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Contents
Cutting
Cutting
Cutting
2021630000
Introduction
B.2
Cutting tools
B.4
Front cable cutter
B.6
Cable cutter
B.7
Cutting and releasing tools
B.9
Mounting rail cutter
B.11
Hydraulic hole puncher
B.13
Electrician's knife / Electrician‘s scissors
B.16
B
B.1
Introduction
Cutting
Cutting
A large number of cables and conductors in many different
types and designs are used to connect electrical and
electronic components. The cables and wires must be
accurately prepared for the various types of connection.
The quality of the cutting process is therefore of critical
importance. Mechanical efficiency together with the special
cutting pattern reduces the manual force required to a
minimum.
B
Weidmüller is a specialist in the provision of tools for
cutting copper or aluminium cables. Our product ranges
include cutting tools for small cross-sections (with direct
transmission of force) to c­ utting tools for large diameters.
Indeed, our wide range of cutting tools fulfils all the criteria
for cable preparation; easy to use and giving a smooth,
straight cut, without deforming the conductor.
B.2
2021630000
Cutting
B
At Weidmüller the term “cutting” refers to the severing of
cables, wires and conductors of copper or aluminium with
an appropriate tool for the application.
The requirement for all cutting tools is to perform a smooth,
straight cut without deforming the conductor.
Movement of the blades
We differentiate between two basic cutting processes:
• Push cut
• Draw cut
According to DIN 8588, experts differentiate between shear
cutting, wedge-action cutting, tearing and breaking.
Shear cutting is employed particularly in the cutting of
cables, wires and conductors. Cutting tools with cross blades
should perform an oblique cut and operate without play.
In push cut, the cutting
movement is perpendicular
between tool and workpiece.
The essential quality characteristics for professional cutting
tools are a cutting edge shape which is suited to, and
optimised for, the corresponding application, so that the
manual forces required for cutting remain low. This allows
single-handed operation.
Tools by Weidmüller comply with all requirements imposed
on professional cutting tools.
Position of the blades
Clean cut
In position 1 the blades act
directly and over the whole
length, i.e. considerable force
is required.
Insulation
Conductor
An “unclean” cut may have the following appearance:
Conductor sheared off
2021630000
In draw cut, the cutting
movement is oblique to the
tool.
Conductor pulled out
In position 2, the blades cross
as in a pair of scissors, the cut
is therefore “offset” and
requires less force.
Squeezed cable
B.3
Cutting tools
Cutting
Cutting tools
B
• The cutting blade design for different cable sizes
increases the quality of the cuts for smaller crosssections
• Not suitable for steel wires, steel-armoured cables,
aluminium alloys and hard-drawn copper conductors!
• Cutting without deformation of the conductor
• Do not cut live conductors
• Individually tested protective insulation, 1000V, VDE and
GS tested in accordance with EN/IEC 60900
• Optimised handle ergonomics
• Minimal hand force required
Technical data
Max. cutting performance, copper cable
Copper cable - solid, max.
Copper cable - stranded, max.
Copper cable - flexible, max.
Copper cable, max. diameter
Max. cutting performance, aluminium cable
Stranded aluminium cable, max (mm²)
Stranded aluminium cable, max. diameter
Single-core aluminium cable, max.(mm²)
Data / telephone / control cable
Data / telephone / control cable, max. Ø
Tool data
Length / Width / Height
Weight
Note
Ordering data
Version
KT 8
KT 12
max. 8 mm
max. 12 mm
max. 16 mm2
max. 16 mm2
max. 16 mm2
max. 25 mm2
max. 16 mm2
max. 35 mm2
mm²/mm²/mm²/mm
KT8
16
16 / 6
16 / 6
8
KT12
16
25 / 3
35 / 2
12
mm²/mm
mm²
16 / 6
8
16
25 / 6
8
25
mm
8
12
mm
g
185 / 65.5 / 30
180
225 / 63.5 / 30
300
Tool closed
Type
KT 8
Tool closed
Qty.
1
Order No.
9002650000
Type
KT 12
Qty.
1
Order No.
9002660000
Note
B.4
2021630000
Cutting tools
• Not suitable for steel wires, steel-armoured cables,
aluminium alloys and hard-drawn copper conductors!
