th digit. Note 6) When "Y" is specified at the 6th digit, "Y" should also be specified at the 15th digit. Note 7) The kind of output after O2 correction will be added to all target components only when an analyzer for NOx, SO2 and CO is specified. Note 8) Sample inlet tube should be connected within 20 m. Note 9) Calibration curve varies with gas components contained in sample gas. "A ; standard adjustment" stands for adjustment in N2 balance. "B ; adjustment for heat treatment furnace" is applied to CO analyzer and CO2 analyzer. CO2 analyzer: CO2 range gas + 25% CO + 31% H2/N2 CO analyzer: CO range gas + 5% CO2 + 31% H2/N2 When "Z; other" is specified, a gas composition table should be attached. Note 10) Can be manufactured only when " CO2 analyzer" is selected for the 5th digit. 7 ZSVF Tables of Sample Component and Measuring Range - Availability Check Tables Table 1: 1-Component Analyzer (NOx, SO2, CO2, CO, CH4) Sample component NOx analyzer SO2 analyzer CO2 analyzer Range CO analyzer CH4 analyzer P A D B E A 0 to 200/500/1000ppm − − ○ ○ − B 0 to 500/1000/2000ppm ○ ○ ○ ○ − C 0 to 1000/2000/5000ppm ○ ○ ○ ○ ○ D 0 to 2000/5000ppm/1% − ○ ○ ○ ○ E 0 to 5000ppm/1/2% − − ○ ○ ○ F 0 to 1/2/5% − − ○ ○ ○ G 0 to 2/5/10% − − ○ ○ ○ H 0 to 5/10/20% − − ○ ○ ○ J 0 to 10/20/50% − − ○ ○ ○ K 0 to 20/50/100% − − ○ ○ ○ ○：Product available Table 2: 2-Component Analyzer (NOx analyzer + SO2 analyzer) SO2 analyzer range Range values are the same as those of NOx analyzer. NOx analyzer range A B C D E F G H J K A 0 to 200/500/1000ppm − − − − − − − − − − B 0 to 500/1000/2000ppm − ○ ○ ○ − − − − − − C 0 to 1000/2000/5000ppm − ○ ○ ○ − − − − − − D 0 to 2000/5000ppm/1% − − − − − − − − − − E 0 to 5000ppm/1/2% − − − − − − − − − − F 0 to 1/2/5% − − − − − − − − − − G 0 to 2/5/10% − − − − − − − − − − H 0 to 5/10/20% − − − − − − − − − − J 0 to 10/20/50% − − − − − − − − − − K 0 to 20/50/100% − − − − − − − − − − ○：Product available Table 3: 2-Component Analyzer (CO2 analyzer + CO analyzer) CO analyzer range CO2 analyzer range A B C D E F G H J K A 0 to 200/500/1000ppm ○ ○ − − − − − − − − B 0 to 500/1000/2000ppm ○ ○ ○ − − − − − − − C 0 to 1000/2000/5000ppm − − ○ ○ − − − − − − D 0 to 2000/5000ppm/1% − ○ ○ ○ ○ − − − − − E 0 to 5000ppm/1/2% − ○ ○ ○ ○ ○ ○ ○ − − F 0 to 1/2/5% ○ ○ ○ ○ ○ ○ ○ ○ ○ − G 0 to 2/5/10% ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ H 0 to 5/10/20% ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ J 0 to 10/20/50% − ○ ○ ○ ○ ○ ○ ○ ○ ○ K 0 to 20/50/100% − ○ ○ ○ ○ ○ ○ ○ ○ ○ ○：Product available 8 Range values are the same as those of CO2 analyzer. Table 4: 2-Component Analyzer (CH4 analyzer + CO analyzer) CO analyzer range Range values are the same as those of CH4 analyzer. CH4 analyzer range A B C D E F G H J K A 0 to 200/500/1000ppm − − − − − − − − − − B 0 to 500/1000/2000ppm − − − − − − − − − − C 0 to 1000/2000/5000ppm − − − − − − − − − − D 0 to 2000/5000ppm/1% − − − − − − − − − − E 0 to 5000ppm/1/2% − − ○ ○ ○ ○ − − − − F 0 to 1/2/5% − − ○ ○ ○ ○ ○ ○ − − G 0 to 2/5/10% − ○ ○ ○ ○ ○ ○ ○ ○ ○ H 0 to 5/10/20% − ○ ○ ○ ○ ○ ○ ○ ○ ○ J 0 to 10/20/50% − ○ ○ ○ ○ ○ ○ ○ ○ ○ K 0 to 20/50/100% − ○ ○ ○ ○ ○ ○ ○ ○ ○ ○：Product available Table 5: 2-Component Analyzer (CO2 analyzer + CH4 analyzer) CH4 analyzer range Range values are the same as those of CO2 analyzer. CO2 analyzer range A B C D E F G H J K A 0∼200/500/1000ppm − − − − − − − − − − B 0∼500/1000/2000ppm − − − − − − − − − − C 0∼1000/2000/5000ppm − − − − ○ − − − − − D 0∼2000/5000ppm/1% − − − ○ ○ ○ − − − − E 0∼5000ppm/1/2% − − − ○ ○ ○ ○ − − − F 0∼1/2/5% − − − ○ ○ ○ ○ ○ − − G 0∼2/5/10% − − − ○ ○ ○ ○ ○ ○ − H 0∼5/10/20% − − − ○ ○ ○ ○ ○ ○ ○ J 0∼10/20/50% − − − ○ ○ ○ ○ ○ ○ ○ K 0∼20/50/100% − − − ○ ○ ○ ○ ○ ○ ○ ○：Product available • 2-component analyzer (NOx analyzer + CO analyzer); Possible range in combination of Table 1 (NOx analyzer) and Table 1 (CO analyzer) • 3-component analyzer (NOx analyzer + SO2 analyzer + CO analyzer); Possible