Green Power Solutions srl Via Venezia, 34D 10088 - Volpiano (TO) - Italy Phone: +39-011-988 2251 Fax: +39-011-988 1358 Web: www.gpsemi.it E-mail: [email protected] GEM_066, _076, _084 FAMILY Green Power Easy Module ® ► Electrically insulated metal frame ► 3000 VRMS insulation voltage ► Line voltage range up to 800 VRMS ► High reliability ► Modularity ► Broad choice of circuit configurations ► Fully customizable ► Broad range of accessories ► Cost effective solution ► Suitable for heavy duty applications Description This new family of high power modules brings to the high power applications the same compactness, ease of use and scalability of the lower power semiconductor modules. In addition to these typical features (i.e. standard dimensions, electrical insulation, various circuit types, etc.) the new Green Power Easy Module (GEM) family includes many features aimed to simplify their adoption allowing the end users to focus on their core business. These features include: • embedded air cooling system (heatsink and fan) • optimised snubber circuits • pulse transformer modules • ducted heat flow. The GEM family can be used for most of the converter cicuits like single and three phase bridges, ACswitches, motor brakes, double wye rectifiers, current source inverters, etc.. Their application range covers all low and high line voltage applications (up to 800 VRMS) such as: electroplating, motor drive, induction heating, welding, temperature co\ntrol, electrolysis, UPS, etc. Maximum Ratings Part number GEM_066 GEM_076 GEM_084 Conditions Units Parameters------------------ IT(AV) 660 760 840 IT(RMS) 1036 1193 1319 ITSM 29 30 32 ITSM 30.6 31.7 33.8 I²t 4205 4500 5120 I²t 3827 4095 4659 VDRM/VRRM 2800 2200 1600 Tjmax 125 125 125 Document GEM_066, _076, _084 FAMILYT002 180° cond, half sine Ta = 40 °C 180° cond, half sine Ta = 40 °C 50 Hz, Tj = Tjmax VR = 0 V 60 Hz, Tj = Tjmax VR = 0 V 50 Hz, Tj = Tjmax VR = 0 V 60 Hz, Tj = Tjmax VR = 0 V Tj = Tjmax A A kA kA kA²s kA²s V °C GEM_066, _076, _084 FAMILY VDRM VRRM max repetitive reverse and off-state blocking voltage IDRM IRRM [V] [mA] [V] 12 1200 70 400 16 1600 70 500 GEM_076 22 2200 75 700 GEM_066 28 2800 75 800 Part Number GEM_084 V code @ Tjmax VL(RMS) maximum suggested RMS line voltage On-State Characteristics Parameters VT(TO) GEM_066 GEM_076 GEM_084 Conditions Units Threshold voltage 1.04 0.82 0.80 Tj = Tjmax V rT On-state slope resistance 0.283 0.230 0.178 Tj = Tjmax mΩ IH Holding current, max 300 300 300 Tj = 25°C mA IL Latching current, typ 700 700 700 Tj = 25°C mA Max power losses 1980 1960 1980 TA = 40°C W Conditions Units PMAX Triggering Characteristics Parameters GEM_066 GEM_076 GEM_084 VGT Gate trigger voltage 3.5 3.5 2.5 Tj = 25°C, V D = 5V V IGT Gate trigger current 300 300 300 Tj = 25°C, V D = 5V mA 150 150 150 Pulse width 1 ms W 2 2 2 W 10 10 10 A 30 30 10 V 5 5 12 V PGM PG(AV) IFGM VFGM VRGM Peak gate power dissipation Average gate power dissipation Peak gate current Peak gate voltage (forward) Peak gate voltage (reverse) Switching Characteristics Parameters di/dt dV/dt tq Critical rate of rise of on-state current Critical rate of rise of off-state voltage Turn-off time, typ Document GEM_066, _076, _084 FAMILYT002 GEM_066 GEM_076 GEM_084 Conditions Units 200 200 200 Tj = Tjmax A/µs 1000 1000 1000 Tj = Tjmax V/µs 200 Tj=Tjmax, IT=1000A di/dt=-20A/µs VR=50V dV/dt=20V/µs µs 200 200 GEM_066, _076, _084 FAMILY 1.0 0 24 Maximum IEC class 1 currents for typical circuit type Circuit Type GEM_066 GEM_076 GEM_084 AC switch 1468 1698 1880 Center tap 1314 1520 1683 Two pulse bridge 1314 1520 1683 Six pulse bridge 1872 2130 2396 Double star with I.P. transf. 3770 4320 4823 Conditions TA = 40 °C delay angle = 0° TA = 40 °C delay angle = 0° TA = 40 °C delay angle = 0° TA = 40 °C delay angle = 0° TA = 40 °C delay angle = 0° 1.5;1 min Units A A A A A 1.0 0 24 Maximum IEC class 2 currents for typical circuit type Circuit Type GEM_066 GEM_076 GEM_084 AC switch 1140 1285 1490 Center tap 1025 1170 1360 Two pulse bridge 1025 1170 1360 Six pulse bridge 1440 1625 1950 Double star with I.P. transf. 