General Purpose Relay G7J • Ideal for 3-phase motor control applications and resistive and inductive loads. • No contact chattering for momentary voltage drops up to 50% of rated voltage. • Withstands more than 4 kV between contacts that are of different polarity and between the coil and contacts. • Flame-resistant materials (UL94V-0) used for all insulation. • Push-to-test button on all models lets user check contact operation. • Class B coil insulation available. Ordering Information Type Contact form Model Quick-connect terminal PCB mounting W-bracket (see note) Screw terminal PCB terminal 4PST-NO — — G7J-4A-P, G7J-4A-PZ 3PST-NO/SPST-NC — — G7J-3A1B-P, G7J-3A1B-PZ DPST-NO/DPST-NC — — G7J-2A2B-P 4PST-NO G7J-4A-T, G7J-4A-TZ G7J-4A-B 3PST-NO/SPST-NC G7J-3A1B-T, G7J-3A1B-TZ G7J-3A1B-B, G7J-3A1B-BZ DPST-NO/DPST-NC G7J-2A2B-T G7J-2A2B-B Note: The G7J relays require a W-bracket for mounting. Order the bracket separately below. To order a relay and bracket packed together, add “-W1” to the part number before the coil voltage suffix. For example, G7J-2A2B-B-W1-AC100/120. Model Number Legend To Order: Select the part number and add the desired coil voltage rating (e.g., G7J-3A1B-B-AC100/120). G7J - 1 2 1. Contact Form 4A: 4PST-NO 3A1B: 3PST-NO/SPST-NC 2A2B: DPST-NO/DPST-NC 3 2. Terminal Shape P: PCB terminals B: Screw terminals T: Quick-connect terminals (#250 terminal) 3. Contact Structure Z: Bifurcated contact None: Single contact Note: For bifurcated contact type, output is 1NO (4PST-NO) or 1NC (3PST-NO/SPST-NC). ■ Accessories Types W-brackets Applicable relays Model G7J-4A-B, G7J-3A1B-B(Z), G7J-2A2B-B, G7J-4A-T(Z), G7J-3A1B-T, G7J-2A2B-T R99-04-FOR-G5F ■ Typical Applications Compressors for air conditioners and heater switching controllers. Switching controllers for power tools or motors. Lamp controls, motor drivers, and power supply switching controllers in copy machines, facsimile machines, and other office equipment. Power controllers for packers or food processing equipment. Power controllers for inverters. General Purpose Relay G7J 299 Specifications ■ Contact Data Load Resistive load (p.f. = 1) NO NC Rated load 25 A @ 220 VAC (1 A @ 220 VAC) / 25 A @ 30 VDC 8 A @ 220 VAC (1 A @ 220 VAC)/ 8 A @ 30 VDC Rated carry current 25 A (1 A) 8 A (1 A) Max. switching voltage 250 VAC,125 VDC Max. switching current 25 A (1 A) 8 A (1A) Max. switching capacity 5,500 VA, 750 W DC 1,760 VA, 240 W DC Min. permissible load 100 mA @ 24 VDC (10 mA @ 24 VDC) at 60 operations/minute, 23°C ambient temperature (See note 2) Note: 1. The values in parentheses indicate values for a bifurcated contact. 2. P level: λ60 =0.1 x 10-6/operations ■ Coil Data Rated voltage (VAC) AC DC Rated current (mA) Coil resistance (Ω) 24 75 — 50 36 — 100/120 18 to 21.60 — 200/240 9 to 10.80 — 12 167 72 24 83 288 48 42 1150 100 20 5000 Must operate Must release Max. voltage Power consumption % of rated voltage 75% max. 15% min. 110% @ 23°C 10% min. Approx.1.8 to 2.6 VA Approx. 2.0 W Note: 1. The rated current and coil resistance are measured at a coil temperature of 23°C with tolerances of +15%/-20% for AC rated current and ±15% for DC coil resistance. The values given for AC rated current apply at 50 Hz or 60 Hz. 2. Performance characteristic data are measured at a coil temperature of 23°C. ■ Characteristics Contact resistance (See note 2) 50 mΩ max. Operating time (See note 3) 50 ms max. Release time (See note 3) 50 ms max. Operating frequency Mechanical 1,800 operations/hour max. Electrical 1,800 operations/hour max. Insulation resistance (See note 4) 1,000 MΩ minimum at 500 VDC Dielectric strength 4,000 VAC, 50/60 Hz for 1 minute between coil and contacts 4,000 VAC, 50/60 Hz for 1 minute between contacts of different polarity 2,000 VAC, 50/60 Hz for 1 minute between contacts of the same polarity Impulse withstand voltage 10,000 V between coil and contact with 1.2 x 50 μs impulse wave Vibration 10 to 55 Hz, 1.50 mm double amplitude Mechanical durability Malfunction durability NO: 10 to 55 Hz, 1.50 mm double amplitude NC: 10 to 26 Hz, 1.50 mm double amplitude Shock Mechanical durability 1000 m/s2 (Approx. 