PM200DSA060 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 Intellimod™ Module Single Phase IGBT Inverter Output 200 Amperes/600 Volts A B G G G M U L N SIDE 1. VN1 2. SNR 3. CN1 4. VNC 5. FNO T - DIA. (4 TYP.) N 123 45 C2E1 E2 C1 D C P SIDE 1. VP1 2. SPR 3. CP1 4. VPC 5. FPO 1234 5 P P S S S S Q - DIA. (2 TYP.) R - M5 THD. (3 TYP.) H 0.64 MM SQ. PIN (10 TYP.) J K E Description: Powerex Intellimod™ Intelligent Power Modules are isolated base modules designed for power switching applications operating at frequencies to 20kHz. Built-in control circuits provide optimum gate drive and protection for the IGBT and free wheel-diode power devices. F N C1 VP1 VCC FPO SPR CP1 VPC TEMP FO OUT1 SR OUT2 IN GND SINK C2E1 VN1 VCC FNO SNR CN1 VNC Features: □ Complete Output Power Circuit SENS □ Gate Drive Circuit TEMP □ Protection Logic – Short Circuit – Over Current – Over Temperature – Under Voltage FO OUT1 SR OUT2 IN SENS GND SINK E2 Outline Drawing and Circuit Diagram Dimensions Inches Dimensions Inches Millimeters A 4.33 Millimeters 110.0 L 0.47 12.0 B 3.66±0.010 93.0±0.25 M 0.33 8.5 C 1.77 45.0 N 0.28 7.0 D 1.34 34.0 P 0.230 5.84 Q 0.22 Dia. Dia. 5.5 M5 E 1.14 +0.04/-0.02 29.0 +1/-0.5 F 1.02 26.0 R M5 Metric G 0.98 25.0 S 0.100 H 0.702 17.84 T 0.08 Dia. Dia. 2.0 J 0.55 14.0 U 0.08 2.0 K 0.51 13.0 2.54 Applications: □ Inverters □ UPS □ Motion/Servo Control □ Power Supplies Ordering Information: Example: Select the complete part number from the table below -i.e. PM200DSA060 is a 600V, 200 Ampere Intellimod™ Intelligent Power Module. Type Current Rating Amperes VCES Volts (x 10) PM 200 60 617 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM200DSA060 Intellimod™ Module Single Phase IGBT Inverter Output 200 Amperes/600 Volts Absolute Maximum Ratings, Tj = 25°C unless otherwise specified Characteristics Symbol PM200DSA060 Units Tj -20 to 150 °C Storage Temperature Tstg -40 to 125 °C Case Operating Temperature TC -20 to 100 °C Mounting Torque, M5 Mounting Screws — 17 in-lb Mounting Torque, M5 Main Terminal Screws — 17 in-lb Power Device Junction Temperature Module Weight (Typical) Supply Voltage Protected by OC and SC (VD = 13.5 - 16.5V, Inverter Part) Isolation Voltage, AC 1 minute, 60Hz Sinusoidal — 340 Grams VCC(prot.) 400 Volts VRMS 2500 Volts Control Sector Supply Voltage Applied between (VP1-VPC, VN1-VNC) VD 20 Volts Input Voltage Applied between (CP1-VPC, CN1-VNC) VCIN 10 Volts Fault Output Supply Voltage (Applied between Fpo-Vpc and Fno-Vnc) VFO 20 Volts Fault Output Current IFO 20 mA VCES 600 Volts IGBT Inverter Sector Collector-Emitter Voltage (VD = 15V, VCIN = 5V) Collector Current, ± Peak Collector Current, ± Supply Voltage (Applied between C1 - E2) Supply Voltage, Surge (Applied between C1 - E2) Collector