• Cutting without deformation of the conductor
• Do not cut live conductors
• Individually tested protective insulation, 1000V, VDE and
GS tested in accordance with EN/IEC 60900
• Optimised handle ergonomics
• Minimal hand force required
KT 14
KT 22
Cutting
Cutting tools
B
max. 14 mm
max. 22 mm
max. 16 mm2
max. 25 mm2
max. 35 mm2
max. 50 mm2
max. 70 mm2
max. 95 mm2
Technical data
Max. cutting performance, copper cable
Copper cable - solid, max.
Copper cable - stranded, max.
Copper cable - flexible, max.
Copper cable, max. diameter
Max. cutting performance, aluminium cable
Stranded aluminium cable, max (mm²)
Stranded aluminium cable, max. diameter
Single-core aluminium cable, max.(mm²)
Data / telephone / control cable
Data / telephone / control cable, max. Ø
Tool data
Length / Width / Height
Weight
Note
Ordering data
mm²/mm²/mm²/mm
16
35 / 2
70 / 2/0
14
25
50 / 1
95 / 3/0
22
mm²/mm
mm²
70 / 2/0
14
35
70 / 2/0
22
50
mm
14
22
mm
g
225 / 63.5 / 30
320
245 / 71.5 / 31
460
Tool closed
Tool closed
Version
Type
KT 14
Note
Single-core aluminium cable corresponds to single-wire sector cable
2021630000
Qty.
1
Order No.
1157820000
Type
KT 22
Qty.
1
Order No.
1157830000
B.5
Front cable cutter
Cutting
Front cable cutter
• Suitable in situations where cables have to be cut in
confined spaces
• Easy handling
• Minimal hand force required
• Release option in every cutting position
• Not suitable for steel wires, steel-armoured cables,
aluminium alloys and hard-drawn copper conductors!
• Do not cut at live conductors
KTF 25
KTF 36
B
Technical data
Max. cutting performance, copper cable
Copper cable - stranded, max.
Copper cable - flexible, max.
Copper cable, max. diameter
Copper sector cable
Max. cutting performance, aluminium cable
Stranded aluminium cable, max (mm²)
Stranded aluminium cable, max. diameter
Aluminium sector cable
Data / telephone / control cable
Data / telephone / control cable, max. Ø
Tool data
Length / Width / Height
Weight
Note
Ordering data
Version
Cu + Al: max. 25 mm
Cu + Al: max. 35 mm
2
Cu: max. 120 mm
Cu: max. 300 mm2
2
Al: max. 150 mm
Al: max. 300 mm2
Cu: max. 120 mm2
Cu: max. 300 mm2
mm²/kcmil
mm²/kcmil
mm
KTF 25
120
120 / 250
25
KTF 36
300
300 / 600
35
mm²/kcmil
mm
150 / 300
25
300 / 600
35
mm
25
35
mm
g
245 / 80 / 40
900
330 / 100 / 49
1400
Tool closed
Tool closed
Type
KTF 25
Qty.
1
Order No.
9002180000
Type
KTF 36
Qty.
1
Order No.
9002190000
Note
B.6
2021630000
Cable cutter
• One-hand operation
• Easy handling
• Minimal hand force required
• Release option in every cutting position
• Not suitable for steel wires, steel-armoured cables,
aluminium alloys and hard-drawn copper conductors!
• Do not cut at live conductors
KT 45 R
KT 55
Cutting
Cable cutter
B
Technical data
Max. cutting performance, copper cable
Copper cable - stranded, max.
Copper cable - flexible, max.