100 G) Malfunction durability NO: 100 m/s2 (Approx. 10 G) NC: 20 m/s2 (Approx. 2 G) Service life Mechanical 1 million operations minimum at 1,800 operations/hour Electrical 100,000 operations minimum at 1,800 operations/hour at rated load (@ 23°C Operating -25° to 60°C with no icing or condensation Humidity Operating 5% to 85% RH Weight PCB terminal Approx. 140 g Screw terminal Approx. 165 g Ambient temperature Note: 1. 2. 3. 4. 300 Data shown are of initial value. Measured with 1A @ 5 VDC using the voltage drop method. Measured with rated voltage imposed, ignoring any contact bounce, at ambient temperature = 23°C. Measured with a 500-VDC megger applied to the same places as those used for checking the dielectric strength. General Purpose Relay G7J Engineering Data AC resistive load (cosφ = 1) AC inductive load (cosφ = 0.4) (NO contact) AC resistive load (cosφ = 1) AC inductive load (cosφ = 0.4) (NC contact) DC resistive load (NO contact) DC resistive load (NC contact) Malfunctioning Shock Endurance 5,000 Endurance (x103 operations) Switching current (A) Maximum Switching Power G7J-2A2B 1,000 700 220 VAC (NO contact) 500 300 A2 downwards Button upwards 220 VAC (NC contact) 70 Switching voltage (V) Unit: m/s2 Switching current (A) Ambient Temperature vs. Must-operate and Must-release Voltage G7J 100 to 120 VAC Terminals downwards Shock direction Number of samples: 5 Measurement conditions: Increase and decrease the specified shock gradually imposed in ±X, ±Y, and ±Z directions three times each with the Relay energized and not energized to check the shock values that cause the Relay to malfunction. Criteria: There must not be any contact separation for 1 ms or greater with a shock of 100 m/s2 imposed when the coil is energized or with a shock of 20 m/s2 when the coil is not energized. Ambient Temperature vs. Coil Temperature Rise G7J-4A 100 to 120 VAC Must-operate voltage Must-release voltage Number of Relays: 5 Coil temperature rise (°C) Must-operate and reset voltage (%) Energized Not energized 50 300 Ambient temperature (°C) Ambient temperature (°C) G7J 24 VDC G7J-4A 24 VDC Number of Relays: 5 Must-operate voltage Must-release voltage Number of Relays: 5 Coil temperature rise (°C) Must-operate and reset voltage (%) Button downwards A1 downwards 100 Number of Relays: 5 Terminals upwards 3,000 Ambient temperature (°C) Ambient temperature (°C) Motor Load Performance Item G7J-4A-P, G7J-3A1B-P, G7J-4A-B, G7J-3A1B-B, G7J-4A-T, G7J-3A1B-T Load 3φ, 220 VAC, 2.7 kW (with a inrush current of 78 A and a breaking current of 13 A) Endurance Electrical: 100,000 operations min. General Purpose Relay G7J 301 Dimensions Note: All units are in millimeters unless otherwise indicated Screw Terminals with W-bracket G7J-4A-B, G7J-3A1B-B, G7J-3A1B-BZ, G7J-2A2B-B Ten, M3.5 Mounting Holes 34.5 max. Two, 4.5 dia. or M4 7.6 4.3 35±0.1 64 max. 55.2 43.2 51.5 max. 2 Quick-connect Terminals with W-bracket G7J-4A-T, G7J-4A-TZ, G7J-3A1B-T, G7J-2A2B-T 34.5 max. Mounting Holes Two, 4.5 dia. or M4 64 max. Note: W-bracket is sold separately. 51.5 max. PCB Terminals with PCB Mounting G7J-4A-P, G7J-4A-PZ, G7J-3A1B-P, G7J-3A1B-PZ, G7J-2A2B-P Mounting Dimensions 33.5 max. 20, 1.8+0.1 0 dia. 51 max. 51.5 max. 302 General Purpose Relay G7J Terminal Arrangement/Internal Connections G7J-4A-P G7J-4A-B G7J-4A-T G7J-3A1B-P G7J-3A1B-B G7J-3A1B-T G7J-2A2B-P G7J-2A2B-B G7J-2A2B-T 14 13 14 13 14 13 24 23 24 23 24 23 34 33 34 33 32 31 44 43 42 41 42 41 A2 A1 A2 A1 A2 A1 Note: Terminals 43 and 44 of the G7J-4A-P(T) and contacts 41 and 42 of the G7J-3A1B-P(B) are bifurcated contacts. The coil has no polarity. Accessories (Order Separately) R99-04 W-bracket (for G5F) 35 Two, 4.5 dia. Mounting Holes 24 Two, 4.5 dia. or M4 28 30 9 29 35±0.1 7 44 4.4 ■ Approvals Note: 1. The rated values approved by each of the safety standards may be different from the performance characteristics individually defined in this catalog. 