RoHS Ready Industrial Ethernet Products T YCO E L E C T R O N I C S “ T E C H N O LO GY P O R T F O L I O ” ● Connector Systems / Electromechanical Components ● Antennas, GPS Antennas, Integrated Antenna Systems ● Battery Connectors & Assemblies ● Relays ● Circuit Protection Devices ● Heat Sinks & Thermal Solutions ● Wireless Products ● Tubing & Harnessing Products ● Switches and Knobs ● Sensors ● Touch Screen Displays ● Identification Labeling Products ● Fiber Optic Products ● Power Systems ● Racks & Panels ● Wire & Cable ● Electronic Modules ● Smart Cards / Leadframes ● Application Tooling ● Resistors & Inductors T YC O E L E C T R O N I C S “AT YO U R S E R V I C E ” @ Tyco Electronics Online The Tyco Electronics website is an innovative and interactive source for application information, product updates and technical solutions. Our step-by-step software makes our website intuitive and user-friendly to better serve you ! Please contact us at : www.tycoelectronics.com Internet Homepage www.tycoelectronics.com Electronic Internet Catalog www.catalog.tycoelectronics.com Product Information Center (PIC) You can rely on Tyco Electronics PIC Team to provide you support for answers to your general information or technical questions in an efficient and effective manner. To reach our PIC staff, please contact your local Tyco Electronics organization. Product and Machine Literature For more information about Tyco Electronics and its wide range of products we offer you a variety of literature such as product catalogs and a lot of product specific brochures. For catalogs and product brochures please contact your local Tyco Electronics organization. Verbindlich für Toleranzen der Abmessungen und technische Werte sind ausschließlich die neuesten Tyco Electronics Kundenzeichnungen bzw. Produkt-Spezifikationen, die Sie auf Anfrage erhalten. 1 Industrial Ethernet Products Catalog 1654253-2 Issued 9-2007 Table of Contents Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Industrial Ethernet IP20 Field Installation RJ-45 Modular Plug . . . . . . . . . . . . . . . . . . . . . . . 4 Industrial Ethernet IP67 Field Installation RJ-45 Push-Pull Connector – Variant 14 . . . . . . . 5 Industrial Ethernet Switches – TES Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Industrial Ethernet Switches – TES Series – Gigabit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Industrial Ethernet Media Converter – TEC Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Industrial Ethernet Device Server – TED Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Outlet – C-Profile / DIN-Rail Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Industrial Ethernet Cable (Copper) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Industrial Ethernet Cable Stripper Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Fiber Patch Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Circular Plastic Connectors (CPC) Series 45 Ethernet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Industrial Circular Ethernet Connectors (ODVA) – Variant 1 . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Circular Sealed RJ-45 Connector – Variant 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 ● Direct PCB Mount Receptacle & Closure Caps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 ● Standard Printed Circuit Board Receptacle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 ● Bulkhead Pass-Through Receptacle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 ● Female-to-Female Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 ● Overmolded Cordsets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 ● Field-Attachable RJ-45 Plug Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 ● Bulk Cable Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Numerical Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Restriction on the Use of Hazardous Substances (RoHS) . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Further Industrial Ethernet Products Modular Jacks and MRJ 21 Literature No. 82066 2 Modular Plugs Literature No. 1307282 Heavy Duty Connectors Literature No. 889745-2 All specifications subject to change. Consult Tyco Electronics for latest specifications. AMP NETCONNECT Products Literature No. 1308800-2 Industrial Ethernet Products Catalog 1654253-2 Issued 9-2007 Introduction Industrial Ethernet A broad product portfolio of RJ-45 Connectors and Ethernet Switches, Media Converters and Device Servers for Industrial Networks in the Machinery and Automation World. Technical Features ■ Fast Ethernet and Gigabit Ethernet Capable ■ Field Installation with Fast Termination Device ■ Common Core Principle or Conventional Technology ■ IP20 application with 2-Step Metal Spring for additional mounting device (housing – optional) ■ IP67 application with Push-Pull-, Bajonet and Thread-Interlock ■ According IEC 60603-7-1 ■ Contact Area: Multiple contacts per pin in combination with the “Specific RJ-45 Modular Jack“ to avoid signal interruption (realtime capable) are in progress ■ Industrial Ethernet cables and comfortable Stripping Tool ■ Further products available soon Applications Trends Products Since Ethernet is more often used in Industrial Machinery Applications the integration of production equipment, components and drives is becoming more and more important and offers various opportunities. Thereby our customers are facing increasing requirements with regard to the capabilities of connectors and network components which are used in the harsh environments of manufacturing. Industrial Ethernet is already the platform for industrial controls and will even grow in the future. Tyco Electronics will push these market trends by setting standards. With the new field installation RJ-45 Modular Plug Tyco Electronics present a high performance RJ-45 connector for Industrial Ethernet. This RJ-45 modular plug is capable of a data transmission rate of 100 Mbit/s (4 pos.) up to 1000 Mbit/s (8 pos.). The connector was developed for harsh industrial applications and is compatible with your existing data networks. The RJ-45 Plug is equipped with a fast termination technology and makes an easy and timesaving installation process possible. As the market leader for passive components Tyco Electronics offer a wide product portfolio and work furthermore on innovative solutions for your application. Tyco Electronics provide important, technical information for your product selection. All specifications subject to change. Consult Tyco Electronics for latest specifications. 