OMRON G9EA1BDC100

DC Power Relays (60-A, 100-A Models)
G9EA-1
DC Power Relays Capable of Interrupting Highvoltage, High-current Loads
• A compact relay capable of switching 400-V 60-A/100-A DC loads.
(Capable of interrupting 600 A at 300 VDC max.)
• The switching section and driving section are gas-injected and hermetically sealed, allowing these compact relays to interrupt highcapacity loads. The sealed construction also requires no arc
space, saves space, and helps ensure safe applications.
• Downsizing and optimum design allow no restrictions on the
mounting direction.
• Terminal Cover and DIN Track Adapters are also available for industrial applications.
• UL/CSA standard UL508 approved.
Model Number Structure
■ Model Number Legend
[email protected]@[email protected]@
1
2
3
4
1. Number of Poles
1:
1 pole
2. Contact Form
Blank:SPST-NO
3. Coil Terminals
B:
M3.5 screw terminals
Blank:Lead wire output
4. Special Functions
CA: High-current conduction (100 A)
Ordering Information
■ List of Models
Models
Terminals
Coil terminals
Switching/current con- Screw terminals
duction models
Lead wires
High-current conduction models
Contact form
Rated coil voltage
Model
Contact terminals
Screw terminals
SPST-NO
Screw terminals
Lead wires
12 VDC
24 VDC
48 VDC
60 VDC
100 VDC
G9EA-1-B
G9EA-1
G9EA-1-B-CA
G9EA-1-CA
Note: 1. Relays come with two M5 screws for the main terminals (contacts).
2. Relays with coil terminals and screw terminals come with two M3.5 screws.
DC Power Relays (60-A, 100-A Models)
G9EA-1
1
Specifications
■ Ratings
Coil
Rated voltage
12 VDC
24 VDC
48 VDC
60 VDC
100 VDC
Rated current
417 mA
208 mA
102 mA
86.2 mA
53.6 mA
Coil resistance
28.8 Ω
115.2 Ω
469.3 Ω
695.7 Ω
1,864 Ω
Must-operate
voltage
75% max. of rated
voltage
Must-release
voltage
8% min. of rated
voltage
Maximum voltage
Power
(See note 3.)
consumption
130% of rated volt- Approx. 5 W
age
Approx. 5.2 W
Approx. 5.4 W
Note: 1. The figures for the rated current and coil resistance are for a coil temperature of 23°C and have a tolerance of ±10%.
2. The figures for the operating characteristics are for a coil temperature of 23°C.
3. The figure for the maximum voltage is the maximum voltage that can be applied to the relay coil for period of 10 minutes at an ambient
temperature of 23°C. It does not apply to continuous operation.
Contacts
Item
Rated load
Rated carry current
Maximum switching voltage
Maximum switching current
Resistive load
G9EA-1(-B)
60 A at 400 VDC, 100 A at 120 VDC
60 A
400 V
100 A
G9EA-1(-B)-CA
30 A at 400 VDC
100 A
400 V
30 A
■ Characteristics
Item
Contact resistance (See note 2.)
Contact voltage drop
Operate time
Release time
Insulation resistance
(See note 3.)
Between coil and contacts
Between contacts of the same
polarity
Dielectric strength
Between coil and contacts
Between contacts of the same
polarity
Impulse withstand voltage (See note 4.)
Vibration resistance Destruction
Malfunction
Shock resistance
Destruction
Malfunction
Mechanical endurance (See note 5.)
Electrical endurance (See note 6.)
Short-time carry current
Maximum interruption current
Overload interruption
Reverse polarity interruption
Ambient operating temperature
Ambient operating humidity
Weight
Note: 1.
2.
3.
4.
5.
6.
2
G9EA-1(-B)
30 mΩ max. (0.6 mΩ typical)
0.1 V max.
(for a carry current of 60 A)
50 ms max.
30 ms max.
1,000 MΩ min.
1,000 MΩ min.
