PM75CVA120 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 Intellimod™ Module Three Phase IGBT Inverter Output 75 Amperes/1200 Volts TERMINAL CODE 11. UP 1. WFO 2. VWPC 12. VUP1 3. WP 13. NC 4. VWP1 14. FO 5. VFO 15. VNC 6. VVPC 16. VN1 7. VP 17. UN 8. VVP1 18. VN 9. UFO 19. WN 10. VUPC A D P N P P M R 1234 Q U 5678 9 10 1112 B K E U V 13 14 15 16 17 18 19 L - TYP. U V M W T (4 TYP.) N CCØ (4 PLACES) AA - TYP. J TYP. S NUTS (5 TYP.) X SEE DETAIL A W Z - TYP. H BB SQ PIN - TYP. (19 PLACES) C G Y DETAIL A F VUP1 UFO UP VUPC VVP1 VFO VP VVPC VWP1 WFO WP VWPC UN VN VN1 WN VNC FO NC RfO GND FO IN VCC TEMP GND OUT Si TH GND FO IN VCC GND FO IN VCC GND FO IN VCC GND FO IN VCC GND FO IN VCC GND GND GND GND GND Si OUT Si OUT Si OUT Si OUT Si Features: □ Complete Output Power Circuit OUT □ Gate Drive Circuit □ Protection Logic – Short Circuit – Over Temperature – Under Voltage RfO = 1.5k OHM N W V U P Outline Drawing and Circuit Diagram Dimensions Inches Millimeters A 4.72 4.02 B C Dimensions Inches 120.0 Q 0.59 15.1 102.0 R 0.72 18.25 S M5 Metric M5 0.95+0.04/-0.02 24.1 +1.0/-0.5 Millimeters D 4.13±0.010 105.0±0.25 T 0.22 Dia. Dia. 5.5 E 3.43±0.010 87.0±0.25 U 0.56±0.010 14.1±0.25 F 0.16 4.0 V 1.72±0.012 43.57±0.3 G 0.95 24.1 W 0.57±0.012 14.6±0.3 H 0.42 10.6 X 3.35 85.2 J 0.87 22.0 Y 0.85 21.6 K 3.51±0.02 Z 0.10±0.010 2.54±0.25 L 0.47 12.0 AA 0.137±0.010 3.49±0.25 M 0.48 12.3 BB N 0.77 19.5 CC P 0.30 7.5 89.2±0.5 0.02 SQ 0.12+0.04/-0.02 Description: Powerex Intellimod™ Intelligent Power Modules are isolated base modules designed for power switching applications operating at frequencies to 20kHz. Built-in control circuits provide optimum gate drive and protection for the IGBT and free-wheel diode power devices. 0.64 SQ Applications: □ Inverters □ UPS □ Motion/Servo Control □ Power Supplies Ordering Information: Example: Select the complete part number from the table below -i.e. PM75CVA120 is a 1200V, 75 Ampere Intellimod™ Intelligent Power Module. Type Current Rating Amperes VCES Volts (x 10) PM 75 120 3.0+1.0/-0.5 425 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM75CVA120 Intellimod™ Module Three Phase IGBT Inverter Output 75 Amperes/1200 Volts Absolute Maximum Ratings, Tj = 25°C unless otherwise specified Characteristics Symbol PM75CVA120 Units Tj -20 to 150 °C Storage Temperature Tstg -40 to 125 °C Case Operating Temperature TC -20 to 100 °C Mounting Torque, M5 Mounting Screws (Typical) — 17 in-lb Power Device Junction Temperature Mounting Torque, M5 Main Terminal Screws (Typical) — 17 in-lb Module Weight (Typical) — 730 Grams Supply Voltage (Applied between P - N) VCC(surge) 1000 Volts Supply Voltage Protected by SC (VD = 13.5 ~16.5V, Inverter Part, Tj = 125°C Start) VCC(prot.) 800 Volts VRMS 2500 Volts Isolation Voltage, AC 1 minute, 60Hz Sinusoidal Control Sector Supply Voltage Applied between (VUP1-VUPC, VVP1-VVPC, VWP1-VWPC, VN1-VNC) VD 20 Volts Input Voltage Applied between (UP, VP, WP, UN, VN, WN) VCIN 20 Volts Fault Output Supply Voltage (Applied between FO-GND) VFO 20 Volts IFO 20 mA VCES 1200 Volts Fault Output Current (Sink Current at FO Terminals) IGBT Inverter