® Amphenol Tri-Start Subminiature Cylindrical Connectors 12-092-14 MIL-DTL-38999, Series III • Aluminum • Stainless Steel/Firewall • Composite • Clutch-Lok® High Vibration Amphenol Corporation Amphenol Aerospace 40-60 Delaware Avenue Sidney, New York 13838-1395 Phone: 800-678-0141 or 607-563-5011 www.amphenol-aerospace.com TM Table of Contents Page No. Series III - The Highest Performance MIL-DTL-38999 Connector ...................... 1 Tri-Start Series III Versatility and Options ........................................................... 2 Shell Styles and Key Design Features ............................................................... 3 Test Data .......................................................................................................... 4 Specifications .................................................................................................... 5 Insert Availability and Identification ................................................................ 6, 7 Alternate Positioning .......................................................................................... 8 Insert Arrangements ................................................................................... 9-15 Crimp TVP00R/CTVP00R Wall Mounting Receptacle .......................................... 16 TVP02R/CTVP02R Box Mounting Receptacle .......................................... 17 TV06R/CTV06R Straight Plug ................................................................... 18 TV26/MTV26 CLUTCH-LOK® Straight Plug .............................................. 19 TV07R/CTV07R Jam Nut Receptacle ....................................................... 20 TV01R/CTV01R Line Receptacle .............................................................. 21 TV09R Flange Mounting Plug .................................................................... 22 Hermetic TVPS02Y Box Mounting Receptacle ......................................................... 23 TVS07Y Jam Nut Receptacle ................................................................... 24 TVSIY Solder Mounting Receptacle .......................................................... 25 TVSHIY Weld Mounting Recepacle ........................................................... 26 Fail Safe, Lanyard Release Design Features, Types ............................................................................ 27 D38999/29, D38999/30 Lanyard Release Plug ..................................... 28-30 D38999/31 TV Fail Safe Lanyard Release Plug for MIL-STD-1760 ....... 31, 32 Accessories for Lanyard Release Connectors .......................................... 33 Accessories Receptacle Protection Caps ..................................................................... 34 Plug Protection Caps ................................................................................ 35 Dummy Receptacles ................................................................................ 36 Cable Clamps ........................................................................................... 37 Universal Header Assembly for Flex Print or PC Board Connectors .... 38, 39 Contacts, Sealing Plugs, Plastic/Metal Protection Caps ................................... 40 Contacts (Printed Circuit Board, Wire wrap) .................................................... 41 Application Tools .............................................................................................. 42 How to Order Amphenol® TV, Metal and Amphenol® TV26 CLUTCH-LOK® ................... 43 D38999, TV Military, Metal and MTV26 CLUTCH-LOK® ............................ 44 Amphenol® CTV, Composite ..................................................................... 45 D38999, CTV Military, Composite .............................................................. 46 Composite Weight Comparisons ..................................................................... 47 Specials (Fiber Optics, Filter Protection, Flex Assemblies, PCB Applications) ..................................................................................... 48 Specials (Coax, Twinax, Triax Contacts, Ground Plane Connectors, Press Fit Connectors) ............................................................................. 49 Specials (Quadrax Contacts) ......................................................................... 50 Specials (Deep Reach Shells, Stand-off Flange Shells, Connectors with Integral Strain Reliefs, ESD Protection, RJ Field Connectors .................. 