MIL-DTL-38999 Series III Connectors

MIL-DTL-38999
Series III
9
99
38
L- III
DT es
IL- eri
S
M
QPL and COTS Equivalent
Industry-Standard • Military / Aerospace • Harsh-Environment
MAY 2015
9
99
38
L- III
DT es
IL- eri
S
M
QPL AND COTS EQUIVALENT
MIL-DTL-38999
Series III
The industry standard mil/
aero connector backed with
Glenair service and availability
S
tandard environmental-class MIL-DTL-38999 Series III connectors with DLA
certification are now manufactured and supplied by Glenair. These industrystandard connectors are ideally suited for the broad range of harsh environmental land,
sea, air, and space applications and are backed with Glenair’s industry leading service,
support, and availability. Marked with D38999 or Glenair COTS part numbering, these
environmental crimp-contact connectors are available in cable plug or mounted jam
nut / square flange receptacle shell styles. All standard material and finish classes
are supported including W (Cad/O.D. over Electroless Nickel), F (Electroless Nickel),
and G (Space-Grade Electroless Nickel). RoHS-compliant finishes including Glenair
MT (Nickel-PTFE) and ZR (Black Zinc-Nickel) are also available. Contact arrangements
per MIL-STD-1560 and all standard and normal and alternate polarizations are fully
supported. Best of all, defense and commercial aerospace customers, as well as land
and marine engineers and procurement specialists may now specify these missioncritical interconnects directly from Glenair—the recognized service, support, and
availability leader for the interconnect industry.
2
DLA QPL MIL-DTL-38999
SERIES III NOW AVAILABLE
FROM GLENAIR
„„
Qualified environmental
plug, jam nut, and square
flange receptacles
„„
All 1560 crimp-contact
insert arrangements fully
supported
„„
W, F, and G plating classes,
plus Glenair COTS nickelPTFE and zinc-nickel
„„
A 100% made in America
interconnect: No foreignsourced materials,
component parts, or
assembly labor employed
Glenair: Made in America since 1956
© 2015 Glenair, Inc • 1211 Air Way, Glendale, CA 91201 • 818-247-6000 • www.glenair.com • U.S. CAGE code 06324
M
QPL AND COTS EQUIVALENT
9
99
38
L- III
DT es
IL- eri
S
MIL-DTL-38999 Series III
Industry standard harsh environment connectors
MECHANICAL, ENVIRONMENTAL, AND ELECTRICAL PERFORMANCE
MIL-DTL-38999 Series III (Glenair Series 233-105) offers outstanding interconnect performance for mission-critical military and
commercial applications.
„„
Electromagnetic compatibility (EMC): metal-to-metal coupling, plug grounding fingers, and conductive shell
finishes deliver excellent shielding performance up to 65 dB at 10 GHz
„„
Contact protection: scoop-proof design prevents inadvertent damage to pin contacts during mating
„„
Environmental performance: interfacial and wire grommet seals deliver IP67 level sealing, even at high altitude
„„
