CORCOM Product Guide RFI Power Line Filters for DC Applications DC Series EN 60 950 UL Recognized CSA Certified TUV Approved DC Specifications Hipot rating (one minute): line-to-ground line-to-line DC Series The DC series filters were designed as general purpose line filters for DC applications. They are available with or without circuit breakers for extra protection. They are available with feed-through capacitors for added high frequency performance. The DC series is designed to comply with UL 1283, CSA 22.2 No. 8 and EN60950. The DC series was developed in response to the increasing demand for DC filtering in the telecom-datacom market. These filters are generally used in central office equipment like switches, routers, and hubs to clean up the 48 VDC power, but are not exclusive to that equipment. They can also be used at the primary input of the DC power supply. Electrical Schematics Standard Performance Version Note 2 Note 3 LOAD LINE Note 1 Note 1 2250 VDC 1450 VDC Operating Voltage (max): Operating Ambient Temperature Range: (@ rated current Ir) 80 VDC -10˚C to +55˚C In an ambient, Ta, higher than +55˚C, the maximum 85 - Ta operating current, Io, is as follows: Io = Ir 30 Minimum insertion loss in dB: Standard Performance Line-to-ground in 50 ohm circuit Current Frequency-MHz Rating .01 .05 .1 .15 .5 1 3 15A 1 12 20 41 45 61 30A 4 15 23 47 59 64 60A 9 17 38 40 59 100A 10 18 38 39 53 125A 12 18 30 32 44 Line-to-line in 50 ohm circuit Current Frequency-MHz Rating .01 .05 .1 .15 .5 1 3 15A 7 22 27 30 30 36 56 30A 7 22 28 31 32 59 56 60A 15 30 36 40 40 35 60 100A 14 29 35 39 33 30 53 125A 14 24 35 39 40 28 53 5 63 56 50 50 49 10 47 44 39 35 29 30 39 36 34 21 18 5 49 51 51 53 60 10 38 41 39 41 42 30 31 28 32 30 33 Note 4 High Frequency Performance Version Note 2 LOAD LINE Note 1 Note 3 Note 4 Resistor location for reference only. Note 1: Depicts redundant style 6 terminals. Note 2: Depicts optional circuit breaker. Note 3: For 100 & 125A versions delete second coil. Note 4: Depicts style 10 terminal versions which have separate ground stud. High Frequency Performance ("F" & "BF" Styles) Line-to-ground in 50 ohm circuit 50 300 Current Frequency-MHz to to Rating .01 .05 .1 .15 .5 1 3 5 10 20 300 3000 15A 1 12 20 41 45 55 50 45 25 50 30 30A 4 15 20 46 58 60 60 48 35 50 30 60A 9 16 38 42 52 60 48 26 40 30 100A 9 16 38 42 52 60 42 26 40 30 125A 9 16 28 34 46 54 34 34 40 30 Line-to-line in 50 ohm circuit Current Frequency-MHz Rating .01 .05 .1 .15 .5 1 3 5 10 20 15A 7 22 27 30 30 50 60 60 60 36 30A 7 22 27 30 33 56 60 60 60 40 60A 15 30 36 40 37 26 46 54 48 30 100A 14 29 35 39 33 