51 Sales Office and Distributor Listing ................................................................ 52 For additional information concerning Amphenol Tri-Start Connectors, or if there are special application requirements, contact your local sales office or Amphenol Aerospace 40-60 Delaware Ave. Sidney, New York 13838-1395 Phone: 607-563-5011 Fax: 607-563-5157 www.amphenol-aerospace.com Amphenol Aerospace is a Certified ISO9001 Manufacturer. Amphenol® Tri-Start Series III - the highest performance MIL-DTL-38999 connector Composite Tri-Start, Qualified to MIL-DTL-38999, Rev. J Tri-StartTM MIL-DTL-38999 Series III with Metal Shells - Aluminum, Stainless Steel, Class K Firewall Amphenol ® Tri-Start MIL-DTL-38999* Series III Connectors offer the highest performance capabilities for both general duty and severe environment applications. Meeting or exceeding MIL-DTL-38999 Series III requirements, the Tri-Start connector with standard metal shells (aluminum or stainless steel with several finish options) offers these features: • EMI Shielding - solid metal to metal coupling, grounding fingers, electroless nickel plating, and thicker wall sections provide superior EMI shielding capability of 65dB minimum at 10 GHz • Contact Protection - recessed pins in this 100% scoopproof connector minimize potential contact damage • Moisture Resistance - improved interfacial seal design helps prevent electrolytic erosion of contacts • Corrosion Resistance - shells of stainless steel or cadmium over nickel plating withstand a 500 hour salt spray exposure • Vibration/Shock - operates under severe high temperature vibration, through 200°C • Firewall Capability - available in a stainless steel shell, class RK, RS • Lockwiring Eliminated - unique, self-locking, quick coupling connector eliminates lockwiring • Quick Coupling - completely mates and self-locks in a 360° turn of the coupling nut • Inventory Support Commonality - uses standard MILDTL-38999 contacts, application tools, insert arrangements • Electrostatic Discharge Protection (ESD) - protection for sensitive circuitry without diodes, varistors, etc., with the use of the Faraday Cage principal which shunts high voltage, high current discharge events (see page 51) • Ground Plane Connectors - with metallic insert for common grounding of coax, triax or twinax contact outer shield (see page 49) • Hermetic- air leakage limited to 1 X 10-7 cm3 per second optional * MIL-DTL-38999 Series III supersedes MIL-C-38999 Series III. 1 MIL-Qualified to MIL-DTL-38999, Rev. K, the Amphenol® Composite Tri-Start Connector offers a lightweight, corrosion resistant connector with the same high performance features as its metal counterpart. The Composite Tri-Start Connector also includes the following features: • Lightweight - 17% – 70% weight savings (17–40% weight savings vs. aluminum) (60–70% weight savings vs. stainless steel) See Composite weight comparison chart, pg. 47. • Corrosion Resistance - available in standard MILDTL-38999 olive drab cadmium (175°C) and electroless nickel plating (200°C), both withstanding 2000 hours of salt spray exposure. The base material is able to withstand an indefinite exposure to salt spray. • Durability - 1500 couplings minimum (in reference to connector couplings, not contacts) • Extended Life Contact - Mil-approved plating process which provides 1500 couplings minimum CLUTCH-LOKTM MIL-DTL-38999 Series III High Vibration Connector The latest offering from Amphenol in MIL-DTL-38999, the CLUTCH-LOK connector offers: All advantages of stainless steel/Class K firewall TriStart connectors plus a unique clutch design that actually tightens itself under vibration. Features include: • High degree of differential torque • No settling back to the next ratchet tooth • Completely intermateable with all existing MIL-DTL-38999 Series III connectors • Offers advantage in inaccessible, hard to reach areas where mating torque is difficult to apply and complete coupling is not verifiable by inspection See page 19 for description, 43 and 44 for ordering. Amphenol® Tri-Start offers more versatility & options than any other interconnection family The Tri-Start Connector is the high performance choice in the D38999 Family. Originally designed in order to increase the performance levels of MIL-DTL-38999 Series I and II, the Series III was created to meet high performance connector criteria. Dynamic features for performance and reliability that were needed for military, aerospace and ground vehicle applications were designed into the Series III that include: • • • Rapid coupling