G9EA-1(-B)-CA
10 mΩ max. (0.3 mΩ typical)
0.1 V max.
(for a carry current of 100 A)
2,500 VAC, 1 min
2,500 VAC, 1 min
4,500 V
10 to 55 to 10 Hz, 0.75-mm single amplitude (Acceleration: 2.94 to 88.9 m/s2)
10 to 55 to 10 Hz, 0.75-mm single amplitude (Acceleration: 2.94 to 88.9 m/s2)
490 m/s2
196 m/s2
200,000 ops. min.
120 VDC, 100 A, 3,000 ops. min.
400 VDC, 30 A, 1,000 ops. min.
400 VDC, 60 A, 3,000 ops. min.
120 VDC, 30 A, 2,500 ops. min.
400 VDC, 30 A, 30,000 ops. min.
—
100 A (10 min)
150 A (10 min)
600 A at 300 VDC (5 times)
—
180 A at 400 VDC (100 times min.)
100 A at 120 VDC (150 times min.)
–60 A at 200 VDC (1,000 times min.) —
–40 to 70°C (with no icing or condensation)
5% to 85%
Approx. 310 g
The above values are initial values at an ambient temperature of 23°C unless otherwise specified.
The contact resistance was measured with 1 A at 5 VDC using the voltage drop method.
The insulation resistance was measured with a 500-VDC megohmmeter.
The impulse withstand voltage was measured with a JEC-212 (1981) standard impulse voltage waveform (1.2 × 50 μs).
The mechanical endurance was measured at a switching frequency of 3,600 operations/hr.
The electrical endurance was measured at a switching frequency of 60 operations/hr.
DC Power Relays (60-A, 100-A Models)
G9EA-1
Engineering Data
■ G9EA-1(-B) Switching/Current Conduction Models
500
G9EA-1
DC resistive load
100
10
5
Switching 120-VDC resistive
load (positive direction)
3
Operations
1,000
300
Electrical Endurance
(Interruption Performance)
Electrical Endurance
(Switching Performance)
Operations (x 10,000)
Switching current (A)
Maximum Switching
Capacity
10,000
5,000
3,000
1,000
500
300
1
50
0.5
30
0.3
10
0.1
5
0.05
10
3
0.03
5
3
Switching
400-VDC
resistive load
(positive direction)
100
50
30
1
0.01
1
10
30
50
100
300
10
500 1,000
Interrupting 400-VDC resistive
load (positive direction)
30
50
100
300
500 1,000
10
30
50
100
300
500 1,000
Switching current (A)
Switching current (A)
Switching voltage (V)
Energizing time (s)
Carry Current vs Energizing
Time
100,000
10,000
1,000
100
10
1
10
30
50
100
300
500 1,000
Carry current (A)
■ G9EA-1(-B)-CA High-current Conduction Models
Electrical Endurance
(Switching Performance)
1,000
500
300
100
G9EA-1-CA
DC resistive load
10,000
5,000
3,000
Switching 120-VDC resistive
load (positive direction)
1,000
50
500
30
300
10
100
5
50
3
30
Carry Current vs
Energizing Time
Energizing time (s)
Operations
Contact current (A)
Maximum Switching
Capacity
100,000
10,000
1,000
100
1
10
1
10
10
30
50
100
300
500 1,000
Switching voltage (V)
10
30
50
100
300
500 1,000
10
30
Switching current (A)
DC Power Relays (60-A, 100-A Models)
50
100
300
500 1,000
Carry current (A)
G9EA-1
3
■ All G9EA-1 Models
Must-operate voltage
Must-release voltage
Sample: G9EA-1
Number: 35
25
20
20
Vibration Malfunction
Operate time
Sample: G9EA-1
Number: 35
Release time
15
10
15
Single amplitude (mm)
30
Time Characteristic
Distributions
Number of contacts
Number of Relays
Must-operate Voltage and
Must-release Voltage
Distributions
1
Sample: G9EA-1
0.9 Number: 5
0.8
Unconfirmed area
0.7
0.6
0.5
Confirmed area
0.4
10
0.3
5
0.2
5
0.1
0
40
60
80
100
5.0
0
10.0
15.0
20.0
25.0
Rate of change (%)
Vibration Resistance
10.0
8.0
1(
MA
X
4.0
Y'
Y X'
600
X
Z
400
Must-release voltage
200
Z'
Deenergized
−8.0
X'
600
Energized
1,000
The value at which malfunction occurred was
measured after applying shock to the test piece
3 times each in 6 directions along 3 axes.