30 56 53 41 30 125A 14 29 35 39 40 28 53 60 42 33 142 Catalog 1654001 Revised 03-04 Dimensions are in inches and millimeters unless otherwise specified. Values in italics are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA Cust. Svc.: 1-800-468-2023 CORCOM Prods: 1-847-680-7400 1-508-992-4495 Germany: 49-89-6089-0 www.cor.com www.tycoelectronics.com CORCOM Product Guide RFI Power Line Filters for DC Applications (Continued) DC Series Cutout Dimensions Part Number B C D E F ±.005 ±..13 ±.005 ±.13 ±.005 ±.13 ±.005 ±.13 ±.005 ±.13 ±.005 ±.13 1.249 31.72 0.781 19.84 1.000 25.40 0.781 19.84 1.249 31.72 0.781 19.84 1.000 25.40 0.781 19.84 1.249 31.72 0.781 19.84 1.010 25.65 0.781 19.84 1.549 39.34 1.549 39.34 1.500 38.10 1.500 38.10 1.549 39.34 1.500 38.10 1.549 39.34 1.549 39.34 1.590 40.39 1.590 40.39 1.549 39.34 1.590 40.39 3.472 88.19 1.308 33.22 3.472 88.19 1.308 33.22 3.472 88.19 1.308 33.22 3.472 88.19 1.308 33.22 3.472 88.19 1.308 33.22 3.443 87.45 1.308 33.22 3.472 88.19 4.222 107.23 2.803 71.20 4.295 109.09 4.222 107.23 4.295 109.09 3.472 88.19 4.222 107.23 2.725 69.22 4.147 105.33 4.222 107.23 2.725 105.33 — — — 3.472 1.375 1.249 88.19 34.93 31.72 — — — 3.472 1.250 1.000 88.19 31.75 25.40 — — — 3.472 1.375 1.249 88.19 34.93 31.72 — — — Fig. Fig. 1 (Viewed from filter side) Holes: .157 [3.99] Dia. (4) See case dimensions for spacing. C 1 B 2 Tolerance: ±.005/±.13 A 1 2 Fig. 2 (Viewed from filter side) D 1 Holes: .157 [3.99] Dia. (4) See case dimensions for spacing. C 2 B F 1 Tolerance: ±.005/±.13 3.472 1.250 1.000 88.19 31.75 25.40 — — — 3.472 1.375 1.249 88.19 34.93 31.72 — — — 3.443 1.674 1.010 87.45 42.52 25.65 1 E A 2 Fig.3 (Viewed from filter side) 1 Holes: .157 [3.99] Dia. (4) See case dimensions for spacing. C 2 1.250 31.75 .625 15.88 2 DC Filters 1.375 34.93 15DCB6B(F), 1.500 15DCF6B 38.10 1.250 15DCB10(F) 31.75 15DCB10B(F), 1.500 15DCF10B 38.10 1.375 30DCB6(F) 34.93 30DCB6B(F), 1.500 30DCF6B 38.10 30DCB10(F) 1.250 31.75 30DCB10B(F), 1.500 30DCF10B 38.10 1.375 60DCB6(F) 34.93 60DCB6B(F), 1.500 60DCF6B 38.10 1.674 60DCB10(F) 42.52 60DCB10B(F), 1.500 60DCF10B 38.10 100DCB6(F) 1.700 43.18 1.700 100DCB6B(F) 43.18 100DCB10(F) 1.954 49.63 1.954 100DCB10B(F) 49.63 1.700 100DCF6B 43.18 1.954 100DCF10B 49.63 125DCB6(F) 1.700 43.18 125DCB6B(F) 1.700 43.18 2.250 125DCB10(F) 57.15 125DCB10B(F) 2.250 57.15 1.700 125DCF6B 43.18 2.250 125DCF10B 57.15 15DCB6(F) Recommended Panel Cutouts A B Tolerance: ±.005/±.13 1.557 39.55 .262 6.65 A 1.500 x 0.781 38.10 x 19.84 — — — 1 — — — 3 — — — 1 Current Rating (15, 30, 60, 100, 125A) — — — 3 Series Name DC = Series Name — — — 3 Mounting