PM100CSD060 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 Intellimod™ Module Three Phase IGBT Inverter Output 100 Amperes/600 Volts A B R W U Q 12 3 4 U 5678 13 15 17 19 9 11 10 12 F Z - DIA. (4 TYP.) C AA - THD (6 TYP.) U N AG S E P M W W U V X X AG K J J 11. W P 12. V WPI 13. V NC 14. V NI 15. NC 16. U N 17. V N 18. W N 19. F O 1. V UPC 2. UFO 3. U P 4. V UPI 5. V VPC 6. VFO 7. V P 8. V VPI 9. V WPC 10. WFO 14 16 18 AD (15 TYP.) B M Y (4 TYP.) AB U AB AD P D TC Measured Point Description: Powerex Intellimod™ Intelligent Power Modules are isolated base modules designed for power switching applications operating at frequencies to 20kHz. Built-in control circuits provide optimum gate drive and protection for the IGBT and free-wheel diode power devices. 2.54 MM DIA. (2 TYP.) 0.5 MM SQ. PIN (19 TYP.) AE T G H U FO V UPI OUT V CC V UPC UP FO IN SI OUT V CC GND GND IN FO V VPC VP V FO V VPI V SI OUT V CC W GND GND IN FO GND GND FO IN GND GND N OUT V CC UN NC SI VN IN FO OUT V CC SI GND GND OUT V CC V NI V NC WN IN FO SI FO NC GND GND TEMP AC V WPC WP W FO V WPI AF V SI N L U P Outline Drawing and Circuit Diagram Dimensions Inches Millimeters Dimensions Inches Millimeters A 4.33±0.04 110.0±1.0 S 0.67 17.0 B 3.74±0.02 95.0±0.5 T 0.52 13.2 C 3.50±0.04 89.0±1.0 U 0.39 10.0 D 3.27 83.0 V 0.28 7.0 E 2.91±0.02 74.0±0.5 W 0.30 7.5 F 2.44 62.0 X 0.24 6.0 G 1.28 32.6 Y 0.24 Rad. Rad. 6.0 H 1.24 31.6 Z 0.22 Dia. Dia. 5.5 J 1.02 26.0 AA Metric M5 M5 K 0.94 24.0 AB 0.127 L 0.87 +0.06/-0 22.0 +1.5/-0.0 3.22 AC 0.10 2.6 M 0.79 20.0 AD 0.08±0.02 2.0±0.5 N 0.76 19.4 AE 0.07 1.8 P 0.75 19.0 AF 0.06 1.6 Q 0.708 17.98 AG 0.02±0.01 0.5±0.3 R 0.670 17.02 Features: □ Complete Output Power Circuit □ Gate Drive Circuit □ Protection Logic – Short Circuit – Over Current – Over Temperature – Under Voltage □ Low Loss Using 4th Generation IGBT Chip Applications: □ Inverters □ UPS □ Motion/Servo Control □ Power Supplies Ordering Information: Example: Select the complete part number from the table below -i.e. PM100CSD060 is a 600V, 100 Ampere Intellimod™ Intelligent Power Module. Type Current Rating Amperes VCES Volts (x 10) PM 100 60 1 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM100CSD060 Intellimod™ Module Three Phase IGBT Inverter Output 100 Amperes/600 Volts Absolute Maximum Ratings, Tj = 25°C unless otherwise specified Characteristics Symbol PM100CSD060 Units Tj -20 to 150 °C Storage Temperature Tstg -40 to 125 °C Case Operating Temperature TC -20 to 100 °C Mounting Torque, M5 Mounting Screws — 31 in-lb Mounting Torque, M5 Main Terminal Screws — 31 in-lb Module Weight (Typical) — 560 Grams Power Device Junction Temperature Supply Voltage Protected by OC and SC (VD = 13.5 - 16.5V, Inverter Part) Tj = 125°C VCC(prot.) 400 Volts VISO 2500 Volts VCES 600 Volts Collector