3 Industrial Ethernet Products Catalog 1654253-2 Issued 9-2007 Industrial Ethernet IP20 Field Installation RJ-45 Modular Plug NEW PRODUCTS Industrial Ethernet IP20 Kit 4 Position: Part No. 1903526-1 8 Position: Part No. 1903527-1 Assembly Kit including: • RJ-45 Modular Plug “Core” • IP20 housing including cable gland Common Core 50.5 max. 7.2 Housing incl. Cable Gland 11.0 Contact 1 Contact 8 6.0 ±0.5 Shield Braiding 15.0 ±1.0 13.97 max. Recommended Stripping Length 4 Technical Documentation Material and Finish Cable Product Specification: 108-78381 Case Housing: Polycarbonate Application Specification: 114-5402 Terminal Housing: Nylon Standards: Compliant to IEC60603-7-1 Terminal Contact: Copper alloy Capable for Part No. 1903526-1: Part No. 1939707-1 4 wire AWG 22 solid Part No. 1981897-1 4 wire AWG 22 stranded Rated Voltage: 24 V DC Shell: Copper alloy Capable for Part No. 1903527-1: Part No. 1939708-1 8 wire AWG 26 stranded Rated Current: 500 mA per pin Finish Durability: 750 cycles Contact: Underplate nickel Capable Cable Diameter: 6.3–6.7 mm Cable Retention Force: 180° direction – 98 N 45° direction – 78.4 N Contact Area: Gold plated Shell: Nickel All specifications subject to change. Consult Tyco Electronics for latest specifications. Receptacle Frame (optional) • 3-D data available • Parts upon request Industrial Ethernet Products Catalog 1654253-2 Issued 9-2007 Industrial Ethernet IP67 Field Installation RJ-45 Push-Pull Connector – Variant 14 NEW PRODUCTS Industrial Ethernet IP67 Kit 4 Position: Part No. 1987004-1 8 Position: Part No. 1987004-2 Assembly Kit including: • RJ-45 Modular Plug “Core” • IP67 housing pre-mounted including cable gland Retention Clip Common Core Housing Cable Gland Nut Technical Documentation Material and Finish Cable Product Specification: 108-78381 “Core” 108-xxx “Housing” Case Housing: Ultradur / Lexans Capable for Part No. 1987004-1: Part No. 1939707-1 4 wire AWG 22 solid Part No. 1981897-1 4 wire AWG 22 stranded Application Specification: 114-xxx Standards: Compliant to IEC60603-7-1 Compliant to IEC61076-3-117 – Variant 14 Rated Voltage: 24 V DC Rated Current: 500 mA per pin Durability: 750 cycles Terminal Housing: Nylon Terminal Contact: Copper alloy Shell: Copper alloy Capable for Part No. 1987004-2: Part No. 1939708-1 8 wire AWG 26 stranded Contact: Underplate nickel Capable Cable Diameter: 4.5–6.9 mm Contact Area: Gold plated Shell: Nickel All specifications subject to change. Consult Tyco Electronics for latest specifications. Receptacle Frame • 3-D data available • Parts upon request 5 Industrial Ethernet Products Catalog 1654253-2 Issued 9-2007 Industrial Ethernet Switches – TES Series NEW PRODUCTS Technical Features ■ Fast Ethernet Switch ■ Compact housing ■ Dimensions (W x H x D): 30 x 95 x 140 mm ■ IP30 protection ■ Relay output ■ Store-and-Forward Switching Architecture ■ RJ-45 port support MDI/ MDI-X auto-crossover ■ Broadcast storm protection ■ Embedded switch controller supports autonegotiation ■ Redundant wide range power input +12 – 48 V DC ■ Power polarity reverse protect ■ Overload current re-settable fuse present TES-401-X: Part No. 1987033-1 ■ Surge (EFT) protection 3000 V DC for power line TES-401-XE: Part No. 1987033-2 ■ 4000 V DC Ethernet ESD protection ■ Flexible mounting: DIN-rail and panel mounting ■ Operating Temperatures • from –10 °C up to +60 °C (standard model) e.g. TES-401-X TES-500-X TES-800-X Dust Cover for Fiber Port 1x enclosed Dust Cover for RJ-45 Port 4x enclosed TES-500-X: Part No. 1987031-1 • from –40 °C up to +75 °C (wide operating temperature model – E-Type) e.g. TES-401-XE TES-500-XE TES-800-XE TES-500-XE: Part No. 1987031-2 Dust Cover for RJ-45 Port 5x enclosed TES-800-X: Part No. 1987032-1 TES-800-XE: Part No. 1987032-2 Dust Cover for RJ-45 Port 8x enclosed 6 All specifications subject to change. Consult Tyco Electronics for latest specifications. Industrial Ethernet Products Catalog 1654253-2 Issued 9-2007 Industrial Ethernet Switches – TES Series (continued) NEW PRODUCTS Technical Standard ■ IEEE 802.3, 803.3u, 802.3x (Fiber) ■ 10/100 Base TX 100FX (Fiber) ■ UL, cUL, CE, FCC Specific Features TES-401-X(E): ■ 4-Port 10/100TX + 1-Port 100FX unmanaged Industrial Ethernet Switch ■ 2K (wide operating temp. model) or 1K (standard model) MAC address table ■ TX ports support full/ half duplex flow control ■ Multimode Fibre 2 km SC Interface ■ Embedded memory buffer ■ Backplane (Switching Fabric) 1.0 Gbps Specific Features TES-500-X(E): ■ 5-Port 10/100TX unmanaged Industrial Ethernet Switch ■ 2K MAC address table (wide and standard operating temp. model) ■ Supports full/half duplex flow control ■ Embedded memory buffer ■ Backplane (Switching Fabric) 1.0 Gbps Specific Features TES-800-X(E): ■ 8-port 10/100TX unmanaged Industrial Ethernet Switch ■ 2K MAC address table (wide and standard operating temp. model) ■ Supports full/half duplex flow control ■ Embedded memory buffer ■ Backplane (Switching Fabric) 1.6 Gbps 15 7.75 15 7.75 15 Center of Mounting Rail 7.75 9.5 140.0 67.0 30 30 30 TES-401-X(E) TES-500-X(E) TES-800-X(E) 95.0 Wall Mounting Kit enclosed All specifications subject to change. Consult Tyco Electronics for latest specifications. 7 Industrial Ethernet Products Catalog 1654253-2 Issued 9-2007 Industrial Ethernet Switches – TES Series (continued) NEW PRODUCTS Technical Features ■ Fast Ethernet Switch ■ Robust housing ■ Dimensions (W x H x D): 58 x 135 x 106 mm ■ IP30 protection ■ Store-and-Forward Switching Architecture ■ RJ-45 port support MDI/ MDI-X auto-crossover ■ IEEE 802.3x Flow Control Support ● Flow control on full-duplex ● Back pressure on halfduplex ■ Embedded switch controller supports autonegotiation ■ Redundant wide range power input +12 – 48 V DC ■ Power polarity reverse protect TES-500: Part No. 1987029-1 ■ Flexible mounting: DIN-rail and panel mounting TES-500-E: Part No. 1987029-2 ■ Operating temperatures • from –10 °C up to +60 °C (standard model) e.g. TES-500 TES-800 • from –40 °C up to +75 °C (wide operating temperature model – E-Type) e.g. TES-500-E TES-800-E Dust Cover for RJ-45 Port 5x enclosed TES-800: Part No. 1987030-1 TES-800-E: Part No. 1987030-2 Dust Cover for RJ-45 Port 8x enclosed Wall Mounting Kit enclosed 8 All specifications subject to change. Consult Tyco Electronics for latest specifications. Industrial Ethernet Products Catalog 1654253-2 Issued 9-2007 Industrial Ethernet Switches – TES Series (continued) NEW PRODUCTS Technical Standard ■ IEEE 802.3, 803.3u, 802.3x ■ 10/100 Base TX ■ UL, cUL, CE, FCC Specific Features TES-500(-E): ■ 5-Port 10/100TX unmanaged Industrial Ethernet Switch ■ 1K MAC address table ■ 512 Kbits memory buffer ■ Backplane (Switching Fabric) 1.0 Gbps Center of Mounting Rail 135 62 ±3 9 15 106 58.2 106 58.2 13 Specific Features TES-800(-E): ■ 8-Port 10/100TX unmanaged Industrial Ethernet Switch ■ 2K MAC address table ■ 1 Mbits memory buffer ■ Backplane (Switching Fabric) 1.6 Gbps Center of Mounting Rail 135 62 ±3 9 15 13 All specifications subject to change. Consult Tyco Electronics for latest specifications. 