Style F = Flange B = Bulkhead and Rack — — — 3 — — — 1 Ordering Information 60 DC B 6 B Option B - Circuit Breaker F - Feedthru Capacitors for High Performance (bulkhead mtg. only) BF - Circuit Breaker and Feedthru Capacitors for High Frequency Performance (bulkhead mtg. only) Termination Style 6 - Redundant Stud 10 - Phoenix Terminal Part Numbers High Performance Standard Performance — — — 3 — — — 1 — — — 3 — — — 3 — — — 3 15DCF6 30DCF6 60DCF6 100DCF6 125DCF6 15DCF6B 30DCF6B 60DCF6B 100DCF6B 125DCF6B 15DCB6 30DCB6 60DCB6 100DCB6 125DCB6 15DCB6B 30DCB6B 60DCB6B 100DCB6B 125DCB6B 15DCF10 30DCF10 60DCF10 100DCF10 125DCF10 15DCF10B 30DCF10B 60DCF10B 100DCF10B 125DCF10B 15DCB10 30DCB10 60DCB10 100DCB10 125DCB10 15DCB10B 30DCB10B 60DCB10B 100DCB10B 125DCB10B 15DCB10F 30DCB10F 60DCB10F 100DCB10F 125DCB10F 15DCB6BF 30DCB6BF 60DCB6BF 100DCB6BF 125DCB6BF 15DCB10BF 30DCB10BF 60DCB10BF 100DCB10BF 125DCB10BF 143 Catalog 1654001 Revised 03-04 Dimensions are in inches and millimeters unless otherwise specified. Values in italics are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA Cust. Svc.: 1-800-468-2023 CORCOM Prods: 1-847-680-7400 1-508-992-4495 Germany: 49-89-6089-0 www.cor.com www.tycoelectronics.com CORCOM Product Guide RFI Power Line Filters for DC Applications (Continued) DC Series Terminations Figure 7 Style 6 (15, 30 & 60A) Style 6 (100 & 125A) Supplied with #10-32 redundant studs - 0.625 [15.88] spacing like polarity, 0.750 [19.05] spacing opposing polarity. Torque Spec: 27±3 in-lb. Supplied with 1/4-20 redundant studs - 0.750 [19.05] spacing like polarity.1.000 [25.4] spacing opposing polarity. Torque Spec: 56±2 in-lb. Style 10 (15 & 30A) Style 10 (60A) PHOENIX CONTACT P/N VDFK4 Accepts 12 AWG stranded wire Wire Strip Length: 0.315 [8.0] Torque Spec: 5.5 - 7.0 in-lb. Ground Stud 8-32 PHOENIX CONTACT P/N HDFK 16-VP Accepts 6 AWG stranded wire Wire Strip Length: 0.630 [16.0] Torque Spec: 17.7 - 21.2 in-lb. Ground Stud 10-32 Style 10 (100A) Style 10 (125A) C F A E RTN -VDC B D OFF ON PHOENIX CONTACT P/N HDFK 25-VP Accepts 4 AWG stranded wire Wire Strip Length: 0.748 [19.0] Torque Spec: 35.4 - 39.9 in-lb. Ground Stud 1/4 - 20 P/N HDFK-50-VP Accepts 1 AWG stranded wire Wire Strip Length: 0.945 [24.0] Torque Spec: 35.4 - 39.9 in-lb. Ground Stud 1/4 - 20 VDC RTN -VDC RTN Tapped insert: 6-32 (4) Figure 8 C A E Case Styles RTN Figure 4 -VDC D B OFF A E L O A D Note: Delete circuit breaker for DCB6 models. PHOENIX CONTACT C L I N E L I N E L O A D RTN ON -VDC RTN -VDC B D OFF L I N E Tapped insert: 6-32 (4) L O A D RTN F ON Typical dimensions: Mounting Slots: .260 x .39 [6.6 x 