2. In the interest of product improvement, specifications are subject to change without notice. UL Recognized (File No. E41643) / CSA Certified (File No. LR 35535) - - Ambient Temp = 40°C Coil ratings 24 to 265 VAC 6 to 110 VDC Contact ratings NO contact 25 A 277 VAC, Resistive Number of test operations 30,000 25 A 120 VAC, General Use 25 A 277 VAC, General Use 25 A 240 VAC, General Use 100,000 1.5 kW 120 VAC, Tungsten 6,000 1.5 hp 120 VAC 3 hp 240/265/277 VAC 3-phase 3 hp 240/265/277 VAC 30,000 3-phase 5 hp 240/265/277 VAC 20FLA/120LRA 120 VAC 17FLA/102LRA 277 VAC NC contact TV-10 120 VAC 25,000 25 A 30 VDC, Resistive 30,000 *1 A 277 VAC, General Use 6,000 8 A 277 VAC, Resistive 30,000 8 A 120 VAC, General Use 8 A 277 VAC, General Use 8 A 30 VDC, Resistive *1 A 277 VAC, General Use 6,000 Note: *These ratings are bifurcated contact ratings. General Purpose Relay G7J 303 Reference UL approval: UL508 for industrial control devices UL1950 for information processing equipment including business machines CSA approval: CSA C22.2 No. 14 for industrial control devices CSA C22.2 No. 950 for information processing equipment including business machines VDE - EN60255-1-00: 1997 and EN60255-23: 1996(File No. 5381UG) Model Coil ratings G7J-4A-B(P) (T) G7J-2A2B(P) (T) G7J-3A1B-B(P) (T) Contact ratings NO contact 25 A 240 VAC cosφ = 0.4 25 A 240 VAC cosφ = 1 25 A 30 VDC L/R ≥ 1 6, 12, 24, 48, 100 VDC 24, 50, 100 to 120, 200 to 240 VAC NC contact 8 A 240 VAC cosφ = 0.4 8 A 240 VAC cosφ = 1 8 A 30 VDC L/R ≥ 1 Note: Add the suffix “-KM” to the model number when ordering. KEMA - EN60947-4-1 and IEC947-4-1 for contacts (File No. 2001291.02) Model G7J-4A-B(P) (T) (Z) G7J-2A2B(P) (T) G7J-3A1B-B(P) (T) (Z) Coil ratings 200 to 240 VAC 6, 12, 24, 48, 100 VDC 24, 50, 100 to 120, 200 to 240 VAC Contact ratings - NO contact Class AC1: 25 A at 220 VAC 11.5 A at 380 to 480 VAC Class AC3: 11.5 A at 220 VAC and 8.5 A at 380 to 480 VAC *Class AC1: 1 A at 220 VAC Note: Add the suffix “-KM” to the model number when ordering. *This rating is the bifurcated contact rating. Precautions Note: Be sure to read the precautions and information common to all relays, contained in the Technical User’s Guide, “Electromechanical Relays - Technical Information”, for correct use. ■ Correct Use Allow suitable slack on leads when wiring, and do not subject the terminals to excessive force. Installation Tightening torque: 0.98 N·m PCB Terminal-equipped Relays weigh approximately 140 g. Be sure that the PCB is strong enough to support them. We recommend dual-side through-hole PCBs to reduce solder cracking from heat stress. Mount the G7J with its test button facing downwards. The Relay may malfunction due to shock if the test button faces upwards. Be careful not to press the test button by mistake because the contacts will go ON if the test button is pressed. Be sure to use the test button for test purposes only. The test button is used for Relay circuit tests, such as a circuit continuity test. Do not attempt to switch the load with the test button. If a voltage is applied to the coil, the test button will retract in an ON state (i.e., an excited state). Do not impose excessive external force on the G7J in the horizontal or vertical directions when inserting the G7J to the Faston receptacle or pulling the G7J out from the Faston receptacle. Do not attempt to insert or pull out more than one G7J Unit together. Do not solder the tab terminals. Operating Coil Internal Connections of Coils DC coil A2 Micro Loads AC coil The G7J is used for switching power loads, such as motor, transformer, solenoid, lamp, and heater loads. Do not use the G7J for switching minute loads, such as signals. Use a Relay with a bifurcated contact construction for switching micro loads, in which case, however, only SPST-NO or SPST-NC output is obtained. Soldering PCB Terminals Be sure to solder the PCB terminals manually only. In the case of automatic soldering, some flux may stick to the test button and the G7J. As a result, the G7J may malfunction. The G7J is not of enclosed construction. Therefore, do