9 Industrial Ethernet Products Catalog 1654253-2 Issued 9-2007 Industrial Ethernet Switches – TES Series – Gigabit NEW PRODUCTS Technical Features ■ Gigabit Ethernet Switch ■ Compact housing ■ Dimensions (W x H x D): 30 x 95 x 140 mm ■ IP30 protection ■ Relay output ■ Store-and-Forward Switching Architecture ■ RJ-45 port support MDI/ MDI-X auto-crossover ■ Broadcast storm protection ■ Embedded switch controller supports autonegotiation ■ Redundant wide range power input +12 – 48 V DC ■ Power polarity reverse protect ■ Overload current re-settable fuse present TES-4001-SFP-X: Part No. 1987155-1 ■ Surge (EFT) protection 3000 V DC for power line TES-4001-SFP-XE: Part No. 1987155-2 ■ 4000 V DC Ethernet ESD protection ■ Flexible mounting: DIN-rail and panel mounting ■ Operating temperatures • from –10 °C up to +60 °C (standard model) e.g. TES-4001-SFP-X • from –40 °C up to +75 °C (wide operating temperature model – E-Type) e.g. TES-4001-SFP-XE Dust Cover for Fiber Port 1x enclosed Dust Cover for RJ-45 Port 4x enclosed Technical Standard ■ IEEE 802.3, 803.3u, 802.3x, 802.3ab (fiber) 15.0 9.5 7.75 ■ UL, cUL, CE, FCC Specific Features TES-4001-SFP-X(E): Center of Mounting Rail 140.0 ■ 4-Port 10/100/1000TX + 1-Port SFP (Small Form factor Pluggable) unmanaged Industrial Ethernet Gigabit Switch 68.5 ■ Multimode and Singlemode Fibre 2 km/30 km (Wavelength 1310nm) Wall Mounting Kit enclosed 30.0 95.0 ■ 8K MAC address table SFP (Small Form factor Pluggable) Transceiver Description Type Part Number ■ Backplane (Switching Fabric) 10.0 Gbps Fast Ethernet Transceiver SFP-100-FX-MM 0-1987195-1 Gigabit Ethernet Transceiver SFP-1000-SX-MM 3-1987195-3 10 All specifications subject to change. Consult Tyco Electronics for latest specifications. ■ Embedded memory buffer Industrial Ethernet Products Catalog 1654253-2 Issued 9-2007 Industrial Ethernet Media Converters – TEC Series NEW PRODUCTS Technical Features ■ Copper to Fibre Media Converter ■ Compact housing ■ Dimensions (W x H x D): 30 x 95 x 140 mm ■ IP30 protection ■ Store-and-Forward Switching Architecture ■ RJ-45 port support MDI/ MDI-X auto-crossover ■ Autonegotiation Speed, Half/Full Duplex ■ DIP Switch for settings ■ Built-In Link Lose Forwarding (LLF) & Link Fault PassThrough (LFP) Technology ■ Redundant wide range power input +12 – 48 V DC TEC-100-MM-X: Part No. 1987152-1 ■ Power polarity reverse protect ■ Overload current re-settable fuse present ■ Surge (EFT) protection 3000 V DC for power line ■ 4000 V DC Ethernet ESD protection ■ Flexible mounting: DIN-rail and panel mounting ■ Operating temperatures • from –10 °C up to +60 °C (standard model) e.g. TEC-100-MM-X • from –40 °C up to +75 °C (wide operating temperature model – E-Type) upon request Technical Standard Dust Cover for Fiber Port 1x enclosed Dust Cover for RJ-45 Port 1x enclosed 15.0 9.5 7.75 ■ IEEE 802.3, 803.3u, 802.3x ■ UL, cUL, CE, FCC Center of Mounting Rail Specific Features TEC-100-MM-X: 140.0 ■ 1-Port 10/100TX to 1-Port SC Multi Mode Media Converter ■ Fibre distance up to 2 km (Wave-length 1310 nm) 68.5 95.0 30.0 All specifications subject to change. Consult Tyco Electronics for latest specifications. Wall Mounting Kit enclosed 11 Industrial Ethernet Products Catalog 1654253-2 Issued 9-2007 Industrial Ethernet Device Server – TED Series NEW PRODUCTS Technical Features ■ 1-Port Sub-D to 2-Port RJ-45 Device Server ■ Compact housing ■ Dimensions (W x H x D): 72 x 100 x 32 mm ■ IP30 protection ■ DIP Switch for settings ■ Wide range power input +12 – 48 V DC ■ Burst (EFT) protection 1 kV DC and 0,5 kV Surge for power line ■ Flexible mounting: DIN-rail and panel mounting ■ Operating temperatures from –10 °C up to +60 °C TED-102-TMX: Part No. 1987150-1 Technical Standard ■ UL, cUL, CE, FCC Specific Features TED-102-TMX: ■ 1 RS-232 / 422 / 485 port to 2 10/100TX Device Server ■ Event Notifictaion by eMail, SNMP trap or Beeper ■ Software, Web, SNMP and Telnet management 15.0 9.5 7.6 Center of Mounting Rail 99.0 46.0 31.5 72.0 Wall Mounting Kit enclosed 12 All specifications subject to change. Consult Tyco Electronics for latest specifications. Industrial Ethernet Products Catalog 1654253-2 Issued 9-2007 Outlet – C-Profile/DIN-Rail Adapter NEW PRODUCTS Technical Features ■ IP20 protection class ■ Fits on DIN-Rail TH35 ■ 1 TE (18 mm) width (DIN 43880) ■ Integrated grounding tap ■ Color: Light grey (RAL 7035) ■ Optional colored dust covers ■ For AMP-TWIST-6S SL Jack Description The AMP-TWIST-6S SL Jack DIN-Rail adapter hosts an AMP NETCONNECT AMPTWIST-6S SL Jack. It allows the professional integration of the high performance AMP-TWIST-6S SL connector in home distribution centers and industrial distribution centers equipped with DIN-rail mounting frames. After the cable termination, the Jack will be inserted in the adapter. A cable tie is used to ground the Jack with the integrated grounding tap. The complete kit can now be installed on DIN-rail mounting frames type C-Profile or TH35 acc. DIN EN60715. DIN-Rail Adapter A label field on the adapter (above the Jack) offers labeling possibilities using either a smear resistant pen or a customized label. The adapters can be stacked to a multiadapter unit offering a high stability. As an option, colored dust covers can be used for color coding on port or application base. Colored Dust Covers (50 Pieces) Part No. 1711511-X ■ Inclusive AMP-TWIST-6S SL Jack with Transparent Dust Cover Part No. 1711501-1 Suffix No. (for Color): -2 = Black -3 = White -4 = Violet -5 = Orange -6 = Blue -7 = Red -8 = Green -9 = Yellow End Cover Set ■ Suitable for DIN-Rail Adapter Part No. 1711658-1 All specifications subject to change. Consult Tyco Electronics for latest specifications. 