9.9] (4) -VDC Figure 9 Tapped insert: 6-32 (4) F A E C Note: Delete circuit breaker for DCB10 models. Figure 5 B L O A D -VDC L O A D RTN RTN L I N E D L I N E RTN B -VDC RTN D -VDC A E C F -VDC Typical dimensions: Mounting Slots: .260 x .39 [6.6 x 9.9] (4) Mounting Holes: .203x.156 [5.2 x 4.0] (4) Note: 15A & 30A versions come with mounting holes in place of mounting slots. F Typical dimensions: Mounting Holes: .156 x .203 [4.0 x 5.2] Dia. (4) Figure 10 Figure 6 C A E C A E RTN D B -VDC Tapped insert: 6-32 (4) F Typical dimensions: Mounting Slots: .260 x .39 [6.6 x 9.9] (4) F L O A D RTN ON ON RTN L I N E VDC L O A D OFF OFF L I N E RTN D B VDC -VDC Tapped insert: 6-32 (4) Note: Delete circuit breaker for DCB10 models 144 Catalog 1654001 Revised 03-04 Dimensions are in inches and millimeters unless otherwise specified. Values in italics are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA Cust. Svc.: 1-800-468-2023 CORCOM Prods: 1-847-680-7400 1-508-992-4495 Germany: 49-89-6089-0 www.cor.com www.tycoelectronics.com CORCOM Product Guide RFI Power Line Filters for DC Applications (Continued) DC Series Case Dimensions (cont'd) Figure 11 C A E D B OFF L O A D RTN ON Tapped insert: 6-32 (4) 8.690 220.73 5.560 141.2 8.060 204.7 8.690 220.73 10.690 271.5 9.750 247.7 11.750 298.5 7.560 192.0 10.690 271.5 8.560 217.4 11.750 298.5 10.310 261.9 12.310 312.7 11.130 282.6 13.130 333.5 10.600 269.2 12.310 312.7 11.500 292.1 13.130 333.5 10.310 261.9 12.310 312.7 11.500 292.1 13.500 342.9 10.600 269.2 12.310 312.7 11.860 301.2 13.500 342.9 30DCF10B 60DCB6B(F) Figure 12 60DCB10(F) A E C 60DCB10B(F) 60DCF6 L I N E RTN B D -VDC L O A D RTN 60DCF6B -VDC 60DCF10 60DCF10B F Typical dimensions: Mounting Slots: .260 x .39 [6.6 x 9.9] (4) 100DCB6(F) Case Dimensions Part Number A B C (max)(max)(max) 15DCB6(F) 5.69 144.5 7.69 195.3 5.06 128.5 7.06 179.3 5.33 135.4 7.69 195.3 4.75 120.7 7.06 179.3 7.69 195.3 8.69 220.7 7.06 179.3 8.06 204.7 6.19 157.2 15DCB6B(F) 15DCB10(F) 15DCB10B(F) 15DCF6 15DCF6B(F) 15DCF10 15DCF10B(F) 30DCB6(F) 30DCB6B(F) 30DCB10(F) 30DCB10B(F) 30DCF6 5.06 128.5 5.06 128.5 5.06 128.5 5.06 128.5 3.10 78.7 5.06 128.5 3.10 78.7 5.06 128.5 5.06 128.5 5.06 128.5 5.06 128.5 5.06 128.5 3.96 100.6 1.48 37.6 1.48 37.6 1.48 37.6 1.48 37.6 1.78 45.2 1.48 37.6 1.78 45.2 1.48 37.6 1.48 37.6 1.48 37.6 1.48 37.6 1.48 37.6 2.18 55.4 D ±.020 ±.51 4.500 114.30 4.500 114.30 4.500 114.30 4.500 114.30 2.677 68.00 5.740 145.80 2.677 68.0 5.740 145.80 4.500 114.30 4.500 114.30 4.500 114.30 4.500 114.30 3.500 88.90 E (max) 4.06 103.1 6.06 153.9 4.06 103.1 6.06 153.9 3.70 94.0 6.06 153.9 3.70 94.0 6.06 153.9 