Sector Collector-Emitter Voltage (VD = 15V, VCIN = 15V) Collector Current, ± (TC = 25°C) 426 IC 75 Amperes Peak Collector Current, ± (TC = 25°C) ICP 150 Amperes Collector Dissipation (TC = 25°C) PC 500 Watts Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM75CVA120 Intellimod™ Module Three Phase IGBT Inverter Output 75 Amperes/1200 Volts Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units SC -20°C ≤ Tj ≤ 125°C, VD = 15V 105 — — Amperes Control Sector Short Circuit Trip Level toff(SC) VD = 15V — 10 — µS Over Temperature Protection OT Trip Level 100 110 120 °C (VD = 15V, Lower Arm) OTr Reset Level 85 95 105 °C Supply Circuit Under Voltage Protection UV Trip Level 11.5 12.0 12.5 Volts (-20°C ≤ Tj ≤ 125°C) UVr Reset Level — 12.5 — Volts ID VD = 15V, VCIN = 15V, VN1-VNC — 40 55 mA VD = 15V, VCIN = 15V, VXP1-VXPC — 13 18 mA Input ON Threshold Voltage VCIN(on) Applied between UP-VUPC, VP-VVPC, 1.2 1.5 1.8 Volts Input OFF Threshold Voltage VCIN(off) WP-VWPC, UN, VN, WN-VNC 1.7 2.0 2.3 Volts IFO(H) VD = 15V, VFO = 15V* — — 0.01 mA IFO(L) VD = 15V, VFO = 15V* — 10 15 mA tFO VD = 15V* 1.0 1.8 — mS Short Circuit Current Delay Time Circuit Current Fault Output Current Minimum Fault Output Pulse Width * Fault output is given only when the internal SC, OT, and UV protections circuits of either an upper-arm or a lower-arm device operate to protect it. 427 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM75CVA120 Intellimod™ Module Three Phase IGBT Inverter Output 75 Amperes/1200 Volts Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units Collector-Emitter Cutoff Current ICES VCE = VCES, VD = 15V, Tj = 25°C — — 1.0 mA VCE = VCES, VD = 15V, Tj = 125°C — — 10.0 mA FWDi Forward Voltage VEC -IC = 75A, VD = 15V, VCIN = 15V — 2.50 3.50 Volts VCE(sat) VD = 15V, VCIN = 0V, IC = 75A, — 2.65 3.30 Volts — 2.75 3.35 Volts 0.4 0.9 2.3 µS — 0.2 0.3 µS IGBT Inverter Sector Collector-Emitter Saturation Voltage Pulsed, Tj = 25°C VD = 15V, VCIN = 0V, IC = 75A, Pulsed, Tj = 125°C Inductive Load Switching Times ton trr VD = 15V, VCIN = 0V ~ 15V tC(on) VCC = 600V, IC = 75A, — 0.4 1.0 µS toff Tj = 125°C — 2.4 3.4 µS — 0.7 1.2 µS tC(off) Thermal Characteristics Characteristic Junction to Case Thermal Resistance Contact Thermal Resistance Symbol Condition Min. Typ. Max. Units Rth(j-c)Q Each Inverter IGBT — — 0.25 °C/Watt Rth(j-c)F Each Inverter FWDi — — 0.51 °C/Watt Rth(c-f) Case to Fin Per Module, — — 0.025 °C/Watt Thermal Grease Applied Recommended Conditions for Use Characteristic Supply Voltage Symbol Condition Value Units VCC Applied across P-N Terminals ≤ 800 Volts VCE(surge) Applied across P-N Terminals ≤ 1000 Volts VD Applied between VUP1-VUPC, 15 ± 1.5 Volts Applied between ≤ 0.8 Volts VN1-VNC, VVP1-VVPC, VWP1-VWPC * Input ON Voltage VCIN(on) Input OFF Voltage VCIN(off) UP, VP, WP, UN, VN, WN ≥ 4.0 Volts tDEAD For IPM's each Input Signal ≥ 3.0 µS Arm Shoot-Through Blocking Time * With ripple satisfying the following conditions, dv/dt swing ≤ 5V/µs, Variation ≤ 2V peak to peak. 428 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM75CVA120 Intellimod™ Module Three Phase IGBT Inverter