not wash the G7J with water or any detergent. Connecting Refer to the following diagram when connecting a wire with a screw terminal to the G7J. 7.6 8.8 7 4.5 M3.5 304 A1 General Purpose Relay G7J A2 A1 If a transistor drives the G7J, check the leakage current, and connect a bleeder resistor if necessary. The AC coil is provided with a built-in full-wave rectifier that prevens contact chatter during a voltage drop. This circuit allows the relays to withstand, with no vibration or shock, voltage drops to the coil of up to 50% of the rated coil voltage for 1 second max. If a triac, such as an SSR, drives the AC coil of the G7J, the G7J may not release. Be sure to perform a trial operation with the G7J and the triac before applying them to actual use. Omron Electronic Components, LLC Terms and Conditions of Sales I. GENERAL 1. Definitions: The words used herein are defined as follows. (a) Terms: These terms and conditions (b) Seller: Omron Electronic Components LLC and its subsidiaries (c) Buyer: The buyer of Products, including any end user in section III through VI (d) Products: Products and/or services of Seller (e) Including: Including without limitation 2. 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Suitability: IT IS THE BUYER’S SOLE RESPOINSIBILITY TO ENSURE THAT ANY OMRON PRODUCT IS FIT AND SUFFICIENT FOR USE IN A MOTORIZED VEHICLE APPLICATION. BUYER SHALL BE SOLELY RESPONSIBLE FOR DETERMINING APPROPRIATENESS OF THE PARTICULAR PRODUCT WITH RESPECT TO THE BUYER’S APPLICATION INCLUDING (A) ELECTRICAL OR ELECTRONIC COMPONENTS, (B) CIRCUITS, (C) SYSTEM ASSEMBLIES, (D) END PRODUCT, (E) SYSTEM, (F) MATERIALS OR SUBSTANCES OR (G) OPERATING ENVIRONMENT. Buyer acknowledges that it alone has determined that the Products will meet their requirements of the intended use in all cases. Buyer must know and observe all prohibitions of use applicable to the Product/s. 2. Use with Attention: The followings are some examples of applications for which particular attention must be given. This is not intended to be an exhaustive list of all possible use of any Product, nor to imply that any use listed may be suitable for any Product: (a) Outdoor use, use involving potential chemical contamination or electrical interference. (b) Use in consumer Products or any use in significant quantities. (c) Energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles, safety equipment, and installations subject to separate industry or government regulations. (d) Systems, machines, and equipment that could present a risk to life or property. 3. Prohibited Use: NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE PRODUCT IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM. 4. 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Change In Specifications: Product specifications and descriptions may be changed at any time based on improvements or other reasons. It is Seller’s practice to change part numbers when published ratings or features are changed, or when significant engineering changes are made. However, some specifications of the Product may be changed without any notice. 5. Errors And Omissions: The information on Seller’s website or in other documentation has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical or proofreading errors or omissions. 6. Export Controls: Buyer shall comply with all applicable laws, regulations and licenses regarding (a) export of the Products or information provided by Seller; (b) sale of Products to forbidden or other proscribed persons or organizations; (c) disclosure to noncitizens of regulated technology or information. VI. MISCELLANEOUS 1. Waiver: No failure or delay by Seller in exercising any right and no course of dealing between Buyer and Seller shall operate as a waiver of rights by Seller. 2. Assignment: Buyer may not assign its rights hereunder without Seller's written consent. 3. Law: These Terms are governed by Illinois law (without regard to conflict of laws). Federal and state courts in Cook County, Illinois have exclusive jurisdiction for any dispute hereunder. 