LPL-18 series 18W Single Output Switching Power Supply MODEL：LPL-18-12 OUTPUT FUNCTION TEST NO 1 TEST ITEM SPECICATION TEST CONDITION RESULT RIPPLE & NOISE V1: 120 I/P: 115 VAC V1: 18 mVp-p (Max ) VERDICT mVp-p (Max ) O/P:FULL LOAD PASS Ta:25℃ 2 OUTPUT VOLTAGE V1: -3 %~ +3 % (Max) TOLERANCE I/P: 100VAC / 132VAC V1: -1.066 %~ +1.066 % PASS O/P:FULL/ MIN LOAD Ta:25℃ 3 LINE REGULATION V1: -1 %~ +1 % (Max) I/P: 100VAC ~ 132VAC V1: -0.05 %~ +0.05 % O/P:FULL LOAD PASS Ta:25℃ 4 LOAD REGULATION V1: -2 %~ +2 % (Max) I/P: 115 VAC V1: -0.099 %~+0.149 % O/P:FULL ~MIN LOAD PASS Ta:25℃ 5 SET UP TIME 115VAC/ 1500 ms (Max) I/P: 115 VAC 115 VAC/ 1017.9 ms PASS O/P:FULL LOAD Ta:25℃ 6 RISE TIME 115VAC/ 30 ms (Max) I/P: 115 VAC 115 VAC/ 10.0 ms O/P:FULL LOAD PASS Ta:25℃ 7 HOLD UP TIME 115VAC/ 20 ms (Typ) I/P: 115 VAC 115 VAC/ 26.7 ms O/P:FULL LOAD PASS Ta:25℃ 8 OVER/UNDERSHOOT TEST <±5% I/P: 115 VAC TEST: +1.33% O/P:FULL LOAD -1.41% Ta:25℃ 9 DYNAMIC LOAD V1: 1200 mVp-p PASS I/P: 115 VAC O/P: (1)FULL /Min LOAD (1) 460 mVp-p 90%DUTY/1KHZ (2) 500 mVp-p (2)FULL /Min LOAD PASS 50%DUTY/120HZ Ta:25℃ Model: LPL-18-12 Test Report 1/5 LPL-18 series 18W Single Output Switching Power Supply INPUT FUNCTION TEST NO 1 TEST ITEM INPUT VOLTAGE RANGE SPECICATION TEST CONDITION 90 VAC~ 132 VAC RESULT I/P:TESTING VERDICT 80 V~ 132 V O/P:FULL LOAD Ta:25℃ I/P: TEST: OK LOW-LINE-3V= 87 V PASS HIGH-LINE+15%= 150 V O/P:FULL/MIN LOAD ON: 30 Sec . OFF: 30 Sec 10MIN ( AC POWER ON/OFF NO DAMAGE ) 2 INPUT FREQUENCY RANGE 47HZ ~63 HZ I/P: 90VAC ~132VAC NO DAMAGE OSC O/P:FULL~MIN LOAD TEST: OK PASS Ta:25℃ 3 EFFICIENCY 80 % (Typ) I/P: 115 VAC 82.83 % O/P:FULL LOAD PASS Ta:25℃ 4 INPUT CURRENT 115 V/ 0.5 A (Typ) I/P:115 VAC I = 0.30 A/ 115VAC O/P:FULL LOAD PASS Ta:25℃ 5 INRUSH CURRENT 115 V/ 40 A (Max) I/P: 115 VAC COLD START I= 30.8 A/ 115VAC O/P:FULL LOAD PASS Ta:25℃ PROTECTION FUNCTION TEST NO 1 TEST ITEM SPECICATION OVER LOAD PROTECTION TEST CONDITION ＞105% RATED OUTPUT POWER RESULT VERDICT I/P: 132 VAC 196 %/132VAC I/P: 115 VAC 185 %/115VAC I/P: 100 VAC 164 %/100VAC PASS O/P:TESTING Ta:25℃ 2 OVER VOLTAGE PROTECTION CH1: 13.8 V~ 16.2 V I/P: 115 VAC Hiccup Mode 15.51 V/ 115VAC O/P:MIN LOAD Ta:25℃ PASS Shut off o/p voltage, clamping by zener diode 3 OVER TEMPERATURE PROTECTION SPEC: Tj 140℃ O.T.P. I/P: 115 VAC 130 ℃ O/P:FULL LOAD O.T.P. Active Hiccup Mode NO DAMAGE / 115 VAC automatically ， after recovers PASS temperature goes down 4 SHORT PROTECTION SHORT EVERY OUTPUT I/P: 1 HOUR NO DAMAGE O/P: FULL LOAD 132 VAC NO DAMAGE Hiccup Mode Ta:25℃ Model: LPL-18-12 PASS Test Report 2/5 LPL-18 series 18W Single Output Switching Power