Dissipation 618 IC 200 Amperes ICP 400 Amperes VCC 450 Volts VCC(surge) 500 Volts PC 595 Watts Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM200DSA060 Intellimod™ Module Single Phase IGBT Inverter Output 200 Amperes/600 Volts Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units Over Current Trip Level Inverter Part OC -20°C ≤ T ≤ 125°C 310 400 — Amperes Short Circuit Trip Level Inverter Part SC -20°C ≤ T ≤ 125°C 400 560 — Amperes Control Sector Over Current Delay Time Over Temperature Protection Supply Circuit Under Voltage Protection toff(OC) VD = 15V — 5 — µS OT Trip Level 100 110 120 °C OTR Reset Level 85 95 105 °C UV Trip Level 11.5 12.0 12.5 Volts UVR Reset Level — 12.5 — Volts Supply Voltage VD Applied between VP1-VPC, VN1-VNC 13.5 15 16.5 Volts Circuit Current ID VD = 15V, VCIN = 5V, VN1-VNC — 19 26 mA VD = 15V, VCIN = 5V, VXP1-VXPC — 19 26 mA Input ON Threshold Voltage VCIN(on) Applied between 1.2 1.5 1.8 Volts Input OFF Threshold Voltage VCIN(off) CP1-VPC, CN1-VNC 1.7 2.0 2.3 Volts PWM Input Frequency fPWM 3-B Sinusoidal — 15 20 kHz Fault Output Current IFO(H) VD = 15V, VFO = 15V — — 0.01 mA IFO(L) VD = 15V, VFO = 15V — 10 15 mA tFO VD = 15V 1.0 1.8 — mS VSXR Tj ≤125°C, Rin = 6.8 kV (SPR, SNR) 4.5 5.1 5.6 Volts Minimum Fault Output Pulse Width SXR Terminal Output Voltage 619 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM200DSA060 Intellimod™ Module Single Phase IGBT Inverter Output 200 Amperes/600 Volts Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units VCE = VCEX, Tj = 25°C — VCE = VCEX, Tj = 125°C — — 1 mA — 10 mA IGBT Inverter Sector Collector Cutoff Current Diode Forward Voltage Collector-Emitter Saturation Voltage ICEX VFM -IC = 200A, VD = 15V, VCIN = 5V — 1.9 2.8 Volts VCE(sat) VD = 15V, VCIN = 0V, IC = 200A — 1.8 2.6 Volts VD = 15V, VCIN = 0V, IC = 200A, — 1.9 2.7 Volts Tj = 125°C Inductive Load Switching Times 0.5 1.4 2.5 µS trr VD = 15V, VCIN = 0 ~ 5V — 0.15 0.3 µS tC(on) VCC = 300V, IC = 200A — 0.4 1.0 µS toff Tj = 125°C — 2.0 3.0 µS — 0.5 1.0 µS ton tC(off) Thermal Characteristics Characteristic Junction to Case Thermal Resistance Contact Thermal Resistance Symbol Min. Typ. Each IGBT — — 0.21 °C/Watt Rth(j-c)D Each FWDi — — 0.35 °C/Watt Rth(c-f) Case to Fin Per Module, — — 0.060 °C/Watt Rth(j-c)Q Condition Max. Units Thermal Grease Applied Recommended Conditions for Use Characteristic Supply Voltage 620 Symbol Condition Value VCC Applied across C1-E2 Terminals 0 ~ 400 Units Volts VD Applied between VP1-VPC, VN1-VNC 15 ± 1.5 Volts Input ON Voltage VCIN(on) Applied between 0 ~ 0.8 Volts Input OFF Voltage VCIN(off) CP1-VPC, CN1-VNC PWM Input Frequency fPWM Using Application Circuit 4.0 ~ VSXR Volts 5 ~ 20 kHz Minimum Dead Time tDEAD Input Signal ≥ 3.5 