Safety Relays Modular Monitoring Safety Relays Minotaur MSR210P Category Description The MSR210P forms one of the base units for the modular Minotaur MSR200 family of monitoring safety relays. It can be combined with other modules of the MSR200 Series to configure a safety control system with numbers of inputs and outputs matching users’ specific application requirements, as well as diagnostic and networking capabilities. Up to 10 input modules and 2 output modules can be connected to one base unit by simply removing the terminator, included with each base unit, and connecting the ribbon cables of the neighboring module. The terminators must be inserted into the final input and output modules. The MSR210P has two inputs. Each input can be wired in one of four ways: 1 N.C., 2 N.C., 3 N.C., 1 N.C. & 1 N.O., or safety mat connections. The MSR210P uses pulsed input monitoring to check for faults to power, ground or between inputs before a demand is placed on the safety system. Connecting a single device (must be at least dual channel) to each input meets the requirements of category 4 per EN 954-1. 24V DC; 0.8 to 1.1 x rated voltage Power Consumption 8W Safety Inputs 1 N.C., 2 N.C., 3 N.C./Safety Mat Input Simultaneity Infinite Max. Input Resistance Inputs Reset 1300ohms 3200ohms Reset Monitored Man. or Auto./Man. Outputs 2 N.O. Safety; 1 N.O. Auxiliary 1 SS PNP Inputs Closed 1 SS PNP Outputs Active ➊ Output Utilization per IEC60947-5-1 (Inductive) B300, AC-15 3A/250V AC, 3A/125VAC P300, DC-13; 2.5A/24V DC Thermal Current (non switching) 1x6A, 2x4A Output, Solid State 20mA @ 30V DC Fuses Output (external) 6A Slow Blow or 10A Quick Blow Min. Switched Current/Voltage 10mA/10V DC Contact Material AgSnO2 + 2mAu Ribbon Cable Contacts Gold plated Power On Delay 3s Response Time MSR210 MSR210 + Input Exp. Mod. 29ms 34ms + 6ms/module Recovery Time 40-145 ms, depending on expansion modules used Indication LEDs Green = Input 1 Closed Red = Input 1 Open Green = Input 2 Closed Red = Input 2 Open Green = CH1 Output Active Green = CH2 Output Active Green = Power Green = Run (Outputs Active) Red = Stop (Outputs Off) + Diag. Amber = Ready (Inputs closed) The MSR210P has the capability to perform external device monitoring (EDM). The EDM capability works in conjunction with the Reset option. The user selects EDM and the reset function by jumpers across terminals Y40, Y41 and Y42. The MSR210P has two semiconductor outputs designed to send status information to a PLC. Terminal Y33 indicates the inputs are closed (the Ready LED is on). Terminal Y32 indicates the outputs are active. The outputs include 2 normally open safety rated outputs and 1 normally closed auxiliary output. The safety outputs have independent and redundant internal contacts to help ensure the safety function. Cat. 4 per EN954-1 (ISO13849-1) Power Supply Impulse Withstand Voltage 2500V Pollution Degree 2 Operating Temperature -5°C to +55°C (+23°F to 131°F) Humidity 90% RH Enclosure Protection IP40 (NEMA 1) Terminal Protection IP20 Short Circuit Protection Inputs; SS Outputs Features Conductor Size 0.2–4mm2 (24–12 AWG) • • • • • • • • • Torque