Copper cable, max. diameter
Copper sector cable
Max. cutting performance, aluminium cable
Stranded aluminium cable, max (mm²)
Stranded aluminium cable, max. diameter
Aluminium sector cable
Data / telephone / control cable
Data / telephone / control cable, max. Ø
Tool data
Length / Width / Height
Weight
Note
Ordering data
Cu + Al: max. 45 mm
Cu + Al: max. 55 mm
2
Cu: max. 300 mm
Al: max. 400 mm2
Cu: max. 500 mm2
Al: max. 500 mm2
Cu: max. 400 mm2
Cu: max. 500 mm2
KT 45 R
300
400 / 800
45
3 x 70 SM
KT 55
500
500 / 1000
55
3 x 150 SM
400 / 800
45
4 x 70 SE
500 / 1000
55
4 x 150 SE
mm
45
55
mm
g
290 / 85 / 40
740
365 / 115 / 45
1450
mm²/kcmil
mm²/kcmil
mm
mm²/kcmil
mm
Version
Type
KT 45 R
Note
The dimensions of the cable cutter refer to the delivery condition, i.e. the point of
the hinged blade parallel to the fixed blade.
The dimensions of the cable cutter refer to the delivery condition, i.e. the point of
the hinged blade parallel to the fixed blade.
Type
ERME KT 45 R
Type
ERME KT 55
Accessories
Note
2021630000
Spare pivoting cutter
Qty.
1
Qty.
1
Order No.
9202040000
Order No.
9204270000
Type
KT 55
Spare pivoting cutter
Qty.
1
Qty.
1
Order No.
9202060000
Order No.
9204280000
B.7
Cable cutter
Cutting
Cable cutter
• Easy handling
• Minimal hand force required
• Release option in every cutting position
• Not suitable for steel wires, steel-armoured cables,
aluminium alloys and hard-drawn copper conductors!
• Do not cut at live conductors
KT 80
B
Cu + Al: max. 80 mm
Cu: max. 630 mm2
Al: max. 1.000 mm2
Cu: max.
Technical data
Max. cutting performance, copper cable
Copper cable - stranded, max.
Copper cable - flexible, max.
Copper cable, max. diameter
Copper sector cable
Max. cutting performance, aluminium cable
Stranded aluminium cable, max (mm²)
Stranded aluminium cable, max. diameter
Aluminium sector cable
Data / telephone / control cable
Data / telephone / control cable, max. Ø
Tool data
Length / Width / Height
Weight
Note
Ordering data
mm²/kcmil
-
KT 80
630
630 / 1260
80
3 x 240 SM
1000 / 2000
4 x 240 SE
mm
80
mm
g
675 / 175 / 55
3240
Version
Type
KT 80
Note
The dimensions of the cable cutter refer to the delivery condition, i.e. the point of
the hinged blade parallel to the fixed blade.
Accessories
Note
B.8
mm²/kcmil
mm²/kcmil
mm
630 mm2
Type
ERME KT 80
Spare pivoting cutter
Qty.
1
Qty.
1
Order No.
9202080000
Order No.
9204290000
2021630000
Cutting and releasing tools
Cutting and releasing tools
WAW 1
WAW 2
Notching tool
Notching tool
Cutting
Special release tool for the Weidmüller W-Series terminal
connectors.
B
Tool for releasing poles from WQV 2.5 to WQV 35 cross
connections used in Weidmüller W-Series terminal
connectors.
Technical data
Length
Weight
Note
Ordering data
Version
mm
g
WAW 1
167
227
Type
WAW 1 NEUTRAL
Tool for punching out the cross-connection windows of the
Weidmüller W-Series terminal connectors
WTR 2.5 disconnect terminal
WSI 6 fuse terminal
WAW 2
205
338
Qty.
1
Order No.
9004500000
Type
WAW 2
Qty.
1
Order No.
9004510000
Note
2021630000
B.9
Cutting and releasing tools
Cutting and releasing tools
KT ZQV
VKSW
Cutting tool
Wire channel cutter
Cutting tool for clean cutting of Weidmüller Z-Series crossconnections
Manually-operated wire channel cutter for cutting wire
channels and covers up to a width of 125 mm.
• Cutting with no burrs or waste
• Longitudinal stop (1000 mm) with guide for precision
angling
• Table-top unit for mounting on workbench or similar
workplaces
• Hardened cutting edges made from special steel
Cutting
Special cutting tool for clean pinch-free cutting of
Weidmüller Z-Series cross-connections
B
Technical data
Length
Weight
Note
Ordering data
B.10
mm
g
KT ZQV
215
300
VKSW
280
15000
Version
Type
KT ZQV
Note
A large selection of cross-connectors can be found in our current Modular
Terminals Catalogue.