DC Power Relays (60-A, 100-A Models)
100
10.0
8.0
Sample: G9EA-1
Number: 5
6.0
4.0
2.0
Must-release voltage
−6.0
−8.0
800
Y'
50
−4.0
400
−10.0
30
Frequency (Hz)
−2.0
−4.0
After test
Start
Characteristics were measured after applying vibration
at a frequency of 10 to 55 Hz (single amplitude of 0.75
mm) to the test piece (not energized) for 2 hours each
in 3 directions. The percentage rate of change is the
average value for all of the samples
10
Must-operate voltage
Must-operate voltage
−6.0
5
0.0
200
0.0
4
Z'
Z
+)
-)
-B COA
2(
-1 60 -0001
A N
K1
9E CPA 62
G VINDJA No. 13
12DE Lot
1,000
800
−2.0
3
Shock Resistance
T:
AC DC
NT400V
Y
6.0
2.0
1
Shock Malfunction
Unit: m/s2
Sample: G9EA-1
Number: 5
Sample: G9EA-1
Number: 5
30.0
Time (ms)
Percentage of rated voltage (%)
Rate of change (%)
20
0
G9EA-1
−10.0
After test
Start
Characteristics were measured after applying a shock
of 490 m2/s to the test piece 3 times each in 6 directions
along 3 axes. The percentage rate of change is the
average value for all of the samples.
Dimensions
Note: All units are in millimeters unless otherwise indicated.
Models with Screw Terminals
G9EA-1-B(-CA)
Terminal Arrangement/
Internal Connections
(TOP VIEW)
Two, M5
1(+)
24
+)
1(
36
M3.5 screws
2(−)
2
T:
C DC
TA V
N 00
O 4
-)
CA
2(
60
01
00
1K
N
A
62
P
13
JA
o.
N
IN
t
E
Lo
D
A
M
7
B
-1
A
9E C
G VD
12
Note: Be sure to connect terminals with the
correct polarity. Coils do not have polarity.
47
61
73
Two, 6.2-dia. holes
Mounting Hole Dimensions
(TOP VIEW)
1(+)
2(-)
10 or lower
Tolerance
(mm)
G9EA-1-B
12VDC CONTACT:
60A 400VDC
±0.3
10 to 50
±0.5
50 or higher
±1
Two, M6 or 6.5-dia. holes
15.3
15.2
Dimension
(mm)
8
17.5
MADE IN JAPAN
39.7
(Coil terminal
height)
67.2
60.7
(Terminal height)
61±0.1
Lot No. 1362K1-0001
10.5
24±0.1
Models with Lead Wires
G9EA-1(-CA)
Terminal Arrangement/
Internal Connections
(TOP VIEW)
Two, M5
1 (+)
+)
1(
24
T:
C DC
TA V
N 00
O 4
CA
2(
60
01
00
1K
N
A
62
P
13
JA
o.
N
IN
t
E
Lo
D
A
M
36
-)
-1
A
9E C
G VD
12
2 (−)
2
7
17.5
47
61
73
Two, 6.2-dia. holes
8
Note: Be sure to connect terminals with the
correct polarity. Coils do not have polarity.
Mounting Hole Dimensions
(TOP VIEW)
15.2
(10)
1(+)
2(-)
Dimension
(mm)
Tolerance
(mm)
10 or lower
±0.3
10 to 50
±0.5
50 or higher
±1
7
8
Two, M6 or 6.5-dia. holes
15.3
230±20
G9EA-1
12VDC
MADE IN JAPAN
CONTACT:
60A 400VDC
67.2
60.7
(Terminal height)
61±0.1
Lot No. 1362K1-0001
10.5
24±0.1
DC Power Relays (60-A, 100-A Models)
G9EA-1
5
Options
Terminal Cover
P9EA-C
MA
P9
DE
IN
EA
JA
PA
N
>P
17
-C
31
C<
36
Note: Be sure to remove the cutouts for
wiring that are located in the wiring
outlet direction before installing the
Terminal Cover.
