LT3431 High Voltage, 3A, 500kHz Step-Down Switching Regulator U FEATURES ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ DESCRIPTIO The LT ®3431 is a 500kHz monolithic buck switching regulator that accepts input voltages up to 60V. A high efficiency 3A, 0.1Ω switch is included on the die along with all the necessary oscillator, control and logic circuitry. A current mode architecture provides fast transient response and good loop stability. Wide Input Range: 5.5V to 60V 3A Peak Switch Current Small Thermally Enhanced 16-Pin TSSOP Package Constant 500kHz Switching Frequency Saturating Switch Design: 0.1Ω Peak Switch Current Maintained Over Full Duty Cycle Range Effective Supply Current: 2.5mA Shutdown Current: 30µA 1.2V Feedback Reference Voltage Easily Synchronizable Cycle-by-Cycle Current Limiting Special design techniques and a new high voltage process achieve high efficiency over a wide input range. Efficiency is maintained over a wide output current range by using the output to bias the circuitry and by utilizing a supply boost capacitor to saturate the power switch. Patented circuitry maintains peak switch current over the full duty cycle range. A shutdown pin reduces supply current to 30µA and the device can be externally synchronized from 580kHz to 700kHz with logic level inputs. U APPLICATIO S ■ ■ ■ ■ Industrial and Automotive Power Supplies Portable Computers Battery Chargers Distributed Power Systems The LT3431 is available in a thermally enhanced 16-pin TSSOP package. , LTC and LT are registered trademarks of Linear Technology Corporation. U TYPICAL APPLICATIO 5V, 2A Buck Converter MMSD914TI 6 3, 4 0.22µF VIN 2.2µF† 100V CERAMIC SW 2, 5 14 SHDN SYNC GND BIAS 100 FB 47µF CERAMIC 10 12 VC 15.4k 4.99k 11 1, 8, 9, 16 Efficiency vs Load Current VOUT 5V 2A VIN = 12V L = 15µH 30BQ060 LT3431 15 10µH** 90 EFFICIENCY (%) VIN 12V (TRANSIENTS TO 60V) BOOST VOUT = 5V VOUT = 3.3V 80 70 220pF 60 1.5k 15nF 50 ** INCREASE INDUCTOR VALUE FOR LOAD CURRENTS ABOVE 2A (SEE APPLICATIONS INFORMATION—MAXIMUM OUTPUT LOAD CURRENT) † UNITED CHEMI-CON THCS50EZA225ZT 0 0.5 1.5 2.0 1.0 LOAD CURRENT (A) 2.5 3431 TA02 3431 TA01 sn3431 3431fs 1 LT3431 W W W AXI U U ABSOLUTE RATI GS U U W PACKAGE/ORDER I FOR ATIO (Note 1) Input Voltage (VIN) ................................................. 60V BOOST Pin Above SW ............................................ 35V BOOST Pin Voltage ................................................. 68V SYNC Voltage ........................................................... 7V SHDN Voltage ........................................................... 6V BIAS Pin Voltage .................................................... 30V FB Pin Voltage/Current .................................. 3.5V/2mA Operating Junction Temperature Range LT3431EFE (Notes 8, 10) ................. – 40°C to 125°C LT3431IFE (Notes 8, 10) ................. – 40°C to 125°C Storage Temperature Range ................ – 65°C to 150°C Lead Temperature (Soldering, 10 sec)................. 300°C ORDER PART NUMBER TOP VIEW GND 1 16 GND SW 2 15 SHDN VIN 3 14 SYNC VIN 4 13 NC SW 5 12 FB BOOST 6 11 VC NC 7 10 BIAS GND 8 9 LT3431EFE LT3431IFE FE PART MARKING GND FE PACKAGE 16-LEAD PLASTIC TSSOP 3431EFE 3431IFE TJMAX = 125°C, θJA = 45°C/ W, θJC (PAD) = 10°C/W EXPOSED PAD MUST BE SOLDERED TO GROUND PLANE Consult LTC Marketing for parts specified with wider operating temperature ranges. ELECTRICAL CHARACTERISTICS The ● denotes specifications which apply over the full operating temperature range, otherwise specifications are at TJ = 25°C. VIN = 15V, VC = 1.5V, SHDN = 1V, BOOST open circuit, SW open circuit, unless otherwise noted. PARAMETER CONDITIONS MIN TYP MAX UNITS Reference Voltage (VREF) 5.5V ≤ VIN ≤ 60V VOL + 0.2 ≤ VC ≤ VOH – 0.2 1.204 1.195 1.219 1.234 1.243 V V –0.2 –1.5 µA 3300 4200 µMho µMho ● FB Input Bias Current ● Error Amp Voltage Gain (Note 2) 200 475 Error Amp gm dl (VC) = ±10µA 1650 1000 2200 ● VC to Switch gm V/V 3.4 A/V EA Source Current FB = 1V or VSENSE = 4.1V ● 125 275 450 µA EA Sink Current FB = 1.4V or VSENSE = 5.7V ● 100 275 500 µA VC Switching Threshold Duty Cycle = 0 0.8 V VC High Clamp SHDN = 1V 2.1 V Switch Current Limit VC Open, BOOST = VIN + 5V, FB = 1V or VSENSE = 4.1V (Note 9) Switch On Resistance ISW = 2.5A, BOOST = VIN + 5V (Note 7) –40°C␣ ≤ Tj ≤ 25°C Tj = 125°C 3.0 2.5 5 4 6.5 5.5 A A 0.1 0.14 0.18 Ω Ω ● Maximum Switch Duty Cycle Switch Frequency FB = 1V or VSENSE = 4.1V 88 80 92 ● ● 460 430 500 500 540 570 kHz kHz 0.05 0.15 %/V VC Set to Give DC = 50% fSW Line Regulation 5.5V ≤ VIN ≤ 60V fSW Shifting Threshold Df = 10kHz ● 0.8 % % V sn3431 3431fs 2 LT3431 ELECTRICAL CHARACTERISTICS The ● denotes specifications which apply over the full operating temperature range, otherwise specifications are at TJ = 25°C. VIN = 15V, VC = 1.5V, SHDN = 1V, BOOST open circuit, SW open circuit, unless otherwise noted. PARAMETER CONDITIONS MIN TYP MAX Minimum Input Voltage (Note 3) Minimum Boost Voltage (Note 4) ISW ≤ 2.5A Boost Current (Note 5) BOOST = VIN + 5V, ISW = 0.75A BOOST = VIN + 5V, ISW = 2.5A Input Supply Current (IVIN) Bias Supply Current (IBIAS) Shutdown Supply Current SHDN = 0V, VIN ≤ 60V, SW = 0V, VC Open ● 4.6 5.5 V ● 1.8 3 V ● ● 25 75 50 120 mA mA (Note 6) VBIAS = 5V 1.5 2.2 mA (Note 6) VBIAS = 5V 3.1 4.2 mA 30 100 200 µA µA ● UNITS Lockout Threshold VC Open, ● 2.30 2.42 2.53 V Shutdown Thresholds VC Open, Shutting Down VC Open, Starting Up ● ● 0.15 0.25 0.37 0.42 0.58 0.6 V V 1.5 2.2 V 700 kHz Minimum SYNC Amplitude SYNC Frequency Range SYNC Input Resistance Note 1: Absolute Maximum Ratings are those values beyond which the life of a device may be impaired. Note 2: Gain is measured with a VC swing equal to 200mV above the low clamp level to 200mV below the upper clamp level. Note 3: Minimum input voltage is not measured directly, but is guaranteed by other tests. It is defined as the voltage where internal bias lines are still regulated so that the reference voltage and oscillator remain constant. Actual minimum input voltage to maintain a regulated output will depend upon output voltage and load current. See Applications Information. Note 4: This is the minimum voltage across the boost capacitor needed to guarantee full saturation of the internal power switch. Note 5: Boost current is the current flowing into the BOOST pin with the pin held 5V above input voltage. It flows only during switch on time. Note 6: Input supply current is the quiescent current drawn by the input pin when the BIAS pin is held at 5V with switching disabled. Bias supply current is the current drawn by the BIAS pin when the BIAS pin is held at 5V. Total input referred supply current is calculated by summing input supply current (IVIN) with a fraction of bias supply current (IBIAS): ITOTAL = IVIN + (IBIAS)(VOUT/VIN) With VIN = 15V, VOUT = 5V, IVIN = 1.5mA, IBIAS = 3.1mA, ITOTAL = 2.5mA. ● 580 20 kΩ Note 7: Switch on resistance is calculated by dividing VIN to SW voltage by the forced current (3A). See Typical Performance Characteristics for the graph of switch voltage at other currents. Note 8: The LT3431EFE is guaranteed to meet performance specifications from 0°C to 125°C junction temperature. Specifications over the –40°C to 125°C operating junction temperature range are assured by design, characterization and correlation with statistical process controls. The LT3431IFE is guaranteed over the full –40°C to 125°C operating junction temperature range. Note 9: See Typical Performance Graph of Peak Switch Current Limit vs Junction Temperature. Note 10. This IC includes overtemperature protection that is intended to protect the device during momentary overload conditions. Junction temperature will exceed 125°C when overtemperature protection is active. Continuous operation above the specified maximum operating junction temperature may impair device reliability. sn3431 3431fs 3 LT3431 U W TYPICAL PERFOR A CE CHARACTERISTICS FB Pin Voltage and Current Switch Peak Current Limit 6 SHDN Pin Bias Current 1.234 Tj = 25°C 250 2.0 4 GUARANTEED MINIMUM 3 1.5 1.224 VOLTAGE 1.219 1.0 CURRENT 1.214 CURRENT (µA) FEEDBACK VOLTAGE (V) TYPICAL CURRENT (µA) SWITCH PEAK CURRENT (A) 5 0 20 40 60 DUTY CYCLE (%) 3431 G01 0 125 AT 2.38V STANDBY THRESHOLD (CURRENT FLOWS OUT OF PIN) 0 50 100 –50 –25 25 75 0 JUNCTION TEMPERATURE (°C) LOCKOUT Shutdown Supply Current 300 VSHDN = 0V 1.2 0.8 START-UP 0.4 INPUT SUPPLY CURRENT (µA) INPUT SUPPLY CURRENT (µA) 35 1.6 125 3431 G03 Shutdown Supply Current 40 2.4 SHDN PIN VOLTAGE (V) 12 3431 G02 Lockout and Shutdown Thresholds 2.0 100 6 1.204 50 100 25 75 –50 –25 0 JUNCTION TEMPERATURE (°C) 100 80 150 0.5 1.209 2 CURRENT REQUIRED TO FORCE SHUTDOWN (FLOWS OUT OF PIN). AFTER SHUTDOWN, CURRENT DROPS TO A FEW µA 200 1.229 30 25 20 15 10 5 250 VIN = 60V 200 VIN = 15V 150 100 50 SHUTDOWN 0 0 0 –25 25 50 75 100 125 0 10 20 30 40 INPUT VOLTAGE (V) JUNCTION TEMPERATURE (°C) 50 3431 G04 3431 G06 Frequency Foldback Error Amplifier Transconductance 3000 2500 200 625 PHASE 2500 1500 1000 500 150 GAIN 2000 100 VC ( ) ROUT 200k COUT 12pF 1500 VFB 2 • 10–3 1000 ERROR AMPLIFIER EQUIVALENT CIRCUIT 50 0 PHASE (DEG) GAIN (µMho) 2000 SWITCHING FREQUENCY 500 375 250 125 FB PIN CURRENT RLOAD = 50Ω 0 –50 –25 0 25 50 75 100 125 JUNCTION TEMPERATURE (°C) 3431 G07 500 100 1k 10k 100k FREQUENCY (Hz) 0.5 0.1 0.2 0.3 0.4 SHUTDOWN VOLTAGE (V) 3431 G05 Error Amplifier Transconductance TRANSCONDUCTANCE (µmho) 0 60 SWITICHING FREQUENCY (kHz) OR FB CURRENT (µA) 0 –50 1M –50 10M 3431 G08 0 0 0.2 0.4 0.6 VFB (V) 0.8 1.0 1.2 3431 G09 sn3431 3431fs 4 LT3431 U W TYPICAL PERFOR A CE CHARACTERISTICS Minimum Input Voltage with 5V Output Switching Frequency 575 BOOST Pin Current 90 7.5 80 525 500 475 6.5 MINIMUM INPUT VOLTAGE TO START 6.0 MINIMUM INPUT VOLTAGE TO RUN 5.5 450 –25 0 25 50 75 100 5.0 125 60 50 40 30 20 0 0 JUNCTION TEMPERATURE (°C) 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0 LOAD CURRENT (A) 3431 G10 2.1 600 400 SWITCH VOLTAGE (mV) 1.9 1.3 1.1 3 Switch Minimum ON Time vs Temperature 450 1.5 1 2 SWITCH CURRENT (A) 3431 G12 Switch Voltage Drop 1.7 0 3431 G11 VC Pin Shutdown Threshold