MITSUBISHI INTELLIGENT POWER MODULES PM400HSA120 FLAT-BASE TYPE INSULATED PACKAGE A C R-DIA.(4 Typ.) N F S N E 0.64 MM SQ. PIN (5 Typ.) E T-(4 Typ.) 12345 J B D C K P-THD.(2 Typ.) L G 5. FO 4. VC 3. CI 2. SR 1. V1 U-DIA.(2 Typ.) M Q H LABEL C V1 1 Rref Description: Mitsubishi Intelligent Power Modules are isolated base modules designed for power switching applications operating at frequencies to 20kHz. Built-in control circuits provide optimum gate drive and protection for the IGBT and free-wheel diode power devices. Vcc Features: u Complete Output Power Circuit TEMP Rfo FO 5 FO OUT1 Th AMP Rg SR 2 SR CI 3 IN OUT2 u Gate Drive Circuit SENS SINK Ci GND VC 4 E Outline Drawing and Circuit Diagram Dimensions A Inches Millimeters Inches Millimeters 3.86 98.0 Dimensions L 0.63 16.0 B 3.46 88.0 M 0.59 15.0 C 3.15±0.01 80.0±0.25 N 0.35 9.0 D 2.76±0.01 70.0±0.25 P Metric M8 E 2.56 65.0 Q 0.28 1.57 40.0 R 0.26 Dia. S 0.10 2.5 2.54 F G 1.34 +0.04/-0.02 34.0 +1.0/-0.5 H 1.16 29.5 T 0.100 J 0.79 20.0 U 0.08 Dia. K 0.71 18.0 M8 7.0 Dia. 6.5 2.0 Dia. u Protection Logic – Short Circuit – Over Current – Over Temperature – Under Voltage Applications: u Inverters u UPS u Motion/Servo Control u Power Supplies Ordering Information: Example: Select the complete part number from the table below -i.e. PM400HSA120 is a 1200V, 400 Ampere Intelligent Power Module. Type PM Current Rating Amperes VCES Volts (x 10) 400 120 Sep.2000 MITSUBISHI INTELLIGENT POWER MODULES PM400HSA120 FLAT-BASE TYPE INSULATED PACKAGE Absolute Maximum Ratings, Tj = 25°C unless otherwise specified Symbol Ratings Units Tj -20 to 150 °C Storage Temperature Tstg -40 to 125 °C Case Operating Temperature TC -20 to 100 °C Power Device Junction Temperature Mounting Torque, M6 Mounting Screws — 3.92~5.88 N·m Mounting Torque, M8 Main Terminal Screws — 8.83~10.8 N·m Module Weight (Typical) Supply Voltage Protected by OC and SC (VD = 13.5 - 16.5V, Inverter Part) — 630 Grams VCC(prot.) 800 Volts Viso 2500 Vrms Isolation Voltage (Main Terminal to Baseplate, AC 1 min.) Control Sector Supply Voltage (Applied between V1-VC) VD 20 Volts Input Voltage (Applied between C1-VC ) VCIN 10 Volts Fault Output Supply Voltage (Applied between Fo-Vc ) VFO 20 Volts Fault Output Current (Fault Current of FO Terminal) IFO 20 mA VCES 1200 Volts IC 400 Amperes IGBT Inverter Sector Collector-Emitter Voltage (VD = 15V, VCIN = 5V) Collector Current, (TC = 25°C) Peak Collector Current, (TC = 25°C) ICP 800 Amperes Collector Dissipation PC 2315 Watts Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units Control Sector Over Current Trip Level Inverter Part OC -20°C ≤ Tj ≤ 125°C, VD = 15V 480 650 — Amperes Short Circuit Trip Level Inverter Part SC 650 930 — Amperes t off(OC) -20°C ≤ Tj ≤ 125°C, VD = 15V VD = 15V — 5 — µs OT Trip Level 100 110 120 °C OTr Reset Level 85 95 105 °C UV Trip Level 11.5 12.0 12.5 Volts Over Current Delay Time Over Temperature Protection Supply Circuit Under Voltage Protection Supply Voltage Circuit Current UVr Reset Level — 12.5 — Volts VD Applied between V 1-VC 13.5 15 16.5 Volts ID VD = 15V, VCIN = 5V, V1-VC — 23 30 mA Input ON Threshold Voltage Vth(on) Applied between C1-VC 1.2 1.5 1.8 Volts Input OFF Threshold Voltage Vth(off) Applied between C1-VC 1.7 2.0 2.3 Volts PWM Input Frequency f PWM 3-φ Sinusoidal — 15 20 kHz Fault Output Current IFO(H) VD = 