via a triple-start thread Shell-to-shell or metal-to-metal bottoming Improved EMI shielding Fiber Optic Multi-Channel D38999 The Tri-Start Family of connectors has grown and expanded since its original addition to the 38999 series in order to meet ever-evolving interconnection product needs. Today, the TriStart family has styles and options that cover a very wide range to meet not only the highest performance needs of space applications, but also general duty connector needs. The Tri-Start Connector Series is second to none in terms of versatility and customer options. The broad porfolio includes Tri-Starts with: • • • • • • • Aluminum and nickel plated stainless steel shells Class K Firewalls Composite shells Clutch-Lok® high vibration design Fiber Optics Fail-Safe Lanyard Release connectors Variety of contact options: shielded, coax, matched impedance coax, triax, twinax, quadrax, thermocouple, PCB tail and wire wrap • Ground plane versions and Press-fit® with compliant pins • ESD (Electrostatic Discharge) protection • Filter/Transient protection • Hermetic versions • Long reach receptacle styles • Numerous shell geometries, finishes and accessories See more on Tri-Start specials on pages 48-51. MIL-DTL-38999 with Shielded Coax Contacts D38999 Ground Plane with Metallic Insert, Power Contacts and Shielded Twinax Contacts Filter/Transient Protection MIL-DTL-38999 Series III D38999 with Flex Termination for Attachment to PCB Boards Hermetic Tri-Start MIL-DTL-38999 Series III MIL-DTL-38999 Lanyard “Breakaway” Connector Qualified for MIL-STD-1760 D38999 with PC Tail Coax Contacts and Alignment Disc 2 Amphenol® Tri-Start shell styles and key design features Coupling Nut Quick Coupling Thread Ratchet Wall Mount Receptacle Straight Plug Anti-Decoupling Device Plug Shell Spring Fingers (EMI) Designed for Performance Numerous advantages in performance capability are designed into the Amphenol Tri-Start Connector. A positive metal to metal coupling design, grounding fingers, and electroless nickel plating provide superior EMI shielding capability of 65 dB minimum at 10 GHz. Acme threads provide coupling durability. Thicker wall sections and a greater coupling surface area improve strength and shock resistance. Blunting of the thread on both the coupling nut and receptacle eliminates cross coupling. The connector quickly mates and self locks in a 360° turn of the coupling nut. Elongated mounting holes permit the Tri-Start Connector to intermount with various existing MIL-spec box or wall mount receptacles, giving it a design replacement advantage. Shells of stainless steel, or cadmium over nickel plating prevent severe corrosion. Resistance is tested through exposure to a 500 hour salt spray. Composite versions provide protection from salt spray exposure for 2000 hours. Other finish options are available; see how to order Tri-Start metal and Tri-Start Composite. Recessed pins minimize potential contact damage in this 100% scoop-proof connector. In a blind mating application, mating shells cannot “scoop” the pins and cause a shorting or bending of contacts. The design of the Amphenol Tri-Start interfacial seal meets the MIL-DTL-38999 Series III requirements for electrolytic erosion resistance. A rigid dielectric insert with excellent electrical characteristics provides durable protection to the contacts. The socket contacts are probe proof, and all contacts are rear removable. They are plated in the standard 50 micro inches minimum gold, with 100 micro inches as an option and are available in standard Tri-Start insert arrangements and special Pyle® insert arrangements in sizes 10 power, 12, 16, 20 and 22D contacts. Special insert patterns are also available with larger contacts in sizes 4 and 0. Box Mount Receptacle Flange Mounting Plug Jam Nut Receptacle Lanyard Release Plug Line Receptacle Solder Mount Hermetic Receptacle Applicable Patents: TM Tri-Start Connector Patent 4,109,990. Composite Connector Patents: 4,268,103; 4,648,670; 4,682,832; 4,703,987. ® Clutch-Lok Patent 6,152,753. Longer Shell Receptacle 3 Tri-Start test data Amphenol® Tri-Start connectors provide EMI/EMP shielding capability which exceeds MIL-DTL-38999 Series III requirements. TRI-START, SERIES III TYPICAL SHIELDING EFFECTIVENESS TEST DATA EMI/EMP SHIELDING EFFFECTIVENESS dB TESTING BY TRIAXIAL METHOD The TV and CTV Series III connector with standard solid metal to metal coupling, EMI grounding fingers and conductive finishes has proven to be the ultimate in EMI/EMP shielding effectiveness. The charts illustrate shielding effectiveness data which is typical of Tri-Start connectors tested with the nickel finish (Class F-metal, Class M-composite) over a wide frequency range. The vibration capability of the Tri-Start Series is shown in the chart below. This illustrates the most severe vibration envelope of any qualified connector available today. These capabilities along with a 200°C temperature rating and superior moisture sealing protection provide the user with a connector that can withstand the most rigorous application. 