TJ = 125°C 350 300 TJ = 25°C 250 200 150 TJ = –40°C 100 0.9 500 400 300 200 100 50 0.7 50 100 –50 –25 25 75 0 JUNCTION TEMPERATURE (°C) 0 125 0 1 2 SWITCH CURRENT (A) 3 3431 G14 3431 G13 0 50 100 25 75 –50 –25 0 JUNCTION TEMPERATURE (°C) 125 3431 G15 Switch Peak Current Limit 6.00 SWITCH PEAK CURRENT LIMIT (A) THRESHOLD VOLTAGE (V) 70 10 SWITCH MINIMUM ON TIME (ns) 425 –50 BOOST PIN CURRENT (mA) 7.0 INPUT VOLTAGE (V) FREQUENCY (kHz) 550 5.50 5.00 4.50 4.00 3.50 3.00 2.50 –50 –25 0 25 50 75 100 125 JUNCTION TEMPERATURE (°C) 3431 G16 sn3431 3431fs 5 LT3431 U U U PI FU CTIO S GND (Pins 1, 8, 9, 16): The GND pin connections act as the reference for the regulated output, so load regulation will suffer if the “ground” end of the load is not at the same voltage as the GND pins of the IC. This condition will occur when load current or other currents flow through metal paths between the GND pins and the load ground. Keep the paths between the GND pins and the load ground short and use a ground plane when possible. The FE package has an exposed pad that is fused to the GND pins. The pad should be soldered to the copper ground plane under the device to reduce thermal resistance. (See Applications Information—Layout Considerations.) SW (Pins 2, 5): The switch pin is the emitter of the on-chip power NPN switch. This pin is driven up to the input pin voltage during switch on time. Inductor current drives the switch pin voltage negative during switch off time. Negative voltage is clamped with the external catch diode. Maximum negative switch voltage allowed is – 0.8V. VIN (Pins 3, 4): This is the collector of the on-chip power NPN switch. VIN powers the internal control circuitry when a voltage on the BIAS pin is not present. High dI/dt edges occur on this pin during switch turn on and off. Keep the path short from the VIN pin through the input bypass capacitor, through the catch diode back to SW. All trace inductance in this path creates voltage spikes at switch off, adding to the VCE voltage across the internal NPN. BOOST (Pin 6): The BOOST pin is used to provide a drive voltage, higher than the input voltage, to the internal bipolar NPN power switch. Without this added voltage, the typical switch voltage loss would be about 1.5V. The additional BOOST voltage allows the switch to saturate and voltage loss approximates that of a 0.1Ω FET structure. NC (Pins 7, 13): No Connection. BIAS (Pin 10): The BIAS pin is used to improve efficiency when operating at higher input voltages and light load current. Connecting this pin to the regulated output voltage forces most of the internal circuitry to draw its operating current from the output voltage rather than the input supply. This architecture increases efficiency especially when the input voltage is much higher than the output. Minimum output voltage setting for this mode of operation is 3V. VC (Pin 11) The VC pin is the output of the error amplifier and the input of the peak switch current comparator. It is normally used for frequency compensation, but can also serve as a current clamp or control loop override. VC sits at about 0.9V for light loads and 2.1V at maximum load. It can be driven to ground to shut off the regulator, but if driven high, current must be limited to 4mA. FB (Pin 12): The feedback pin is used to set the output voltage using an external voltage divider that generates 1.22V at the pin for the desired output voltage. Three additional functions are performed by the FB pin. When the pin voltage drops below 0.6V, switch current limit is reduced and the external SYNC function is disabled. Below 0.8V, switching frequency is also reduced. See Feedback Pin Functions in Applications Information for details. SYNC (Pin 14): The SYNC pin is used to synchronize the internal oscillator to an external signal. It is directly logic compatible and can be driven with any signal between 10% and 90% duty cycle. The synchronizing range is equal to initial operating frequency up to 700kHz. See Synchronizing in Applications Information for details. SHDN (Pin 15): The SHDN pin is used to turn off the regulator and to reduce input drain current to a few microamperes. This pin has two thresholds: one at 2.38V to disable switching and a second at 0.4V to force complete micropower shutdown. The 2.38V threshold functions as an accurate undervoltage lockout (UVLO); sometimes used to prevent the regulator from delivering power until the input voltage has reached a predetermined level. If the SHDN pin functions are not required, the pin can either be left open (to allow an internal bias current to lift the pin to a default high state) or be forced high to a level not to exceed 6V. sn3431 3431fs 6 LT3431 W BLOCK DIAGRA The LT3431 is a constant frequency, current mode buck converter. This means that there is an internal clock and two feedback loops that control the duty cycle of the power switch. In addition to the normal error amplifier, there is a current sense amplifier that monitors switch current on a cycle-by-cycle basis. A switch cycle starts with an oscillator pulse which sets the RS flip-flop to turn the switch on. When switch current reaches a level set by the inverting input of the comparator, the flip-flop is reset and the switch turns off. Output voltage control is obtained by using the output of the error amplifier to set the switch current trip point. This technique means that the error amplifier commands current to be delivered to the output rather than voltage. A voltage fed system will have low phase shift up to the resonant frequency of the inductor and output capacitor, then an abrupt 180° shift will occur. The current fed system will have 90° phase shift at a much lower frequency, but will not have the additional 90° shift until well beyond the LC resonant frequency. This makes it much easier to frequency compensate the feedback loop and also gives much quicker transient response. Most of the circuitry of the LT3431 operates from an internal 2.9V bias line. The bias regulator normally draws power from the regulator input pin, but if the BIAS pin is connected to an external voltage equal to or higher than 3V, bias power will be drawn from the external source (typically the regulated output voltage). This will improve efficiency if the BIAS pin voltage is lower than regulator input voltage. High switch efficiency is attained by using the BOOST pin to provide a voltage to the switch driver which is higher than the input voltage, allowing switch to be saturated. This boosted voltage is generated with an external capacitor and diode. Two comparators are connected to the shutdown pin. One has a 2.38V threshold for undervoltage lockout and the second has a 0.4V threshold for complete shutdown. VIN 3, 4 BIAS 10 RSENSE RLIMIT 2.9V BIAS REGULATOR – + INTERNAL VCC CURRENT COMPARATOR Σ SLOPE COMP SYNC 14 BOOST ANTISLOPE COMP 6 SHUTDOWN COMPARATOR 500kHz OSCILLATOR S RS FLIP-FLOP Q1 POWER SWITCH DRIVER CIRCUITRY – R + 0.4V 5.5µA SW + 2, 5 FREQUENCY FOLDBACK – LOCKOUT COMPARATOR ×1 2.38V Q2 FOLDBACK CURRENT LIMIT CLAMP Q3 11 VC ERROR AMPLIFIER gm = 2000µMho 12 FB + VC(MAX) CLAMP – SHDN 15 1.22V GND 1, 8, 9, 16 3431 F01 Figure 1. LT3431 Block Diagram sn3431 3431fs 7 LT3431 U W U U APPLICATIO S I FOR ATIO FEEDBACK PIN FUNCTIONS The feedback (FB) pin on the LT3431 is used to set output voltage and provide several overload protection features. The first part of this section deals with selecting resistors to set output voltage and the second part talks about foldback frequency and current limiting created by the FB pin. Please read both parts before committing to a final design. The suggested value for the output divider resistor (see Figure 2) from FB to ground (R2) is 5k or less, and a formula for R1 is shown below. The output voltage error caused by ignoring the input bias current on the FB pin is less than 0.25% with R2 = 5k. A table of standard 1% values is shown in Table 1 for common output voltages. Please read the following if divider resistors are increased above the suggested values. R1 = ( ) R2 VOUT − 1.22 1.22 Table 1 OUTPUT VOLTAGE (V) R2 (kΩ) R1 (NEAREST 1%) (kΩ) % ERROR AT OUTPUT DUE TO DISCREET 1% RESISTOR STEPS 3 4.99 7.32 + 0.32 3.3 4.99 8.45 – 0.43 5 4.99 15.4 – 0.30 6 4.75 18.7 + 0.40 8 4.47 24.9 + 0.20 10 4.32 30.9 – 0.54 12 4.12 36.5 + 0.24 15 4.12 46.4 – 0.27 More Than Just Voltage Feedback The feedback pin is used for more than just output voltage sensing. It also reduces switching frequency and current limit when output voltage is very low (see the Frequency Foldback graph in Typical Performance Characteristics). This is done to control power dissipation in both the IC and in the external diode and inductor during short-circuit conditions. A shorted output requires the switching regulator to operate at very low duty cycles, and the average current through the diode and inductor is equal to the short-circuit current limit of the switch (typically 4A for the LT3431, folding back to less than 2A). Minimum switch on time limitations would prevent the switcher from attaining a sufficiently low duty cycle if switching frequency were maintained at 500kHz, so frequency is reduced by about 5:1 when the feedback pin voltage drops below 0.8V (see Frequency Foldback graph). This does not affect operation with normal load conditions; one simply sees a gear shift in switching frequency during start-up as the output voltage rises. In addition to lower switching frequency, the LT3431 also operates at lower switch current limit when the feedback pin voltage drops below 0.6V. Q2 in Figure 2 performs this function by clamping the VC pin to a voltage less than its normal 2.1V upper clamp level. This foldback current limit greatly reduces power dissipation in the IC, diode and inductor during short-circuit conditions. External synchronization is also disabled to prevent interference with foldback operation. Again, it is nearly transparent to the user under normal load conditions. The only loads that may be affected are current source loads which maintain full load current with output voltage less than 50% of