Qty.
1
Order No.
9002170000
Type
VKSW
ERME VKSW
Qty.
1
1
Order No.
1137530000
1251270000
2021630000
Mounting rail cutter
TSLD
TSLD
Cutting
Terminal rail cutting and punching tool
&RSSHUHDUWKLQJEDU
B
Hand-operated mounting rail cutter for cutting and
perforating DIN mounting rails
• Cutting with no burrs or waste
• Length end stop (1000 mm) is included in delivery
• Table-top unit for mounting on workbench or similar
workplaces
76PPDFFRUGLQJWR(1V PP
Note on TSLD C:
G profile is replaced by C profile.
C profile is individually adapted according to pattern.
76PPDFFRUGLQJWR(1V PP
Technical data
Width
Length
Height
Weight
Note
Ordering data
Version
Note
2021630000
mm
mm
mm
g
76PPDFFRUGLQJWR(1V PP
TSLD 5
205
270
200
19000
Technical data without lever and length end stop
Type
TSLD 5
TSLD C
Qty.
1
1
Order No.
9918700000
1270310000
A large selection of mounting rails can be found in our current Terminal Connectors Catalogue.
76PPDFFRUGLQJWR(1V PP
B.11
Mounting rail cutter
TSD 35
TSD 35
Cutting
Mounting rail cutter
TS 35/7.5 mm according to EN 50022 (s = 1.0 mm)
B
Hand-operated mounting rail cutter for cutting DIN
mounting rails
• Cutting with no burrs or waste
• Length end stop is included in delivery
• Table-top unit for mounting on workbench or similar
workplaces
Technical data
Width
Length
Height
Weight
Note
Ordering data
B.12
mm
mm
mm
g
TS 35/15 mm according to EN 50022 (s = 1.5 mm)
TSD 35
205
270
200
16000
Technical data without lever and length end stop
Version
Type
TSD 35
Note
A large selection of mounting rails can be found in our current Terminal Connectors Catalogue.
Qty.
1
Order No.
1318510000
2021630000
Hydraulic hole puncher
Cutting
Hydraulic hole puncher
The IP protection classes for housings, cable glands, heavyduty connectors and Industrial Ethernet connectors can only
be maintained under two conditions: the sheet metal must
not be bent during the punching process and the size of
the punched-out holes must correspond precisely with the
specifications. The IE-KO-HAT hydraulic sheet metal hole
puncher, together with its accessories, guarantees you the
highest quality workmanship available. It ensures that the
connector fits precisely with the punched-out holes so that
you can fulfill the proper IP protection class requirements.
The hydraulic hole puncher punches out precise
holes for accommodating metric and PG cable
glands.
B
Automatic centre punching at the drill points
when punching out holes for heavy-duty
connectors.
Punching out holes for a variety of industrial
Ethernet connectors.
The table below lists the round splitting stamps and their
corresponding tension screws – for manual use and for use
with the hydraulic screws
Type
Descriptions
KOS M 16
Round splitting stamp for M16 cable glands
KOS M 20
Round splitting stamp for M20 cable glands
KOS M 25
Round splitting stamp for M25 cable glands
KOS M 32
Round splitting stamp for M32 cable glands
KOS M 40
Round splitting stamp for M40 cable glands
KOS PG 9
Round splitting stamp for PG9 cable glands
KOS PG 11
Round splitting stamp for PG11 cable glands
KOS PG 13
Round splitting stamp for PG13 cable glands
KOS PG 16
Round splitting stamp for PG16 cable glands
KOS PG 21
Round splitting stamp for PG21 cable glands
KOS PG 29
Round splitting stamp for PG29 cable glands
KOS PG 36
Round splitting stamp for PG36 cable glands
Information: H ydraulic screw included in the IE-KO-HAT set.
Dimension
Order No.