140 120 LEAKAGE dB 100 80 60 40 NICKEL CLASS F, CLASS M TYPICAL SHIELD EFFECTIVENESS DATA 20 NICKEL CLASS F, CLASS M MIL-DTL-38999 REQUIREMENTS 0 100 200 300 400 600 500 700 TRI-START VIBRATION CRITERIA 800 FREQUENCY MEGAHERTZ 10. 2 axes @ ambient TRI-START, SERIES III TYPICAL SHIELDING EFFECTIVENESS TEST DATA 1. EMI/EMP SHIELDING EFFFECTIVENESS dB TESTING BY MODE STIRRING METHOD POWER SPECTRAL DENSITY G2/HZ 6dB/octave 140 120 LEAKAGE dB 100 80 60 .1 10in/sec .06 in DA. .01 3 axes @ – 55˚ C ambient + 200˚ C* 60 G's (Fail Safe: 3 axes @ ambient 30 G's) .001 40 NICKEL CLASS F, CLASS M TYPICAL SHIELD EFFECTIVENESS DATA NICKEL CLASS F, CLASS M MIL-DTL-38999 REQUIREMENTS 20 0 2 axes @ 200˚ C * (Fail Safe: 2 axes @ ambient) 1 2 3 4 5 6 7 8 9 FREQUENCY GIGAHERTZ .0001 10 5 50 HERTZ 500 DOUBLE AMPLITUDE (IN) SINE VIBRATION 5000 POWER SPECTRAL DENSITY (G2/HZ) RANDOM VIBRATION * Dependant on shell finish Test data beyond 2GHz is subject to equipment variation. 4 NOTE: for test data information on the new Clutch-Lok Tri-Start, high vibration connectors, consult Amphenol Aerospace. Tri-Start specifications CONTACT RATING Test Current (Amps) Maximum Maximum Millivolt Drop MIllivolt Drop Crimp* Hermetic* Contact Size Crimp Hermetic 22D 5 3 20 7.5 5 55 60 16 13 10 49 85 12 23 17 42 85 10 (Power) 33 NA 33 8 (Power) 46 NA 4 80 NA 0 150 NA 73 Crimp Well Data Nominal Well Diameter Well Depth Contact Size 85 Hermetic Data Min. Well Well Diameter Depth + .004 .036 – .000 + .004 .044 – .000 + .004 .078 – .002 + .004 .116 – .002 22D .0345 ± .0010 .141 20 .047 ± .001 .209 16 .067 ± .001 .209 NA 12 .100 ± .002 .209 26 NA 10 (Power) .137 ± .002 .355 NA NA 23 NA 21 NA 8 .181 ± .002 .490 NA NA 4 .281 ± .002 .490 NA NA 0 .453 ± .002 .585 NA NA * When using silver plated wire. .094 .125 .141 .141 SERVICE RATING Service Rating Suggested Oper. Voltage (Sea Level) AC (RMS) DC Test Voltage (Sea Level) Test Voltage 50,000 Ft. Test Voltage 70,000 Ft. Test Voltage 110,000 Ft. M 400 550 1300 VRMS 550 VRMS 350 VRMS 200 VRMS N 300 450 1000 VRMS 400 VRMS 260 VRMS 200 VRMS I 600 850 1800 VRMS 600 VRMS 400 VRMS 200 VRMS II 900 1250 2300 VRMS 800 VRMS 500 VRMS 200 VRMS Please note that the establishment of electrical safety factors is left entirely in the designer’s hands, since he is in the best position to know what peak voltage, switching surges, transients,etc. can be expected in a particular circuit. FINISH DATA Non-Hermetic Shell Components Service Class Finish Military Anodic Coating (Non-Conductive) Proprietary C RX** Electroless Nickel F (Metal) M (Composite) RF Olive Drab Cadmium Plate Nickel Base W (Metal) J (Composite) RW Stainless Steel with Nickel Plate S RS Stainless Steel K RK ** Add Suffix (005) to part number. Hermetic Shell Components Service Class Material / Finish Military Proprietary Stainless Steel Y Y Stainless Steel with Nickel Plate N YN 5 Tri-Start insert availability and identification AMPHENOL TRI-START INSERT ARRANGEMENTS Shell Size/Arrg. 9-5★■ 9-35 9-94 ■ 9-98 11-2★ 11-5 11-35 11-54 ■ 11-98 11-99 13-4★ 13-8 13-13 ■ 13-35 13-98 15-4 ■ 15-5★ 15-15 15-18 15-19 15-35 15-97 17-2 17-6 17-8★ 17-22★■ 17-26 17-35 17-99 19-11★ 19-18 19-28 19-31 ■ 19-32 19-35 21-11★ 21-16★ 21-29 ■ 21-35 21-39 21-41 21-75★ ✧ 21-79 ■ 23-6 ★■ 23-14 ■ 23-21★ X • ✦ P ★ Military Shell A A A A B B B B B B C C C C C D D D D D D D E E E E E E E F F F F F F G G G G G G G G H H H Crimp Hermetics* X ✦ X ✦ ✦ X X X X X X P P P P P P P Service Rating Total Contacts Grounded M M I I I M II I I I I 1 6 2 3 2 5 13 4 6 7 4 8 4 22 10 4 5 15 18 19 37 12 39 6 8 4 26 55 23 11 18 28 15 32 66 11 16 27 79 39 41 4 19 6 14 21 I, Fiber Optic X X ✦ X X X ✦ X X X X X ✦ X X X X X X ✦ X X X X X X X X X X P ✦ X P P P P P P P P P P P P P P P P P P P P M I I II I I I M I M I II Coax I M I II M I M I M I II I M I I M II M I II 22D 20 16 12 Contact Size 12 10 (Coax) (Power) 8 (Coax) 8†† (Twinax) 1 6 2 3 2 5 13 4 6 7 4 8 2** 2 22 10 4 5 1 14 18 19 37 8 4 38 1 6 8 2 2 26 55 21 2 11 26 2 14 4 12 1 2 32 66 11 16 4 19 4 79 37 41 2 4 2 17 Completely tooled. Majority of tooling is completed (contact Amphenol Aerospace for availabilty). Not tooled for 02-R. Pin inserts only (contact Amphenol Aerospace for socket availability). Ground plane proprietary option available. Arrg. 9-5 is exclusively ground plane type. See pg. 49 for further information on ground plane connectors. ■ Not Mil-Qualified. ✧ 21-75 is Mil-Qualified with twinax contacts only. Note: MS connector 21-75 is supplied with size 8 twinax. 