Corrosion resistance: connector shell finishes—from Cad over Nickel to Glenair Nickel-PTFE offer outstanding
corrosion resistance
„„
Mating: triple-start stub ACME threads provide fast mating and resist galling and cross-threading
„„
Anti-Decoupling: better-than-QPL vibration and shock performance
„„
Supported contacts: from size #22D signal to #12 shielded Coax
„„
Advanced COTS versions: high-performance series (Glenair SuperNine®) available for improved durability, ease of
termination, EMI/RFI filtering and more
CONNECTOR FINISH CLASSES
Electroless Nickel
Conductivity + + + + +
Corrosion
Resistance   
-65° to +200°C
Glenair Code ME
D38999 Class F
Space-Grade
Electroless Nickel
Conductivity + + + + +
Corrosion
Resistance   
-65° to +200°C
Glenair Code MA
D38999 Class G
Cadmium
Conductivity + + + +
Corrosion
Resistance    
-65° to +175°C
Glenair Code NF
D38999 Class W
Black Zinc Nickel
Conductivity + + +
Corrosion
Resistance    
-65° to +175°C
Glenair Code ZR
D38999 Class Z
SUPPORTED CRIMP-CONTACT SHELL STYLES
Plug
3
Jam Nut Receptacle
Nickel-PTFE
Conductivity + + + + +
Corrosion
Resistance    
-65° to +175°C
Glenair Code MT
D38999 Class T
Mechanical Performance Features
Square Flange Receptacle
Threaded Triple-Start Coupling Design
Nine Shell Sizes, Range 9 – 25
Scoop-Proof Shell Design
Full Mate Visual Indicator
Integrated Contact Retention System
Interfacial and Grommet Seals
Fully Shielded
Lightning Strike
Shell-to-Shell Bottoming
Threaded/Toothed Accessory Interface
Full Range of Assembly Tools
© 2015 Glenair, Inc • 1211 Air Way, Glendale, CA 91201 • 818-247-6000 • www.glenair.com • U.S. CAGE code 06324 • MIL-DTL-38999 Series III brochure
QPL AND COTS EQUIVALENT
MIL-DTL-38999 Series III
MIL-STD-1560 contact arrangements
Reference information
Available Series 233-105 and D38999 Contact Arrangements*
Contact
Size #23 High-Density (HD)
5 Amp Max. Current
#22-#28 AWG
#23
19
32
55
73
88
121
151
187
Number of Contacts
#22D
#20
#16
Size #22D
5 Amp Max. Current
#22-#24 AWG
Size #20
7.5 Amp Max. Current
#20-#24 AWG
Size #16 Contacts
13 Amp Max. Current
#16-#20 AWG
Size #12 Contacts
23 Amp Max. Current
#12-14 AWG
#12
6
13
22
37
55
66
67
79
100
128
3
4
5
6
7
8
10
18
19
26
32
24
25
27
41
32
34
36
53
55
61
2
4
5
8
11
16
21
16
11
29
37
6
11
19
233-105
D38999
11-19
13-32
15-55
17-73
19-88
21-121
23-151
25-187
9-35
11-35
13-35
15-35
17-35
19-35
19-45
21-35
23-35
25-35
9-98
11-4
11-5
11-98
11-99
13-8
13-98
15-18
15-19
17-26
19-32
21-24
21-25
21-27
21-41
23-32
23-34
23-36
23-53
23-55
25-61
11-2
13-4
15-5
17-8
19-11
21-16
23-21
23-97
23-99
25-29
25-37
17-6
21-11
25-19
A35
B35
C35
D35
E35
F35
F45
G35
H35
J35
A98
B4
B5
B98
B99
C8
C98
D18
D19
E26
F32
G24
G25
G27
G41
H32
H34
H36
H53
H55
J61
B2
C4
D5
E8
F11
G16
H21
H97
H99
J29
J37
E6
G11
J19
*Only contact arrangements specifically listed in the D38999 column are currently QPL’d
4