Current, ± (TC = 25°C) IC 100 Amperes Peak Collector Current, ± (TC = 25°C) ICP 200 Amperes Isolation Voltage, AC 1 minute, 60Hz Sinusoidal IGBT Inverter Sector Collector-Emitter Voltage (VD = 15V, VCIN = 15V) Supply Voltage (Applied between P - N) VCC 400 Volts VCC(surge) 500 Volts PC 328 Watts Supply Voltage Applied between (VUP1-VUPC, VVP1-VVPC, VWP1-VWPC, VN1-VNC) VD 20 Volts Input Voltage Applied between (UP-VUPC, VP-VVPC, WP-VWPC, UN- VN- WN-VNC) VCIN 20 Volts Fault Output Supply Voltage (Applied between FO and VC) VFO 20 Volts Fault Output Current (UFO, VFO, WFO, FO) IFO 20 mA Supply Voltage, Surge (Applied between P - N) Collector Dissipation (TC = 25°C) Control Sector Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units ICES VCE = VCES, Tj = 25°C, — — 1.0 mA — — 10 mA IGBT Inverter Sector Collector Cutoff Current VD = 15V, VCIN = 15V VCE = VCES, Tj = 125°C, VD = 15V, VCIN = 15V Diode Forward Voltage Collector-Emitter Saturation Voltage VEC -IC = 100A, VD = 15V, VCIN = 15V — 2.2 3.3 Volts VCE(sat) VD = 15V, VCIN = 0V, IC = 100A, — 1.70 2.3 Volts — 1.70 2.3 Volts Tj = 25°C VD = 15V, VCIN = 0V, IC = 100A, Tj = 125°C Inductive Load Switching Times 0.8 1.2 2.4 µS trr VD = 15V, VCIN = 0 ~ 15V — 0.15 0.3 µS tC(on) VCC = 300V, IC = 100A — 0.4 1.0 µS toff Tj = 125°C — 2.4 3.3 µS — 0.6 1.2 µS ton tC(off) 2 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM100CSD060 Intellimod™ Module Three Phase IGBT Inverter Output 100 Amperes/600 Volts Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units OC Tj = -20°C — — 520 Amperes Control Sector Over Current Trip Level Inverter Part (VD = 15V) Short Circuit Trip Level Inverter Part Over Current Delay Time Over Temperature Protection (VD = 15V) (Lower Arm) Supply Circuit Under Voltage Protection (-20 ≤ Tj ≤ 125°C) Circuit Current Tj = 25°C 264 311 430 Amperes Tj = 125°C 158 — — Amperes SC -20°C ≤ Tj ≤ 125°C, VD = 15V — 360 — Amperes toff(OC) VD = 15V — 10 — µS OT Trip Level 111 118 125 °C OTR Reset Level — 100 — °C UV Trip Level 11.5 12.0 12.5 Volts UVR Reset Level — 12.5 — Volts ID VD = 15V, VCIN = 15V, VN1-VNC — 40 55 mA VD = 15V, VCIN = 15V, VXP1-VXPC — 13 18 mA Input ON Threshold Voltage VCIN(on) Applied between 1.2 1.5 1.8 Volts Input OFF Threshold Voltage VCIN(off) UP, VP, WP, UN, VN, WN-VNC 1.7 2.0 2.3 Volts IFO(H) VD = 15V, VCIN = 15V — — 0.01 mA IFO(L) VD = 15V, VCIN = 15V — 10 15 mA tFO VD = 15V 1.0 1.8 — mS Fault Output Current* Minimum Fault Output Pulse Width* *Fault output is given only when the internal OC, SC, OT and UV protections schemes of either upper or lower devide operate to protect it. Thermal Characteristics Characteristic Junction to Case Thermal Resistance Symbol Condition Min. Typ. Max. Units Rth(j-c)Q Each IGBT — — 0.38 °C/Watt Rth(j-c)F Each FWDi — — 0.70 °C/Watt Rth(j-c´)Q