6 Proprietary connector 21-75 is supplied with size 8 coax. (See note) 6 14 21 * Hermetic inserts - solder termination standard. (Contact Amphenol Aerospace for optional PCB or eyelet termination). ** Two size 16 contacts dedicated to fiber optics. Consult Amphenol Aerospace catalog 12-352 for fiber optic information. *** For use in MIL-STD-1760 applications (see pages 31 & 32). † For RG 180/U and RG 195/U cables only. †† Size 8 Coax and Twinax are interchangeable. Tri-Start and Specials insert availability and identification TRI-START ARRANGEMENTS, CONT. Shell Size/Arrg. Military Shell Crimp Hermetics* 23-35 23-53 23-54 ■ 23-55 25-4 25-7 25-8★ 25-11*** 25-17 ■ 25-19★ 25-20*** 25-24★ 25-26 ■ 25-29★ 25-35 25-37★■ 25-41 ■ 25-43 25-46 25-61 25-90 25-F4 ■ H H H H J J J J J J J J J J J J J J J J J J X X ✦ ✦ X ✦ ✦ ✦ ✦ X ✦ X ✦ X X ✦ X ✦ ✦ X X ✦ P P P P P P P P Service Rating Total Contacts 22D M I M I I Twinax Twinax N M I N I I I M I N/Inst. I I I I M/I 100 53 53 55 56 99 8 11 42 19 30 24 25 29 128 37 41 43 46 61 46 66 100 20 16 Contact Size 12 9 4 12 (Coax) 10 (Power) 8 (Coax) 8†† (Twinax) 53 40 55 48 8 97 2 8 2 9 36 6 19 10 13 12 4 3 12 5 16 4 29 128 22 37 11 20 4 3 23 40 61 40 2 2† 4 13 49 3 2 4 SPECIAL ARRANGEMENTS (Not Mil-Spec Qualified) Shell Size/Arrg. 9-2 15-4 15-25 17-20 21-12 21-21 21-99 25-92 25-97 Military Shell Crimp A D D E G G G J J X X X X X X X X X Hermetics* Service Rating Total Contacts Comments 22D I II M M I M/Inst. M M M 2 4 25 20 12 41 16 101 42 formerly Pyle formerly Pyle formerly Pyle formerly Pyle formerly Pyle improved sealing formerly Pyle formerly Pyle formerly Pyle (insert arrangements requiring non-standard shells or larger contacts) Shell Size/Arrg. Crimp 25-16 25L-3 25L-7 33-3 33-5 33-6 37-5 X X X X X X X Hermetics* Service Rating Total Contacts M II II II II II II 8 3 7 3 5 6 4 22D Contact Size 20 8 4 6 0 2 1 7 2 1 5 2 7 2 4 4 Contact Size 16 12 8†† (Twinax) 2 4 3 22 16 4 9 9 11 3 32 5 92 26 X • SPECIAL ARRANGEMENTS (Not Mil-Spec Qualified) 20 9 3 13 Completely tooled. Majority of tooling is completed (contact Amphenol Aerospace for availabilty). ✦ Not tooled for 02-R. P Pin inserts only (contact Amphenol Aerospace for socket availability). ★ Ground plane proprietary option available. Arrangement 9-5 is exclusively ground plane type. ■ Not Mil-Qualified. * Hermetic inserts - solder termination standard. (Contact Amphenol Aerospace for optional PCB or eyelet termination). ** Two size 16 contacts dedicated to fiber optics. Consult Amphenol Aerospace catalog 12-352 for fiber optic information. *** For use in MIL-STD-1760 applications (pgs. 31 & 32). † For RG 180/U and RG 195/U cables only. †† Size 8 Coax and Twinax are interchangeable. Note: 25L-3 and 25L-7 require longer shells. Tri-Start alternate positioning A plug with a given rotation letter will mate with a receptacle with the same rotation letter. The angles for a given connector are the same whether it contains pins or sockets. Inserts are not rotated in conjunction with the master key/keyway. Master Key/Keyway Position Key & keyway arrangement identification letter AR° or AP° BSC BR° or BP° BSC CR° or CP° BSC DR° or DP° BSC N A B C D E 105 102 80 35 64 91 140 132 118 140 155 131 215 248 230 205 234 197 265 320 312 275 304 240 N A B C D E 95 113 90 53 119 51 141 156 145 156 146 141 208 182 195 220 176 184 236 292 252 255 298 242 N A B C D E 80 135 49 66 62 79 142 170 169 140 145 153 196 200 200 200 180 197 293 310 244 257 280 272 21, 23, and 25 N A B C D E 80 135 49 66 62 79 142 170 169 140 145 153 196 200 200 200 180 197 293 310 244 257 280 272 25L, 33, and 37 N A B C D E 80 135 49 66 62 79 142 170 169 140 145 153 188 188 188 188 188 188 293 310 244 257 280 272 Shell Size 9 11, 13, and 15 17 and 19 MAIN KEYWAY RECEPTACLE (front face shown) AR BSC ˚ BR BSC ˚ DR BSC ˚ CR BSC ˚ PLUG (front face shown) MAIN KEYWAY AP BSC ˚ BP BSC ˚ CP BSC ˚ 8 DP BSC ˚ Tri-Start insert arrangements front face of pin inserts illustrated 5 1 46 2 3 Insert Arrangement Service Rating B D B B A 10 1 9 11 2 13 12 3 8 A E A B C 7 4 6 5 D A C