4. Amendment: These Terms constitute the entire agreement between Buyer and Seller relating to the Products, and no provision may be changed or waived unless in writing signed by the parties. 5. Severability: If any provision hereof is rendered ineffective or invalid, such provision shall not invalidate any other provision. General Purpose Relay G7J Certain Precautions on Specifications and Use 1. Suitability for Use. Seller shall not be responsible for conformity with any standards, codes or regulations which apply to the combination of the Product in Buyer's application or use of the Product. At Buyer's request, Seller will provide applicable third party certification documents identifying ratings and limitations of use which apply to the Product. This information by itself is not sufficient for a complete determination of the suitability of the Product in combination with the end product, machine, system, or other application or use. Buyer shall be solely responsible for determining appropriateness of the particular Product with respect to Buyer's application, product or system. Buyer shall take application responsibility in all cases but the following is a nonexhaustive list of applications for which particular attention must be given: (i) Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not described in this document. (ii) Energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles, safety equipment, and installations subject to separate industry or government regulations. (iii) Use in consumer products or any use in significant quantities. (iv) Systems, machines and equipment that could present a risk to life or property. Please know and observe all prohibitions of use applicable to this product. NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCT IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM. 2. Programmable Products. Seller shall not be responsible for the user's programming of a programmable product, or any consequence thereof. 3. Performance Data. Performance data given in this publication is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of Seller's test conditions, and the users must correlate it to actual application requirements. Actual performance is subject to Seller's Warranty and Limitations of Liability. 4. Change in Specifications. Product specifications and accessories may be changed at any time based on improvements and other reasons. It is our practice to change part numbers when published ratings or features are changed, or when significant construction changes are made. However, some specifications of the Product may be changed without any notice. When in doubt, special part numbers may be assigned to fix or establish key specifications for your application. Please consult with your Seller representative at any time to confirm actual specifications of purchased Product. 5. Errors and Omissions. The information in this publication has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical or proofreading errors, or omissions. 6. RoHS Compliance. Where indicated, our products currently comply, to the best of our knowledge as of the date of this publication, with the requirements of the European Union's Directive on the Restriction of certain Hazardous Substances ("RoHS"), although the requirements of RoHS do not take effect until July 2006. These requirements may be subject to change. Please consult our website for current information. Complete “Terms and Conditions of Sale” for product purchase and use are on Omron’s website at http://www.components.omron.com – under the “About Us” tab, in the Legal Matters section. ALL DIMENSIONS SHOWN ARE IN MILLIMETERS. To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527. OMRON ON-LINE OMRON ELECTRONIC COMPONENTS LLC Global - http://www.omron.com USA - http://www.components.omron.com 55 E. Commerce Drive, Suite B Schaumburg, IL 60173 847-882-2288 Cat. No. X301-E-1A 02/10 General Purpose Relay Specifications subject to change without notice G7J Printed in USA