Ø 16,2 mm
Ø 20,4 mm
Ø 25,4 mm
Ø 32,5 mm
Ø 40,5 mm
Ø 15,2 mm
Ø 18,6 mm
Ø 20,4 mm
Ø 22,5 mm
Ø 28,3 mm
Ø 37,0 mm
Ø 47,0 mm
9204880000
9204950000
9204900000
9204910000
9204920000
9204930000
9204940000
9204950000
9204960000
9204970000
9204980000
9204990000
Tension screw
Ø x l in mm
9,5 x 50
9,5 x 50
9,5 x 50
19,0 x 55
19,0 x 75
9,5 x 50
9,5 x 50
9,5 x 50
9,5 x 50
9,5 x 50
19,0 x 55
19,0 x 75
Order No.
9205030000
9205030000
9205030000
9205040000
9204780000
9205030000
9205030000
9205030000
9205030000
9205030000
9205040000
9204780000
Hydraulic screw
(tension bolt) Ø in mm
19 x 9,5
19 x 9,5
19 x 9,5
19
19
19 x 9,5
19 x 9,5
19 x 9,5
19 x 9,5
19 x 9,5
19
19
Order No.
9205000000
9205000000
9205000000
9205010000
9205010000
9205000000
9205000000
9205000000
9205000000
9205000000
9205010000
9205010000
Tension screws only used for manual operation.
2021630000
B.13
Hydraulic hole puncher
IE-KO-HAT
Cutting
Hydraulic sheet holes
Incl. accessories:
• 1 hydraulic screw Ø 19 mm
• 1 hydraulic screw Ø 19 x 9.5 mm
• 1 HSS pre-drill Ø 10 mm
• 1 spacer nut set (3-part)
• 1 bridge
B
• Overpressure valve protects against overloading
• Cylinder head angled 90°
• Angled head can be rotated through 360°
• Ergonomic handle springs back automatically
• The piece of waste no longer becomes jammed thanks
to 3-fold cleaving
• Hydraulic punch manufactured from high-strength
aluminium (approx. 40% less weight)
Technical data
Maximum steel-sheet punching performance
Round holes from 1 to Ø 85 mm
Round holes from 2 to Ø 64 mm
Square holes up to
Rectangular holes up to
Maximum stainless steel sheet punching performance
Round holes from 3 to Ø 64 mm
Tool data
Length x width x height
Weight
Punching force
Max. operating pressure
Note
Ordering data
Version
-
IE-KO-HAT
2,0 mm F = 370 N/mm²
3,0 mm F = 370 N/mm²
68 x 68 mm; 2.0 mm F = 370 N/mm²
36 x 112 mm; 2,0 mm F = 370 N/mm²
2.5 mm F = 600 N/mm²
mm
kg
kN
bar
290 / 120 / 70
1.9
75
650
Type
IE-KO-HAT
Qty.
1
Order No.
1966810000
Type
KOHS 19
KOHS 9.5+19
KOPD 10.0
Qty.
1
1
1
Order No.
9205010000
9205000000
9205020000
Note
Accessories
Note
B.14
Splitting stamp on the next page
2021630000
Hydraulic hole puncher
Type
IE-KOK-V1
IE-KOK-V4
IE-KOK-V5
IE-KOK-V14
Description
Custom shape for Bajonet 01 metal
Custom shape for Push Pull V04 plastic
Custom shape for RockStar® V05 metal
Custom shape for V14 flange
Dimensions
Ø 27 mm x 1-seitig 25,9 mm
Ø 23,2 mm x 2-seitig 20,2 mm
22,0 x 22,0 mm
22,0 x 18,5 mm
Qty.
1
1
1
1
Order No.
1966780000
1966790000
9204790000
1135240000
Rectangular splitting stamp for heavy-duty
connectors
Type
KOK 52 x 36
KOK 65 x 36
KOK 86 x 36
KOK 91 x 36
KOK 112 x 36
KOK 52 x 91
Description
Splitting stamp for 6-pole heavy-duty connectors
Splitting stamp for 10-pole heavy-duty connectors
Splitting stamp for 16-pole heavy-duty connectors
Splitting stamp for 16-pole heavy-duty connectors
Splitting stamp for 24-pole heavy-duty connectors
Splitting stamp forFrontCom Vario
Dimensions
52,0 x 36 mm
65,0 x 36 mm
86,0 x 36 mm
91,0 x 36 mm
112,0 x 36 mm
52,0 x 91 mm
Qty.
