PM150CLB060 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 Intellimod™ L-Series Three Phase IGBT Inverter 150 Amperes/600 Volts A D E F G L AB (4 PLACES) H J K J J K K V V TERMINAL CODE M 1 VUPC K 2 UFO 3 UP 4 VUP1 N Y 5 VVPC W 6 VFO 7 VP X B AA Y 1 V V 5 9 13 P 9 VWPC N Z B U V W V V V V V T S 8 VVP1 19 V U V U 10 WFO 11 WP 12 VWP1 13 VNC AC (2 PLACES) V U 14 VN1 15 NC 16 UN R P 17 VN Q 18 WN 19 FO AM AE (2 PLACES) AG AN AK AL AH AF AJ C W VUPC V OT U IN UFO VUP1 FO VCC UP GND GND IN FO VCC SI OUT IN FO VCC OT GND GND OT GND GND FO VCC IN N SI OUT IN GND GND OT VVPC VFO WP VWP1 VP VVP1 UN FO VCC SI OUT GND GND IN FO VCC SI OUT GND GND NC OT VN SI OUT WFO VWPC NC FO VNC WN VN1 SI OUT AD OT P Outline Drawing and Circuit Diagram Dimensions A B C D E F G H J K L M N P Q R S T U Inches 4.72 2.17 0.63 4.17 0.28 0.78 2.62 0.13 0.63 0.08 0.10 2.81 0.20 0.31 3.87 0.87 0.10 0.77 0.91 Millimeters 120.0 55.0 16.0 106.0 7.0 19.75 66.5 3.25 16.0 2.0 2.5 71.5 5.0 7.75 98.25 22.0 2.5 19.5 23.0 Dimensions V W X Y Z AA AB AC AD AE AF AG AH AJ AK AL AM AN Inches 0.16 1.01 2.00 0.69 0.30 0.98 0.10 Dia. 0.22 Dia. 0.67 0.10 Dia. 0.33 0.08 0.41 1.08 0.04 0.02 Sq. 0.06 0.04 Millimeters 4.0 25.75 50.75 17.5 7.5 25.0 Dia. 2.5 Dia. 5.5 17.0 Dia. 2.5 8.5 2.0 10.5 27.5 1.0 Sq. 0.5 1.5 1.0 Description: Powerex Intellimod™ Intelligent Power Modules are isolated base modules designed for power switching applications operating at frequencies to 20kHz. Built-in control circuits provide optimum gate drive and protection for the IGBT and free-wheel diode power devices. Features: £ Complete Output Power Circuit £ Gate Drive Circuit £ Protection Logic – Short Circuit – Over Temperature Using On-chip Temperature Sensing – Under Voltage £ Low Loss Using 5th Generation IGBT Chip Applications: £ Inverters £ UPS £ Motion/Servo Control £ Power Supplies Ordering Information: Example: Select the complete part number from the table below -i.e. PM150CLB060 is a 600V, 150 Ampere Intellimod™ Intelligent Power Module. Type Current Rating Amperes VCES Volts (x 10) PM 150 60 1 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM150CLB060 Intellimod™ L-Series Three Phase IGBT Inverter 150 Amperes/600 Volts Absolute Maximum Ratings, Tj = 25°C unless otherwise specified Characteristics Power Device Junction Temperature Symbol PM150CLB060 Units Tj -20 to 150 °C Storage Temperature Tstg -40 to 125 °C Module Case Operating Temperature (Note 1) TC -20 to 100 °C Mounting Torque, M5 Mounting Screws — 31 in-lb Mounting Torque, M5 Main Terminal Screws — 31 in-lb Module Weight (Typical) — 380 Grams Supply Voltage, Surge (Applied between P - N) VCC(surge) 550 Volts Self-protection Supply Voltage Limit (Short Circuit protection Capability)* VCC(prot.) 400 Volts VISO 2500 