© 2015 Glenair, Inc • 1211 Air Way, Glendale, CA 91201 • 818-247-6000 • www.glenair.com • U.S. CAGE code 06324 • MIL-DTL-38999 Series III brochure
QPL AND COTS EQUIVALENT
MIL-DTL-38999 Series III
MIL-STD-1560 contact arrangements - pin front view
Reference information
Contact Legend
#22D
#16
#20
#12
1
5
4
A
M
N
U
R
S
Insert Arrangement 233-105
D38999
No. of Contacts
Contact Size
Service Rating
5
D
V
H
17
25 34
43
1
65
2
66
3
24
33 42
50
19-35
F35
66
#22D
M
32
40
J
47
16
57
63
31
24
25
10 17
46
39
35
K
h
Y
M
D
a
L
J
44 52
K
3
51
34 43
58
K
B
L
C
F
E
21-11
G11
11
#12
I
E
F
Z
G
H
J
L
A
A
D
B
M
H
67
64
D
X
19-32
F32
32
#20
I
K
G
W
g
b
19-11
F11
11
#16
II
2
19-45
F45
67
#22D
M
j
c
C
V
f
d
N
B
U
e
R
C
L
A
T
S
B
F
65
24
17-8
E8
8
#16
II
E
59
16
C
D
E
P
52
1
9
B
H
A
H
55
4
64
16
25
17
3
58
B
17-6
E6
6
#12
I
17-35
E35
55
#22D
M
51
A
G
F
G
9
C
15-5
D5
5
#16
II
C
17-26
E26
26
#20
I
10
F
15-35
D35
37
#22D
M
10
B
A
D
21
53
G
A
E
22
E
1
F
11-98
B98
6
#20
I
13-35
C35
22
#22D
M
E
E
W
X
J
4
C
D
F
C
U
c
Y
L
B
T
b
Z
M
31
D
S
G
6
B
F
D
C
R
V
H
A
a
K
Insert Arrangement 233-105
D38999
No. of Contacts
Contact Size
Service Rating
5
D
E
13-98
C98
10
#20
I
15-19
D19
19
#20
I
S
N
9
7
A
E
1
21
C
1
P
T
J
E
15-18
D18
18
#20
I
R
U
K
D
F
P
Contact Legend
#22D
#16
#20
#12
2
3
12 4
11
11-35
B35
13
#22D
M
B
J
F
D
A B
N
L
C
K
13-8
C8
8
#20
I
M
B
P
G
Insert Arrangement 233-105
D38999
No. of Contacts
Contact Size
Service Rating
C
E
A
H
G
B
H
13-4
C4
4
#16
I
L
T
F
C
11-99
B99
7
#20
I
4
B
1
8 13
9
11-5
B5
5
#20
I
A
G
B
C
H
10
A
D
11-4
B4
4
#20
I
A
D
B
D
Contact Legend
#22D
#16
#20
#12
11-2
B2
2
#16
I
A
G
J
E
C B
9-98
A98
3
#20
I
F
K
D A
A
C
E
Insert Arrangement 233-105
D38999
No. of Contacts
Contact Size
Service Rating
B
B
9-35
A35
6
#22D
M
Contact Legend
#22D
#16
#20
#12
Contact Legend
#22D
#16
#20
#12
2
3
Insert Arrangement 233-105
D38999
No. of Contacts
Contact Size
Service Rating
A
C
6
S
J
N
H
C
P
R
G
F
D
E
21-16
G16
16
#16
II
© 2015 Glenair, Inc • 1211 Air Way, Glendale, CA 91201 • 818-247-6000 • www.glenair.com • U.S. CAGE code 06324 • MIL-DTL-38999 Series III brochure
QPL AND COTS EQUIVALENT
MIL-DTL-38999 Series III
MIL-STD-1560 contact arrangements - pin front view
Reference information
A
Contact Legend
#22D
#16
#20
#12
M
W
K
a
J
P
L
a
V
K
E
J
F
Insert Arrangement 233-105
D38999
No. of Contacts
Contact Size
Service Rating
21-24
G24
24
#20
I
j
Contact Legend
#22D
#16
#20
#12
Y
k
s
f
P
a
n
c
e
N
Insert Arrangement 233-105
D38999
No. of Contacts
Contact Size
Service Rating
25
2
97
B
7
34
Insert Arrangement 233-105
D38999
No. of Contacts
Contact Size
Service Rating
45
55
66
76
85
g
n
l
N
93
b
L
K
23-35
H35
100
#22D
M
a
_k
h
X
j
D
N
E
M
L
F
Y
Z
R
m
_
C
k
c
M
100
24
X
P
V
m
d
98
99
6
e
P
_z
_h
_y
_g
_x
_f
G
_e
J
M
S
U
_p
AA
q_
BB
GG
FF
w
_
_d
HH
CC
DD
EE
_u
_v
_c
B
D
V
_r
W
X
_s
_t
_a
S
Y
K
D
R
E
P
F
N
AA
z
j
GG
y
i
FF
x
h
L
F
b
c
G
H
J
K
23-55
H55
55
#20
I
B
P
G
KU