2915 3295 3900 Conditions TA = 40 °C delay angle = 0° TA = 40 °C delay angle = 0° TA = 40 °C delay angle = 0° TA = 40 °C delay angle = 0° TA = 40 °C delay angle = 0° Units A A A A A Thermal and mechanical characteristics Parameters Max operating junction Tjmax temperature Tstg Storage temperature Thermal resistance RthJA (junction to ambient) F m Mounting torque GEM to panel (+/- 10%) Mounting torque busbar to GEM (+/- 10%) Mass, typ GEM_066 GEM_076 GEM_084 Conditions 125 125 125 °C -40 +70 -40 +70 -40 +70 °C 0.086 0.089 0.086 7 7 7 14 14 14 M8 mounting screw N·m 22 22 22 with FAPC options kg DC operation M6 mounting screw 290 Overall dimensions 500 Document GEM_066, _076, _084 FAMILYT002 Units 170 °C/W N·m mm GEM_066, _076, _084 FAMILY PART-NUMBERING SYSTEM GEM T 084 1 2 - 12 3 - V F 0 L P C 0 2 D 4 5 6 7 8 9 10 11 12 1 Circuit configuration 2 GEM average current / 10 3 GEM blocking voltage / 100 4 0 = No fan - V = With 230 VRMS fan - W = With 115 VRMS fan 5 0 = No fuse - F = With fuse protetction 6 0 = No standard busbar available for this module; please contact factory in case of specific need 7 0 = No anti-parallel busbar - L = Anti-parallel busbar 8 0 = No pulse transformer - P = With pulse transformer * 9 0 = No fan loss detection module - C = With fan loss detection module 10 0 = No SCR fault detection module - S = SCR fault detection module (for AC-switch circuits) 11 0 = No snubber - 1 = One snubber - 2 = Two snubbers 12 0 = No fan-on-demand thermo-switch - D = Fan-on-demand thermo-switch (trip point 50 °C) * Pulse transformer GT001 (dual) or GT002 (single) depending on the circuit configuration. For pulse transformer characteristics see their specific datasheets. Document GEM_066, _076, _084 FAMILYT002 GEM_066, _076, _084 FAMILY K1 G1 K1 G1 1 2 K2 G2 GEMT… TH TH GEMH… 1 2 TH TH 3 K2 G1 K1 1 2 G2 2 3 G1 K1 K2 1 GEMU… TH TH TH TH 3 K1 G1 1 2 3 3 G2 GEML… GEMK… 1 TH TH 2 K2 G2 GEMV… TH TH 3 K1 G1 1 GEMN… TH TH 2 3 In the interest of product improvement Green Power Solutions reserves the right to change any specification given in this data sheet without notice. Document GEM_066, _076, _084 FAMILYT002 GEM_066, _076, _084 FAMILY Overload capability at different overload time - Tamb = 40 °C GEM_066 - Two Pulse Bridge 2400 30 s I overload [A] 2200 2000 60 s 1800 90 s 1600 1400 1200 0 200 400 600 800 1000 1200 1400 Iout [A] GEM_066 - Six Pulse Bridge 3400 30 s 3200 I overload [A] 3000 60 s 2800 2600 2400 90 s 2200 2000 1800 0 500 1000 1500 2000 Iout [A] GEM_066 - Double Star 7000 30 s I overload [A] 6500 6000 60 s 5500 5000 90 s 4500 4000 3500 0 500 1000 1500 2000 2500 3000 3500 4000 Iout [A] Max output vs Tamb 5000 4500 GEM_066 - Double star 4000 Iout [A] 3500 3000 2500 GEM_066 - Six Pulse Bridge 2000 1500 1000 GEM_066 - Two Pulse Bridge 500 0 20 30 40 50 Tamb [°C] Document GEM_066, _076, _084 FAMILYT002 60 70 80 GEM_066, _076, _084 FAMILY Overload capability at different overload time - Tamb = 40 °C GEM_076 - Two Pulse Bridge 2700 30 s I overload [A] 2500 2300 60 s 2100 90 s 1900 1700 1500 0 200 400 600 800 1000 1200 1400 1600 Iout [A] GEM_076 - Six Pulse Bridge 3600 30 s 3400 I overload [A] 3200 60 s 3000 2800 2600 90 s 2400 2200 2000 0 500 1000 1500 2000 2500 Iout [A] GEM_076 - Double Star 7500 30 s I overload [A] 7000 6500 60 s 6000 5500 90 s 5000 4500 4000 0 1000 2000 3000 4000 Iout [A] Max output vs Tamb 6000 GEM_076 - Double star 5000 Iout [A] 4000 3000 GEM_076 - Six Pulse Bridge 2000 1000 GEM_076 - Two Pulse Bridge 0 20 30 40 50 Tamb [°C] Document GEM_066, _076, _084 FAMILYT002 60 70 80 GEM_066, _076, _084 FAMILY Overload capability at different overload time - Tamb = 40 °C GEM_084 - Two Pulse Bridge 3100 30 s 2900 I overload [A] 2700 60 s 2500 2300 90 s 2100 1900 1700 1500 0 500 1000 1500 2000 Iout [A] GEM_084 - Six Pulse Bridge 4500 30 s I overload [A] 4000 60 s 3500 3000 90 s 2500 2000 0 500 1000 1500 2000 2500 4000 5000 Iout [A] GEM_084 - Double Star 8500 30 s 8000 I overload [A] 7500 7000 60 s 6500 90 s 6000 5500 5000 4500 4000 0 1000 2000 3000 Iout [A] Max output vs Tamb 6000 GEM_084 - Double star 5000 Iout [A] 4000 3000 GEM_084 - Six Pulse Bridge 2000 1000 GEM_084 - Two Pulse Bridge 0 20 30 40 50 Tamb [°C] Document GEM_066, _076, _084 FAMILYT002 60 70 80