range in combination of Table 2 (NOx analyzer + SO2 analyzer) and Table 1 (CO analyzer) • 3-component analyzer (NOx analyzer + SO2 analyzer + CO2 analyzer); Possible range in combination of Table 2 (NOx analyzer + SO2 analyzer) and Table 1 (CO2 analyzer) • 3-component analyzer (NOx analyzer + CO2 analyzer + CO analyzer); Possible range in combination of Table 1 (NOx analyzer) and Table 3 (CO2 analyzer + CO analyzer) • 3-component analyzer (SO2 analyzer + CO2 analyzer + CO analyzer); Possible range in combination of Table 1 (SO2 analyzer) and Table 3 (CO2 analyzer + CO analyzer) • 3-component analyzer (CH4 analyzer + CO2 analyzer + CO analyzer); Possible range in combination of Table 1 (CH4 analyzer) and Table 3 (CO2 analyzer + CO analyzer) • 4-component analyzer (NOx analyzer + SO2 analyzer + CO2 analyzer + CO analyzer); Possible range in combination of Table 2 (NOx analyzer + SO2 analyzer) and Table 3 (CO2 analyzer + CO analyzer) 9 ZSVF With 1 Optical System (1 to 3 component gas sampling system except for NOx analyzer) Control signal (cable connection) Gas extractor Zero calibration port Water supply port Zero gas pot Span calibration port P SO2/CO sensor Measurement cell Sample gas port Filter Drain pot Exhaust gas port FL Needle valve Electronic dehumidifier Mist filter Output signal and indicator 1stsystem sample gas port Drain pot Filter O2 analyzer Filter Drain port P Purge gas port P Sampling block Analyzing block Power supply Power supply With 2 optical systems (3 to 4 component gas sampling system except for NOx analyzer) Control signal (cable connection) Gas extractor Zero calibration port Output signal and indicator Span calibration port FL Water supply port Zero gas pot P SO2 sensor Needle valve Measurement cell Mist filter Sample gas port FL Filter Drain pot Drain pot 1stsystem sample gas port Filter Drain port CO2/CO sensor Measurement cell P 2ndsystem sample gas port P Sampling block 10 Exhaust gas port Electronic dehumidifier Power supply Filter Analyzing block O2 analyzer Power supply Purge gas port With 1 optical system (1 to 3 component gas sampling system including NOx analyzer) Control signal (cable connection) Gas extractor Zero calibration port Water supply port Zero gas pot Span calibration port P NOx/SO2 sensor NO2/NO converter Sample gas port Measurement cell 1stsystem sample gas port Filter Drain pot Exhaust gas port FL Needle valve Electronic dehumidifier Mist filter Output signal and indicator Drain pot Filter O2 analyzer Filter Drain port P Purge gas port P Sampling block Analyzing block Power supply Power supply With 2 optical systems (3 to 5 component gas sampling system including NOx analyzer) Control signal (cable connection) Gas extractor Zero calibration port Output signal and indicator Span calibration port FL Water supply port Zero gas pot P Measurement cell Sample gas port FL Filter Drain pot Drain pot 1stsystem sample gas port Filter Drain port Exhaust gas port NO2/NO converter Electronic dehumidifier Mist filter NOx/SO2 sensor Needle valve CO2/CO sensor Measurement cell P 2ndsystem sample gas port P Sampling block Power supply Filter Analyzing block O2 analyzer Purge gas port Power supply 11 ZSVF OUTLINE DIAGRAM (Unit : mm) (1) Analyzing block <Top view> <Side view> 211 HANDLE 514 500 194 PORTABLE ANALYZER 365 <Front view> FLOW CHECKER DISPLAY <Rear view> HEAT EXHAUST PORT OPERATING UNIT OUTPUT CONNECTOR POWER SOCKET PORTABLE ANALYZER SYSTEM 1 SYSTEM 2 EARTHING TERMINAL RUBBUR FEEY POWER SWITCH PURGE GAS INLET φ6 HOSE END EXHAUST GAS INLET φ6 HOSE END 12 COMMUNICATION CONNECTOR FUSE SAMPLE GAS2 INLET φ6 HOSE END CONTROL SIGNAL CONNECTOR SAMPLE GAS1 INLET φ6 HOSE END Weight Approx. 