final value. In these rare situations the feedback pin can be clamped above 0.6V with an external diode to defeat foldback current limit. Caution: clamping the feedback pin means that frequency shifting will also be defeated, so a combination of high input voltage and dead shorted output may cause the LT3431 to lose control of current limit. The internal circuitry which forces reduced switching frequency also causes current to flow out of the feedback pin when output voltage is low. The equivalent circuitry is shown in Figure 2. Q1 is completely off during normal operation. If the FB pin falls below 0.8V, Q1 begins to conduct current and reduces frequency at the rate of approximately 3.5kHz/µA. To ensure adequate frequency foldback (under worst-case short-circuit conditions), the external divider Thevinin resistance must be low enough to pull 115µA out of the FB pin with 0.44V on the pin (RDIV ≤ 3.8k). The net result is that reductions in frequency and current limit are affected by output voltage divider impedance. Although divider impedance is not critical, caution should be used if resistors are increased beyond the suggested values and short-circuit conditions can possibly occur with high input voltage. High frequency pickup sn3431 3431fs 8 LT3431 U W U U APPLICATIO S I FOR ATIO LT3431 VSW TO FREQUENCY SHIFTING 1.4V – OUTPUT 5V Q1 ERROR AMPLIFIER + L1 R1 1.2V R4 2k R3 1k FB + C1 BUFFER Q2 R2 TO SYNC CIRCUIT VC GND 3431 F02 Figure 2. Frequency and Current Limit Foldback will increase and the protection accorded by frequency and current foldback will decrease. VOUT USING 47µF CERAMIC OUTPUT CAPACITOR CHOOSING THE INDUCTOR For most applications, the output inductor will fall into the range of 5µH to 33µH. Lower values are chosen to reduce physical size of the inductor. Higher values allow more output current because they reduce peak current seen by the LT3431 switch, which has a 3A limit. Higher values also reduce output ripple voltage. When choosing an inductor you will need to consider output ripple voltage, maximum load current, peak inductor current and fault current in the inductor. In addition, other factors such as core and copper losses, allowable component height, EMI, saturation and cost should also be considered. The following procedure is suggested as a way of handling these somewhat complicated and conflicting requirements. 10mV/DIV VOUT USING 100µF, 0.08Ω TANTALUM OUTPUT CAPACITOR 1µs/DIV VIN = 12V VOUT = 5V L = 10µH 3431 F03 Figure 3. LT3431 Output Ripple Voltage Waveforms. Ceramic vs Tantalum Output Capacitors Output ripple voltage is determined by ripple current (ILP-P) through the inductor and the high frequency impedance of the output capacitor. At high frequencies, the impedance of the tantalum capacitor is dominated by its effective series resistance (ESR). Output Ripple Voltage Figure 3 shows a comparison of output ripple voltage for the LT3431 using either a tantalum or ceramic output capacitor. It can be seen from Figure 3 that output ripple voltage can be significantly reduced by using the ceramic output capacitor; the significant decrease in output ripple voltage is due to the very low ESR of ceramic capacitors. Tantalum Output Capacitor The typical method for reducing output ripple voltage when using a tantalum output capacitor is to increase the inductor value (to reduce the ripple current in the inductor). The following equations will help in choosing the required inductor value to achieve a desirable output ripple voltage level. If output ripple voltage is of less sn3431 3431fs 9 LT3431 U W U U APPLICATIO S I FOR ATIO importance, the subsequent suggestions in Peak Inductor and Fault Current and EMI will additionally help in the selection of the inductor value. Peak-to-peak output ripple voltage is the sum of a triwave (created by peak-to-peak ripple current (ILP-P) times ESR) and a square wave (created by parasitic inductance (ESL) and ripple current slew rate). Capacitive reactance is assumed to be small compared to ESR or ESL. ( )( ) ( ) VRIPPLE = ILP-P ESR + ESL Σ dI dt physically larger inductor with the possibility of increased component height and cost. Ceramic Output Capacitor An alternative way to further reduce output ripple voltage is to reduce the ESR of the output capacitor by using a ceramic capacitor. Although this reduction of ESR removes a useful zero in the overall loop response, this zero can be replaced by inserting a resistor (RC) in series with the VC pin and the compensation capacitor CC. (See Ceramic Capacitors in Applications Information.) Peak Inductor Current and Fault Current where: dI/dt = slew rate of inductor ripple current = VIN/L To ensure that the inductor will not saturate, the peak inductor current should be calculated knowing the maximum load current. An appropriate inductor should then be chosen. In addition, a decision should be made whether or not the inductor must withstand continuous fault conditions. Peak-to-peak ripple current (ILP-P) through the inductor and into the output capacitor is typically chosen to be between 20% and 40% of the maximum load current. It is approximated by: If maximum load current is 1A, for instance, a 1A inductor may not survive a continuous 4A overload condition. Dead shorts will actually be more gentle on the inductor because the LT3431 has frequency and current limit foldback. ESR = equivalent series resistance of the output capacitor ESL = equivalent series inductance of the output capacitor ILP-P = ( )( VOUT VIN – VOUT (VIN)(f)(L) ) Example: with VIN = 12V, VOUT = 5V, L = 10µH, ESR = 0.080Ω and ESL = 10nH, output ripple voltage can be approximated as follows: IP- P = Σ (5)(12 − 5) (12)(10 • 10−6 )(500 • 103 ) = 0.58A dI 12 = = 106 • 1.2 − 6 dt 10 • 10 ( )( ) ( VRIPPLE = 0.58A 0.08 + 10 • 10− 9 = 0.046 + 0.012 = 58mVP- P Peak inductor and switch current can be significantly higher than output current, especially with smaller inductors and lighter loads, so don’t omit this step. Powdered iron cores are forgiving because they saturate softly, whereas ferrite cores saturate abruptly. Other core materials fall somewhere in between. The following formula assumes continuous mode of operation, but errs only slightly on the high side for discontinuous mode, so it can be used for all conditions. IPEAK = IOUT + )( )(1.2) 106 To reduce output ripple voltage further requires an increase in the inductor value with the trade-off being a ( )( ) ( )( )( )( ) VOUT VIN – VOUT (ILP-P ) = IOUT + 2 2 VIN f L EMI Decide if the design can tolerate an “open” core geometry like a rod or barrel, which have high magnetic field radiation, or whether it needs a closed core like a toroid to prevent EMI problems. This is a tough decision because the rods or barrels are temptingly cheap and small and sn3431 3431fs 10 LT3431 U W U U APPLICATIO S I FOR ATIO there are no helpful guidelines to calculate when the magnetic field radiation will be a problem. Table 2 VENDOR/ PART NUMBER VALUE (µH) IDC (Amps) DCR (Ohms) HEIGHT (mm)MAX CDRH8D28-4R7 4.7 3.4 0.019 3 CDRH8D28-7R3 7.3 2.8 0.030 3 CDRH8D43-100 10 4 0.029 4.5 CDRH8D43-150 15 2.9 0.042 4.5 CEI122-100 10 3.4 0.029 3 CEI122(H)-150 15 3.6 0.071 3 CDRH104R-150 15 3.6 0.037 4 CDRH104R-220 22 2.9 0.054 4 CDRH124-330 33 2.9 0.066 4.5 UP2B-6R8 6.8 3.6 0.020 6 UP2B-100 10 3.3 0.027 6 UP3B-220 22 3.7 0.049 6.8 UP3B-330 33 3.0 0.069 6.8 Sumida Coiltronics Coilcraft DO1813P-472 4.7 2.6 0.054 5 DS3316P-472 4.7 3.2 0.054 5.08 DS3316P-682 6.8 2.8 0.075 5.08 DO3316P-103 10 3.8 0.038 5.21 DO3316P-153 15 3.0 0.046 5.21 Additional Considerations After making an initial choice, consider additional factors such as core losses and second sourcing, etc. Use the experts in Linear Technology’s Applications department if you feel uncertain about the final choice. They have experience with a wide range of inductor types and can tell you about the latest developments in low profile, surface mounting, etc. Maximum Output Load Current Maximum load current for a buck converter is limited by the maximum switch current rating (IP). The current rating for the LT3431 is 3A. Unlike most current mode converters, the LT3431 maximum switch current limit does not fall off at high duty cycles. Most current mode converters suffer a drop off of peak switch current for duty cycles above 50%. This is due to the effects of slope compensation required to prevent subharmonic oscillations in current mode converters. (For detailed analysis, see Application Note 19.) The LT3431 is able to maintain peak switch current limit over the full duty cycle range by using patented circuitry to cancel the effects of slope compensation on peak switch current without affecting the frequency compensation it provides. Maximum load current would be equal to maximum switch current for an infinitely large inductor, but with finite inductor size, maximum load current is reduced by one-half peak-to-peak inductor current (ILP-P). The following formula assumes continuous mode operation, implying that the term on the right is less than one-half of IP. IOUT(MAX) = Continuous Mode IP – ( )( ( )( )( ) VOUT + VF VIN − VOUT – VF ILP-P = IP − 2 2 L f VIN ) For VOUT = 5V, VIN = 12V, VF(D1) = 0.52V, f = 500kHz and L = 10µH: IOUT (MAX) = 3 − (5 + 0.52)(12 − 5 – 0.52) 2(15 • 10− 6)(500 • 103 )(12 ) = 3 − 0.3 = 2.7 A Note that there is less load current available at the higher input voltage because inductor ripple current increases. At VIN = 24V, duty cycle is 23% and for the same set of conditions: IOUT (MAX) = 3 − (5 + 0.52)(24 − 5 – 0.52) 2(15 • 10− 6)(500 • 103 )(24 ) = 3 − 0.43 = 2.57A sn3431 3431fs 11 LT3431 U W U U APPLICATIO S I FOR ATIO To calculate actual peak switch current with a given set of conditions, use: ISW (PEAK) = IOUT + = IOUT + ILP-P 2 (VOUT + VF ) VIN − VOUT – VF ( 2(L)( f)(VIN ) ) Reduced Inductor Value and Discontinuous Mode If the smallest inductor value is of most importance to a converter design, in order to reduce inductor size/cost, discontinuous mode may yield the smallest inductor solution. The maximum output load current in discontinuous mode, however, must be calculated and