Settings—term. screws 0.4–0.5 Nm (3.54–4.43lb²in) Case Material Polyamide PA 6.6 Category 4 per EN 954-1 Stop category 0 Pulsed input monitoring 2 Input circuits: gate, E-Stop or safety mat 2 Safety outputs, 1 auxiliary output 2 Solid state outputs 10 Diagnostic LEDs Monitored or automatic reset Removable terminals Specifications Standards Approvals 4-72 Mounting 35mm DIN rail Weight 280g (0.62lbs) Electrical Life (w/Surge Supp.) 250VAC/6A/1250VA cosö=1 250VAC/2A/500VA cosö=1 250VAC/4A/1000VA cosö=0.35 250V AC/1.5A/1000VA cosö=0.6 24V DC/2A/48W 10V DC/0.01A/0.1W 100,000 operations 500,000 operations 300,000 operations 100,000 operations 1,000,000 operations 2,000,000 operations EN 954-1, ISO 13849-1, IEC/EN 60204-1, IEC 60947-4-1, IEC 60947-5-1, ANSI B11.19, AS4024.1 Mechanical Life 2,000,000 cycles Vibration 10-55 Hz, 0.35mm C-Tick, CE marked for all applicable directives, cULus & TÜV Shock 10g, 16ms, 100 shocks ➊ See Output Ratings on page 1-29 for details. Consult factory for ratings not shown. Safety Relays Modular Monitoring Safety Relays Minotaur MSR210P Product Selection Inputs Safety Outputs Auxiliary Outputs Solid State Outputs Power Supply Catalogue Number 1 N.C. or 2 N.C. or 3 N.C. or Safety Mat 2 N.O. 1 N.C. 2 PNP 24V DC 440R-H23176 Dimensions—mm (inches) Block Diagram 45 (1.77) 99 (4.72) S12 S11 S32 S31 S51 S41 Y40 133 23 Y41 Y42 3 A1 13 23 31 K1 K2 114.5 (4.5) 14 24 32 Y1 S42 4 2 2 Y31 Y33 Y31 Y32 14 24 32 Typical Wiring Diagrams +24V DC +24V DC A1 S32 S41 S12 S51 S22 Y31 Y40 Y41 Y42 13 23 31 MSR210P L1 L2 L3 Closed A1 S11 S12 S21 S22 S31 S32 Termination or Expansion Cable K1 K2 L1 L2 L3 K1 K2 Y30 Y32 Y33 S34 Y1 Y2 14 24 32 Safety Gate M K1 K2 Y31 Y40 Y41 Y42 13 23 31 MSR210P A2 S42 S52 S62 A2 S62 S11 S42 S52 S21 Y30 Y32 Y33 S34 Y1 Y2 14 24 32 M K1 K2 Closed Reset Closed Ground Output Active Inputs Closed Ground Safety Mat and Dual Channel Safety Gate, Monitored Manual Reset, Monitored Output Two Triple Channel Inputs, Automatic Reset, Monitored Output +24V DC Fuses Safety Gate Closed A1 S41 S12 S22 S32 S51 Y31 Y40 Y41 Y42 13 23 31 Termination or Expansion Cable +24V DC Termination or Expansion Cable Safety Gate L1 L2 L3 Closed A1 S41 S12 S22 S32 S51 Termination or Expansion Cable K1 MSR210P K2 Safety Gate K1 K2 Closed M Reset Output Active Y31 Y40 Y41 Y42 13 23 31 L1 L2 L3 K1 MSR210P K2 A2 S11 S42 S52 S62 S21 Y30 Y32 Y33 S34 Y1 Y2 14 24 32 A2 S11 S42 S52 S62 S21 Y30 Y32 Y33 S34 Y1 Y2 14 24 32 Ground Output Inputs Active Closed Termination or Expansion Cable Safety Gate Fuses Safety Gate Termination or Expansion Cable Termination or Expansion Cable Fuses Termination or Expansion Cable Safety Mat Inputs Closed Two Dual Channel Safety Gates, Monitored Manual Reset, No Monitored Output M Safety Gate K1 K2 Closed Ground Output Active Inputs Closed Two Single Channel Safety Gates, Automatic Reset, No Monitored Output Diagnostics – Red Stop LED blinks Blink Rate Description 2 Change in Y40/Y41/Y42 circuit during operation. 3 Fault in external feedback circuit Y1-Y2. Clear fault and cycle power to reset the module. Continuous Internal fault in base or expansion module 4-73