V
C
R
D
C
J
D
F
T
H
S
G
E
F
E
G
Insert Arrangement 233-105
D38999
No. of Contacts
Contact Size
Service Rating
6
23-97
H97
16
#16
I
23-99
H99
11
#16
II
D
E
a
t
d
e
Z
s
DD
v
Y
r
CC
u
f
M
G
H
HH
C
X
q
EE
g
Z
BB
B
W
p
w
LN
J
K
E
H
m
A
V
n
B
H
R
J
G
H
J
U
T
C
A
P
Y
K
MA
C
X
23-34
H34
34
#20
I
A
T
_n
g
Z
L
23-53
H53
53
#20
I
L
S
h
a
J
B
N
K
j
E
A
L
b
F
G
D
f
W
l
N
V
W
_b
K
H
23-36
H36
36
#20
I
M
Contact Legend
#22D
#16
#20
#12
k
e
H
W
96
4
c
23-32
H32
32
#20
I
95
3
D
U
J
A
f
j
f
C
V
e
P
T
d
B
U
d
R
C
A
T
S
S
c
g
Y
F
U
R
B
R
h
K
D
21-35
G35
79
#22D
M
A
Z
S
11
G
P
a
E
T
94
15
L
C
T
S
86
41
H
b
23-21
H21
21
#16
II
77
71
61
F
V
N
M
B
G
35 46 56
67
79
21
E
21-27
G27
27
#20
I
H
1
5
J
31
51
D
U
W
K
J
21-41
G41
41
#20
I
8 16
Contact Legend
#22D
#16
#20
#12
U
J
K
L
K
G
H
d
M
c
X
G
X
V
F
b
p
q
b
L
R
E
C
T
d
H
W
L
Z
m
t
r
g
R
Z
Y
F
P
D
h
S
N
M
A
M
C
i
T
E
U
N
B
X
U
S
a
21-25
G25
25
#20
I
A
W
V
T
Z
D
S
T
Y
b
B
P
D
W
M
C
R
U
G
C
N
Z
H
R
S
X
B
Y
V
B
P
N
X
1
A
R
A
L
25-19
J19
19
#12
I
© 2015 Glenair, Inc • 1211 Air Way, Glendale, CA 91201 • 818-247-6000 • www.glenair.com • U.S. CAGE code 06324 • MIL-DTL-38999 Series III brochure
F
QPL AND COTS EQUIVALENT
MIL-DTL-38999 Series III
MIL-STD-1560 contact arrangements - pin front view
Reference information
A
R
S
P
N
Y
X
J
H
t
W
Contact Legend
#22D
#16
#20
#12
24
s
V
FF
r
EE
q
U
GG
MM
T
c
HH
w
PP
n
S
p
70
93
104
114
y
g
h
AA
m
k
j
N
M
L
m
c
F
Z
b
N
E
Y
n
a
K
M
L
G
H
25-37
J37
37
#16
II
D
f
z
BB
d
C
e
KK
LL
CC
47
81
58
D
X
r
B
d
x
JJ
DD
p
A
v
NN
35
C
W
q
e
25-35
J35
128
#22D
M
b
a
121
14
B
V
h
R
128
7
F
25-29
J29
29
#16
I
u
125
g
f
P
G
Z
T
122
4
K
Y
U
115
E
W
X
105
D
V
e
Insert Arrangement 233-105
D38999
No. of Contacts
Contact Size
Service Rating
59 71 82 94
S
d
Z
L
48
U
f
M
36
1
C
c
a
25
8
T
b
Contact Legend
#22D
#16
#20
#12
15
B
E
F
G
i
H
R
P
Insert Arrangement 233-105
D38999
No. of Contacts
Contact Size
Service Rating
25-61
J61
61
#20
I
Voltage Rating Suggested Operating Voltage
Service Rating
M
N
I
II
(Sea Level)
AC (RMS)
400
300
600
900
K
DC
550
450
850
1250
Test Voltage AC RMS 60Hz
Sea Level
unmated
mated
1300
1300
1000
1000
1800
1800
2300
2300
50,000 Ft.
unmated
mated
550
800
400
600
600
1000
800
1000
70,000 Ft.
unmated
mated
350
800
260
600
400
1000
500
1000
100,000 Ft
unmated
mated
200
800
200
600
200
1000
200
1000
Note: The establishment of electrical safety factors is left entirely to the designer, as he is in the position to know exactly what
peak voltages, switching currents, transients, etc. can be expected in a particular circuit
7
© 2015 Glenair, Inc • 1211 Air Way, Glendale, CA 91201 • 818-247-6000 • www.glenair.com • U.S. CAGE code 06324 • MIL-DTL-38999 Series III brochure
COTS EQUIVALENT
MIL-DTL-38999 Series III
MIL-STD-1560* high density arrangements - pin front view
Reference information
Contact Legend
#22D
#16
#20
#12
12
1
8
7
3
9
6
5
11
18
2
10
4
1
13
14
19
17
9