13 Industrial Ethernet Products Catalog 1654253-2 Issued 9-2007 Industrial Ethernet Cable (Copper) NEW PRODUCTS Technical Features ■ Capable for Industrial Environment ■ Easy to strip ■ Cat 5e ■ UL and CE declaration ■ 100 Ohms characteristic impedanz ■ PVC Jacket ■ Outer diameter 6.5 ±0.2 mm Yellow Industrial Ethernet Cable White Outer Sheath Green Aluminum Polyester Tape Screen Conductor Insulation Inner Sheath White Blue 500 mm Pitch Orange 500 mm Pitch Yellow Industrial Ethernet Cable White Outer Sheath Green Aluminum Polyester Tape Screen Conductor Insulation Inner Sheath White Blue 500 mm Pitch 500 mm Pitch Industrial Ethernet Cable Blue White/Blue Brown Aluminum Polyester Tape Outer Sheath Green Conductor Screen Insulation Inner Sheath White 500 mm Pitch 14 ISO/IEC 11801 2nd. EIA/TIA 568B 2 x 2 x 0.34 mm2 (AWG 22) 7-stranded Bending radius 50 mm minimum Cat 5e Part No. 1981897-1 100 m continuous Orange White/Brown White/Green ISO/IEC 11801 2nd. EIA/TIA 568B 2 x 2 x 0.34 mm2 (AWG 22) solid Bending radius 50 mm minimum Cat 5e Part No. 1939707-1 100 m continuous Green Orange White/Orange 500 mm Pitch All specifications subject to change. Consult Tyco Electronics for latest specifications. ISO/IEC 11801 2nd. EIA/TIA 568B 2 x 2 x 2 x 0.14 mm2 (AWG 26) 7-stranded Bending radius 50 mm minimum Cat 5e Part No. 1939708-1 100 m continuous Industrial Ethernet Products Catalog 1654253-2 Issued 9-2007 Industrial Ethernet Cable Stripper Kit NEW PRODUCTS Industrial Ethernet Cable Stripper Kit Basic Tool: Part No. 603995-2 Advanced Tool with Cable Stop: Part No. 1981944-1 (soon available) 38.1 [1.50] Ref. 26.92 [1.06] Ref. “V” Block 4 supplied with each kit Blade adjustment hex screws (3) replaceable blade cassette inside tool 88.9 [3.50] Ref. Slide adjustment Blade cassette release lever Technical Features Description Tool Kit including The AMP Cable Stripper Kit is capable for cutting and stripping five different sequential settings of Industrial Ethernet cable types. The AMP Cable Stripping Tool automatically strips cables with cable diameter range of 6.4 mm to 7.6 mm with minor adjustments. ● ● ● ● For Industrial Ethernet Cable capable Part Numbers: 1939707-1 = 2 x 2 x 0.34 mm2 (AWG 22) solid 1981897-1 = 2 x 2 x 0.34 mm2 (AWG 22) 7-stranded 1939708-1 = 2 x 2 x 2 x 0.14 mm2 (AWG 26) 7-stranded All specifications subject to change. Consult Tyco Electronics for latest specifications. AMP Cable Stripper Blade Cassette (double use) V-Block as cable guidance Hex wrench for blade adjustment ● Service gauge ● Instruction Sheet: 411-78282 15 Industrial Ethernet Products Catalog 1654253-2 Issued 9-2007 Fiber Patch Cable SC Duplex/SC Duplex Patch Cords Product Facts ● Technical Specifications see Page 17. Y- -X 00001- -1 -2 -3 -5 -0 Length 1 2 3 5 10 m m m m m Other lengths on request! Description Part Number 50/125 µm, MM Y-5349565-X 62.5/125 µm, MM Y-5349578-X 9/125 µm, SM Y-6348260-X 10 GBit XG, 50/125 µm, OM3, MM Y-6536464-X SC Duplex/ST-Style Duplex Patch Cords Product Facts ● Technical Specifications see Page 17. Y- -X 00001- -1 -2 -3 -5 -0 Length 1 2 3 5 10 m m m m m Description Part Number 50/125 µm, MM Y-5349567-X 62.5/125 µm, MM Y-5349580-X Other lengths on request! SC Duplex/LC Duplex Patch Cords Product Facts ● Technical Specifications see Page 17. Y- -X 00001- -1 -2 -3 -5 -0 Length 1 2 3 5 10 m m m m m Other lengths on request! Description Part Number 50/125 µm, MM Y-6536509-X 62.5/125 µm, MM Y-6536510-X 9/125 µm, SM Y-6536508-X 10 GBit XG, 50/125 µm, OM3, MM Y-6536967-X MT-RJ/SC Duplex Patch Cords Product Facts ● Technical Specifications see Page 17. Y- -X 00001- -1 -2 -3 -5 -0 Length 1 2 3 5 10 Other lengths on request! Part Numbers on Blue Background are Preferred Types 16 m m m m m Description Part Number Standard 50/125 µm Duplex, MM Y-6206619-X Standard 62.5/125 µm Duplex, MM Y-6206615-X Standard 9/125 µm Duplex, SM Y-6206623-X 10 GBit XG Duplex, 50/125 µm, OM3, MM Y-6536463-X This patch cord type is also available as SECURE product, coded with 10 different mechanical keys and colors. To be used with SECURE Jacks. All specifications subject to change. Consult Tyco Electronics for latest specifications. Industrial Ethernet Products Catalog 1654253-2 Issued 9-2007 Fiber Patch Cable (continued) Technical Features ■ All cable assemblies tested and with test protocol ■ Machine polished connectors for constant high quality ■ Semi-tight cable construction Technical Data SC and ST-Style Assemblies Cable Sheath: LSZH Cable Diameter: 2.5 mm Twin Zip Buffer: 0.9 mm EasyStrip Ferrule: Ceramic MT-RJ Assemblies Cable Sheath: LSZH Cable Diameter: 1.8 mm Mini Twin Zip Buffer: 0.6 mm Ferrule: Thermoset LC Assemblies Cable Sheath: LSZH Cable Diameter: 1.8 mm Mini Twin Zip Buffer: 0.6 mm Ferrule: Ceramic For all OM3 XG cable assemblies Singlemode Patch Cords and Pigtails Connector Type Tuned Insertion Loss, typical Insertion Loss, max. ✱ Return Loss, min. Temperature Range SC, PC yes 0.15 dB 0.3 dB > 45 dB –25 °C to +70 °C ST-Style, PC no 0.15 dB 0.3 dB > 45 dB –25 °C to +70 °C MT-RJ no 0.30 dB 0.75 dB ✱✱ > 35 dB –10 °C to +60 °C LC, PC yes 0.10 dB 0.3 dB > 45 dB –25 °C to +70 °C ✱✱ ✱✱ ) against reference ) random mated Multimode Patch Cords Connector Type Insertion Loss, max. ✱ Return Loss, min. Temperature Range SC, PC 0.3 dB > 20 dB –10 °C to +60 °C ST-Style, PC 0.3 dB > 20 dB –10 °C to +60 °C MT-RJ 0.5 dB** > 20 dB –10 °C to +60 °C LC, PC 0.3 dB > 20 dB –10 °C to +60 °C ✱✱ ✱✱ ) against reference ) random mated All specifications subject to change. Consult Tyco Electronics for latest specifications. 