Supply ENVIRONMENT TEST NO 1 TEST ITEM SPECICATION TEMPERATURE RISE TEST MODEL： LPL-18-12 OVER LOAD BURN-IN TEST RESULT 1. ROOM AMBIENT BURN-IN： 2 HRS I/P: 115 VAC O/P: 2. HIGH AMBIENT BURN-IN： 100% 2 LOAD HRS Ta= 29.5 ℃ 100% LOAD Ta= 49.9 ℃ I/P: 2 TEST CONDITION 115 VAC O/P: VERDICT ROOM AMBIENT HIGH AMBIENT NO Position P/N 1 LF1 LF6006 2 BD1 KBP208G Ta= 29.5 ℃ Ta= 49.9 ℃ 45.4℃ 72.5℃ 2A/800V 48.0℃ 71.5℃ 72.2℃ 3 C5 47u/200V 105℃ KF 48.1℃ 4 ZD1 P6KE150A 55.8℃ 80.8℃ 5 D1 55.6℃ 80.8℃ 6 U1 FSQ0365RN 62.0℃ 87.7℃ 7 T1 TF6149 60.0℃ 82.6℃ 8 D100 HER302 3A/100V 69.3℃ 91.6℃ 9 D101 HER302 3A/100V 68.1℃ 90.5℃ 10 C105 470u/16V 105℃ GL 53.8℃ 75.7℃ 470u/16V 105℃ GL 49.7℃ 71.6℃ SBYV26C 1A/600V 11 C106 12 L100 DR006C 48.4℃ 71.4℃ 13 C36 47u/50V 105℃ YXF 52.6℃ 77.3℃ NO DAMAGE I/P: 115 VAC O/P: 140 ﹪LOAD 1 HOUR ( MIN ) TEST： PASS OK PASS Ta:25℃ 3 LOW TEMPERATURE TURN ON AFTER 2 HOUR TURN ON TEST I/P: 115 O/P: 100 Ta= 4 5 -30 AFTER 12 HOURS I/P: 136 HIGH TEMPERATURE IN CHAMBER ON O/P:FULL LOAD HIGH VOLTAGE CONTROL 50 TURN ON TEST NO DAMAGE TEMPERATURE + 0.03 Ta= 50 ℃ STORAGE TEMPERATURE TEST VAC OK PASS TEST： OK PASS ℃ HUMIDITY= %(0~50℃) TEST： ℃ HIGH HUMIDITY 95 %R.H I/P: 115 COEFFICIENT 6 VAC ﹪LOAD VAC + 0.003 %(0~50℃) O/P:FULL LOAD 1. Thermal shock Temperature： -40℃~ +80℃ TEST： PASS OK 2. Temperature change rate ：25℃ / MIN PASS 3. Dwell time low and high temperature ： 30 MIN/EACH 4. Total test cycle：5 CYCLE 5. Input/Output condition： STATIC 7. THERMAL SHOCK TEST 1. Thermal shock Temperature： - 30 ℃~ + 55 ℃ TEST： OK 2. Temperature change rate ：25℃ / MIN 3. Dwell time low and high temperature ： 30 MIN/EACH PASS 4. Total test cycle：10 CYCLE 5. Input/Output condition： 230VAC/Full Load 58SEC ON/2SEC OFF 8 VIBRATION TEST 1 Carton & 1 Set TEST： OK (1) Waveform: Sine Wave (2) Frequency:10~500Hz (3) Sweep Time:12min/sweep cycle PASS (4) Acceleration:2G (5) Test Time:1 hour in each axis (X.Y.Z) (6) Ta:25℃ Model: LPL-18-12 Test Report 3/5 LPL-18 series 18W Single Output Switching Power Supply 9 10 CAPACITOR SUPPOSE C105 LIFE CYCLE (1) I/P: 230 VAC O/P:FULL LOAD Ta= 25 ℃ LIFE TIME= 261962.5 HRS (2) I/P: 230 VAC O/P:FULL LOAD Ta= 40 ℃ LIFE TIME= 41748.6 HRS (3) I/P: 230 VAC (4) I/P: 230 VAC O/P:75% LOAD O/P:50% LOAD 59010.5 93258.7 HRS HRS MTBF IS THE MOST CRITICAL COMPONENT DMTBF/Accelerated Life Test LIFE TIME= LIFE TIME= PASS MIL-HDBK-217F NOTICES2 PARTS COUNT TOTAL FAILURE RATE: 11 Ta= 40 ℃ Ta= 40 ℃ 1207.4K PASS HRS Demonstration Mean Time Between Failure(Expected Life) : 20,000 hours @ Tcase 75℃; 50,000 hours @ Tcase60℃ PASS SAFETY TEST NO 1 TEST ITEM SPECICATION TEST CONDITION RESULT WITHSTAND VOLTAGE I/P-O/P: 3.0 I/P-O/P: 3.6 I/P-O/P: 0.211 KVAC/min KVAC/min Ta:25℃ 2 4 ISOLATION RESISTANCE LEAKAGE CURRENT I/P-O/P:500VDC>100MΩ < 0.25 mA / 115VAC I/P-O/P: 500 VERDICT mA PASS NO DAMAGE VDC I/P-O/P: MΩ ＞9999 PASS Ta:25℃ NO DAMAGE I/P: 132 VAC L-FG: 0. 