16
24
17
25
32
32
15 5
16
8
10
29
3
4
9
4
18
2
3
1
1
31
39
6
7
46
40
52
47
55
53
Insert Arrangement 233-105
D38999
No. of Contacts
Contact Size
Service Rating
09-09
–
9
#23
N
11-19
–
19
#23
N
13-32
–
19
#23
N
3
7
16
25
33
32
42
50
49
55
66
56
67
78
79
73
72
89
99
90
100
66
71
67
43
44
58
59
32
33
84
88
41
22
23
73
24
13
14
55
15
5
6
31
8
Contact Legend
#22D
#16
#20
#12
1
1
30
2
1
15-55
–
55
#23
N
108
116
109
117
Insert Arrangement 233-105
D38999
No. of Contacts
Contact Size
Service Rating
17-73
–
73
#23
N
19-88
–
88
#23
N
21-121
–
121
#23
N
3
1
4
1
5
21
21
58
73
69
70
82
83
94
108
119
140
147
141
151
148
101
115
102
130
131
86
87
107
95
59
72
60
57
45
45
46
44
33
32
33
32
120
20
12
11
22
Contact Legend
#22D
#16
#20
#12
11
4
12
128
116
129
142
155
143
167
156
176
168
177
184
187
185
Insert Arrangement 233-105
D38999
No. of Contacts
Contact Size
Service Rating
121
23-151
–
151
#23
N
25-187
–
187
#23
N
*Pending release of MIL-STD-1560C these contact arrangements are only available in Glenair Series 233-105
8
© 2015 Glenair, Inc • 1211 Air Way, Glendale, CA 91201 • 818-247-6000 • www.glenair.com • U.S. CAGE code 06324 • MIL-DTL-38999 Series III brochure
QPL AND COTS EQUIVALENT
MIL-DTL-38999 Series III
MIL-STD-1560 combo contact arrangements
Reference information
Combo Contact Arrangements
Number of Contacts
#20
#16
#12
14
1
8
4
21
2
26
2
29
1
37
2
48
8
12
12
23
20
Contact Size
Size #20 Contacts
7.5 Amp Max. Current
#20-#24 AWG
Size #16 Contacts
13 Amp Max. Current
#16-#20 AWG
Size #12 Contacts
23 Amp Max. Current
#12-#14 AWG
A
N
Contact Legend
#22D
#16
#20
#12
Y
a
L
W
N
20X #16
23X #20
I
B
H
G
Y
C
M
F
S
N
L
14X #20
R
D
V
W
K
J
H
8X #20
2X #16
G
R
P
K
Contact Legend
#22D
#16
#20
#12
d
N
T
T
U
e
C
b
g
f
W
K
F
Y
J
E
X
Z
H
i
21X #20
G
r
g
P
N
A
a
q
E
b
n
c
p
e
G
M
L
F
d
K
J
H
FF
EE
s
V
T
9
19-30
F30
1X #16
p
S
2X #16
f
H
k
J
m
N
L
G
g
h
K
25-4
J4
37X #20
I
z
AA
M
F
e
BB
n
R
21-39
G39
29X #20
I
KK
CC
q
E
d
y
JJ
LL
D
c
x
HH
DD
r
U
C
b
GG
t
W
B
a
w
u
X
D
Z
m
f
v
P
Insert Arrangement 233-105
D38999
No. of Contacts and Size
Service Rating
26X #20
I
C
Y
G
H
J
2X #16
B
k
h
R
a
L
S
D
V
M
X
j
F
19-28
F28
Y
A
U
B
c
W
V
E
Y
Z
L
I
A
D
X
a
Z
S
C
W
b
M
17-99
E99
I
B
V
e
c
N
E
U
d
P
F
A
T
S
C
U
Z
L
E
4X #16
B
T
X
M
15-97
D97
I
A
R
P
B
D
15-15
D15
1X #16
A
G
D
E
F
K
H
C
K
L
M
25-43
J43
J
N
J
P
12X #16
P
G
H
e
f
R
A
R
J
s
d
I
M
t
g
H
12X #12
K
r
u
S
25-24
J24
L
Insert Arrangement 233-105
D38999
No. of Contacts and Size
Service Rating
c
x
h
T
E
F
G
J
Contact Legend
#22D
#16
#20
#12
k
v
V
K
F
q
w
D
U
E
b
m
T
D15
D97
E99
F28
F30
G39
J4
J24
J43
D
a
V
Z
X
15-15
15-97
17-99
19-28
19-30
21-39
25-4
25-24
25-43
C
p
n
U
M
Insert Arrangement 233-105
D38999
No. of Contacts and Size
Service Rating
C
S
D38999
B
Z
W
R
A
Y
X
B
P
233-105
8X #16
48X #20
I
© 2015 Glenair, Inc • 1211 Air Way, Glendale, CA 91201 • 818-247-6000 • www.glenair.com • U.S. CAGE code 06324 • MIL-DTL-38999 Series III brochure