6.06 153.9 7.06 179.3 6.06 153.9 7.06 179.3 4.56 115.8 F ±.020 ±.51 0.950 24.13 0.950 24.13 0.950 24.13 0.950 24.13 2.000 50.80 3.520 89.41 2.000 50.80 3.520 89.41 0.950 24.13 0.950 24.13 0.950 24.13 0.950 24.13 2.000 50.80 100DCB6B(F) Fig. 100DCB10(F) 7 100DCB10B(F) 7 100DCF6 4 100DCF6B 4 100DCF10 9 100DCF10B 8 125DCB6(F) 5 125DCB6B(F) 6 125DCB10(F) 7 125DCB10B(F) 7 125DCF6 4 125DCF6B 4 125DCF10 9 125DCF10B 5.000 127.00 3.960 100.58 5.060 128.52 5.060 128.52 5.060 128.52 5.060 128.52 5.060 128.52 5.480 139.2 5.060 128.52 5.480 139.2 5.060 128.5 5.060 128.5 6.060 153.9 5.060 128.5 6.060 153.9 6.300 160.0 6.060 153.9 6.300 160.0 6.060 153.9 5.060 128.5 6.060 153.9 5.060 128.5 6.060 153.9 6.300 160.0 6.060 153.9 6.300 160.0 6.060 153.9 1.480 37.6 2.180 55.4 1.480 37.6 1.480 37.6 1.480 37.6 1.480 37.6 1.480 37.6 2.550 64.8 1.480 37.6 2.550 64.8 1.480 37.6 1.780 45.2 1.780 45.2 1.780 45.2 1.780 45.2 2.520 64.0 1.780 45.2 2.520 64.0 1.780 45.2 1.780 45.2 1.780 45.2 1.780 45.2 1.780 45.2 2.520 64.0 1.780 45.2 2.520 64.0 1.780 45.2 D E (max) ±.020 ±.51 5.740 145.80 3.500 88.90 5.740 145.80 4.500 114.30 4.500 114.30 4.500 114.30 4.500 114.30 4.920 124.97 5.740 145.80 4.920 124.97 5.7400 145.80 4.500 114.30 5.500 139.7 4.500 114.30 5.500 139.7 5.700 144.78 6.740 171.2 5.700 144.78 6.740 171.2 4.500 114.30 5.500 139.7 4.500 114.30 5.500 139.7 5.700 144.78 6.740 171.2 5.700 144.78 6.740 171.2 7.060 179.3 4.560 115.8 7.060 179.3 7.060 179.3 9.060 230.1 7.060 179.3 9.060 230.1 5.940 150.9 9.060 230.1 5.940 150.9 9.060 230.1 8.060 204.7 10.060 255.5 8.060 204.7 10.060 255.5 8.460 214.9 10.060 255.5 8.460 214.9 10.060 255.5 8.060 204.7 10.060 255.5 8.060 204.7 10.060 255.5 8.460 214.9 10.060 255.5 8.460 214.9 10.060 255.5 F ±.020 ±.51 4.520 114.81 2.000 50.80 4.520 114.81 0.950 24.13 0.950 24.13 0.950 24.13 0.950 24.13 2.756 70.00 6.520 165.61 2.576 65.43 6.520 165.61 1.250 31.75 1.250 31.75 1.250 31.75 1.250 31.75 4.520 114.81 7.520 191.01 4.520 114.81 7.520 191.01 1.250 31.75 1.250 31.75 1.250 31.75 1.250 31.75 4.520 114.81 7.520 191.01 4.520 114.81 7.520 191.01 Fig. 8 5 6 7 7 10 10 9 8 12 DC Filters 30DCF6B 60DCB6(F) F Typical dimensions: Mounting Slots: .260 x .39 [6.6 x 9.9] (4) A B C (max) (max) (max) 30DCF10 VDC RTN VDC L I N E Part Number 11 7 7 10 10 9 8 12 11 7 7 10 10 9 8 12 11 145 Catalog 1654001 Revised 03-04 Dimensions are in inches and millimeters unless otherwise specified. Values in italics are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA Cust. Svc.: 1-800-468-2023 CORCOM Prods: 1-847-680-7400 1-508-992-4495 Germany: 49-89-6089-0 www.cor.com www.tycoelectronics.com