12kg OUTLINE DIAGRAM (Unit : mm) (2) Sampling block <Top view> <Side view> 500 514 Drain check window Grip 377 365 Zero calibration port, φ6 hose end <Front view> Span calibration port, φ6 hose end <Rear view> Outlet for sample gas 1, φ6 hose end Membrane filter Power switch Outlet for sample gas 2, φ6 hose end Sample gas inlet, φ6 hose end Control signal connector Exhaust heat port Needle valve Air suction port Water injection port Drain port, φ6 hose end Rubber foot Ground terminal Fuse Power supply connector Weight Approx. 18kg 13 ZSVF (3) External connection diagrams Caution) Between male (P) and female (S) connectors, pin numbers are different. Connect them properly with utmost care. <Analyzing block Analog output> On the analyzer side, a female connector (DB-25S-T-NR made by Japan Aviation Electronics Industry) is attached. For connection, the furnished cables (1 m)(DB-25P) should be used. 13 １ 25 14 Color of furnished cable Orange Red Brown Black White Gray Purple Blue Green Yellow Orange Red Brown Pin name CH7＋ −CH6＋ Pin No. 13 Pin No. 12 25 −CH5＋ 11 24 10 23 −CH4＋ 9 8 22 Pin name 21 −CH3＋ 7 6 20 19 −CH2＋ 5 18 3 16 2 15 1 14 −CH8＋ −CH7 NC Blue Green Yellow Color of furnished cable <Analyzing block Control output> On the analyzer side, a female connector (DA-15S-T-NR made by Japan Aviation Electronics Industry) is attached. For connection, the furnished cables (1 m)(DAU-15P) should be used. Pin name 8 １ 15 9 SOLENOID VALVE2 8 Pin No. Pin No. Pin name SOLENOID VALVE1,6 7 6 13 6 9 Pin No. RXD TXD 2 6 Pin name Pin name 11 5 1 Pin No. 12 1 10 9 4 5 8 1 SOLENOID VALVE3 GND 9 NC NC NC NC 8 １ 15 9 SOLENOID VALVE2 7 8 2 NC 3 7 SAMPLE PUMP 3 NC Pin No. Pin No. 4 SOLENOID SOLENOID VALVE5 VALVE4 NC Pin name 5 14 Pin name <Sampling block Control input> On the analyzer side, a female connector (DA-15S-T-NR made by Japan Aviation Electronics Industry) is attached. For connection, the furnished cables (1 m)(DAU-15P) should be used. DRAIN PUMP 15 <Analyzing block Communication output> On the analyzer side, a male connector (DE-9P-T-NR made by Japan Aviation Electronics Industry) is attached. For connection, commercially available cross cables (DE9S) should be used. 14 4 17 −CH1＋ SOLENOID VALVE1,6 6 5 13 DRAIN PUMP 4 12 SAMPLE PUMP 3 15 14 NC SOLENOID SOLENOID VALVE5 VALVE4 11 2 10 1 9 SOLENOID VALVE3 OUTLINE DIAGRAM (Unit : mm) (4) Power cord and signal cable • Power cord for domestic and North American use (North American type), rated voltage 125V AC. Note: The standards for domestic and North American use are different, but the shape is the same. (2000) • Power cord for European use (European type), rated voltage 250 V AC (2000) • Output cable Output channel +CH1+CH5+CH6+CH7+CH8+CH4+CH2+CH3Connector 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Cable color Brown Red Orange Yellow Green Blue Purple Gray White Black Brown Red Orange Yellow Green Blue Purple Gray White Black Brown Red Orange Yellow Green Blue Brown Red Orange Yellow Green Blue (1000) Details of area A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Area A • Control input/output cable (1000) 15 ZSVF OUTLINE DIAGRAM (Unit : mm) (5) Non-fixed type gas extractor (640) (φ6) Gas inlet (14 （15 5) .5) Probe grip Probe cap Main materials of exhaust gas block: SUS304, polypropylene, chloroprene rubber Weight: 0.5 kg φ6.5/φ4 hose band (φ6 Specifications φ4 4 Sampling pipe 0°） 20 (6) Fixed type gas extractor (300) (400) (600) (800) 10 33 (67) Attached joint Sampling pipe 15A (φ21.7) RC 1 /2 4-φ12 Gas inlet Flange JIS 5K 25A FF 28 φ75 φ12 φ6 Attached joint (for φ6 pipe connection) 95 φ4 R1/2 25 Specifications Main materials of gas-contacting parts: SUS316, Teflon Weight: 1 kg Material : Teflon Caution on Safety *Before using this product, be sure to read its instruction manual in advance. International Sales Div Sales Group Gate City Ohsaki, East Tower, 11-2, Osaki 1-chome, Shinagawa-ku, Tokyo 141-0032, Japan http://www.fujielectric.com Phone: 81-3-5435-7280, 7281 Fax: 81-3-5435-7425 http://www.fjielectric.com/products/instruments/ Information in this catalog is subject to change without notice. Printed in Japan