QPL AND COTS EQUIVALENT
MIL-DTL-38999 Series III
Recommended cut-out panel
Reference information
Recommended Cut-Out Panel
C
BSC
C
BSC
4x
ØE
C
BSC
C
BSC
A
Flat
ØB
ØD
ØF
Jam Nut Mount
Square Flange
Front Panel Mount
Square Flange
Back Panel Mount
Panel Cut-Out Dimensions
10
Jam Nut Mount
Shell
Size
Code
Shell
Size
A
9
B
11
C
13
D
15
E
17
F
19
G
21
H
23
J
25
A
Flat
B
Dia
.661/.654
(16.79/16.61)
.771/.761
(19.58/19.33)
.955/.945
(24.26/24.00)
1.085/1.075
(27.56/27.31)
1.210/1.200
(30.73/30.48)
1.335/1.325
(33.91/33.66)
1.460/1.450
(37.08/36.83)
1.585/1.575
(40.26/40.01)
1.710/1.700
(43.43/43.18)
.703/.693
(17.58/17.60)
.835/.825
(21.21/20.96)
1.020/1.010
(25.91/25.65)
1.145/1.135
(29.08/28.83)
1.270/1.260
(32.26/32.00)
1.395/1.385
(35.43/35.18)
1.520/1.510
(38.61/38.35)
1.645/1.635
(41.78/41.53)
1.770/1.760
(44.96/44.70)
C
BSC
Square Flange Mount
E Dia
D Dia
Flange
Min
Holes
F Dia
Min
.719 (18.26)
.656 (16.66)
.516 (13.12)
.812 (20.62)
.796 (20.22)
.625 (15.88)
.906 (23.01)
.922 (23.42)
.750 (19.05)
.969 (24.61)
1.047 (26.59)
1.062 (26.97)
1.219 (30.96)
1.016 (25.81)
1.156 (29.36)
1.297 (32.94)
1.141 (28.98)
1.250 (31.75)
1.422 (36.12)
1.266 (32.16)
1.375 (34.93)
1.547 (39.29)
1.500 (38.10)
1.672 (42.47)
.133/.123
(3.38/3.12)
.159/.149
(4.04/3.78)
.155/.145
(3.94/3.68)
.906 (23.01)
1.375 (34.93)
1.484 (37.69)
© 2015 Glenair, Inc • 1211 Air Way, Glendale, CA 91201 • 818-247-6000 • www.glenair.com • U.S. CAGE code 06324 • MIL-DTL-38999 Series III brochure
QPL AND COTS EQUIVALENT
MIL-DTL-38999 Series III
Alternate key polarization
Reference Information
ALTERNATE POLARIZATIONS PER MIL-DTL-38999 SERIES III
C
L
BR°
BSC
C
L
3.20 (+.13 / -.03)
Main Keyway
G
AR°
BSC
2.54 (+.03 / -.13)
Main Key
G
AP°
BSC
ØW
ØH ØJ
BP°
BSC
ØV
CR°
BSC
CP°
BSC
DP°
BSC
DR°
BSC
1.32 (+.03 / -.13)
4 Key
1.60 (+.13 / -.03)
4 Keyways
Alternate Key and
Keyway Receptacles
Alternate Key and
Keyway Plugs
Series III Alternate Key and Keyway Polarization
Shell
Size
9
11
13
15
17
19
21
23
25
11
Key and Keyway
Code
N
A
B
C
D
E
N
A
B
C
D
E
N
A
B
C
D
E
AR° or AP°
BSC
105
102
80
35
64
91
95
113
90
53
119
51
80
135
49
66
62
79
BR° or BP°
BSC
140
132
118
140
155
131
141
156
145
156
146
141
142
170
169
140
145
153
CR° or CP°
BSC
215
248
230
205
234
197
208
182
195
220
176
184
196
200
200
200
180
197
DR° or DP°
BSC
265
320
312
275
304
240
236
292
252
255
298
242
293
310
244
257
280
272
Glenair’s Universal Key
is intermateable with all
MIL-DTL-38999 Series III
polarizations.
© 2015 Glenair, Inc • 1211 Air Way, Glendale, CA 91201 • 818-247-6000 • www.glenair.com • U.S. CAGE code 06324 • MIL-DTL-38999 Series III brochure
COTS EQUIVALENT
MIL-DTL-38999 Series III Environmental connectors
233-105 Crimp contact series with accessory threads
How To Order - 233-105
Sample Part Number
233-105
-20
Series / Basic Part No.