Volts VCES 600 Volts Isolation Voltage, AC 1 minute, 60Hz Sinusoidal *VD = 13.5 ~ 16.5V, Inverter Part, Tj = 125°C IGBT Inverter Sector Collector-Emitter Voltage (VD = 15V, VCIN = 15V) Collector Current (TC = 25°C) Peak Collector Current (TC = 25°C) Collector Dissipation (TC = 25°C) (Note 1) ±IC 150 Amperes ±ICP 300 Amperes PC 480 Watts Control Sector Supply Voltage (Applied between VUP1-VUPC, VVP1-VVPC, VWP1-VWPC, VN1-VNC) VD 20 Volts Input Voltage (Applied between UP-VUPC, VP-VVPC, WP-VWPC, UN- VN- WN-VNC) VCIN 20 Volts Fault Output Supply Voltage VFO 20 Volts IFO 20 mA (Applied between UFO-VUPC, VFO-VVPC, WFO-VWPC, FO-VNC) Fault Output Current (UFO, VFO, WFO, FO Terminals) Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units Collector-Emitter Cutoff Current ICES Diode Forward Voltage VEC VCE = VCES, VD = 15V, Tj = 25°C VCE = VCES, VD = 15V, Tj = 125°C -IC = 150A, VCIN = 15V, VD = 15V — — — — — 2.2 1.0 10 3.3 mA mA Volts VCE(sat) VD = 15V, VCIN = 0V, IC = 150A, — 1.6 2.1 Volts Tj = 25°C VD = 15V, VCIN = 0V, IC = 150A, Tj = 125°C — 1.5 2.0 Volts IGBT Inverter Sector Collector-Emitter Saturation Voltage Inductive Load Switching Times ton 0.5 1.0 2.4 µs trr VD = 15V, VCIN = 0 ⇔ 15V — 0.2 0.4 µs tC(on) VCC = 300V, IC = 150A — 0.4 1.0 µs toff Tj = 125°C — 1.2 2.5 µs — 0.5 1.0 µs tC(off) 2 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM150CLB060 Intellimod™ L-Series Three Phase IGBT Inverter 150Amperes/600 Volts Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units SC toff(SC) -20°C ≤ Tj ≤ 125°C, VD = 15V VD = 15V 300 — 420 0.2 — — Amperes µs Over Temperature Protection (Detect Tj of IGBT Chip) OT OTR Trip Level Reset Level 135 — 145 125 155 — °C °C Supply Circuit Under-voltage Protection (-20 ≤ Tj ≤ 125°C) UV UVR Trip Level Reset Level 11.5 — 12.0 12.5 12.5 — Volts Volts ID — — 1.2 1.7 15 5 1.5 2.0 25 10 1.8 2.3 mA mA Volts Volts Control Sector Short Circuit Trip Level Short Circuit Current Delay Time Circuit Current Input ON Threshold Voltage Input OFF Threshold Voltage Vth(on) Vth(off) VD = 15V, VCIN = 15V, VN1-VNC VD = 15V, VCIN = 15V, VXP1-VXPC Applied between UP-VUPC, VP-VVPC, WP-VWPC, UN- VN- WN-VNC Fault Output Current* IFO(H) IFO(L) VD = 15V, VCIN = 15V VD = 15V, VCIN = 15V — — — 10 0.01 15 mA mA tFO VD = 15V 1.0 1.8 — ms Condition Min. Typ. Max. Units Rth(j-c)Q IGBT (Per 1/6 Module) (Note 1) — — 0.26 °C/Watt Rth(j-c)D FWDi (Per 1/6 Module) (Note 1) — — 0.43 °C/Watt Rth(j-c)Q IGBT (Per 1/6 Module) (Note 2) — — 0.20** °C/Watt Rth(j-c)D FWDi (Per 1/6 Module) (Note 2) — — 0.33** °C/Watt Case to Fin Per Module, — — 0.038 °C/Watt Fault Output Pulse Width* *Fault output is given only when the internal SC, OT and UV protections schemes of either upper or lower devide operate to protect it. Thermal