Green Power Solutions srl Via Venezia, 34D 10088 - Volpiano (TO) - Italy Phone: +39-011-988 2251 Fax: +39-011-988 1358 Web: www.gpsemi.it E-mail: [email protected] GEM_112, _131 FAMILY Green Power Easy Module ® ► Electrically insulated metal frame ► 3000 VRMS insulation voltage ► Line voltage range up to 230 VRMS ► High reliability ► Modularity ► Broad choice of circuit configurations ► Fully customizable ► Broad range of accessories ► Cost effective solution ► Suitable for heavy duty applications Description This new family of high power modules brings to the high power applications the same compactness, ease of use and scalability of the lower power semiconductor modules. In addition to these typical features (i.e. standard dimensions, electrical insulation, various circuit types, etc.) the new Green Power Easy Module (GEM) family includes many features aimed to simplify their adoption allowing the end users to focus on their core business. These features include: • embedded air cooling system (heatsink and fan) • optimised snubber circuits • pulse transformer modules • ducted heat flow. The GEM family can be used for most of the converter cicuits like single and three phase bridges, ACswitches, motor brakes, double wye rectifiers, current source inverters, etc.. Their application range covers all low voltage applications (up to 230 VRMS) such as electroplating and resistance welding. Maximum Ratings Part number GEM_112 GEM_131 Conditions Units Parameters------------------ IT(AV) 1122 1318 IT(RMS) 1762 2069 ITSM 60 70 ITSM 63.3 73.9 I²t 18000 24500 I²t 16380 22295 VDRM/VRRM 1000 600 Tjmax 125 140 Document GEM_112, _131 FAMILYT002 180° cond, half sine Ta = 40 °C 180° cond, half sine Ta = 40 °C 50 Hz, Tj = Tjmax VR = 0 V 60 Hz, Tj = Tjmax VR = 0 V 50 Hz, Tj = Tjmax VR = 0 V 60 Hz, Tj = Tjmax VR = 0 V Tj = Tjmax A A kA kA kA²s kA²s V °C GEM_112, _131 FAMILY Part Number V code VDRM VRRM max repetitive reverse and off-state blocking voltage IDRM IRRM [V] [mA] [V] @ Tjmax VL(RMS) maximum suggested RMS line voltage GEM_131 06 600 200 140 GEM_112 10 1000 200 230 On-State Characteristics Parameters VT(TO) GEM_112 GEM_131 Conditions Units Threshold voltage 0.88 0.84 Tj = Tjmax V rT On-state slope resistance 0.075 0.06 Tj = Tjmax mΩ IH Holding current, max 300 300 Tj = 25°C mA IL Latching current, typ 700 1000 Tj = 25°C mA Max power losses 2446 2878 TA = 40°C W Conditions Units PMAX Triggering Characteristics Parameters GEM_112 GEM_131 VGT Gate trigger voltage 3.5 3.5 Tj = 25°C, V D = 5V V IGT Gate trigger current 350 250 Tj = 25°C, V D = 5V mA 150 150 Pulse width 1 ms W 2 2 W 10 10 A 10 10 V 5 5 V PGM PG(AV) IFGM VFGM VRGM Peak gate power dissipation Average gate power dissipation Peak gate current Peak gate voltage (forward) Peak gate voltage (reverse) Switching Characteristics Parameters di/dt dV/dt tq Critical rate of rise of on-state current Critical rate of rise of off-state voltage Turn-off time, typ Document GEM_112, _131 FAMILYT002 GEM_112 GEM_131 Conditions Units 200 320 Tj = Tjmax A/µs 1000 500 Tj = Tjmax V/µs 200 Tj=Tjmax, IT=1000A di/dt=-20A/µs VR=50V dV/dt=20V/µs µs 200 GEM_112, _131 FAMILY 1.0 0 24h Maximum IEC class 1 currents for typical circuit type Circuit Type GEM_112 GEM_131 AC switch 2507 2944 Center tap 2244 2636 Two pulse bridge 2244 2636 Six pulse bridge 3258 3827 Double star with I.P. transf. 6525 7665 Conditions TA = 40 °C delay angle = 0° TA = 40 °C delay angle = 0° TA = 40 °C delay angle = 0° TA = 40 °C delay angle = 0° TA = 40 °C delay angle = 0° 1.5;1 min Units A A A A A 1.0 0 24h Maximum IEC class 2 currents for typical circuit type Circuit Type GEM_112 GEM_131 AC switch 2079 2549 Center tap 1873 2296 Two pulse bridge 1873 2296 Six pulse bridge 2718 3329 Double star with I.P. transf. 