1
1
1
1
1
1
Order No.
9204820000
9204830000
9204850000
9204860000
9204870000
2008410000
Rectangular splitting stamp for switches
Type
KOK 46 x 46
KOK 68 x 68
KOK 92 X 92
Description
Rectangular splitting stamp for switches
Rectangular splitting stamp for switches
Rectangular splitting stamp for switches
Dimensions
46,0 x 46,0 mm
68,0 x 68,0 mm
92,0 x 92,0 mm
Qty.
1
1
1
Order No.
9204810000
9204840000
2008420000
Round splitting stamp for metric cable glands
Type
KOS M 16
KOS M 20
KOS M 25
KOS M 32
KOS M 40
Description
Round splitting stamp for M16 cable glands
Round splitting stamp for M20 cable glands
Round splitting stamp for M25 cable glands
Round splitting stamp for M32 cable glands
Round splitting stamp for M40 cable glands
Dimensions
Ø 16,2 mm
Ø 20,4 mm
Ø 25,4 mm
Ø 32,5 mm
Ø 40,5 mm
Qty.
1
1
1
1
1
Order No.
9204880000
9204950000
9204900000
9204910000
9204920000
Round splitting stamp for high-strength cable glands
Type
KOS PG 9
KOS PG 11
KOS PG 13
KOS PG 16
KOS PG 21
KOS PG 29
KOS PG 36
Description
Round splitting stamp for PG9 cable glands
Round splitting stamp for PG11 cable glands
Round splitting stamp for PG13 cable glands
Round splitting stamp for PG16 cable glands
Round splitting stamp for PG21 cable glands
Round splitting stamp for PG29 cable glands
Round splitting stamp for PG36 cable glands
Dimensions
Ø 15,2 mm
Ø 18,6 mm
Ø 20,4 mm
Ø 22,5 mm
Ø 28,3 mm
Ø 37,0 mm
Ø 47,0 mm
Qty.
1
1
1
1
1
1
1
Order No.
9204930000
9204940000
9204950000
9204960000
9204970000
9204980000
9204990000
Tension screw
Type
KOBBS
KOBBS
KOBBS
Description
Tension screw
Tension screw
Tension screw
Dimensions
9,5 x 50 mm
19 x 55 mm
19 x 75 mm
Qty.
1
1
1
Order No.
9205030000
9205040000
9204780000
Cutting
Custom stamp for Industrial Ethernet connections
2021630000
Size
3
4
6
8
B
B.15
Electrician‘s cutters/scissors
SLICER 2K
SCISSOR 1K
Electrician‘s knife
Electrician‘s knife
Electrician‘s scissors
• Lock-blade knife with plastic handle
• Rust-proof
• With round and triangular notch
• Lock-blade knife with plastic handle
• Electrician blade with 2 notches and lock
• Curved blade, part of which is finely serrated
• Rust-proof
• With wire cutter
• Handles made from shockproof polyamide
• Cutting edges with high-gloss chromate finish
Ordering data
Ordering data
Cutting
SLICER 1K
B
Ordering data
Type
SLICER 1K
B.16
Qty.
1
Order No.
9918160000
Type
SLICER 2K
Qty.
1
Order No.
9041600000
Type
SCISSOR 1 K
Qty.
1
Order No.
9918690000
2021630000
Electrician‘s cutters/scissors
SCISSOR 2K
SCISSOR KEVLAR
Cutting
Electrician‘s scissors
B
• With wire cutter
• Serrated cutting edge
• Rust-proof
• Soft-touch handle for firm grip
Ordering data
Type
SCISSOR 2 K
2021630000
• Cable shears specially designed for aramid fibres
• Only for cutting aramid fibres (strain relief in fibre-optic
cables)
• Do not use for other materials
• Special blade geometry
• Blades ground
• With teeth on the cutting edge
• Riveted joint
• Hand-friendly, impact-resistant plastic handles
Qty.
1
Order No.
9918230000
Ordering data
Type
SCISSORS KEVLAR
Qty.
1
Order No.
1208910000
B.17
Cutting
B
B.18
2021630000