B 9-5 9-35 9-94 9-98 11-2 11-5 11-35 11-54 Grounded M M I I I M II Number of Contacts Contact Size CA 1 6 2 3 2 5 13 4 8 Twinax 22D 20 20 16 20 22D 22D F G A E E F B A A B D Insert Arrangement C D A B B H 21 22 H E C C 1 C A G F B D G C K B E D A C B C J F D D A D 11-98 11-99 13-4 13-8 13-13 13-35 13-98 15-4 I I I I I, Fiber Optic M I I Service Rating Number of Contacts 6 7 4 8 2 2 22 10 4 Contact Size 20 20 16 20 16 12 22D 20 12 Dedicated to Fiber Optics J L A M B C R N H P K A E B D Insert Arrangement C G A M N B T U P J D H G E F L J D F P V T H E 1 K B N K U C S R A M L K F B L 21 R C H D S G A J 31 C M G E D E F 15-5 15-15 15-18 15-19 15-35 Service Rating II I I I M 15-97 Number of Contacts 5 14 1 18 19 37 8 4 Contact Size 16 20 16 20 20 22D 20 16 I 1 A A E G B 17 6 B D N F C 30 R Pa S H F D A B E C Insert Arrangement Number of Contacts Contact Size D V E W X G F K J H 17-2 17-6 17-8 17-22 17-26 M I II Coax I Service Rating 38 1 6 8 2 2 26 22D 8 Twinax 12 16 12 Coax 8 Coax 20 9 CONTACT LEGEND 8 10 12 16 C c Y L D 11 B U b Z M C A T 20 22D Tri-Start insert arrangements front face of pin inserts illustrated 17 10 32 A R 40 25 4 47 1 P 53 Y N 9 16 24 31 39 D H K H F J E G 19-18 M 55 21 2 11 22D 20 16 16 A U V d c X Y J K D W Z a H U C e b V B d P G K R 19-28 J L M K 19-31 I 2 Contact Size 20 16 2 8 Coax 12 B L 22D 20 22D 1 C P H F D D G F E 3 20 31 51 4 16 N R 5 15 24 14 13 12 27 23 22 10 71 61 7 41 8 11 79 21 6 21 26 E 11 9 21-11 21-16 21-29 21-35 I II I M Number of Contacts 11 16 19 4 4 79 Contact Size 12 16 20 16 12 22D 10 50 1 2 25 17 57 19-35 M J C 33 42 66 B S K G 24 I M K 16 H 19 H 66 63 9 32 A 51 58 3 G 18 L E F 12 1 A J Z 43 64 19-32 M 26 Y 25 34 17 10 2 X h a 4 1 D W g b M E f 4 C V j c N E B U e R B g S A S C N 14 22D 8 Twinax T A f W h F Number of Contacts Service Rating E L F II Service Rating Insert Arrangement D 19-11 T Insert Arrangement L E F G T U M C I S L C N 17-99 Contact Size M G B S M Number of Contacts N W K J 46 B K D V A P 17-35 Service Rating R L 52 Insert Arrangement P M 55 3 Z X H UC R A J B T S CONTACT LEGEND 8 10 12 16 20 22D Tri-Start insert arrangements front face of pin inserts illustrated W V A T S C X j i Y k h r R P q c S i Z q f N M c L D A C B C P D U N G V J M H L J K K E F H 21-39 21-41 21-75 21-79 I I M II Service Rating B F b d e A R E a n p T S D m t r P C Y k s g F B X j h H J K T R G M L E b d p e Insert Arrangment a n f N D Z m g U A W V B U G Number of Contacts 37 2 41 4 17 2 Contact Size 20 16 20 8 Twinax 22D 8 Coax A N A K F J C D P L N M E S 56 96 97 98 99 100 4 D 7 15 F G 24 34 45 55 66 23-14 23-21 M I II M Number of Contacts 6 14 21 100 8 Twinax 12 16 22D P m N k z M h L Insert Arrangement Service Rating g y S T n A U 24 23 22 21 44 43 20 42 52 19 41 51 40 39 50 18 38 37 17 36 16 15 14 13 B V C W D BB q r X E CC s HH Y F DD t EE u v a Z b G c H p AA GG FF x f w K e d J 25 1 2 26 3 27 4 45 46 5 28 6 29 53 47 30 49 48 31 7 32 8 33 34 9 10 35 12 11 T 85 93 R N V A W n 23-54 23-55 M I Number of Contacts 53 40 9 4 55 Contact Size 20 22D 16 12 20 8 10 12 B C X p Y q D AA k r Z z GG BB HH CC j y E FF s a i EE DD F x t b u w h c v g G d f e M H L J K S m P U I CONTACT LEGEND 76 23-35 23-53 11 86 94 23-6 R 77 95 Service Rating Contact Size 67 E H F 46 6 T U J 35 5 V K D 2 3 C X 25 1 R L C H G Insert Arrangement B W 16 8 P B E A M B 16 20 22D Tri-Start insert arrangements front face of pin inserts illustrated A Z Y FF t W EE s V KK CC q T p AA P Insert Arrangement 60 42 33 68 C F 82 D 26 6 76 53 99 93 15 E 84 21 28 78 25-4 Service Rating H H K L M G J N R 81 67 59 41 G 75 19 h k m 32 B 94 25 g BB n S f 85 74 18 F e z A 79 24 1 E 72 46 7 d y JJ DD r U D x LL 64 16 c HH 29 22 C b GG u X B a w v 25-7 I 25-8 Twinax Twinax Number of Contacts 48 8 97 2 8 Contact Size 20 16 22D 8 Twinax 8 Twinax U A A b J Z L K D F s k m N f K N P F U V h J T S H G H K 25-19 M I Number of Contacts 2 9 36 6 19 Contact Size 20 10 Power 22D 8 Twinax 12 A N 5 1 M 3 X U Y K Service Rating Number of Contacts 10 13 J Contact Size 20 16 25-24 I 8 Twinax 12 Coax 17 21 24 23 4 15 22 5 16 F 6 8 H N 4 9 G 25-20*** 3 E U V K J Insert Arrangement 14 20 25 10 a W H 3 19 T L G 18 D M V 2 13 11 Z F 2 12 C S X W L R N E 6 7 B P D T 4 Y 1 A B C Z P E F J 25-17 S D G N R C R 25-11*** Service Rating B W X L Insert Arrangement E g Y M L D e u v n E A V t w p P d c r q R C G M C a S H B T B 7 25-26 I 12 12 16 5 4 16 12 20 12 8 Coax (With Matched Impedance) *** For use in MIL-STD-1760 applications (see pages 31 and 32). 