Dimension
(mm)
13.2 21
6
17
Tolerance
(mm)
10 or lower
±0.3
10 to 50
±0.5
50 or higher
±1
Dimension
(mm)
Tolerance
(mm)
Dimensions of cutouts for wiring.
17
49
DIN Track Adapter
P9EA-D
P9EA-D
Two, M5
61±0.1 88
24±0.1
12
50
6
DC Power Relays (60-A, 100-A Models)
G9EA-1
10 or lower
±0.3
10 to 50
±0.5
50 or higher
±1
Precautions
!WARNING
Take measures to prevent contact with charged parts when using
the Relay for high voltages.
■ Correct Use
Refer to the relevant catalog for common precautions.
1. Be sure to tighten all screws to the appropriate torque given
below. Loose screws may result in burning due to abnormal heat
generation during energization.
• M8 screws: 8.82 to 9.80 N·m
• M6 screws: 3.92 to 4.90 N·m
• M5 screws: 1.57 to 2.35 N·m
• M4 screws: 0.98 to 1.37 N·m
• M3.5 screws: 0.75 to 1.18 N·m
2. The G9EA and G9EC Relays’ contacts have polarity. Be sure to
perform connections with the correct polarity. If the contacts are
connected with the reverse polarity, the switching characteristics
specified in this document cannot be assured.
3. Do not drop or disassemble this Relay. Not only may the Relay fail
to meet the performance specifications, it may also result in damage, electric shock, or burning.
4. Do not use these Relays in strong magnetic fields of 800 A/m or
higher (e.g., near transformers or magnets). The arc discharge
that occurs during switching may be bent by the magnetic field,
resulting in flashover or insulation faults.
5. This Relay is a device for switching high DC voltages. If it is used
for voltages exceeding the specified range, it may not be possible
to interrupt the load and burning may result. In order to prevent
fire spreading, use a configuration in which the current load can
be interrupted in the event of emergencies.
In order to ensure safety of the system, replace the Relay on a
regular basis.
6. If the Relay is used for no-load switching, the contact resistance
may increase and so confirm correct operation under the actual
operating conditions.
7. These Relays contain pressurized gas. Even in applications with
low switching frequencies, the ambient temperature and heat
caused by arc discharge in the contacts may allow permeation of
the sealed gas, resulting in arc interruption failure.
In order to ensure safety of the system, replace Relays on a regular basis.
8. Do not use or store the Relay in a vacuum. Doing so will accelerate deterioration of the sealing.
9. With this Relay, if the rated voltage (or current) is continuously
applied to the coil and contacts, and then turned OFF and immediately ON again, the coil temperature, and consequently the coil
resistance, will be higher than usual. This means that the mustoperate voltage will also be higher than usual, exceeding the
rated value (“hot start”). In this case, take the appropriate countermeasures, such as reducing the load current or restricting the
energizing time or ambient operating temperature.
10.The ripple percentage for DC relays can cause fluctuations in the
must-operate voltage or humming. For this reason, reduce the ripple percentage in full-wave rectified power supply circuits by adding a smoothing capacitor. Ensure that the ripple percentage is
less than 5%.
11.Ensure that a voltage exceeding the specified maximum voltage
is not continuously applied to the coil. Abnormal heating in the coil
may shorten the lifetime of the insulation coating.
12.Do not use the Relay at a switching voltage or current greater
than the specified maximum values. Doing so may result in arc
discharge interruption failure or burning due to abnormal heating
in the contacts.
13.The contact ratings are for resistive loads. The electrical endurance with inductive loads is inferior to that of resistive loads. Confirm correct operation under the actual operating conditions.
14.Do not use the Relay in locations where water, solvents, chemicals, or oil may come in contact with the case or terminals. Doing
so may result in deterioration of the case resin or abnormal heating due to corrosion or contamination of the terminals. Also, if
electrolyte adheres to the output terminals, electrolysis may occur
between the output terminals, resulting in corrosion of the terminals or wiring disconnections.