µS Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM200DSA060 Intellimod™ Module Single Phase IGBT Inverter Output 200 Amperes/600 Volts COLLECTOR-EMITTER SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) 1 IC = 200A VCIN = 0V Tj = 25oC Tj = 125oC 15 100 200 300 VD = 17V 100 0 12 0 14 16 18 20 22 0 1 2 3 COLLECTOR CURRENT, IC, (AMPERES) SUPPLY VOLTAGE, VD, (VOLTS) COLLECTOR-EMITTER VOLTAGE, VCE, (VOLTS) SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL) SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL) REVERSE RECOVERY CURRENT VS. COLLECTOR CURRENT (TYPICAL) 101 SWITCHING TIMES, tc(on), tc(off), (µs) VCC = 300V VD = 15V Tj = 25oC Tj = 125oC toff 100 ton 10-1 101 102 100 VCC = 300V VD = 15V Tj = 25oC Tj = 125oC 100 tc(off) tc(on) 10-1 101 103 REVERSE RECOVERY TIME, trr, (µS) 101 102 103 102 Irr trr 10-1 101 VCC = 300V VD = 15V Tj = 25oC Tj = 125oC 10-2 101 100 103 102 COLLECTOR CURRENT, IC, (AMPERES) COLLECTOR CURRENT, IC, (AMPERES) EMITTER CURRENT, IE, (AMPERES) DIODE FORWARD CHARACTERISTICS OVER CURRENT TRIP LEVEL VS. SUPPLY VOLTAGE (TYPICAL) OVER CURRENT TRIP LEVEL TEMPERATURE DEPENDENCY (TYPICAL) 103 120 120 102 Tj = 25oC OVER CURRENT TRIP LEVEL % (NORMALIZED) OVER CURRENT TRIP LEVEL % (NORMALIZED) VD = 15V Tj = 25oC Tj = 125oC 101 0.4 13 200 0 0 SWITCHING TIMES, ton, toff, (µs) 2 VCIN = 15V 100 80 60 40 20 10 0 0.8 1.2 1.6 2.0 DIODE FORWARD VOLTAGE, VF, (VOLTS) 2.4 REVERSE RECOVERY CURRENT, Irr, (AMPERES) 1 Tj = 25oC COLLECTOR CURRENT, IC, (AMPERES) 2 0 DIODE FORWARD CURRENT, -IF, (AMPERES) 300 3 VD = 15V VCIN = 0V Tj = 25oC Tj = 125oC COLLECTOR-EMITTER SATURATION VOLTAGE VCE(sat), (VOLTS) SATURATION VOLTAGE VCE(sat), (VOLTS) 3 OUTPUT CHARACTERISTICS (TYPICAL) 0 VD = 15V 100 80 60 40 0 12 14 16 18 SUPPLY VOLTAGE, VD, (VOLTS) 20 -50 0 50 100 150 JUNCTION TEMPERATURE, Tj, (oC) 621 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM200DSA060 Intellimod™ Module Single Phase IGBT Inverter Output 200 Amperes/600 Volts 14 100 UV TRIP-RESET LEVEL, UVt, UVr, (VOLTS) FAULT OUTPUT PULSE WIDTH % (NORMALIZED) UVt UVr VD = 15V 80 60 50 100 150 101 100 10-1 10-2 SINGLE PULSE STANDARD VALUE = Rth(j-c)D = 0.35oC/W 10-1 TIME, (s) 100 0 50 100 JUNCTION TEMPERATURE, Tj, ( C) TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (FWDi) 10-2 -50 o JUNCTION TEMPERATURE, Tj, ( C) TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE) 12 0 0 o 10-3 10-3 13 11 40 0 622 TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE) 15 120 -50 TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (IGBT) CONTROL SUPPLY VOLTAGE TRIP-RESET LEVEL TEMPERATURE DEPENDENCY (TYPICAL) FAULT OUTPUT PULSE WIDTH VS. TEMPERATURE (TYPICAL) 101 150 101 100 10-1 10-2 SINGLE PULSE STANDARD VALUE = Rth(j-c)Q = 0.21oC/W 10-3 10-3 10-2 10-1 TIME, (s) 100 101