5441 6665 Conditions TA = 40 °C delay angle = 0° TA = 40 °C delay angle = 0° TA = 40 °C delay angle = 0° TA = 40 °C delay angle = 0° TA = 40 °C delay angle = 0° Units A A A A A Thermal and mechanical characteristics Parameters Max operating junction Tjmax temperature Tstg Storage temperature Thermal resistance RthJA (junction to ambient) F m Mounting torque GEM to panel (+/- 10%) Mounting torque busbar to GEM (+/- 10%) Mass, typ GEM_112 GEM_131 Conditions 125 140 °C -40 +70 -40 +70 °C 0.070 0.070 7 7 14 14 M8 mounting screw N·m 30 30 module complete with cooling fan kg Air velocity = 5 m/s M6 mounting screw 290 Overall dimensions 500 Document GEM_112, _131 FAMILYT002 Units 230 170 (*) (*) without fuses °C/W N·m mm GEM_112, _131 FAMILY PART-NUMBERING SYSTEM GEM T 112 1 2 - 10 3 - V F 0 L P C 0 2 D 4 5 6 7 8 9 10 11 12 1 Circuit configuration 2 GEM average current / 10 3 GEM blocking voltage / 100 4 0 = No fan - V = With 230 VRMS fan - W = With 115 VRMS fan 5 0 = No fuse - F = with fuse for non-regenerative bridges - R = with fuse for regenerative bridges 6 0 = No standard busbar available for this module; please contact factory in case of specific need 7 0 = No anti-parallel busbar - L = Anti-parallel busbar 8 0 = No pulse transformer - P = With pulse transformer * 9 0 = No fan loss detection module - C = With fan loss detection module 10 0 = No SCR fault detection module - S = SCR fault detection module (for AC-switch circuits) 11 0 = No snubber - 1 = One snubber - 2 = Two snubbers 12 0 = No fan-on-demand thermo-switch - D = Fan-on-demand thermo-switch (trip point 50 °C) * Pulse transformer GT001 (dual) or GT002 (single) depending on the circuit configuration. For pulse transformer characteristics see their specific datasheets. Document GEM_112, _131 FAMILYT002 GEM_112, _131 FAMILY K1 G1 K1 G1 1 2 K2 G2 GEMT… TH TH 1 GEML… 2 TH TH 2 TH TH K2 G1 K1 1 2 G2 GEMH… 3 3 G1 K1 K2 1 GEMU… TH TH 3 K1 G1 1 GEMK… 1 GEMV… 2 TH TH 2 TH TH 3 3 G2 K2 G2 3 K1 G1 1 GEMN… TH TH 2 3 Document GEM_112, _131 FAMILYT002 In the interest of product improvement Green Power Solutions reserves the right to change any specification given in this data sheet without notice. GEM_112, _131 FAMILY Overload capability at different overload time - Tamb = 40 °C GEM_112 - Two Pulse Bridge 7500 30 s I overload [A] 6500 5500 60 s 4500 90 s 3500 2500 1500 0 400 800 1200 1600 2000 2400 Iout [A] GEM_112 - Six Pulse Bridge 10000 30 s 9000 I overload [A] 8000 60 s 7000 6000 5000 90 s 4000 3000 2000 0 500 1000 1500 2000 2500 3000 3500 Iout [A] GEM_112 - Double Star 20000 30 s 18000 I overload [A] 16000 60 s 14000 12000 90 s 10000 8000 6000 4000 0 1000 2000 3000 4000 5000 6000 Iout [A] Max output vs Tamb 8000 7000 GEM_112 - Double star 6000 Iout [A] 5000 4000 GEM_112 - Six Pulse Bridge 3000 2000 GEM_112 - Two Pulse Bridge 1000 0 20 30 40 50 Tamb [°C] Document GEM_112, _131 FAMILYT002 60 70 80 GEM_112, _131 FAMILY Overload capability at different overload time - Tamb = 40 °C GEM_131 - Two Pulse Bridge 8500 30 s 7500 I overload [A] 6500 60 s 5500 4500 90 s 3500 2500 1500 0 400 800 1200 1600 2000 2400 2800 Iout [A] GEM_131 - Six Pulse Bridge 12000 30 s 11000 10000 I overload [A] 9000 60 s 8000 7000 90 s 6000 5000 4000 3000 2000 0 500 1000 1500 2000 2500 3000 3500 4000 6000 7000 8000 Iout [A] GEM_131 - Double Star 24000 30 s 22000 20000 I overload [A] 18000 60 s 16000 14000 90 s 12000 10000 8000 6000 4000 0 1000 2000 3000 4000 5000 Iout [A] Max output vs Tamb 10000 9000 GEM_131 - Double star 8000 Iout [A] 7000 6000 5000 GEM_131 - Six Pulse Bridge 4000 3000 2000 GEM_131 - Two Pulse Bridge 1000 0 20 30 40 50 Tamb [°C] Document GEM_112, _131 FAMILYT002 60 70 80