15.Be sure to turn OFF the power and confirm that there is no residual voltage before replacing the Relay or performing wiring.
16.The distance between crimp terminals or other conductive parts
will be reduced and insulation properties will be lowered if wires
are laid in the same direction from the contact terminals. Use
insulating coverings, do not wire in the same direction, and take
other measures as required to maintain insulation properties.
17.Use either a varistor, or a diode plus Zener diode as a protective
circuit against reverse surge in the relay coil. Using a diode alone
will reduce the switching characteristics.
18.Do not tighten the screws to a torque exceeding 11 N•m for the
M8 screws and 5 N•m for the M5 screws.
Overtightening the contact terminals will reduce the switching performance and damage the product.
19.Be sure to use the screws provided with the product for wiring coil
terminals and contact terminals. The specified tightening torque
cannot be achieved with different screws and may result in abnormal heat generation when energized.
The coil’s power consumption can be reduced by using in combination with a semiconductor circuit. Consult your OMRON representative for details.
Recommended Wire Size
Model
Size
G9EA-1(-B)
14 to 22 mm2
G9EA-1(-B)-CA
22 to 38 mm2
Note: Use flexible leads.
DC Power Relays (60-A, 100-A Models)
G9EA-1
7
MEMO
8
DC Power Relays (60-A, 100-A Models)
G9EA-1
Omron Electronic Components, LLC
Terms and Conditions of Sales
I. GENERAL
1. Definitions: The words used herein are defined as follows.
(a) Terms:
These terms and conditions
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Omron Electronic Components LLC and its subsidiaries
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OMRON PRODUCT IS FIT AND SUFFICIENT FOR USE IN A MOTORIZED VEHICLE
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APPROPRIATENESS OF THE PARTICULAR PRODUCT WITH RESPECT TO THE
BUYER’S APPLICATION INCLUDING (A) ELECTRICAL OR ELECTRONIC
COMPONENTS, (B) CIRCUITS, (C) SYSTEM ASSEMBLIES, (D) END PRODUCT, (E)
SYSTEM, (F) MATERIALS OR SUBSTANCES OR (G) OPERATING ENVIRONMENT.
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possible use of any Product, nor to imply that any use listed may be suitable for any
Product:
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interference.
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installations subject to separate industry or government regulations.
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AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE
PRODUCT IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE
WITHIN THE OVERALL EQUIPMENT OR SYSTEM.
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VEHICLE APPLICATION MUST BE EXPRESSLY STATED IN THE SPECIFICATION BY
SELLER.
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a programmable Product.
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V. INFORMATION; ETC.
1. Intellectual Property: The intellectual property embodied in the Products is the exclusive
property of Seller and its affiliates and Buyer shall not attempt to duplicate it in any way
without the written permission of Seller. Buyer (at its own expense) shall indemnify and
hold harmless Seller and defend or settle any action brought against Seller to the extent
that it is based on a claim that any Product made to Buyer specifications infringed
intellectual property rights of another party.
2. Property; Confidentiality: Notwithstanding any charges to Buyer for engineering or
tooling, all engineering and tooling shall remain the exclusive property of Seller. All
information and materials supplied by Seller to Buyer relating to the Products are
confidential and proprietary, and Buyer shall limit distribution thereof to its trusted
employees and strictly prevent disclosure to any third party.
3. Performance Data: Performance data is provided as a guide in determining suitability
and does not constitute a warranty. It may represent the result of Seller's test conditions,
and the users must correlate it to actual application requirements.
4. Change In Specifications: Product specifications and descriptions may be changed at
any time based on improvements or other reasons. It is Seller’s practice to change part
numbers when published ratings or features are changed, or when significant
engineering changes are made. However, some specifications of the Product may be
changed without any notice.
5. Errors And Omissions: The information on Seller’s website or in other documentation
has been carefully checked and is believed to be accurate; however, no responsibility is
assumed for clerical, typographical or proofreading errors or omissions.