is defined later in this section. Discontinuous mode is entered when the output load current is less than one-half of the inductor ripple current (ILP-P). In this mode, inductor current falls to zero before the next switch turn on (see Figure 8). Buck converters will be in discontinuous mode for output load current given by: (V + V )( V – V –V ) IOUT < OUT F IN OUT F (2)( VIN )( f)(L) Discontinuous Mode The inductor value in a buck converter is usually chosen large enough to keep inductor ripple current (ILP-P) low; this is done to minimize output ripple voltage and maximize output load current. In the case of large inductor values, as seen in the equation above, discontinuous mode will be associated with “light loads.” When choosing small inductor values, however, discontinuous mode will occur at much higher output load currents. The limit to the smallest inductor value that can be chosen is set by the LT3431 peak switch current (IP) and the maximum output load current required, given by: 2 IOUT(MAX) IP = Discontinuous Mode (2)(I LP-P ) 2 = ( IP f • L • VIN ) 2(VOUT + VF )(VIN – VOUT – VF ) Example: For VIN = 12V, VOUT = 5V, VF = 0.52V, f = 500kHz and L = 2.2µH. IOUT(MAX) Discontinuous Mode = 32 • (500 • 103 )(4.7 • 10–6 )(12) 2(5 + 0.52)(12 – 5 – 0.52) = 1.66A IOUT(MAX) Discontinuous Mode What has been shown here is that if high inductor ripple current and discontinuous mode operation can be tolerated, small inductor values can be used. If a higher output load current is required, the inductor value must be increased. If IOUT(MAX) no longer meets the discontinuous mode criteria, use the IOUT(MAX) equation for continuous mode; the LT3431 is designed to operate well in both modes of operation, allowing a large range of inductor values to be used. Short-Circuit Considerations For a ground short-circuit fault on the regulated output, the maximum input voltage for the LT3431 is typically limited to 21V. If a greater input voltage is required, increasing the resistance in series with the inductor may suffice (see short-circuit calculations at the end of this section). Alternatively, the LT3430 can be used since it is identical to the LT3431 but runs at a lower frequency of 200kHz, allowing higher sustained input voltage capability during output short-circuit. The LT3431 is a current mode controller. It uses the VC node voltage as an input to a current comparator which turns off the output switch on a cycle-by-cycle basis as peak current is reached. The internal clamp on the VC node, nominally 2V, then acts as an output switch peak current limit. This action becomes the switch current limit specification. The maximum available output power is then determined by the switch current limit. A potential controllability problem could occur under short-circuit conditions. If the power supply output is short circuited, the feedback amplifier responds to the low output voltage by raising the control voltage, VC, to its peak current limit value. Ideally, the output switch would be turned on, and then turned off as its current exceeded the value indicated by VC. However, there is finite response sn3431 3431fs 12 LT3431 U W U U APPLICATIO S I FOR ATIO time involved in both the current comparator and turnoff of the output switch. These result in a minimum on time tON(MIN). When combined with the large ratio of VIN to (VF + I • R), the diode forward voltage plus inductor I • R voltage drop, the potential exists for a loss of control. Expressed mathematically the requirement to maintain control is: f • tON ≤ VF + I • R VIN where: f = switching frequency tON = switch minimum on time VF = diode forward voltage VIN = Input voltage I • R = inductor I • R voltage drop If this condition is not observed, the current will not be limited at IPK, but will cycle-by-cycle ratchet up to some higher value. Using the nominal LT3431 clock frequency of 500KHz, a VIN of 12V and a (VF + I • R) of say 0.6V, the maximum tON to maintain control would be approximately 100ns, an unacceptably short time. The solution to this dilemma is to slow down the oscillator when the FB pin voltage is abnormally low thereby indicating some sort of short-circuit condition. Oscillator frequency is unaffected until FB voltage drops to about 2/3 of its normal value. Below this point the oscillator frequency decreases roughly linearly down to a limit of about 100kHz. This lower oscillator frequency during shortcircuit conditions can then maintain control with the effective minimum on time. Even with frequency foldback, however, the LT3431 will not survive a permanent output short at the absolute maximum voltage rating of VIN = 60V; this is defined solely by internal semiconductor junction breakdown effects. For the maximum input voltage allowed during an output short to ground, the previous equation defining minimum on-time can be used. Assuming VF (D1 catch diode) = 0.52V at 2.5A (short-circuit current is folded back to typical switch current limit • 0.5), I (inductor) • DCR = 2.5A • 0.027 = 0.068V (L = UP2B-100), typical f = 100kHz (folded back) and typical minimum on-time = 275ns, the maximum allowable input voltage during an output short to ground is typically: VIN = (0.52V + 0.068V)/(100kHz • 275ns) VIN(MAX) = 21V Increasing the DCR of the inductor will increase the maximum VIN allowed during an output short to ground but will also drop overall efficiency during normal operation. It is recommended that for [VIN/(VOUT + VF)] ratios > 4, a soft-start circuit should be used to control the output capacitor charge rate during start-up or during recovery from an output short circuit, thereby adding additional control over peak inductor current. See Buck Converter with Adjustable Soft-Start later in this data sheet. OUTPUT CAPACITOR The LT3431 will operate with either ceramic or tantalum output capacitors. The output capacitor is normally chosen by its effective series resistance (ESR), because this is what determines output ripple voltage. The ESR range for typical LT3431 applications using a tantalum output capacitor is 0.05Ω to 0.2Ω. A typical output capacitor is an AVX type TPS, 100µF at 10V, with a guaranteed ESR less than 0.1Ω. This is a “D” size surface mount solid tantalum capacitor. TPS capacitors are specially constructed and tested for low ESR, so they give the lowest ESR for a given volume. The value in microfarads is not particularly critical, and values from 22µF to greater than 500µF work well, but you cannot cheat mother nature on ESR. If you find a tiny 22µF solid tantalum capacitor, it will have high ESR, and output ripple voltage will be terrible. Table 3 shows some typical solid tantalum surface mount capacitors. Table 3. Surface Mount Solid Tantalum Capacitor ESR and Ripple Current ESR (Max., Ω ) Ripple Current (A) E Case Size AVX TPS, Sprague 593D 0.1 to 0.3 0.7 to 1.1 0.1 to 0.3 0.7 to 1.1 0.2 (typ) 0.5 (typ) D Case Size AVX TPS, Sprague 593D C Case Size AVX TPS sn3431 3431fs 13 LT3431 U W U U APPLICATIO S I FOR ATIO Many engineers have heard that solid tantalum capacitors are prone to failure if they undergo high surge currents. This is historically true, and type TPS capacitors are specially tested for surge capability, but surge ruggedness is not a critical issue with the output capacitor. Solid tantalum capacitors fail during very high turn-on surges, which do not occur at the output of regulators. High discharge surges, such as when the regulator output is dead shorted, do not harm the capacitors. Unlike the input capacitor, RMS ripple current in the output capacitor is normally low enough that ripple current rating is not an issue. The current waveform is triangular with a typical value of 250mARMS. The formula to calculate this is: Output capacitor ripple current (RMS): IRIPPLE(RMS) = ( )( (L)(f)(VIN) 0.29 VOUT VIN − VOUT ) Ceramic Capacitors Ceramic capacitors are generally chosen for their good high frequency operation, small size and very low ESR (effective series resistance). Their low ESR reduces output ripple voltage but also removes a useful zero in the loop frequency response, common to tantalum capacitors. To compensate for this, a resistor RC can be placed in series with the VC compensation capacitor CC. Care must be taken however, since this resistor sets the high frequency gain of the error amplifier, including the gain at the switching frequency. If the gain of the error amplifier is high enough at the switching frequency, output ripple voltage (although smaller for a ceramic output capacitor) may still affect the proper operation of the regulator. A filter capacitor CF in parallel with the RC/CC network is suggested to control possible ripple at the VC pin. An “All Ceramic” solution is possible for the LT3431 by choosing the correct compensation components for the given application. Example: For VIN = 8V to 20V, VOUT = 5V at 2A, the LT3431 can be stabilized, provide good transient response and maintain very low output ripple voltage using the following component values: (refer to the first page of this data sheet for component references) C3 = 2.2µF, RC = 1.5k, CC = 15nF, CF = 220pF and C1 = 47µF. See Application Note 19 for further detail on techniques for proper loop compensation. INPUT CAPACITOR Step-down regulators draw current from the input supply in pulses. The rise and fall times of these pulses are very fast. The input capacitor is required to reduce the voltage ripple this causes at the input of LT3431 and force the switching current into a tight local loop, thereby minimizing EMI. The RMS ripple current can be calculated from: ( ) 2 IRIPPLE(RMS) = IOUT VOUT VIN – VOUT / VIN Ceramic capacitors are ideal for input bypassing. At 500kHz switching frequency, the energy storage requirement of the input capacitor suggests that values in the range of 2.2µF to 10µF are suitable for most applications. If operation is required close to the minimum input required by the output of the LT3431, a larger value may be required. This is to prevent excessive ripple causing dips below the minimum operating voltage resulting in erratic operation. Depending on how the