17 Industrial Ethernet Products Catalog 1654253-2 Issued 9-2007 Circular Plastic Connectors (CPC) Series 45 Ethernet Technical Features ■ For Category 5 and 5e cables ■ Sealing performance per IP67 ■ Protective sealing cap available for the receptacles ■ Positive lock coupling ring provides for reliable connections ■ Available pass-through and field installable receptacle styles ■ Unshielded and shielded product offerings Description Application This series of CPC products accepts RJ-45 inserts. The same CPC performance interface that is widely accepted in many markets has been expanded to handle Ethernet communications through Category 5 and 5e requirements. Industrial machinery, printers, communications equipment, diagnostic equipment and any potential application where Ethernet is used and where the connector requirements call for a sealed, rugged connector interface. Technical Data 18 Mechanical ■ Positive lock coupling ring ■ Polarized for proper mating between the connector halves Electrical Meets TIA/EIA-56-B.2 Category 5 requirements Material UV resistant and UL 94 V-0 housing material Operating Temperature –55 °C to +105 °C All specifications subject to change. Consult Tyco Electronics for latest specifications. Standards & Specifications Design Objective: 108-2203 Application Specification: 114-13137 Instruction Sheets: 408-8949, 408-8950, 408-8951, 408-10091 Industrial Ethernet Products Catalog 1654253-2 Issued 9-2007 Circular Plastic Connectors (CPC) Series 45 Ethernet (continued) Plug Kit, Shielded Solid Wire: Part No. 1546907-1 Plug Kit, Unshielded 2.048±.020 [52.02±.51] 1.330 [33.78] Solid Wire: Part No. 1546876-1 .440 [11.18] Stranded Wire: Part No. 1546907-2 Stranded Wire: Part No. 1546876-2 Receptacle Assembly RJ45 Jack Assembly Shielded Pass through Interfacial Seal Jack Assembly Shield Receptacle Assembly Flange Seal Receptacle Kit, Shielded, Pass-Through RJ-45/RJ-45 Part No. 1986172-1 Receptacle Kit, Shielded, Wire Terminated Part No. 1546908-1 Receptacle Assembly Jack Assembly Receptacle Assembly RJ-45 Jack Assembly Pass-Through Interfacial Seal Interfacial Seal Receptacle Kit, Unshielded, Pass-Through RJ-45/RJ-45 Part No. 1776186-1 Receptacle Kit, Unshielded, Wire Terminated Part No. 1546877-1 .360 [9.14] Rivet Material: Carbon Steel Finish: Zinc Plate w/ Clear Chromate 3.000±.030 [76.20±0.76] 3.000±.030 [76.20±0.76] Mounting Strap Material: Thermoplastic Color: Black Bead Chain Material: Brass Finish: Nickel Plate Receptacle Sealing Caps, Part No. 207445-1 (with Plastic Strap) Sealing Cap Material: Thermoplastic Color: Black 1.215±.010 [30.86±0.25] Dia. 1.278±.015 [32.46±0.38] Dia. Sealing Gasket Material: Elastomer Color: Black Receptacle Sealing Caps, Part No. 208652-1 (with Beaded Chain) All specifications subject to change. Consult Tyco Electronics for latest specifications. 19 Industrial Ethernet Products Catalog 1654253-2 Issued 9-2007 Industrial Circular Ethernet Connectors (ODVA) – Variant 1 Technical Features ■ For Category 5e cables ■ Sealing performance per IP67 ■ Protective cover available for the receptacles ■ Positive lock coupling ring provides reliable connections in harsh environments ■ Available pass-through receptacle style ■ Bulkhead receptacle mounts to either outside or inside panel cutout ■ Compliant to IEC 61076-3-106 – Variant 1 Description Application This rugged RJ-45 connector meets the ODVA (Open Device Vendor Association) interoperability interface specification to support EtherNet/IP. It is designed for use in harsh environments, the connector features a quick-connect bayonet coupling mechanism. Industrial machinery, printers, communications equipment, diagnostic equipment and any potential application where Ethernet is used and where the connector requirements call for a sealed, rugged connector interface. Technical Data Mechanical ■ Positive lock coupling ring ■ Polarized for proper mating between the connector halves Material UV resistant housing material Temperature Range: –40 °C to +85 °C Housings, Coupling Ring: UL 94 V-0 Cable Fitting, Modular Plug, Tether: UL 94 V-2 Gasket, Seal: UL 94 HBF Industrial Circular Ethernet Connectors – Fiber Connector Multi Mode: Part No. 1828618-1 Connector Single Mode: Part No. 1828618-2 Receptacle Multi Mode: Part No. 1828619-1 Receptacle Single Mode: Part No. 1828619-2 Connector Dust Cover: Part No. 1828740-1 Receptacle Dust Cover: Part No. 1918177-1 20 All specifications subject to change. Consult Tyco Electronics for latest specifications. Electrical Meets TIA/EIA-568 Category 5e link requirements Standards & Specifications Design Objective: 108-2198 Application Specification: 114-13136 Industrial Ethernet Products Catalog 1654253-2 Issued 9-2007 Industrial Circular Ethernet Connectors (ODVA) – Variant 1 (continued) Plug Kit, Unshielded Solid Wire: Part No. 1738607-1 Modular Plug Assembly RJ-45, 8 Position Material: Housing: Clear Polycarbonate Contacts: Phosphor Bronze Finish: Contacts: Gold over Nickel .75 [19.1] Ref. Hex Flats Stranded Wire: Part No. 1738607-2 2.32 [59.0] Interfacial Seal Material: Elastomer Color: Orange .83 [21.0] Ø1.24 [31.5] Cable Fitting Material: Polyamide & Elastomer Color: Black Load Bar Material: Polyester Color: Black Coupling Ring Material: Polyester Color: Black Plug Housing Material: Polyester Color: Black Receptacle Kit, Unshielded Cat 5e Coupler RJ-45, 8 Position Material: Housing: Thermoplastic Contacts: Phosphor Bronze Finish: Contacts Gold Over Nickel Pass-Through: Part No. 1738601-1 Panel Gasket Material: Elastomer Color: Orange 3.5 Panel Nut Material: Brass Finish: Nickel 1.08 [27.18] Receptacle Housing Material: Polyester Color: Black .51 [12.93] 1.4 [36.00] Bayonet Lock Ø1.12 [28.50] Ø1.3 [34.0] Panel Flange Recommended Panel Cutout 1.26 [32.0] .76 [19.20] 1.5 [37.0] Protective Cover Assembly Interfacial Seal Material: Elastomer Color: Orange .1.08 [27.5] .83 [21.0] 1.24 [31.5] Receptacle: Part No. 1738611-1 .08 [2.00] Keying Feature Coupling Ring Material: Polyester Color: Black 3.66 [93.0] Tether Material: Polycarbonate Color: Black Ø1.16 [29.5] All specifications subject to change. Consult Tyco Electronics for latest specifications. 21 Industrial Ethernet Products Catalog 1654253-2 Issued 9-2007 Circular Sealed RJ-45 Connector – Variant 3 Technical Features ■ Threaded outer connection contributes to: ■ Environmental sealing (IP67 rated) ■ Vibration resistance ■ Secure, robust connections ■ Provided for reliable performance in electrical noisy conditions found on most factory floors ■ Compatible with Category 5e cable ■ Fully intermateable with unshielded products ■ Compliant to IEC 61076-3-106 – Variant 3 Description 22 The Circular Sealed RJ-45 connector family of cable assemblies is designed to meet the various demanding manufacturing, processing, and commercial application requirements. The Circular Sealed RJ-45 connector line of receptacles offers a variety of packaging solutions: from widely accepted printed circuit board (PCB) mount configurations to bulkhead pass-through. Combining the existing RJ-45 connector technology with the Industry’s proven mini-circular format connectors, results in a series of products which greater protect the integrity of your data transmission – in different challenging operating environments. Plug assemblies are offered in complete overmolded cordsets in