Output 75 Amperes/1200 Volts COLLECTOR-EMITTER SATURATON VOLTAGE CHARACTERISTICS (TYPICAL) 3.0 2.0 1.0 Tj = 25oC 1.0 VD = 15V Tj = 25°C Tj = 125°C 0 IC = 75A Tj = 25°C Tj = 125°C 0 50 100 150 15 17 0 1.0 2.0 3.0 SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL) SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL) SWITCHING LOSS CHARACTERISTICS (TYPICAL) toff Tj = 25°C Tj = 125°C 102 VCC = 600V VD = 15V Tj = 25°C Tj = 125°C 100 tc(off) tc(on) 10-1 101 103 SWITCHING ENERGY, PSW(on), PSW(off), (mJ/PULSE) SWITCHING TIMES, tc(on), tc(off), (µs) 101 102 103 102 PSW(off) 101 PSW(on) PSW(off) 100 VCC = 600V VD = 15V Tj = 25°C Tj = 125°C 10-1 101 102 103 COLLECTOR CURRENT, IC, (AMPERES) COLLECTOR CURRENT, IC, (AMPERES) COLLECTOR CURRENT, IC, (AMPERES) REVERSE RECOVERY CURRENT VS. COLLECTOR CURRENT (TYPICAL) DIODE FORWARD CHARACTERISTICS CIRCUIT CURRENT VS. CARRIER FREQUENCY 102 100 Irr trr 101 VCC = 600V VD = 15V Tj = 25°C Tj = 125°C 102 COLLECTOR CURRENT, IC, (AMPERES) 100 103 150 102 VD = 15V Tj = 25°C CIRCUIT CURRENT, ID, (mA) 103 DIODE FORWARD CURRENT, IE, (AMPERES) 101 10-2 101 13 COLLECTOR-EMITTER VOLTAGE, VCE(sat), (VOLTS) VCC = 600V VD = 15V 10-1 30 CONTROL SUPPLY VOLTAGE, VD, (VOLTS) ton 10-1 101 13 60 0 0 REVERSE RECOVERY CURRENT, Irr, (AMPERES) 100 15 VD = 17V COLLECTOR CURRENT, IC, (AMPERES) 101 SWITCHING TIMES, ton, toff, (µs) 90 2.0 0 REVERSE RECOVERY TIME, trr, (µS) OUTPUT CHARACTERISTICS (TYPICAL) COLLECTOR CURRENT, IC, (AMPERES) 3.0 COLLECTOR-EMITTER SATURATION VOLTAGE, VCE(SAT), (VOLTS) COLLECTOR-EMITTER VOLTAGE, VCE(SAT), (VOLTS) SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) 101 VD = 15V 100 N-SIDE 50 P-SIDE Tj = 25°C Tj = 125°C 100 0 0 1.0 2.0 DIODE FORWARD VOLTAGE, VEC, (VOLTS) 3.0 0 10 20 30 CARRIER FREQUENCY, fC, (kHz) 429 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 OVER CURRENT TRIP LEVEL VS. SUPPLY VOLTAGE (TYPICAL) Tj = 25°C 1.0 0.8 0 13 15 17 1.2 1.2 1.0 1.0 0.8 0.8 VD = 15V 0 -60 CONTROL SUPPLY VOLTAGE, VD, (VOLTS) VD = 15V UVt UVr 13 11 100 JUNCTION TEMPERATURE, Tj, (°C) 430 100 VD = 15V 0 -60 180 180 100 10-1 10-2 SINGLE PULSE STANDARD VALUE = Rth(j-c)Q = 0.25°C/W 10-2 10-1 TIME, (s) 100 100 180 TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (FWDi) 101 10-3 10-3 20 JUNCTION TEMPERATURE, Tj, (°C) TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (IGBT) TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE) SUPPLY CIRCUIT UNDER VOLTAGE PROTECTION TRIP RESET LEVEL, UVt, UVr, (VOLTS) 15 20 20 JUNCTION TEMPERATURE, Tj, (°C) CONTROL SUPPLY VOLTAGE TRIP-RESET LEVEL TEMPERATURE DEPENDENCY (TYPICAL) 0 -60 FAULT OUTPUT PULSE WIDTH VS. TEMPERATURE (TYPICAL) 10 1 TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE) 0 OVER CURRENT TRIP LEVEL TEMPERATURE DEPENDENCY (TYPICAL) FAULT OUTPUT PULSE WIDTH TRIP LEVEL, tFO (Tj = 25°C) = 1.0 1.2 SHORT CIRCUIT CURRENT TRIP LEVEL, (Tj = 25°C) = 1.0 SHORT CIRCUIT CURRENT TRIP LEVEL, (VD = 15V) = 1.0 PM75CVA120 Intellimod™ Module Three Phase IGBT Inverter Output 75 Amperes/1200 Volts 101 100 10-1 10-2 SINGLE PULSE STANDARD VALUE = Rth(j-c)D = 0.51°C/W 10-3 10-3 10-2 10-1 TIME, (s) 100 10 1