LT3431 circuit is powered up you may need to check for input voltage transients. The input voltage transients may be caused by input voltage steps or by connecting the LT3431 converter to an already powered up source such as a wall adapter. The sudden application of input voltage will cause a large surge of current in the input leads that will store energy in the parasitic inductance of the leads. This energy will cause the input voltage to swing above the DC level of input power source and it may exceed the maximum voltage rating of input capacitor and LT3431. The easiest way to suppress input voltage transients is to add a small aluminum electrolytic capacitor in parallel with the low ESR input capacitor. The selected capacitor needs to have the right amount of ESR in order to critically dampen the resonant circuit formed by the input lead inductance and the input capacitor. The typical values of ESR will fall in the range of 0.5Ω to 2Ω and capacitance will fall in the range of 5µF to 50µF. sn3431 3431fs 14 LT3431 U W U U APPLICATIO S I FOR ATIO If tantalum capacitors are used, values in the 22µF to 470µF range are generally needed to minimize ESR and meet ripple current and surge ratings. Care should be taken to ensure the ripple and surge ratings are not exceeded. The AVX TPS and Kemet T495 series are surge rated. AVX recommends derating capacitor operating voltage by 2:1 for high surge applications. CATCH DIODE Highest efficiency operation requires the use of a Schottky type diode. DC switching losses are minimized due to its low forward voltage drop, and AC behavior is benign due to its lack of a significant reverse recovery time. Schottky diodes are generally available with reverse voltage ratings of up to 60V and even 100V, and are price competitive with other types. The use of so-called “ultrafast” recovery diodes is generally not recommended. When operating in continuous mode, the reverse recovery time exhibited by “ultrafast” diodes will result in a slingshot type effect. The power internal switch will ramp up VIN current into the diode in an attempt to get it to recover. Then, when the diode has finally turned off, some tens of nanoseconds later, the VSW node voltage ramps up at an extremely high dV/dt, perhaps 5 to even 10V/ns ! With real world lead inductances, the VSW node can easily overshoot the VIN rail. This can result in poor RFI behavior and if the overshoot is severe enough, damage the IC itself. The suggested catch diode (D1) is an International Rectifier 30BQ060 Schottky. It is rated at 3A average forward current and 60V reverse voltage. Typical forward voltage is 0.52V at 3A. The diode conducts current only during switch off time. Peak reverse voltage is equal to regulator input voltage. Average forward current in normal operation can be calculated from: ID(AVG) = ( IOUT VIN – VOUT ) VIN This formula will not yield values higher than 3A with maximum load current of 3A. BOOST␣ PIN␣ For most applications, the boost components are a 0.22µF capacitor and a MMSD914TI diode. The anode is typically connected to the regulated output voltage to generate a voltage approximately VOUT above VIN to drive the output stage. However, the output stage discharges the boost capacitor during the on time of the switch. The output driver requires at least 3V of headroom throughout this period to keep the switch fully saturated. If the output voltage is less than 3.3V, it is recommended that an alternate boost supply is used. The boost diode can be connected to the input, although, care must be taken to prevent the 2× VIN boost voltage from exceeding the BOOST pin absolute maximum rating. The additional voltage across the switch driver also increases power loss, reducing efficiency. If available, an independent supply can be used with a local bypass capacitor. A 0.22µF boost capacitor is recommended for most applications. Almost any type of film or ceramic capacitor is suitable, but the ESR should be <1Ω to ensure it can be fully recharged during the off time of the switch. The capacitor value is derived from worst-case conditions of 1840ns on time, 75mA boost current and 0.7V discharge ripple. The boost capacitor value could be reduced under less demanding conditions, but this will not improve circuit operation or efficiency. Under low input voltage and low load conditions, a higher value capacitor will reduce discharge ripple and improve start-up operation. SHUTDOWN FUNCTION AND UNDERVOLTAGE LOCKOUT Figure 4 shows how to add undervoltage lockout (UVLO) to the LT3431. Typically, UVLO is used in situations where the input supply is current limited, or has a relatively high source resistance. A switching regulator draws constant power from the source, so source current increases as source voltage drops. This looks like a negative resistance load to the source and can cause the source to current limit or latch low under low source voltage conditions. UVLO prevents the regulator from operating at source voltages where these problems might occur. sn3431 3431fs 15 LT3431 U W U U APPLICATIO S I FOR ATIO RFB L1 LT3431 2.38V IN INPUT OUTPUT VSW + STANDBY RHI – 5.5µA + SHDN C1 + TOTAL SHUTDOWN C2 RLO 0.4V – GND 3431 F04 Figure 4. Undervoltage Lockout Threshold voltage for lockout is about 2.38V. A 5.5µA bias current flows out of the pin at this threshold. The internally generated current is used to force a default high state on the shutdown pin if the pin is left open. When low shutdown current is not an issue, the error due to this current can be minimized by making RLO 10k or less. If shutdown current is an issue, RLO can be raised to 100k, but the error due to initial bias current and changes with temperature should be considered. ( ( RLO VIN − 2.38V ( ) R HI = ) 2.38V − R LO 5.5µA VIN = Minimum input voltage Keep the connections from the resistors to the shutdown pin short and make sure that interplane or surface capacitance to the switching nodes are minimized. If high resistor values are used, the shutdown pin should be bypassed with a 1000pF capacitor to prevent coupling problems from the switch node. If hysteresis is desired in the undervoltage lockout point, a resistor RFB can be added to the output node. Resistor values can be calculated from: R HI = [ ( ) RLO VIN − 2.38 ∆V/VOUT + 1 + ∆V ( )( ( 2.38 − RLO 5 .5µA R FB = RHI VOUT /∆V ) ) Example: output voltage is 5V, switching is to stop if input voltage drops below 12V and should not restart unless input rises back to 13.5V. ∆V is therefore 1.5V and VIN␣ =␣ 12V. Let RLO = 25k. [ ) 2.38 – 25k(5.5µA ) 25k (10.41) = = 116k ) R LO = 10k to 100k 25k suggested R HI = 25k suggested for RLO VIN = Input voltage at which switching stops as input voltage descends to trip level ∆V = Hysteresis in input voltage level ] ( ] 25k 12 − 2.38 1.5/5 + 1 + 1.5 2.24 R FB = 116k 5/1.5 = 387 k ( ) SYNCHRONIZING The SYNC input must pass from a logic level low, through the maximum synchronization threshold with a duty cycle between 10% and 90%. The input can be driven directly from a logic level output. The synchronizing range is equal to initial operating frequency up to 700kHz. This means that minimum practical sync frequency is equal to the worst-case high self-oscillating frequency (570kHz), not the typical operating frequency of 500kHz. Caution should be used when synchronizing above 662kHz because at higher sync frequencies the amplitude of the internal slope compensation used to prevent subharmonic switching is sn3431 3431fs 16 LT3431 U W U U APPLICATIO S I FOR ATIO nanosecond range. To prevent noise both radiated and conducted, the high speed switching current path, shown in Figure 5, must be kept as short as possible. This is implemented in the suggested layout of Figure 6. Shortening this path will also reduce the parasitic trace inductance of approximately 25nH/inch. At switch off, this parasitic inductance produces a flyback spike across the LT3431 switch. When operating at higher currents and input voltages, with poor layout, this spike can generate voltages across the LT3431 that may exceed its absolute maximum rating. A ground plane should always be used under the switcher circuitry to prevent interplane coupling and overall noise. reduced. This type of subharmonic switching only occurs at input voltages less than twice output voltage. Higher inductor values will tend to eliminate this problem. See Frequency Compensation section for a discussion of an entirely different cause of subharmonic switching before assuming that the cause is insufficient slope compensation. Application Note 19 has more details on the theory of slope compensation. At power-up, when VC is being clamped by the FB pin (see Figure 2, Q2), the sync function is disabled. This allows the frequency foldback to operate in the shorted output condition. During normal operation, switching frequency is controlled by the internal oscillator until the FB pin reaches 0.6V, after which the SYNC pin becomes operational. If no synchronization is required, this pin should be connected to ground. LT3431 L1 5V VIN C3 LAYOUT CONSIDERATIONS As with all high frequency switchers, when considering layout, care must be taken in order to achieve optimal electrical, thermal and noise performance. For maximum efficiency, switch rise and fall times are typically in the HIGH FREQUENCY CIRCULATING PATH D1 C1 LOAD 3431 F05 Figure 5. High Speed Switching Path 1 GND 2 SW 3 VIN 4 VIN 5 SW CONNECT TO GROUND PLANE GND LT3431 L1 6 BOOST VIN PINS 3 AND 4 ARE SHORTED TOGETHER. SW PINS 2 AND 5 ARE ALSO SHORTED TOGETHER (USING AVAILABLE SPACE UNDERNEATH THE DEVICE BETWEEN PINS AND GND PLANE) SOLDER THE EXPOSED PAD TO THE ENTIRE COPPER GROUND PLANE UNDERNEATH THE DEVICE. NOTE: THE BOOST AND BIAS COPPER TRACES ARE ON A SEPARATE LAYER FROM THE GROUND PLANE C1 MINIMIZE LT3430 C3-D1 LOOP GND D2 D1 VOUT C2 1 GND 15 3 VIN 14 4 VIN C3 5 SW LT3431 6 BOOST VIN GND 16 2 SW 13 SYNC 7 BIAS 10 8 GND GND 9 CFB R1 FB 12 VC 11 KELVIN SENSE VOUT SHDN R2 CF RC KEEP FB AND VC COMPONENTS AWAY FROM HIGH FREQUENCY, HIGH CURRENT COMPONENTS CC PLACE FEEDTHROUGH AROUND GROUND PINS (4 CORNERS) FOR