MIL-DTL-38999 Series III Environmental Connector
Connector Style
20 = Wall mount receptacle
24 = Jam nut receptacle
26 = Plug
Material and Finish
See Table I
NF
17-8
P
N
-LC
Shell Size-Insert Arrangement Per MIL-STD-1560
S = Socket, 500 cycles
B = Socket insert, less contacts
Contact Type
P = Pin, 500 cycles
A = Pin insert, less contacts
Alternate Polarization
A, B, C, D, E, N = Normal
Mod Code for Less Contacts
Connector marked with P or S according to insert but supplied less contacts
Table I: Material and Finish
38999
233-105
F
ME
Electroless nickel (48 hr. salt spray)

G
MA
Space-grade electroless nickel, matte (48 hr. salt spray)

MT
W
Material
Aluminum
Finish Description
Ni-PTFE

NF
Cadmium O.D. over electroless nickel (500 hr. salt spray)

ZR
Black zinc-nickel over electroless nickel

Connector Mating and Accessory Thread Dimensions
Shell
Size
Code
A
B
C
D
E
F
G
H
J
RoHS
Shell
Size
A Thread
J Thread
9
11
13
15
17
19
21
23
25
.6250-.1P-.3L-TS-2A
.7500-.1P-.3L-TS-2A
.8750-.1P-.3L-TS-2A
1.0000-.1P-.3L-TS-2A
1.1875-.1P-.3L-TS-2A
1.2500-.1P-.3L-TS-2A
1.3750-.1P-.3L-TS-2A
1.5000-.1P-.3L-TS-2A
1.6250-.1P-.3L-TS-2A
M12 X 1.0-6g 0.100R
M15 X 1.0-6g 0.100R
M18 X 1.0-6g 0.100R
M22 X 1.0-6g 0.100R
M25 X 1.0-6g 0.100R
M28 X 1.0-6g 0.100R
M31 X 1.0-6g 0.100R
M34 X 1.0-6g 0.100R
M37 X 1.0-6g 0.100R
Wire Accomodation
Contact Size
22D
20
16
12
Wire Gauge
#22 - #28
#20 - #24
#16 - #20
#12 - #14
NOTES
1. 233-105 is designed to meet or exceed the mechanical,
electrical, environmental and dimensional requirements of
D38999/20, /24 & /26.
2. Insert arrangements IAW MIL-STD-1560, Glenair HD and size #8
shielded contact insert arrangements available only in COTS
series
12
3. Blue color band indicates rear release retention system.
4. Connector is supplied with contacts (including spares),
insertion/removal tool and sealing plugs.
5. Dimensions in inches (millimeters) are subject to change
without notice
6. Consult factory for additional information
© 2015 Glenair, Inc • 1211 Air Way, Glendale, CA 91201 • 818-247-6000 • www.glenair.com • U.S. CAGE code 06324 • MIL-DTL-38999 Series III brochure
9
99
38
L - III
DT es
IL- ri
M Se
QPL
MIL-DTL-38999 Series III Environmental connectors
D38999/20, /24, /26 Crimp contact series
How To Order - Mil-Spec
Sample Part Number
D38999/
Series / Basic Part No.
MIL-DTL-38999 Series III Environmental Connector
Connector Style
20 = Wall mount receptacle
24 = Jam nut receptacle
26 = Plug
Class (Material and Finish)
See Table I
Shell Size Code
A, B, C, D, E, F, G, H and J (per MIL-STD-1560)
Insert Pattern
See pages 4–9 (per MIL-STD-1560)
Contact Type
P = Pin, 500 cycles
A = Pin insert, less contacts
Alternate Polarization
A, B, C, D, E, N = Normal
20
W
A
35
P
N
S = Socket, 500 cycles
B = Socket insert, less contacts
PLUG WITH ACCESSORY THREADS
1.220 Max
A
G
F
B
C
E
D
J
Thread
JAM NUT RECEPTACLE AND WALL MOUNT RECEPTACLE
.579 (14.71)
.555 (14.10)
1.280 (32.51)
Max
.890 (22.61)
Max
1.240 (31.50)
Max
J
Thread
A
A
G
F
G
B
C
E
A
Thread
D
.510 (12.95) Max
Fully Mated Indicator
Band Color: Red
13
F
J
Thread
B
C
E
D
A
Thread
.510 (12.95)
Fully Mated Indicator
Band Color: Red
© 2015 Glenair, Inc • 1211 Air Way, Glendale, CA 91201 • 818-247-6000 • www.glenair.com • U.S. CAGE code 06324 • MIL-DTL-38999 Series III brochure
The new
MIL-DTL-38999
go-to supplier
MIL-DTL-38999
SERIES
23
One-stop shopping and
outstanding availability
Industry standard and special design
MIL-DTL-38999 mil-aero cylindrical connectors
from the most accommodating engineering and
manufacturing team in the interconnect industry—
we say yes to standards and specials!