15V, VFO = 15V — — 0.01 mA IFO(L) VD = 15V, VFO = 15V — 10 15 mA Minimum Fault Output Pulse Width tFO VD = 15V 1.0 1.8 — ms SR Terminal Output Voltage VSR -20°C ≤ Tj ≤125°C, Rin = 6.8 kΩ 4.5 5.1 5.6 Volts Sep.2000 MITSUBISHI INTELLIGENT POWER MODULES PM400HSA120 FLAT-BASE TYPE INSULATED PACKAGE Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units VCE = VCES, Tj = 25°C — — 1.0 mA VCE = VCES, Tj = 125°C — — 10 mA IGBT Inverter Sector Collector Cutoff Current Emitter-Collector Voltage Collector-Emitter Saturation Voltage ICES VEC -IC = 400A, VD = 15V, VCIN = 5V — 2.5 3.5 Volts VCE(sat) VD = 15V, VCIN = 0V, IC = 400A, — 2.3 3.2 Volts — 2.1 2.9 Volts 0.5 1.4 2.5 µs Tj = 25°C, Pulsed VD = 15V, VCIN = 0V, IC = 400A, Tj = 125°C, Pulsed Inductive Load Switching Times ton trr VD = 15V, VCIN = 0 ↔ 5V — 0.2 0.4 µs tC(on) VCC = 600V, IC = 400A — 0.4 1.0 µs toff Tj = 125°C tC(off) — 2.5 3.5 µs — 0.6 1.1 µs Thermal Characteristics Characteristic Symbol Condition Min. Typ. Max. Units Junction to Case Thermal Resistance Rth(j-c)Q Each IGBT — — 0.054 °C/Watt Rth(j-c)F Each FWDi — — 0.10 °C/Watt Case to Fin Per Module, — — 0.038 °C/Watt Contact Thermal Resistance R th(c-f) Thermal Grease Applied Recommended Conditions for Use Characteristic Symbol Condition Value Units Supply Voltage VCC Applied across C1-E2 Terminals 0 ~ 800 Volts VD Applied between V1-VC 15 ± 1.5 Volts Input ON Voltage VCIN(on) Applied between C1-VC 0 ~ 0.8 Volts Input OFF Voltage VCIN(off) Applied between C1-VC 4.0 ~ VSR Volts PWM Input Frequency f PWM Using Application Circuit 5 ~ 20 kHz Minimum Dead Time tdead Input Signal ≥ 3.5 µs Sep.2000 MITSUBISHI INTELLIGENT POWER MODULES PM400HSA120 FLAT-BASE TYPE INSULATED PACKAGE COLLECTOR-EMITTER SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) 6 4 3 2 1 4 2 400 600 16 18 200 20 SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL) REVERSE RECOVERY CURRENT VS. COLLECTOR CURRENT (TYPICAL) REVERSE RECOVERY TIME, trr, (µs) ton toff 100 tc(off) tc(on) 10-1 101 102 Inductive Load 100 102 trr 10-1 101 103 101 100 10-1 10-2 SINGLE PULSE STANDARD VALUE = Rth(j-c)Q = 0.054oC/W 10-1 TIME, (s) 100 2 3 4 5 103 VD = 15V Tj = 25oC Tj = 125oC 102 101 0 1 2 3 EMITTER-COLLECTOR VOLTAGE, VEC, (VOLTS) TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (Each FWDi) 101 TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE) TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (Each IGBT) 10-2 101 103 102 COLLECTOR REVERSE CURRENT, -IC, (AMPERES) COLLECTOR CURRENT, IC, (AMPERES) 10-3 10-3 Irr Tj = 125oC 1 DIODE FORWARD CHARACTERISTICS 103 VCC = 600V VD = 15V Tj = 125oC 0 COLLECTOR-EMITTER VOLTAGE, VCE(sat), (VOLTS) 101 Inductive Load TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE) 14 SUPPLY VOLTAGE, VD, (VOLTS) VCC = 600V VD = 15V SWITCHING TIMES, ton, toff, (µs) 12 COLLECTOR CURRENT, IC, (AMPERES) 101 15 0 10 REVERSE RECOVERY CURRENT, Irr, (AMPERES) 200 13 400 0 0 Tj = 25oC VCIN = 0V VD = 17V COLLECTOR REVERSE CURRENT, -IC, (AMPERES) 0 600 IC = 400V VCIN = 0V Tj = 25oC Tj = 125oC COLLECTOR CURRENT, IC, (AMPERES) VD = 15V VCIN = 0V Tj = 25oC Tj = 125oC COLLECTOR-EMITTER SATURATION VOLTAGE VCE(sat), (VOLTS) SATURATION VOLTAGE VCE(sat), (VOLTS) 5 OUTPUT CHARACTERISTICS (TYPICAL) 101 100 10-1 10-2 SINGLE PULSE STANDARD VALUE = Rth(j-c)F = 0.1oC/W 10-3 10-3 10-2 10-1 100 101 TIME, (s) Sep.2000