GOOD THERMAL CONDUCTIVITY 3431 F06 Figure 6. Suggested Layout sn3431 3431fs 17 LT3431 U W U U APPLICATIO S I FOR ATIO The VC and FB components should be kept as far away as possible from the switch and boost nodes. The LT3431 pinout has been designed to aid in this. The ground for these components should be separated from the switch current path. Failure to do so will result in poor stability or subharmonic like oscillation. Board layout also has a significant effect on thermal resistance. Pins 1, 8, 9 and 16, GND, are a continuous copper plate that runs under the LT3431 die. This is an exposed pad and is the best thermal path for heat out of the package. Soldering the exposed pad to the copper ground plane under the device will reduce die temperature and increase the power capability of the LT3431. Adding multiple solder filled feedthroughs under and around the four corner pins to the ground plane will also help. Similar treatment to the catch diode and coil terminations will reduce any additional heating effects. PARASITIC RESONANCE Resonance or “ringing” may sometimes be seen on the switch node (see Figure 7). Very high frequency ringing following switch rise time is caused by switch/diode/input capacitor lead inductance and diode capacitance. Schottky diodes have very high “Q” junction capacitance that can ring for many cycles when excited at high frequency. If total lead length for the input capacitor, diode and switch path is 1 inch, the inductance will be approximately 25nH. At switch off, this will produce a spike across the NPN output device in addition to the input voltage. At higher currents this spike can be in the order of 10V to 20V or higher with a poor layout, potentially exceeding the absolute max switch voltage. The path around switch, catch diode and input capacitor must be kept as short as possible to ensure reliable operation. When looking at this, a >100MHz oscilloscope must be used, and waveforms should be observed on the leads of the package. This switch off spike will also cause the SW node to go below ground. The LT3431 has special circuitry inside which mitigates this problem, but negative voltages over 0.8V lasting longer than 10ns should be avoided. Note that 100MHz oscilloscopes are barely fast enough to see the details of the falling edge overshoot in Figure 7. A second, much lower frequency ringing is seen during switch off time if load current is low enough to allow the inductor current to fall to zero during part of the switch off time (see Figure 8). Switch and diode capacitance resonate with the inductor to form damped ringing at 1MHz to 10MHz. This ringing is not harmful to the regulator and it has not been shown to contribute significantly to EMI. Any attempt to damp it with a resistive snubber will degrade efficiency. INDUCTOR CURRENT AT IOUT = 0.1A 0.2A/DIV 5V/DIV SWITCH NODE VOLTAGE VIN = 12V VOUT = 5V L = 10µH 500ns/DIV 3431 F08 Figure 8. Discontinuous Mode Ringing SW RISE SW FALL THERMAL CALCULATIONS 2V/DIV 50ns/DIV 3431 F07 Power dissipation in the LT3431 chip comes from four sources: switch DC loss, switch AC loss, boost circuit current, and input quiescent current. The following formulas show how to calculate each of these losses. These formulas assume continuous mode operation, so they should not be used for calculating efficiency at light load currents. Figure 7. Switch Node Resonance sn3431 3431fs 18 LT3431 U W U U APPLICATIO S I FOR ATIO Switch loss: PSW = ( ) (VOUT ) + tEFF (1/2)(IOUT )(VIN)(f) RSW IOUT 2 VIN Boost current loss: 2 PBOOST = ( ) PDIODE = VIN Quiescent current loss: ( ) ( PDIODE = (VF )(VIN – VOUT )(ILOAD ) VIN VF = Forward voltage of diode (assume 0.52V at 2A) VOUT IOUT /36 PQ = VIN 0.0015 + VOUT 0.003 When estimating ambient, remember the nearby catch diode and inductor will also be dissipating power: ) RSW = Switch resistance (≈ 0.15) hot tEFF = Effective switch current/voltage overlap time = (tr + tf + tIr + tIf) tr = (VIN/1.2)ns tf = (VIN/1.1)ns tIr = tIf = (IOUT/0.05)ns f = Switch frequency Example: with VIN = 12V, VOUT = 5V and IOUT = 2A (0.15)(2)2 (5) + (101•10−9 )(1/2)(2)(12)(500 • 10 3) 12 = 0.25 + 0.61 = 0.86W PSW = (5)2 (2 /36) = 0.12W 12 PQ = 12(0.0015) + 5(0.003) = 0.033 W PBOOST = Total power dissipation in the IC is given by: PTOT = PSW + PBOOST + PQ = 0.86W + 0.12W + 0.03W = 1.01W Thermal resistance for the LT3431 package is influenced by the presence of internal or backside planes. TSSOP (Exposed Pad) Package: With a full plane under the TSSOP package, thermal resistance (θJA) will be about 45°C/W. To calculate die temperature, use the proper thermal resistance number for the desired package and add in worst-case ambient temperature: TJ = TA + (θJA • PTOT) (0.52)(12 – 5)(2) = 0.61W 12 Notice that the catch diode’s forward voltage contributes a significant loss in the overall system efficiency. A larger, lower VF diode can improve efficiency by several percent. PINDUCTOR = (ILOAD)2(RIND) RIND = Inductor DC resistance (assume 0.1Ω) PINDUCTOR (2)2(0.1) = 0.4W Typical thermal resistance of the board is 5°C/W. Taking the catch diode and inductor power dissipation into account and using the example calculations for LT3431 dissipation, the LT3431 die temperature will be estimated as: TJ = TA + (θJA • PTOT) + [5 • (PDIODE + PINDUCTOR)] With the TSSOP package (θJA = 45°C/W), at an ambient temperature of 50°C: TJ = 50 + (45 • 1.01) + (5 • 1.01) = 101°C Die temperature can peak for certain combinations of V IN, VOUT and load current. While higher VIN gives greater switch AC losses, quiescent and catch diode losses, a lower VIN may generate greater losses due to switch DC losses. In general, the maximum and minimum V IN levels should be checked with maximum typical load current for calculation of the LT3431 die temperature. If a more accurate die temperature is required, a measurement of the SYNC pin resistance (to GND) can be used. The SYNC pin resistance can be measured by forcing a voltage no greater than 0.5V at the pin and monitoring the pin current over temperature in an oven. This should be done with minimal device power (low V IN and no switching (VC = 0V)) in order to calibrate SYNC pin resistance with ambient (oven) temperature. sn3431 3431fs 19 LT3431 U W U U APPLICATIO S I FOR ATIO Note: Some of the internal power dissipation in the IC, due to BOOST pin voltage, can be transferred outside of the IC to reduce junction temperature, by increasing the voltage drop in the path of the boost diode D2. (see Figure␣ 9). This reduction of junction temperature inside the IC will allow higher ambient temperature operation for a given set of conditions. BOOST pin circuitry dissipates power given by: PDISS(BOOST) = VOUT • (ISW / 36) • VC 2 VIN Typically VC2 (the boost voltage across the capacitor C2) equals VOUT. This is because diodes D1 and D2 can be considered almost equal, where: VC2 = VOUT – VFD2 – (–VFD1) = VOUT. Example : The BOOST pin power dissipation for a 20V input to 12V output conversion at 2A is given by : PBOOST = 12 • (2 / 36) •12 20 = 0.4W If a 7V zener D4 is placed in series with D2, then power dissipation becomes : PBOOST = 12 • (2 / 36) • 5 20 = 0.167W For an FE package with thermal resistance of 45°C/W, ambient temperature savings would be, T(AMBIENT) savings = 0.233W • 45°C/W = 11°C. The 7V zener should be sized for excess of 0.233W operaton. The tolerances of the zener should be considered to ensure minimum VC2 exceeds 3.3V + VDROOP. Hence the equation used for boost circuitry power dissipation given in the previous Thermal Calculations section is stated as: PDISS(BOOST) = D2 D4 D2 VOUT • (ISW / 36) • VOUT VIN Here it can be seen that Boost power dissipation increases as the square of Vout. It is possible, however, to reduce VC2 below Vout to save power dissipation by increasing the voltage drop in the path of D2. Care should be taken that VC2 does not fall below the minimum 3.3V Boost voltage required for full saturation of the internal power switch. For output voltages of 5V, VC2 is approximately 5V. During switch turn on, VC2 will fall as the boost capacitor C2 is dicharged by the boost pin. In a previous BOOST Pin section, the value of C2 was designed for a 0.7V droop in VC2 = VDROOP. Hence, an output voltage as low as 4V would still allow the minimum 3.3V for the boost function using the C2 capacitor calculated. If a target output voltage of 12V is required, however, an excess of 8V is placed across the boost capacitor which is not required for the boost function, but still dissipates additional power. What is required is a voltage drop in the path of D2 to achieve minimal power dissipation while still maintaining minimum boost voltage across C2. A zener, D4, placed in series with D2 (see Figure 9), drops voltage to C2. C2 BOOST VIN VIN LT3431 C3 L1 SW BIAS R1 SHDN SYNC FB VC GND D1 R2 + C1 RC CF CC 3431 F09 Figure 9. BOOST Pin, Diode Selection Input Voltage vs Operating Frequency Considerations The absolute maximum input supply voltage for the LT3431 is specified at 60V. This is based on internal semiconductor junction breakdown effects. The practical maximum input supply voltage for the LT3431 may be less than 60V due to internal power dissipation or switch minimum on time considerations. For the extreme case of an output short-circuit fault to ground, see the section Short-Circuit Considerations. sn3431 3431fs 20 LT3431 U W U U APPLICATIO S I FOR ATIO FREQUENCY COMPENSATION Before starting on the theoretical analysis of frequency response, the following should be remembered—the worse the board layout, the more difficult the circuit will be to stabilize. This is true of almost all high frequency analog circuits, read the Layout Considerations section first. Common layout errors that appear as stability problems are distant placement of input decoupling capacitor and/ or catch diode, and connecting the VC compensation to a ground track carrying significant switch current. In addi- The LT3431 uses current mode control. This alleviates many of the phase shift problems associated with the inductor. The basic regulator loop is shown in Figure 