ENGINEERED SOLUTIONS
AND EXOTIC DERIVATIVES
„„
High-density, push-pull,
lanyard release, high
temperature, ground
plane, compliant pin,
zero extraction force,
thru-bulkhead, spacegrade, gender changers,
modified flange, or
any other modification
needed to solve a
complex interconnect
challenge
„„
Liberal policies on NRE
costs, minimum order
quantities and delivery
schedules
QPL MIL-DTL-38999 CONNECTORS
D38999/26 Plug
14
D38999/24 Jam nut receptacle
D38999/20 Wall mount receptacle
© 2015 Glenair, Inc • 1211 Air Way, Glendale, CA 91201 • 818-247-6000 • www.glenair.com • U.S. CAGE code 06324
MIL-DTL-38999 DERIVATIVES AND OTHER
Mil-Aero Connector Specials
GLENAIR SUPERNINE® ADVANCED PERFORMANCE CONNECTORS
SuperNine®
environmental I/O, cable
and PCB connectors
SuperNine®
high-pressure hermetic
connectors
SuperNine® ruggedized
RJ45 and USB connectors
SuperNine® EMI/EMP
filter connectors
SuperNine®
fiber optic connectors
BULKHEAD FEED-THRUS AND SAV-CON® CONNECTOR SAVERS
Bulkhead feed-thurs
Special extended-length bulkhead penetrators
Sav-Con® Connector Savers
and gender changers
INNOVATIVE SHELL PACKAGE MODIFICATIONS AND MATING TECHNOLOGIES
Mounting flange
modifications
Quick-disconnect push-pull
and lanyard-release mating
Integrated/housed
electronics
Integrated band/
boot porch
Blind-mate and
low-extraction force
NON-STANDARD CONTACT LAYOUTS
Hybrid power
contact arrangement
15
Sealed Coax
insert arrangement
Hybrid shielded contact/signal
contact insert arrangement
Optronic (transmitter/receiver)
contact arrangement
Ou t o f T h i s Wo r l d
INTERCONNECT
SOLUTIONS
Glenair, Inc.
1211 Air Way • Glendale, California • 91201-2497
Telephone: 818-247-6000 • Fax: 818-500-9912 • [email protected]
www.glenair.com
Glenair Power
Products Group
860 N. Main Street Extension
Wallingford, CT
06492
Glenair Microway Systems
7000 North Lawndale Avenue
Lincolnwood, IL
60712
Telephone:
203-741-1115
Facsimile:
203-741-0053
[email protected]
Glenair UK Ltd
40 Lower Oakham Way
Oakham Business Park
P.O. Box 37, Mansfield
Notts, NG18 5BY England
Telephone:
+44-1623-638100
Facsimile:
+44-1623-638111
[email protected]
Telephone:
847-679-8833
Facsimile:
847-679-8849
Glenair Nordic AB
Gustav III : S Boulevard 46
SE-169 27 Solna
Sweden
Telephone:
+46-8-50550000
[email protected]
Glenair Electric GmbH
Schaberweg 28
61348 Bad Homburg
Germany
Telephone:
06172 / 68 16 0
Facsimile:
06172 / 68 16 90
[email protected]
Glenair Iberica
C/ La Vega, 16
45612 Velada
Spain
Glenair Italia S.p.A.
Via Del Lavoro, 7
40057 Quarto Inferiore –
Granarolo dell’Emilia
Bologna, Italy
Telephone:
+39-051-782811
Facsimile:
+39-051-782259
[email protected]
Glenair France SARL
7, Avenue Parmentier
Immeuble Central Parc #2
31200 Toulouse
France
Glenair Korea
B-1304 Gunpo IT Valley
148 Gosan-Ro, Gunpo-Si
Kyunggi-Do, Korea
435-733
Telephone:
+82-31-8068-1090
Facsimile:
+82-31-8068-1092
[email protected]
© 2015 Glenair, Inc.
Printed in U.S.A.
Telephone:
+34-925-89-29-88
Facsimile:
+34-925-89-29-87
[email protected]
Telephone:
+33-5-34-40-97-40
Facsimile:
+33-5-61-47-86-10
[email protected]