Characteristics Characteristic Symbol Junction to Case Thermal Resistance Contact Thermal Resistance Rth(c-f) Thermal Grease Applied (Note 1) ** If you use this value, Rth(f-a) should be measured just under the chips. Recommended Conditions for Use Characteristic Supply Voltage Control Supply Voltage*** Input ON Voltage Input OFF Voltage PWM Input Frequency Arm Shoot-through Blocking Time Symbol Condition Value Units VCC VD Applied across P-N Terminals Applied between VUP1-VUPC, VVP1-VVPC, VWP1-VWPC, VN1-VNC Applied between UP-VUPC, VP-VVPC, WP-VWPC, UN- VN- WN-VNC ≤400 15.0 ± 1.5 Volts Volts ≤0.8 ≥9.0 ≤20 Volts Volts kHz Input Signal ≥2.0 µs VCIN(on) VCIN(off) fPWM tDEAD *** With ripple satisfying the following conditions: dv/dt swing ≤ ±5V/µs, Variation ≤ 2V peak to peak. Note 1:TC (base plate) Measurement Point Note 2: TC (under the chip) Measurement Point Y BOTTOM VIEW TOP VIEW X TC MEASUREMENT POINT Arm Axis UP VP WP UN VN WN IGBT FWDi IGBT FWDi IGBT FWDi IGBT FWDi IGBT FWDi IGBT FWDi X 29.0 29.5 64.6 65.1 85.9 86.4 38.1 37.6 54.8 55.3 76.1 75.6 Y -7.3 1.6 -7.3 2.1 -7.3 2.1 5.3 -4.6 5.3 -4.6 5.3 -4.6 3 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM150CLB060 Intellimod™ L-Series Three Phase IGBT Inverter 150 Amperes/600 Volts COLLECTOR-EMITTER SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) 0.5 0 0 30 60 90 120 101 100 150 COLLECTOR-CURRENT, IC, (AMPERES) VD = 15V Tj = 25°C Tj = 125°C 0 0.5 VCC = 300V VD = 15V INDUCTIVE LOAD Tj = 25°C Tj = 125°C 101 102 103 2.5 101 100 Single Pulse TC = 25°C Per Unit Base = Rth(j-c) = 0.26°C/W (IGBT) Rth(j-c) = 0.43°C/W (FWDi) 10-2 10-2 10-1 TIME, (s) 100 VCC = 300V VD = 15V INDUCTIVE LOAD Tj = 25°C Tj = 125°C 100 100 101 102 103 SWITCHING LOSS (OFF) VS. COLLECTOR CURRENT (TYPICAL) 100 10-1 10-2 100 101 EMITTER CURRENT, IE, (AMPERES) 101 VCC = 300V VD = 15V Tj = 25°C Tj = 125°C 101 102 COLLECTOR CURRENT, IC, (AMPERES) TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (IGBT & FWDi) 10-1 SWITCHING LOSS, ESW(on), (mJ/PULSE) REVERSE RECOVERY TIME, trr, (µs) 10-1 NORMALIZED TRANSIENT THERMAL IMPEDANCE, Zth(j-c') Zth = Rth • (NORMALIZED VALUE) 2.0 101 EMITTER CURRENT, IE, (AMPERES) 4 1.5 101 SWITCHING LOSS (ON) VS. COLLECTOR CURRENT (TYPICAL) REVERSE RECOVERY CHARACTERISTICS (TYPICAL) 10-3 10-3 1.0 102 EMITTER-COLLECTOR VOLTAGE, VEC, (VOLTS) 100 10-2 100 REVERSE RECOVERY CURRENT, Irr, (AMPERES) 1.0 102 SWITCHING LOSS, ESW(off), (mJ/PULSE) 1.5 REVERSE RECOVERY CHARACTERISTICS (TYPICAL) 103 VD = 15V Tj = 25°C Tj = 125°C EMITTER CURRENT, IE, (AMPERES) COLLECTOR-EMITTER SATURATION VOLTAGE, VCE(sat), (VOLTS) 2.0 FREE-WHEEL DIODE FORWARD CHARACTERISTICS (TYPICAL) 103 100 10-1 10-2 100 VCC = 300V VD = 15V Tj = 25°C Tj = 125°C 101 102 COLLECTOR CURRENT, IC, (AMPERES) 103