10. The LT3431 can be considered as two gm blocks, the error amplifier and the power stage. LT3431 CURRENT MODE POWER STAGE gm = 2mho SW OUTPUT ERROR AMPLIFIER CFB R1 FB CERAMIC gm = 2000µmho + Switch minimum on time is the other factor that may limit the maximum operational input voltage for the LT3431 if pulse-skipping behavior is not allowed. For the LT3431, pulse-skipping may occur for VIN/(VOUT + VF) ratios > 4. (VF = Schottky diode D1 forward voltage drop, Figure 5.) If the LT3430 is used, the ratio increases to 10. Pulseskipping is the regulator’s way of missing switch pulses to maintain output voltage regulation. Although an increase in output ripple voltage can occur during pulse-skipping, a ceramic output capacitor can be used to keep ripple voltage to a minimum (see output ripple voltage comparison for tantalum vs ceramic output capacitors, Figure 3). tion, the theoretical analysis considers only first order non-ideal component behavior. For these reasons, it is important that a final stability check is made with production layout and components. – A detailed theoretical basis for estimating internal power dissipation is given in the Thermal Calculations section. This will allow a first pass check of whether an application’s maximum input voltage requirement is suitable for the LT3431. Be aware that these calculations are for DC input voltages and that input voltage transients as high as 60V are possible if the resulting increase in internal power dissipation is of insufficient time duration to raise die temperature significantly. For the FE package, this means high voltage transients on the order of hundreds of milliseconds are possible. If LT3431 thermal calculations show power dissipation is not suitable for the given application, the LT3430 is a recommended alternative since it is identical to the LT3431 but runs cooler at 200kHz. RO 200k GND 1.22V RLOAD ESR ESL C1 C1 + VC TANTALUM R2 RC CF CC 3431 F10 Figure 10. Model for Loop Response Figure 11 shows the overall loop response. At the VC pin, the frequency compensation components used are: RC = 3.3k, CC = 0.022µF and CF = 220pF. The output capacitor used is a 100µF, 10V tantalum capacitor with typical ESR of 100mΩ. The ESR of the tantalum output capacitor provides a useful zero in the loop frequency response for maintaining stability. This ESR, however, contributes significantly to the ripple voltage at the output (see Output Ripple Voltage in the Applications Information section). It is possible to reduce capacitor size and output ripple voltage by replacing the sn3431 3431fs 21 LT3431 U W U U APPLICATIO S I FOR ATIO tantalum output capacitor with a ceramic output capacitor because of its very low ESR. The zero provided by the tantalum output capacitor must now be reinserted back into the loop. Alternatively there may be cases where, even with the tantalum output capacitor, an additional zero is required in the loop to increase phase margin for improved transient response. A zero can be added into the loop by placing a resistor, RC, at the VC pin in series with the compensation capacitor, CC or by placing a capacitor, CFB, between the output and the FB pin. 80 180 60 a capacitor, CFB, can be inserted between the output and FB pin but care must be taken for high output voltage applications. Sudden shorts to the output can create unacceptably large negative transients on the FB pin. For VIN-to-VOUT ratios <4, higher loop bandwidths are possible by readjusting the frequency compensation components at the VC pin. When checking loop stability, the circuit should be operated over the application’s full voltage, current and temperature range. Proper loop compensation may be obtained by empirical methods as described in detail in Application Notes 19 and 76. 150 GAIN GAIN (dB) 120 20 90 PHASE 0 60 –20 30 –40 10 100 1k 10k 100k FREQUENCY (Hz) VIN = 12V RC = 3.3k VOUT = 5V CC = 22nF ILOAD = 1A CF = 220pF COUT = 100µF, 10V, 0.1Ω PHASE (DEG) 40 0 1M 3431 F11 Figure 11. Overall Loop Response When using RC, the maximum value has two limitations. First, the combination of output capacitor ESR and RC may stop the loop rolling off altogether. Second, if the loop gain is not rolled sufficiently at the switching frequency, output ripple will perturb the VC pin enough to cause unstable duty cycle switching similar to subharmonic oscillation. If needed, an additional capacitor (CF) can be added across the RC/CC network from VC pin to ground to further suppress VC ripple voltage. With a tantalum output capacitor, the LT3431 already includes a resistor, RC and filter capacitor, CF, at the VC pin (see Figures 10 and 11) to compensate the loop over the entire VIN range (to allow for stable pulse skipping for high VIN-to-VOUT ratios ≥4). A ceramic output capacitor can still be used with a simple adjustment to the resistor RC for stable operation. (See Ceramic Capacitors section for stabilizing LT3431). If additional phase margin is required, CONVERTER WITH BACKUP OUTPUT REGULATOR In systems with a primary and backup supply, for example, a battery powered device with a wall adapter input, the output of the LT3431 can be held up by the backup supply with the LT3431 input disconnected. In this condition, the SW pin will source current into the VIN pin. If the SHDN pin is held at ground, only the shut down current of 30µA will be pulled via the SW pin from the second supply. With the SHDN pin floating, the LT3431 will consume its quiescent operating current of 1.5mA. The VIN pin will also source current to any other components connected to the input line. If this load is greater than 10mA or the input could be shorted to ground, a series Schottky diode must be added, as shown in Figure 12. With these safeguards, the output can be held at voltages up to the VIN absolute maximum rating. D2 MMSD914TI D3 30BQ060 REMOVABLE INPUT C2 0.22µF 10µH BOOST VIN LT3431 54k SW BIAS R1 15.4k SHDN SYNC GND FB VC D1 30BQ060 25k C3 4.7µF RC 3.3k CC 0.022µF 5V, 2A ALTERNATE SUPPLY CF 220pF R2 4.99k + C1 100µF 10V 3431 F12 Figure 12. Dual Source Supply with 25µA Reverse Leakage sn3431 3431fs 22 LT3431 U W U U APPLICATIO S I FOR ATIO BUCK CONVERTER WITH ADJUSTABLE SOFT-START Dual Polarity Output Converter Large capacitive loads or high input voltages can cause high input currents at start-up. Figure 13 shows a circuit that limits the dv/dt of the output at start-up, controlling the capacitor charge rate. The buck converter is a typical configuration with the addition of R3, R4, CSS and Q1. As the output starts to rise, Q1 turns on, regulating switch current via the VC pin to maintain a constant dv/dt at the output. Output rise time is controlled by the current through CSS defined by R4 and Q1’s VBE. Once the output is in regulation, Q1 turns off and the circuit operates normally. R3 is transient protection for the base of Q1. The circuit in Figure 14a generates both positive and negative 5V outputs with all components under 3mm height. The topology for the 5V output is a standard buck converter. The –5V output uses a second inductor L2, diode D3, and output capacitor C6. The capacitor C4 couples energy to L2 and ensures equal voltages across L2 and L1 during steady state. Instead of using a transformer for L1 and L2, uncoupled inductors were used because they require less height than a single transformer, can be placed separately in the circuit layout for optimized space savings and reduce overall cost. This is true even when the uncoupled inductors are sized (twice the value of inductance of the transformer) in order to keep ripple current comparable to the transformer solution. If a single transformer becomes available to provide a better height /cost solution, refer to the Dual Output SEPIC circuit description in Design Note 100 for correct transformer connection. Rise Time = (R4)(C SS )(VOUT ) VBE Using the values shown in Figure 10, (47 • 10 )(15 • 10 )(5) = 5ms Rise Time = 3 –9 0.7 The ramp is linear and rise times in the order of 100ms are possible. Since the circuit is voltage controlled, the ramp rate is unaffected by load characteristics and maximum output current is unchanged. Variants of this circuit can be used for sequencing multiple regulator outputs. D2 MMSD914TI BOOST INPUT 12V C3 4.7µF 25V CER C2 0.22µF BIAS L1 15µH SW VIN D1 C1 30BQ060 100µF OR B250A 10V LT3431 SHDN SYNC GND RC 3.3k CC 0.022µF + R1 15.4k OUTPUT 5V 2A FB R2 4.99k VC CF 220pF Q1 R3 2k CSS 15nF 3431 F13 During switch on-time, in steady state, the voltage across both L1 and L2 is positive and equal ; with energy (and current) ramping up in each inductor. The current in L2 is provided by the coupling capacitor C4. During switch offtime, current ramps downward in each inductor. The current in L2 and C4 flows via the catch diode D3, charging the negative output capacitor C6. If the negative output is not loaded enough it can go severely unregulated (become more negative). Figure 14b shows the maximum allowable –5V output load current (vs load current on the 5V output) that will maintain the –5V output within 3% tolerance. Figure 14c shows the –5V output voltage regulation versus its own load current when plotted for three separate load currents on the 5V output. The efficiency of the dual polarity output converter circuit shown in Figure 14a is given in Figure 14d. R4 47k L1: CDRH104R-220M Figure 13. Buck Converter with Adjustable Soft-Start sn3431 3431fs 23 LT3431 U W U U APPLICATIO S I FOR ATIO VIN 9V TO 16V 36V TRANSIENT C3 2.2µF 50V CER D2 MMSD914T1 VIN L1 CDRH6D28-100 10µH C2 0.22µF BOOST SW SHDN VOUT1 LT3431EFE SYNC BIAS C4 10µF 6.3V 0805 X5R CER R2 15.4k FB GND VOUT1 5V AT 1.5A* R3 4.99k VC RC 1.5k CC 10nF C5 22µF 6.3V X5R CER D1 B140A CF 220pF C6 22µF 6.3V X5R CER L2 CDRH6D28-100 10µH † FOR LOAD CURRENT LESS THAN 25mA, VOUT2† –5V AT 0.9A* A PRELOAD OF 200Ω SHOULD BE USED TO IMPROVE LOAD REGULATION. * SEE FIGURE 14c FOR VOUT1, VOUT2 LOAD CURRENT RELATIONSHIP D3 B140A 3431 F14a Figure 14a. Dual Polarity Output Converter with all Components Under 3mm Height 5.30 1200 VIN = 9V 600 5.05 5.00 VOUT1 AT 1.5A 4.95 4.90 400 4.85 4.80 200 0 1500 1000 