various lengths and configurations. A field-attachable Plug connector, that utilizes standard termination tooling, is available to produce custom cable lengths. All specifications subject to change. Consult Tyco Electronics for latest specifications. Industrial Ethernet Products Catalog 1654253-2 Issued 9-2007 Circular Sealed RJ-45 Connector – Variant 3 (continued) Introduction The Circular Sealed RJ-45 connector line of receptacles offers solutions for Ethernet field device connectivity in many challenging operating environments. All receptacles are compatible with standard commercial RJ-45 connectors, enabling a better solution for both harsh and benign environments. Description Direct PCB mount 8 pin through-hole receptacle, front coupling hex nut 1546405-1 Direct PCB Mount Receptacle Low profile receptacle solders directly to a printed circuit board (PCB) – ideal for OEMs who wish to incorporate a robust, sealed connection into their field equipment. A sealed RJ-45 in the smallest possible package. .125 Ref. [3.18] .090 Ref. [2.29] 2 Plcs. .675 Ref. [17.10] Material and Finish Receptacle Shell: Acrylonitrile-Butadiene-Styrene (ABS) in standard version; Acrylonitrile-Styrene-Acrylate in UV stabilized version Part Number 1.650 Ref. [41.91] 1.732 Ref. [43.99] .200 Thick [5.08] Hex Nut 1 1/4-16 UN-2A Thread RJ45 Connector 1-14 UN-2A Thread O-Ring: Vition Rubber Viton O-Ring Viton O-Ring 1.500 Ref. [38.10] .650 [16.51] .325 [8.26] .570 [14.48] 2.85 [7.24] Ø 1.650 [41.91] Keep Out Area Ø .100 4 Plcs. [2.54] .354 .178 [8.99] [4.52] .018 [0.46] 1.035 [26.29] .100 [2.54] Ø .034 8 Plcs. [0.86] .518 [13.16] .140 [3.56] .100 [2.54] .060 [1.52] .020 [0.51] Closure Cap Maintains better sealing integrity when a connector is not mated with the receptacle. Material Closure Cap: Delrin (black) Related Product Data Receptacles: Page 23–25 Adapters: Page 26 Overmolded Cordsets: Page 27 Field-Attachable Plug: Page 28 .140 [3.56] .100 [2.54] .060 [1.52] .020 [0.51] Ø .095 2 Plcs. [2.41] PCB Layout Description Part Number Closure Cap for Receptacles, IP 67 rated (with 3.63 [92.2] lanyard) 1-1546406-1 Closure Cap for Receptacles, IP 65 rated 1-1546407-1 Closure Cap for Plug cordset, IP 67 rated (with 3.63 [92.2] lanyard) 1-1546408-1 1-14 UNC Thread All specifications subject to change. Consult Tyco Electronics for latest specifications. 23 Industrial Ethernet Products Catalog 1654253-2 Issued 9-2007 Circular Sealed RJ-45 Connector – Variant 3 (continued) Standard Printed Circuit Board Receptacle Highly flexible solution that enables an OEM or end-user to solder a cable lead to an internal Ethernet connection. Description Part Number Receptacle with PC Board 1-1546409-1 Receptacle with PCB & 12" of cable (10 Base-T) 1-1546410-1 Receptacle with PCB & 12" of cable (568A) 1-1546411-1 Receptacle with PCB & 12" of cable (568B) 1-1546412-1 1.960 Ref. [49.80] Material and Finish Receptacle Shell: Acrylonitrile-Butadiene-Styrene (ABS) in standard version; Acrylonitrile-Styrene-Acrylate in UV stabilized version .940 Ref. [23.90] O-Ring: Nitrile Rubber .620 Ref. [15.70] 1.500 Ref. [38.10] Nitrile O-Ring 12.00 [304.8] .940 [23.90] Ref. Conduit Nut Nitrile O-Ring Conduit Nut Cat. 5 Cable 1.050 [26.67] 1.300 [33.00] Ref. PCB PCB 1-14 UNC Thread .062 Thick Nitrile [1.57] Gasket Receptacle with PCB 1-14 UNC Thread .062 Thick Nitrile [1.57] Gasket Receptacle with PCB and Cable Related Product Data Mating Connectors Overmolded Cordsets: Page 27 Field-Attachable Plug: Page 28 Closure Cap: Page 23 24 .195 [4.95] All specifications subject to change. Consult Tyco Electronics for latest specifications. 1.004 Dia. [25.50] Backend Dimensions of Receptacle Industrial Ethernet Products Catalog 1654253-2 Issued 9-2007 Circular Sealed RJ-45 Connector – Variant 3 (continued) Bulkhead Pass-Through Receptacle The perfect solution to bring Ethernet into a cabinet or control box. Simply mount the bulkhead product in a panel cutout, mate a sealed connector on the outside of the enclosure, and run a commercial patch cord from the back-side RJ-45 Jack to your PLC, I/O, or Ethernet Control Board. No conduit entry is required. Description Part Number RJ-45 Bulkhead pass-through with backside RJ-45 jack 1-1546413-3 RJ-45 Bulkhead pass-through with backside jack and grounding strap 1-1546413-4 RJ-45 Bulkhead pass-through with 12" of patch cord 1-1546414-4 RJ-11 Bulkhead pass-through with backside RJ-11 jack 1-1546415-1 Material and Finish Receptacle Shell: Acrylonitrile-Butadiene-Styrene (ABS) in standard version; Acrylonitrile-Styrene-Acrylate in UV stabilized version O-Ring: Nitrile Rubber .750 Conduit [19.05] Nut .840 [21.30] Ref. 1.300 [33.00] Ref. 1-14 UNC Thread Performance Characteristics Operating Temperature: -4° to 176°F [-20° to 80°C] Return Loss: 5 dB @ 100 MHz Shock/Vibration: Per IEC 60068-2-6 Environmental Rating: IEC IP67 TIA/EIA Rating: Bulkhead Pass-Through are Category 5e compliant; Direct PCB Mount is Category 5 compliant; Standard PC board is not rated – additional customer termination is required Knockout Hole for Receptacle: 1.031 [26.19 mm] Mating Thread: UNC 1"–14 .940 [23.90] Ref. 1.500 Ref. [38.10] Nitrile O-Ring .520 RJ45 [13.20] Connector Ref. .062 Thick Nitrile [1.57] Gasket Receptacle with Backside RJ-45 Jack Length .940 Ref. [23.90] .195 [4.95] Cat. 5 Cable Related Product Data Mating Connectors Overmolded Cordsets: Page 27 Field-Attachable Plug: Page 28 Closure Cap: Page 23 1.050 [26.67] .750 Conduit [19.05] Nut .062 Thick Nitrile [1.57] Gasket Nitrile O-Ring .620 Ref. [15.70] 1.004 Dia. [25.50] 1-14 UNC Thread Backside RJ-45 Jack Specifications Base Material: Copper alloy w/30 µ-inches gold alloy Underplating: 2.54 microns of nickel Mating Cycles: 250 min. Current Rating: 1.5 Amp Voltage Rating: 125 V DC Receptacle with 12" Patch Cord All specifications subject to change. Consult Tyco Electronics for latest specifications. Backend of Receptacle 25 Industrial Ethernet Products Catalog 1654253-2 Issued 9-2007 Circular Sealed RJ-45 Connector – Variant 3 (continued) Female-to-Female Adapter Description Part Number Female-to-Female Adapter 1546574-1 Viton O-Ring 1" – 14 UNC Thread 1.3 [33.0] Female RJ45 Jack Delrin Cover 1.97 Nom. [50.0] Material and Finish Performance Characteristics Related Product Data Receptacle Shell: Acrylonitrile-Butadiene-Styrene (ABS) in standard version; Acrylonitrile-Styrene-Acrylate in UV stabilized version Operating Temperature: -4° to 176°F [-20° to 80°C] Shock/Vibration: Per IEC 60068-2-6 Environmental Rating: IEC IP67 Mating Thread: UNC 1"–14 Closure Cap: Page 23 O-Ring: Nitrile Rubber Threaded-Through Panel Interconnect (M40) Description Part Number Threaded-Through Panel Interconnect M40 thread size 1546641-1 M40 x 1.5 Locknut 1.81 [46.0] A/F, .39 [10.0] Thick M40 x 1.5 Thread 1" – 14 UNC Thread 1.3 [33.0] Female RJ45 Jack Front View Locknut not shown Viton O-Ring 1.97 Nom. [50.0] Recommended Max. Panel Thickness: .236 [6.0] Material and Finish Performance Characteristics Related Product Data Receptacle Shell: Acrylonitrile-Butadiene-Styrene (ABS) in standard version; Acrylonitrile-Styrene-Acrylate in UV stabilized version Operating Temperature: -4° to 176°F [-20° to 80°C] Shock/Vibration: Per IEC 60068-2-6 Environmental Rating: IEC IP67 Mating Thread: UNC 1"–14 Closure Cap: Page 23 O-Ring: Nitrile Rubber 26 All specifications subject to change. Consult Tyco Electronics for latest specifications. Industrial Ethernet Products Catalog 1654253-2 Issued 9-2007 Circular Sealed RJ-45 Connector – Variant 3 (continued) The cordsets utilize a standard RJ-45 plug, but add strain relief and a locking mechanism that creates a seal when mated with a receptacle. Overmolded Cordsets, Double-Ended Overmolded cordsets are available in two configurations. Cordsets can be ordered in standard or custom lengths as an overmolded cordset or plug (see chart below). When both cord ends are in a harsh environment, order the double-ended configuration with two industrial sealed plug connectors; for a cable with one end in a harsh environment, and the other in a sealed or office area, order with one industrial plug connector and one commercial grade plug for a better fit into a standard patch panel. Various cable types are available to best match the requirements of the applications. Solid core shielded PUR cable is used for longer “horizontal cross connection runs”, while stranded PVC is more appropriate for shorter “patch cord” applications where greater cable flexibility is desired. For extreme environmental conditions, Proplex™ cable provides a Kevlar inner wrap and an unmatched temperature range –94 °F to +221 °F [–70 °C to +105 °C]. Plugs are available in both RJ-45 and RJ-11 formats. Material and Finish Insert: Acrylonitrile-Butadiene-Styrene (ABS) Overmold: Polyurethane (Solid Core & Proplex), PVC (Stranded) Coupling Nut: Acrylonitrile-Butadiene-Styrene (ABS) in standard version; Acrylonitrile-Styrene-Acrylate in UV stabilized version 1.120 Ref. [28.40] 2.260 Ref. [57.40] 2.260 Ref. [57.40] Length Double-Ended Cordsets Connector Specifications Length Cable RJ-45 Plug Ends Solid core Industrial (both ends) 1 [3.3] 1-1546451-1 Solid core Industrial (both ends) 5 [16.4] 1-1546451-2 Solid core Industrial (both ends) 10 [32.8] 1-1546451-3 Solid core Industrial/Commercial 2 [6.6] 1-1546451-4 Proplex Industrial (both ends) 2 [6.6] 1-1546452-1 Proplex Industrial (both ends) 5 [16.4] 1-1546452-2 Related Product Data Stranded Industrial (both ends) 2 [6.6] 1-1546453-1 Mating Connectors Receptacles: Page 23–25 Adapters: Page 26 Closure Cap: Page 23 Stranded Industrial (both ends) 5 [16.4] 1-1546453-2 Recommended Mating Torque: 12 inch-lbs. [1.36 Nm] m All specifications subject to change. Consult Tyco Electronics for latest specifications. ft Part Number 27 Industrial Ethernet Products Catalog 1654253-2 Issued 9-2007 Circular Sealed RJ-45 Connector – Variant 3 (continued) Field-Attachable RJ-45 Plug Connector Assemble the connection in the field using a standard crimping tool, and still enjoy the same IP 67 sealed connection as the overmolded cordset. Bulk cable (1,000 ft [304.8 m]) put-ups are available for both Solid Core PUR and Proplex cable. Description Part Number Field-attachable RJ-45 Plug connector, 0.1–0.26 [2.5–6.5] acceptable cable diameter Material and Finish Receptacle Shell: Acrylonitrile-Butadiene-Styrene (ABS) in standard version; Acrylonitrile-Styrene-Acrylate in UV stabilized version O-Ring: Nitrile Rubber .100–.260 O.D. Cable [2.50–6.50] Range 1.120 Ref. [28.40] 2.000 Ref. [50.80] 2.300 Ref. [58.40] Related Product Data Mating Connectors Receptacles: Page 23–25 Adapters: Page 26 Closure Cap: Page 23 28 1546440-1 All specifications subject to change. Consult Tyco Electronics for latest specifications. Industrial Ethernet Products Catalog 1654253-2 Issued 9-2007 Circular Sealed RJ-45 Connector – Variant 3 (continued) Bulk Cable Specifications Solid Core Cable Stranded Cable Kevlar Wrapped Cable Conductors: 24 AWG solid bare copper, .020 [0.51] Insulation: .009 [0.23] of cellular polyethylene; .040 [1.00] nominal dia. Pair: 2 insulated conductors twisted together, lay lengths varied between pairs to minimize cross talk Core: 4 pairs cabled together Binder: Polyester tape, minimum 20 % overlay min. Shield: Aluminum/polyester tape, 20 % overlay min. Drain Wire: 24 AWG stranded (7/32) tin plated copper Jacket: Black polyurethane .025 [0.64] nom. thickness Operating Temperature: –4° to 176°F [–20°C to 80°C] Diameter: .245 [6.22] nom. Wiring Sequence: Choice of TIA/EIA 568A or 10 Base-T Conductors: 24 AWG stranded tinned copper Insulation: Polyolefin .037 [0.94] nominal diameter Pair: 2 insulated conductors twisted together, lay lengths varied between pairs to minimize cross talk Core: 4 pairs cabled together Binder: Polyester tape, minimum 20% overlay min. Conductors: 26 AWG stranded bare copper Insulation: Color coded HFFR, halogen free, .035 [0.90] nominal dia. Pair: Cabled w/ Kevlar strength member and tape wrapped Jacket: Black PVC .025 [0.64] nom. thickness Operating Temperature: -4° to 176°F [-20° to 80°C] Diameter: .220 [5.59] nom. Wiring Sequence: Choice of TIA/EIA 568A or 10 Base-T Shield: Inner: Aluminum mylar, 100% coverage; Outer: Tinned copper braid, 80% coverage Jacket: Black urethane .059 [1.50] nom. thickness Operating Temperature: -94° to 221°F [-70° to 105°C] Diameter: .287 [7.30] nom. Wiring Sequence: Choice of TIA/EIA 568A or 10 Base-T Electrical @ 20°C Electrical @ 20°C Electrical @ 20°C Capacitance: 5.6 nF/100 meter, max. Velocity of Propagation: 72% nom. Conductor DC Resistance: 9.38 Ω/100 meter, max. Impedance: 100 Ω ±15 Ω Delay Skew: 45 nS/100 meter, max. TIA/EIA Rating: Category 5e Capacitance: 15 pF/FT Velocity of Propagation: 70% nom. Conductor DC Resistance: 9.0 Ω/100 meter, max. Impedance: 100 Ω ±15 Ω Delay Skew: 10 nS/100 m typ.; 25 nS/100 m max. TIA/EIA Rating: Category 5e Capacitance: 4.6 nF/100 meters Propagation Delay: 5.2 ns/m max. Conductor DC Resistance: 15.0 Ω/100 meter, max. Impedance: 100 Ω ± 15 Ω Delay Skew: 20 nS/100 m typ.; 25 nS/100 m max. TIA/EIA Rating: Category 5 Frequency Attenuation NEXT (MHz) (dB/100 M nom.) (dB nom.) Frequency Attenuation NEXT (MHz) (dB/100 M nom.) (dB nom.) Frequency Attenuation NEXT (MHz) (dB/100 M nom.) (dB nom.) 1.0 2.0 65.3 4.0 4.1 56.3 10.0 6.5 50.3 16.0 8.2 47.3 20.0 9.3 45.8 31.25 11.7 42.9 62.5 17.0 38.4 100.00 22.0 35.3 Core: 4 pairs cabled together 1.0 1.9 76 1 3.15 62 4.0 3.9 72 4 6.45 53 16.0 7.9 61 16 12.30 44 20.0 9.0 60 20 13.80 42 31.25 11.0 55 31.25 17.70 40 62.5 15.9 53 62.5 25.60 35 100.00 20.7 50 100 33.00 32 All specifications subject to change. Consult Tyco Electronics for latest specifications. 