6. Export Controls: Buyer shall comply with all applicable laws, regulations and licenses
regarding (a) export of the Products or information provided by Seller; (b) sale of
Products to forbidden or other proscribed persons or organizations; (c) disclosure to noncitizens of regulated technology or information.
VI. MISCELLANEOUS
1. Waiver: No failure or delay by Seller in exercising any right and no course of dealing
between Buyer and Seller shall operate as a waiver of rights by Seller.
2. Assignment: Buyer may not assign its rights hereunder without Seller's written consent.
3. Law: These Terms are governed by Illinois law (without regard to conflict of laws).
Federal and state courts in Cook County, Illinois have exclusive jurisdiction for any
dispute hereunder.
4. Amendment: These Terms constitute the entire agreement between Buyer and Seller
relating to the Products, and no provision may be changed or waived unless in writing
signed by the parties.
5. Severability: If any provision hereof is rendered ineffective or invalid, such provision shall
not invalidate any other provision.
DC Power Relays (60-A, 100-A Models)
G9EA-1
9
Certain Precautions on Specifications and Use
1. Suitability for Use. Seller shall not be responsible for conformity with any standards, codes or regulations which apply to the combination of the Product in
Buyer's application or use of the Product. At Buyer's request, Seller will provide applicable third party certification documents identifying ratings and limitations of use which apply to the Product. This information by itself is not
sufficient for a complete determination of the suitability of the Product in combination with the end product, machine, system, or other application or use.
Buyer shall be solely responsible for determining appropriateness of the particular Product with respect to Buyer's application, product or system. Buyer
shall take application responsibility in all cases but the following is a nonexhaustive list of applications for which particular attention must be given:
(i) Outdoor use, uses involving potential chemical contamination or electrical
interference, or conditions or uses not described in this document.
(ii) Energy control systems, combustion systems, railroad systems, aviation
systems, medical equipment, amusement machines, vehicles, safety
equipment, and installations subject to separate industry or government
regulations.
(iii) Use in consumer products or any use in significant quantities.
(iv) Systems, machines and equipment that could present a risk to life or
property. Please know and observe all prohibitions of use applicable to this
product.
NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS
RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM
AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT
THE OMRON PRODUCT IS PROPERLY RATED AND INSTALLED FOR THE
INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM.
2. Programmable Products. Seller shall not be responsible for the user's programming of a programmable product, or any consequence thereof.
3. Performance Data. Performance data given in this publication is provided as
a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of Seller's test conditions, and the users must
correlate it to actual application requirements. Actual performance is subject to
Seller's Warranty and Limitations of Liability.
4. Change in Specifications. Product specifications and accessories may be
changed at any time based on improvements and other reasons. It is our practice to change part numbers when published ratings or features are changed,
or when significant construction changes are made. However, some specifications of the Product may be changed without any notice. When in doubt, special part numbers may be assigned to fix or establish key specifications for
your application. Please consult with your Seller representative at any time to
confirm actual specifications of purchased Product.
5. Errors and Omissions. The information in this publication has been carefully
checked and is believed to be accurate; however, no responsibility is assumed
for clerical, typographical or proofreading errors, or omissions.
6. RoHS Compliance. Where indicated, our products currently comply, to the
best of our knowledge as of the date of this publication, with the requirements
of the European Union's Directive on the Restriction of certain Hazardous
Substances ("RoHS"), although the requirements of RoHS do not take effect
until July 2006. These requirements may be subject to change. Please consult
our website for current information.
Complete “Terms and Conditions of Sale” for product purchase and use are on Omron’s website
at http://www.components.omron.com – under the “About Us” tab, in the Legal Matters section.
ALL DIMENSIONS SHOWN ARE IN MILLIMETERS.
To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527.
OMRON ON-LINE
OMRON ELECTRONIC
COMPONENTS LLC
Global - http://www.omron.com
USA - http://www.components.omron.com
55 E. Commerce Drive, Suite B
Schaumburg, IL 60173
847-882-2288
Cat. No. J144-E-05Aa
10
02/09
Specifications subject to change without notice
DC Power Relays (60-A, 100-A Models)
G9EA-1
Printed in USA