005 mA O/P:NO LOAD N-FG: 0.005 mA Ta:25℃ PASS E.M.C TEST NO 1 TEST ITEM SPECICATION TEST CONDITION RESULT HARMONIC EN61000-3-2 I/P: 115/120/110 VAC/50HZ PASS CLASS A O/P:100%/75%/50%/25% LOAD VERDICT PASS Ta:25℃ 2 3 4 5 6 CONDUCTION RADIATION E.S.D E.F.T SURGE EN55022 I/P:115 VAC (50HZ) /115V(60HZ) CLASS B O/P:FULL/50% LOAD PASS PASS Ta:25℃ Test by certified Lab EN55022 I/P: 115 VAC (50HZ)/115V(60HZ) PASS CLASS B O/P:FULL LOAD PASS Ta:25℃ Test by certified Lab EN61000-4-2 I/P: 115 VAC/50HZ CRITERIA A LIGHT INDUSTRY O/P:FULL LOAD AIR:8KV / Contact:4KV Ta:25℃ EN61000-4-4 I/P: 115 VAC/50HZ LIGHT INDUSTRY O/P:FULL LOAD INPUT: 1KV Ta:25℃ IEC61000-4-5 I/P: 115 VAC/50HZ LIGHT INDUSTRY O/P:FULL LOAD L-N :1KV Ta:25℃ PASS CRITERIA A PASS CRITERIA A PASS L,N-PE:2KV 7 Test by certified Lab ＆ Test Report Prepare Model: LPL-18-12 Test Report 4/5 LPL-18 series 18W Single Output Switching Power Supply COMPONENT STRESS TEST NO 1 TEST ITEM SPECICATION Power Transistor U1 ( D to S) or (C to E) Peak Voltage TEST CONDITION Rated RESULT VERDICT I/P:High-Line +3V = 135 V FSQ0365RN : 650 V O/P: (1)Full Load Turn on (1) 328 V (2)Output Short (2) 334 V (3)Dynamic Load Full Load/ (3) 334 V (4) 324 V O/P: (1)Full Load Turn on (1) 66.0 V (2)Output Short (2) 48.0 V (3)Dynamic Load Full Load/ (3) 67.2 V (4) 53.6 V Min. Load 90%Duty/1KHz PASS (4)Dynamic Load 50% Load/ Min. Load 90%Duty/1KHz Ta:25℃ 2 Diode Peak Voltage D 100 Rated HER302 : I/P:High-Line +3V = 135 V 100 V 3 A Min. Load 90%Duty/1KHz PASS (4)Dynamic Load 50% Load/ Min. Load 90%Duty/1KHz Ta:25℃ 3 Clamp Diode Peak Voltage D1 Rated I/P:High-Line +3V = 135 V SBYV26C : 600 V 1 A O/P: (1)Dynamic Load Full Load/ (1) 304 V (2) 304 V O/P: (1)Full Load Turn on /Off (1) 188 (2) Min load Turn on /Off (2) 162 V (3)Burn-IN (3) 162 V Min. Load 90%Duty/1KHz PASS (2)Dynamic Load 50% Load/ Min. Load 90%Duty/1KHz Ta:25℃ 4 Input Capacitor Voltage C5 Rated CAPXON I/P:High-Line +3V =135 V : 47 105 u / 200 V ℃/ KF Series 0.5 Hour V PASS Ta:25℃ 5 Control IC Voltage Test U 1 Rated FSQ0365RN I/P:High-Line +3V =135 V : 20 V O/P:(1) Output Short (2)O.L.P (1) 14.7 V (2) 15.2 V PASS Ta:25℃ 2007/11/26 A50-G058 DATE SAMPLE TEST RESULT TESTER APPROVAL 2008/5/12 RD SAMPLE PASS SKY LIUWY 2008/10/24 PRODUCT SAMPLE (W0810A021) PASS SKY LIUWY 2009/2/8 PRODUCT SAMPLE (W0901B211) PASS SKY LIUWY Model: LPL-18-12 Test Report 5/5