29 Industrial Ethernet Products Catalog 1654253-2 Issued 9-2007 Numerical Index Part Number 0-0207445-1 0-0208652-1 0-0603995-2 0-1546405-1 1-1546406-1 1-1546407-1 1-1546408-1 1-1546409-1 1-1546410-1 1-1546411-1 1-1546412-1 0-1546413-3 0-1546413-4 0-1546414-4 1-1546415-1 0-1546440-1 1-1546451-1 1-1546451-2 1-1546451-3 1-1546451-4 1-1546452-1 1-1546452-2 1-1546453-1 1-1546453-2 0-1546574-1 0-1546641-1 0-1546876-1 0-1546876-2 0-1546877-1 0-1546907-1 0-1546907-2 0-1546908-1 0-1711501-1 0-1711511-2 0-1711511-3 0-1711511-4 0-1711511-5 0-1711511-6 0-1711511-7 0-1711511-8 0-1711511-9 0-1711658-1 0-1738601-1 0-1738607-1 0-1738607-2 0-1738611-1 0-1776186-1 0-1828618-1 30 Page 19 19 15 23 23 23 23 24 24 24 24 25 25 25 25 28 27 27 27 27 27 27 27 27 26 26 19 19 19 19 19 19 13 13 13 13 13 13 13 13 13 13 21 21 21 21 19 20 Part Number 0-1828618-2 0-1828619-1 0-1828619-2 0-1828740-1 0-1903526-1 0-1903527-1 0-1918177-1 0-1939707-1 0-1939707-1 0-1939707-1 0-1939707-1 0-1939708-1 0-1939708-1 0-1939708-1 0-1939708-1 0-1981897-1 0-1981897-1 0-1981897-1 0-1981897-1 0-1981944-1 0-1986172-1 0-1987004-1 0-1987004-2 0-1987029-1 0-1987029-2 0-1987030-1 0-1987030-2 0-1987031-1 0-1987031-2 0-1987032-1 0-1987032-2 0-1987033-1 0-1987033-2 0-1987150-1 0-1987152-1 0-1987155-1 0-1987155-2 0-1987195-1 3-1987195-3 0-5349565-1 0-5349565-2 0-5349565-3 0-5349565-5 1-5349565-0 0-5349567-1 0-5349567-2 0-5349567-3 0-5349567-5 Page 20 20 20 20 04 04 20 15 14 05 04 15 14 05 04 15 14 05 04 15 19 05 05 08 08 08 08 06 06 06 06 06 06 12 11 10 10 10 10 16 16 16 16 16 16 16 16 16 Part Number 1-5349567-0 0-5349578-1 0-5349578-2 0-5349578-3 0-5349578-5 1-5349578-0 0-5349580-1 0-5349580-2 0-5349580-3 0-5349580-5 1-5349580-0 0-6206615-1 0-6206615-2 0-6206615-3 0-6206615-5 1-6206615-0 0-6206619-1 0-6206619-2 0-6206619-3 0-6206619-5 1-6206619-0 0-6206623-1 0-6206623-2 0-6206623-3 0-6206623-5 1-6206623-0 0-6348260-1 0-6348260-2 0-6348260-3 0-6348260-5 1-6348260-0 0-6536463-1 0-6536463-2 0-6536463-3 0-6536463-5 1-6536463-0 0-6536464-1 0-6536464-2 0-6536464-3 0-6536464-5 1-6536464-0 0-6536508-1 0-6536508-2 0-6536508-3 0-6536508-5 1-6536508-0 0-6536509-1 0-6536509-2 Page 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 All specifications subject to change. Consult Tyco Electronics for latest specifications. Part Number 0-6536509-3 0-6536509-5 1-6536509-0 0-6536510-1 0-6536510-2 0-6536510-3 0-6536510-5 1-6536510-0 0-6536967-1 0-6536967-2 0-6536967-3 0-6536967-5 1-6536967-0 Page 16 16 16 16 16 16 16 16 16 16 16 16 16 Industrial Ethernet Products Catalog 1654253-2 Issued 9-2007 Restriction on the Use of Hazardous Substances (RoHS) Restriction on the Use of Hazardous Substances (RoHS) At Tyco Electronics, we’re ready to support your RoHS requirements. We’ve assessed more than 1.5 million end items/components for RoHS compliance, and issued new part numbers where any change was required to eliminate the restricted materials. Part numbers in this catalog are identified as: RoHS Compliant Part numbers in this catalog are RoHS Compliant, unless marked otherwise. These products comply with European Union Directive 2002/95/EC as amended 1 January 2006 that restricts the use of lead, mercury, cadmium, hexavalent chromium, PBB, and PBDE in certain electrical and electronic products sold into the EU as of 1 July 2006. Note: For purposes of this Catalog, included within the definition of RoHS Compliant are products that are clearly “Out of Scope” of the RoHS Directive such as hand tools and other non-electrical accessories. Non-RoHS Compliant These part numbers are identified with a “” symbol. These products do not comply with the material restrictions of the European Union Directive 2002/95/EC. 5 of 6 Compliant A “” symbol identifies these part numbers. These products do not fully comply with the European Union Directive 2002/95/EC because they contain lead in solderable interfaces (they do not contain any of the other five restricted substances above allowable limits). However, these products may be suitable for use in RoHS applications where there is an application-based exception for lead in solders, such as the server, storage, or networking infrastructure exemption. Note: Information regarding RoHS compliance is provided based on reasonable inquiry of our suppliers and represents our current actual knowledge based on the information provided by our suppliers. This information is subject to change. For latest compliance status, refer to our website referenced below. Getting the Information You Need Our comprehensive on-line RoHS Customer Support Center provides a forum to answer your questions and support your RoHS needs. A RoHS FAQ (Frequently Asked Questions) is available with links to more detailed information. You can also submit RoHS questions and receive a response within 24 hours during a normal work week. The Support Center also provides: ■ Cross-Reference from Non-compliant to Compliant Products ■ Ability to browse RoHS Compliant Products in our on-line catalog: http://ecommas.tycoelectronics.com/commerce/alt/RohsAltHome.do ■ Downloadable Technical Data Customer Information Presentation ■ More detailed information regarding the definitions used above RoHS Customer Support Center So whatever your questions when it comes to RoHS, we’ve got the answers at www.tycoelectronics.com/leadfree All specifications subject to change. Consult Tyco Electronics for latest specifications. 31 Industrial Ethernet Products Catalog 1654253-2 Issued 9-2007 Engineering Notes 32 All specifications subject to change. Consult Tyco Electronics for latest specifications. 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