500 VOUT1 LOAD CURRENT (mA) 2000 3431F14b Figure 14b. VOUT2 (–5V) Maximum Allowable Load Current vs VOUT1 (5V) Load Current 4.70 VOUT1 AT 1A 80 VOUT1 AT 500mA 75 VOUT1 AT 1.5A 65 60 0 VOUT1 AT 1A 85 70 VOUT1 AT 500mA 4/75 0 EFFICIENCY ( %) 5.10 |VOUT2| (V) VOUT2 LOAD CURRENT (mA) 90 5.15 VIN = 12V 800 VIN = 12V 95 5.20 VIN = 16V 1000 100 VIN = 12V 5.25 800 200 600 400 VOUT2 LOAD CURRENT (mA) 1000 3431 F14c Figure 14c. VOUT2 (–5V) Output Voltage vs Load Current 0 400 200 600 800 VOUT2 LOAD CURRENT (mA) 1000 3431 F14d Figure 14d. Dual Polarity Output Converter Efficiency sn3431 3431fs 24 LT3431 U W U U APPLICATIO S I FOR ATIO POSITIVE-TO-NEGATIVE CONVERTER Inductor Value The circuit in Figure 15 is a positive-to-negative topology using a grounded inductor. It differs from the standard approach in the way the IC chip derives its feedback signal because the LT3431 accepts only positive feedback signals. The ground pin must be tied to the regulated negative output. A resistor divider to the FB pin then provides the proper feedback voltage for the chip. The criteria for choosing the inductor is typically based on ensuring that peak switch current rating is not exceeded. This gives the lowest value of inductance that can be used, but in some cases (lower output load currents) it may give a value that creates unnecessarily high output ripple voltage. The following equation can be used to calculate maximum load current for the positive-to-negative converter: IMAX (VIN )(VOUT ) (VOUT )(VIN – 0.15) IP – 2(VOUT + VIN )(f)(L) = (VOUT + VIN – 0.15)(VOUT + VF ) IP = Maximum rated switch current VIN = Minimum input voltage VOUT = Output voltage VF = Catch diode forward voltage 0.15 = Switch voltage drop at 3A Output current where continuous mode is needed: C2 0.22µF GND FB CC CF LMIN = R1 36.5k VC RC D1 30BQ060 2(VOUT )(IOUT ) (f)(IP )2 Minimum inductor continuous mode: L1* 3.9µH SW VIN LT3431 C3 2.2µF 25V CER Minimum inductor discontinuous mode: LMIN = D2† MMSD914TI BOOST (VIN )2 (IP )2 4(VIN + VOUT )(VIN + VOUT + VF ) ICONT > Example: with VIN(MIN) = 5.5V, VOUT = 12V, L = 3.9µH, VF = 0.52V, IP = 3A: IMAX = 0.6A. INPUT 12V The difficulty in calculating the minimum inductor size needed is that you must first decide whether the switcher will be in continuous or discontinuous mode at the critical point where switch current reaches 3A. The first step is to use the following formula to calculate the load current above which the switcher must use continuous mode. If your load current is less than this, use the discontinuous mode formula to calculate minimum inductor needed. If load current is higher, use the continuous mode formula. + R2 4.12k * INCREASE L1 FOR HIGHER CURRENT APPLICATIONS. SEE APPLICATIONS INFORMATION ** MAXIMUM LOAD CURRENT DEPENDS ON MINIMUM INPUT VOLTAGE AND INDUCTOR SIZE. SEE APPLICATIONS INFORMATION Figure 15. Positive-to-Negative Converter C1 100µF 16V TANT OUTPUT** –12V, 0.5A 3431 F15 (VIN )(VOUT ) (V + VF ) 2(f)(VIN + VOUT )IP – IOUT 1 + OUT VIN For a 12V to –12V converter using the LT3431 with peak switch current of 3A and a catch diode of 0.52V: ICONT = (12)2 (3)2 = 0.742A 4(12 + 12)(12 + 12 + 0.52) sn3431 3431fs 25 LT3431 U W U U APPLICATIO S I FOR ATIO For a load current of 0.5A, this says that discontinuous mode can be used and the minimum inductor needed is found from: LMIN = 2(12)(0.5) (500 • 103 )(3)2 = 2.7µH In practice, the inductor should be increased by about 30% over the calculated minimum to handle losses and variations in value. This suggests a minimum inductor of 3.5µH for this application. Ripple Current in the Input and Output Capacitors Positive-to-negative converters have high ripple current in the input capacitor. For long capacitor lifetime, the RMS value of this current must be less than the high frequency ripple current rating of the capacitor. The following formula will give an approximate value for RMS ripple current. This formula assumes continuous mode and large inductor value. Small inductors will give somewhat higher ripple current, especially in discontinuous mode. The exact formulas are very complex and appear in Application Note 44, pages 29 and 30. For our purposes here I have simply added a fudge factor (ff). The value for ff is about 1.2 for higher load currents and L ≥15µH. It increases to about 2.0 for smaller inductors at lower load currents. Capacitor IRMS = (ff)(IOUT ) VOUT VIN ff = 1.2 to 2.0 The output capacitor ripple current for the positive-tonegative converter is similar to that for a typical buck regulator—it is a triangular waveform with peak-to-peak value equal to the peak-to-peak triangular waveform of the inductor. The low output ripple design in Figure 15 places the input capacitor between VIN and the regulated negative output. This placement of the input capacitor significantly reduces the size required for the output capacitor (versus placing the input capacitor between VIN and ground). The peak-to-peak ripple current in both the inductor and output capacitor (assuming continuous mode) is: IP-P = DC • VIN f •L DC = Duty Cycle = ICOUT (RMS) = VOUT + VF VOUT + VIN + VF IP-P 12 The output ripple voltage for this configuration is as low as the typical buck regulator based predominantly on the inductor’s triangular peak-to-peak ripple current and the ESR of the chosen capacitor (see Output Ripple Voltage in Applications Information). Diode Current Average diode current is equal to load current. Peak diode current will be considerably higher. Peak diode current: Continuous Mode = (V + V ) (VIN )(VOUT ) IOUT IN OUT + VIN 2(L)(f)(VIN + VOUT ) Discontinuous Mode = 2(IOUT )(VOUT ) (L)(f) Keep in mind that during start-up and output overloads, average diode current may be much higher than with normal loads. Care should be used if diodes rated less than 1A are used, especially if continuous overload conditions must be tolerated. sn3431 3431fs 26 LT3431 U PACKAGE DESCRIPTIO FE Package 16-Lead Plastic TSSOP (4.4mm) (Reference LTC DWG # 05-08-1663, Exposed Pad Variation BB) 4.90 – 5.10* (.193 – .201) 3.58 (.141) 3.58 (.141) 16 1514 13 12 1110 6.60 ±0.10 9 2.94 (.116) 4.50 ±0.10 SEE NOTE 4 2.94 6.40 (.116) BSC 0.45 ±0.05 1.05 ±0.10 0.65 BSC 1 2 3 4 5 6 7 8 RECOMMENDED SOLDER PAD LAYOUT 1.10 (.0433) MAX 4.30 – 4.50* (.169 – .177) 0° – 8° 0.09 – 0.20 (.0036 – .0079) 0.45 – 0.75 (.018 – .030) NOTE: 1. CONTROLLING DIMENSION: MILLIMETERS MILLIMETERS 2. DIMENSIONS ARE IN (INCHES) 3. DRAWING NOT TO SCALE 0.65 (.0256) BSC 0.195 – 0.30 (.0077 – .0118) 0.05 – 0.15 (.002 – .006) FE16 (BB) TSSOP 0203 4. RECOMMENDED MINIMUM PCB METAL SIZE FOR EXPOSED PAD ATTACHMENT *DIMENSIONS DO NOT INCLUDE MOLD FLASH. MOLD FLASH SHALL NOT EXCEED 0.150mm (.006") PER SIDE sn3431 3431fs Information furnished by Linear Technology Corporation is believed to be accurate and reliable. However, no responsibility is assumed for its use. Linear Technology Corporation makes no representation that the interconnection of its circuits as described herein will not infringe on existing patent rights. 27 LT3431 RELATED PARTS PART NUMBER DESCRIPTION COMMENTS LT1074/LT1074HV 4.4A (IOUT), 100kHz, High Efficiency Step-Down DC/DC Converter VIN = 7.3V to 45/64V, VOUT = 2.21V, IQ = 8.5mA, ISD = 10µA, DD-5/7, TO220-5/7 Packages LT1076/LT1076HV 1.6A (IOUT), 100kHz, High Efficiency Step-Down DC/DC Converter VIN = 7.3V to 45/64V, VOUT = 2.21V, IQ = 8.5mA, ISD = 10µA, DD-5/7, TO220-5/7 Packages LT1616 25V, 500mA (IOUT), 1.4MHz, High Efficiency Step-Down DC/DC Converter VIN = 3.6V to 25V, VOUT = 1.25V, IQ = 1.9mA, ISD = <1µA, ThinSOT Package LT1676 60V, 440mA (IOUT), 100kHz, High Efficiency Step-Down DC/DC Converter VIN = 7.4V to 60V, VOUT = 1.24V, IQ = 3.2mA, ISD = 2.5µA, S8 Package LTC1701/LTC1701B 700mA (IOUT), 1MHz, High Efficiency Step-Down DC/DC Converter VIN = 2.5V to 5V, VOUT = 1.25V, IQ = 135µA, ISD = <1µA, ThinSOT Package LT1765 25V, 2.75A (IOUT), 1.25MHz, High Efficiency Step-Down DC/DC Converter VIN = 3V to 25V, VOUT = 1.2V, IQ = 1mA, ISD = 15µA, S8, TSSOP16E Packages LT1766 60V, 1.2A (IOUT), 200kHz, High Efficiency Step-Down DC/DC Converter VIN = 5.5V to 60V, VOUT = 1.2V, IQ = 2.5mA, ISD = 25µA, TSSOP16/E Package LT1767 25V, 1.2A (IOUT), 1.25MHz, High Efficiency Step-Down DC/DC Converter VIN = 3V to 25V; VOUT = 1.2V, IQ = 1mA, ISD = 6µA, MS8/E Packages LT1776 40V, 550mA (IOUT), 200kHz, High Efficiency Step-Down DC/DC Converter VIN = 7.4V to 40V; VOUT = 1.24V, IQ = 3.2mA, ISD = 30µA, N8, S8 Packages LTC1875 1.5A (IOUT), 550kHz, Synchronous Step-Down DC/DC Converter VIN = 2.7V to 6V; VOUT = 0.8V, IQ = 15µA, ISD = <1µA, TSSOP16 Package LTC1877 600mA (IOUT), 550kHz, Synchronous Step-Down DC/DC Converter VIN = 2.7V to 10V; VOUT = 0.8V, IQ = 10µA, ISD = <1µA, MS8 Package LTC1879 1.2A (IOUT), 550kHz, Synchronous Step-Down DC/DC Converter VIN = 2.7V to 10V; VOUT = 0.8V, IQ = 15µA, ISD = <1µA, TSSOP16 Package LT1956 60V, 1.2A (IOUT), 500kHz, High Efficiency Step-Down DC/DC Converter VIN = 5.5V to 60V, VOUT = 1.2V, IQ = 2.5mA, ISD = 25µA, TSSOP16/E Package LTC3404 600mA (IOUT), 1.4MHz, Synchronous Step-Down DC/DC Converter VIN = 2.7V to 6V, VOUT = 0.8V, IQ = 10µA, ISD = <1µA, MS8 Package LTC3405/LTC3405A 300mA (IOUT), 1.5MHz, Synchronous Step-Down DC/DC Converter VIN = 2.7V to 6V, VOUT = 0.8V, IQ = 20µA, ISD = <1µA, ThinSOT Package LTC3406/LTC3406B 600mA (IOUT), 1.5MHz, Synchronous Step-Down DC/DC Converter VIN = 2.5V to 5.5V, VOUT = 0.6V, IQ = 20µA, ISD = <1µA, ThinSOT Package LTC3411 1.25A (IOUT), 4MHz, Synchronous Step-Down DC/DC Converter VIN = 2.5V to 5.5V, VOUT = 0.8V, IQ = 60µA, ISD = <1µA, MS Package LTC3412 2.5A (IOUT), 4MHz, Synchronous Step-Down DC/DC Converter VIN = 2.5V to 5.5V, VOUT = 0.8V, IQ = 60µA, ISD = <1µA, TSSOP16E Package LT3430 60V, 2.75A (IOUT), 200kHz, High Efficiency Step-Down DC/DC Converter VIN = 5.5V to 60V, VOUT = 1.2V, IQ = 2.5mA, ISD = 30µA, TSSOP16E Package ThinSOT is a trademark of Linear Technology Corporation. sn3431 3431fs 28 Linear Technology Corporation LT/TP 0303 2K • PRINTED IN USA 1630 McCarthy Blvd., Milpitas, CA 95035-7417 (408) 432-1900 ● FAX: (408) 434-0507 ● www.linear.com LINEAR TECHNOLOGY CORPORATION 2003