Each IGBT** — — 0.23† °C/Watt °C/Watt °C/Watt Rth(j-c´)F Each FWDi** — — 0.36† Rth(c-f) Case to Fin Per Module, — — 0.027 Contact Thermal Resistance Thermal Grease Applied ** TC measured point is just under chip. † If you use this value, Rth(f-a) should be measured just under the chips. Recommended Conditions for Use Characteristic Supply Voltage Control Supply Voltage*** Symbol Condition Value Units VCC Applied across P-N Terminals 0 ~ 400 Volts Applied between VUP1-VUPC, 15 ± 1.5 Volts VD VN1-VNC, VVP1-VVPC, VWP1-VWPC Input ON Voltage VCIN(on) Applied between 0 ~ 0.8 Volts Input OFF Voltage VCIN(off) UP, VP, WP, UN, VN, WN-VNC 4.0 ~ VD Volts PWM Input Frequency fPWM Using Application Circuit 0 ~ 20 kHz Minimum Dead Time tDEAD Input Signal ≥ 2.5 µS *** With ripple satisfying the following conditions: dv/dt swing ≤ ±5V/µs, Variation ≤ 2V peak to peak. 3 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM100CSD060 Intellimod™ Module Three Phase IGBT Inverter Output 100 Amperes/600 Volts SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) (INVERTER PART) 1.0 VD = 15V VCIN = 0V Tj = 25oC Tj = 125oC 0 20 40 60 80 101 0 1.0 1.5 2.0 COLLECTOR CURRENT, IC, (AMPERES) DIODE FORWARD VOLTAGE, VEC, (VOLTS) SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL) REVERSE RECOVERY CURRENT VS. COLLECTOR CURRENT (TYPICAL) 2.5 REVERSE RECOVERY TIME, trr, (µS) VCC = 300V VD = 15V Tj = 25oC Tj = 125oC INDUCTIVE LOAD 100 tc(off) tc(on) tc(off) 10-1 101 102 VCC = 300V VD = 15V Tj = 25oC Tj = 125oC INDUCTIVE LOAD 101 100 10-1 10-2 STANDARD VALUE Rth(j-c)Q = 0.38oC/W SINGLE PULSE 10-1 TIME, (s) 100 101 101 100 10-1 10-2 STANDARD VALUE Rth(j-c)Q = 0.70oC/W SINGLE PULSE 10-3 10-3 10-2 10-1 TIME, (s) 100 102 103 Esw(off) Esw(on) 100 CONDITIONS: HALF-BRIDGE INDUCTIVE LOAD SWITCHING OPERATION Tj = 25oC Tj = 125oC VCC = 300V VGE = ±15V 10-1 101 102 COLLECTOR CURRENT, IC, (AMPERES) TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (FWDi) TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE) TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (IGBT ) 10-2 100 103 COLLECTOR CURRENT, IC, (AMPERES) COLLECTOR CURRENT, IC, (AMPERES) 10-3 10-3 101 trr 102 VCC = 300V VD = 15V Tj = 25oC Tj = 125oC INDUCTIVE LOAD SWITCHING LOSS CHARACTERISTICS Irr 10-2 101 103 ton 101 102 10-1 100 COLLECTOR CURRENT, IC, (AMPERES) 100 101 TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE) 0.5 toff 10-1 101 100 100 REVERSE RECOVERY CURRENT, Irr, (AMPERES) SWITCHING LOSS, ESW (mJ/PULSE) 0.5 VD = 15V Tj = 25oC Tj = 125oC SWITCHING TIMES, ton, toff, (µs) DIODE CURRENT, -IC, (AMPERES) SATURATION VOLTAGE, VCE(sat), (VOLTS) 1.5 0 SWITCHING TIMES, tc(on), tc(off), (µs) 101 102 2.0 4 SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL) DIODE FORWARD CHARACTERISTICS (INVERTER PART) 101 103