12 CONTACT LEGEND 8 10 12 16 20 22D Tri-Start insert arrangements front face of pin inserts illustrated A S 48 36 25 B R 59 71 82 T U 94 105 115 8 15 b N f a M D V e X Y Insert Arrangement N 128 121 F 14 24 35 H J p 58 70 81 47 104 a L 93 J 25-35 25-37 M I Number of Contacts 29 128 37 Contact Size 16 22D 16 A Y M R d p m c L q t s k K C Z e n W W c v E j V t g F U J r s H H z w n P d y x k N g h M 25-41 25-43 25-46 N/Inst. I I 22 3 11 22D 20 16 c w GG HH FF JJ NN V C d x D Service Rating 40 4 16 20 16 8 Coax† T e E A t 26 27 24 Y v C Z D n N y k d x h M L e g f K 25-61 25-90 I I 62 41 63 42 3 43 4 30 52 53 5 54 6 32 7 60 20 59 49 35 19 G 65 58 8 9 56 33 10 57 45 47 17 16 J 55 48 18 H 64 66 44 F c m 2 28 29 51 31 21 b w 1 39 40 50 22 E z p 2 36 a S P 23 37 61 q R 38 25 B X u AA r EE MM PP KK y F U r f LL z g G q DD T BB AA h H p CC S i n J m k j R K P N M L Insert Arrangement 20 20 s U H 23 W B b v u X t 3 A Z a Y W s V 2 12 Coax 8 Twinax G J K L Service Rating Contact Size e f Insert Arrangement Number of Contacts F c m L M D a K N C Z b E J P AA q R G e f R G Y v S p d u S b x h T i B X u r T F q w k t s U E b U D T V D a m A W C p V a h r B Z n S g A Y X B X H I P G K 25-29 Service Rating N F Z b M 114 E Y n c G K X m P 7 D k r d E W Z L q R 125 4 W h e d C V f U c B g S C P A T 1 46 13 34 15 11 12 14 25-F4 Size 22D = M, Balance = I Number of Contacts 61 40 4 2 Contact Size 20 20 16 8 Twinax 49 13 4 22D 16 12 † Coax contacts for RG180/U or RG195/U cable. 13 CONTACT LEGEND 8 10 12 16 20 22D Special insert arrangements front face of pin inserts illustrated 1 13 D A B A 12 23 22 11 21 C B 20 10 Insert Arrangement 4 16 A 1 3 2 2 3 15 4 16 5 24 17 6 25 18 7 19 8 9 14 15 14 B D 6 7 10 11 C 8 9 9-2 15-4* 15-25 Service Rating I II M Number of Contacts 2 4 22 3 16 4 Contact Size 20 16 22D 16 22D 12 A 1 J J 9 B 23 H K 25 22 8 G C L M 15 P D E 6 F E 21-21 I G R 5 E 21-12 Service Rating D S 4 F Insert Arrangement C 16 29 H K M N 18 17 7 C 3 14 28 19 F J L B 27 30 20 G D A B 26 13 32 31 21 M 2 11 12 24 17-20 A 10 H 21-99 M/Inst. M Number of Contacts 3 9 32 9 5 11 Contact Size 20 12 22D 12 22D 12 79 90 46 67 57 24 A 13 5 36 R C S T D U 3 89 78 66 Contact Size E h w g v d f u t s r Z p n X W 56 45 35 23 12 K c b J a H Y F 25-92 Service Rating Number of Contacts k m V e 4 97 Insert Arrangement j L N P 1 101 M B 98 13 12 5 G 25-97 M M 92 9 22D 16 NOTE: Some specials shown here were formerly known as Pyle arrangements.Consult Amphenol for how to order information for connectors with these inserts. For further information on special arrangements consult Amphenol Aerospace, Sidney NY. * Pyle 15-4 does not mate with Amphenol Tri-Start 15-4 insert. 26 14 3 13 22D 16 12 CONTACT LEGEND 8 10 12 16 20 22D Special insert arrangements requiring non-standard shells or larger contacts front face of pin inserts illustrated A F F G C A D E G B H B E A Insert Arrangement D B C 25-16 Service Rating C 25L-3 M 25L-7 II II Number of Contacts 6 2 1 2 7 Contact Size 20 4 8 4 8 A A C E A E B D B F C B D Insert Arrangement C 33-3 33-5 33-6 II II II Service Rating Number of Contacts 1 2 5 2 4 Contact Size 4 0 4 8 4 A D B NOTE: Some specials shown here were formerly known as Pyle arrangements. Consult Amphenol for how to order information for connectors with these inserts. Consult Amphenol Aerospace for longer shell drawings. C Insert Arrangement 37-5 Service Rating II Number of Contacts 4 Contact Size 0 15 CONTACT LEGEND 0 4 8 22D TVP00R (D38999/20) – crimp, metal CTVP00R (D38999/20) – crimp, composite wall mounting receptacle Part number reference. See how to order, pages 43-46 to complete. S 2 PLACES VIEW D FOR SIZE 8 COAXIAL ONLY, RELATIVE TO –A– .861 MAX 21.87 MAX (TV) LL (TV) LL1 (CTV) R1 2 PLACES R2 2 PLACES M (TV) M1 (CTV) AA B THREAD TVP00RW-XX-XXX TVPS00RK-XX-XXX TVPS00RF-XX-XXX TVPS00RS-XX-XXX L (TV) L1 (CTV) CTVP00RW-XX-XXX CTVPS00RF-XX-XXX D38999/20 PANEL HOLE DIMENSIONS V THREAD D .909 MAX 23.09 MAX (CTV) TT 4 PLACES RED BAND† BLUE BAND†† T 4 PLACES .005 M .13 M VIEW D FOR SIZE 8 TWINAX ONLY, RELATIVE TO –A– Z (TV) Z 1(CTV) A1 BACK PANEL MOUNTING 1.037 MAX 26.34 MAX (TV) –A– 1.240 MAX 31.50 MAX 1.084 MAX 27.53 MAX (CTV) † Red band indicates fully mated †† Blue band indicates rear release contact retention system Shell Size 9 11 13 15 17 19 21 23 25 MS B Thread Shell Class 2A L L1 Size 0.1P-0.3L-TS Max. Max. Code (Plated) (TV) (CTV) A .6250 .469 .514 B .7500 .469 .514 C .8750 .469 .514 D 1.0000 .469 .514 E 1.1875 .469 .514 F 1.2500 .469 .514 G 1.3750 .500 .545 H 1.5000 .500 .545 J 1.6250 .500 .545 M +.000 –.005 (TV) .820 .820 .820 .820 .820 .820 .790 .790 .790 A2 FRONT PANEL MOUNTING Inches M1 +.000 –.005 (CTV) .773 .773 .773 .773 .773 .773 .741 .741 .741 R1 R2 .719 .812 .906 .969 1.062 1.156 1.250 1.375 1.500 .594 .719 .812 .906 .969 1.062 1.156 1.250 1.375 A1 Dia. Z Z1 Back S T Max. Max Panel Max. ±.008 (TV) (CTV) Mount .948 .128 .153 .198 .650 1.043 .128 .153 .198 .800 1.137 .128 .153 .198 .910 1.232 .128 .153 .198 1.040 1.323 .128 .153 .198 1.210 1.449 .128 .153 .198 1.280 1.575 .128 .183 .228 1.410 1.701 .154 .183 .228 1.530 1.823 .154 .183 .228 1.660 A2 Dia. AA Front Max. Panel Panel Mount Thickness .510 .234 .620 .234 .740 .234 .900 .234 1.010 .234 1.130 .234 1.250 .204 1.360 .204 1.470 .204 LL +.006 –.000 (TV) .905 .905 .905 .905 .905 .905 .905 .905 .905 LL 1 ±.005 TT (CTV) ±.008 .908 .216 .908 .194 .908 .194 .908 .173 .908 .194 .908 .194 .904 .194 .904 .242 .904 .242 Millimeters MS Shell Shell Size Size Code 9 A 11 B 13 C 15 D 17 E 19 F 21 G 23 H 25 J L Max. (TV) 11.91 11.91 11.91 11.91 11.91 11.91 12.70 12.70 12.70 L1 Max. (CTV) 13.06 13.06 13.06 13.06 13.06 13.06 13.84 13.84 13.84 M +.00 –.13 (TV) 20.83 20.83 20.83 20.83 20.83 20.83 20.07 20.07 20.07 M1 +.00 –.13 (CTV) 19.63 19.63 19.63 19.63 19.63 19.63 18.82 18.82 18.82 R1 R2 18.26 20.62 23.01 24.61 26.97 29.36 31.75 34.93 38.10 15.09 18.26 20.62 23.01 24.61 26.97 29.36 31.75 34.93 S Max 24.1 26.5 28.9 31.3 33.7 36.9 40.1 43.3 46.4 T ±.20 3.25 3.25 3.25 3.25 3.25 3.25 3.25 3.91 3.91 All dimensions for reference only V Thread Metric M12X1-6g M15X1-6g M18X1-6g M22X1-6g M25X1-6g M28X1-6g M31X1-6g M34X1-6g M37X1-6g A1 Dia. Z Z1 Back Max. Max. Panel (TV) (CTV) Mount 3.89 5.03 16.66 3.89 5.03 20.22 3.89 5.03 23.42 3.89 5.03 26.59 3.89 5.03 30.96 3.89 5.03 32.94 4.65 5.79 36.12 4.65 5.79 39.29 4.65 5.79 42.47 A2 Dia. Front Panel Mount 13.11 15.88 19.05 23.01 25.81 28.98 32.16 34.93 37.69 AA Max. 5.94 5.94 5.94 5.94 5.94 5.94 5.18 5.18 5.18 Designates true position dimensioning 16 LL +.15 –.00 (TV) 22.99 22.99 22.99 22.99 22.99 22.99 22.99 22.99 22.99 LL 1 ±.13 (CTV) 23.06 23.06 23.06 23.06 23.06 23.06 22.96 22.96 22.96 TT ±.20 5.49 4.93 4.93 4.39 4.93 4.93 4.93 6.15 6.15 TVP02R – crimp, metal CTVP02R – crimp, composite box mounting receptacle Part number reference. See how to order, pages 43-46 to complete. TVP02RW-XX-XXX TVPS02RK-XX-XXX TVPS02RF-XX-XXX TVPS02RS-XX-XXX CTVP02RW-XX-XXX CTVPS02RF-XX-XXX S 2 PLACES R1 2 PLACES L (TV) L1 (CTV) BLUE BAND†† R2 2 PLACES PANEL HOLE DIMENSIONS Z (TV) Z 1(CTV) RED BAND† A1 TT 4 PLACES .005 M T 4 PLACES B THREAD BACK PANEL MOUNTING AA M (TV) M 1 (CTV) .13 M LL (TV) LL1 (CTV) A2 † Red band indicates fully mated †† Blue band indicates rear release contact retention system Consult Amphenol Aerospace for availability of composite box mount receptacles. MS B Thread Shell Class 2A L L1 Shell Size 0.1P-0.3L-TS Max. Max. Size Code (Plated) (TV) (CTV) 9 A .6250 .205 .250 11 B .7500 .205 .250 13 C .8750 .205 .250 15 D 1.0000 .205 .250 17 E 1.1875 .205 .250 19 F 1.2500 .205 .250 21 G 1.3750 .235 .280 23 H 1.5000 .235 .280 25 J 1.6250 .235 .280 M +.000 –.005 (TV) .820 .820 .820 .820 .820 .820 .790 .790 .790 MS Shell Shell Size Size Code 9 A 11 B 13 C 15 D 17 E 19 F 21 G 23 H 25 J M1 +.00 –.13 (CTV) 19.63 19.63 19.63 19.63 19.63 19.63 18.82 18.82 18.82 M1 +.000 –.005 (CTV) .773 .773 .773 .773 .773 .773 .741 .741 .741 R1 R2 .719 .812 .906 .969 1.062 1.156 1.250 1.375 1.500 .594 .719 .812 .906 .969 1.062 1.156 1.250 1.375 FRONT PANEL MOUNTING Inches A1 Z Z1 Back S T Max. Max. Panel Max. ±.008 (TV) (CTV) Mount .948 .128 .153 .198 .650 1.043 .128 .153 .198 .800 1.137 .128 .153 .198 .910 1.232 .128 .153 .198 1.040 1.323 .128 .153 .198 1.210 1.449 .128 .153 .198 1.280 1.575 .128 .183 .228 1.410 1.701 .154 .183 .228 1.530 1.823 .154 .183 .228 1.660 A2 AA LL Front Max. +.006 Panel Panel –.000 Mount Thickness (TV) .510 .234 .905 .620 .234 .905 .740 .234 .905 .900 .234 .905 1.010 .234 .905 1.130 .234 .905 1.250 .204 .905 1.360 .204 .905 1.470 .204 .905 LL 1 ±.005 (CTV) .908 .908 .908 .908 .908 .908 .904 .904 .904 TT ±.008 .216 .194 .194 .173 .194 .194 .194 .242 .242 Millimeters L Max. (TV) 5.21 5.21 5.21 5.21 5.21 5.21 5.97 5.97 5.97 L1 Max. (CTV) 6.35 6.35 6.35 6.35 6.35 6.35 7.11 7.11 7.11 M +.00 –.13 (TV) 20.83 20.83 20.83 20.83 20.83 20.83 20.07 20.07 20.07 R1 R2 18.26 20.62 23.01 24.61 26.97 29.36 31.75 34.92 38.10 15.09 18.26 20.62 23.01 24.61 26.97 29.36 31.75 34.92 S Max 24.1 26.5 28.9 31.3 33.7 36.9 40.1 43.3 46.4 All dimensions for reference only T ±.20 3.25 3.25 3.25 3.25 3.25 3.25 3.25 3.91 3.91 Z Max. (TV) 3.89 3.89 3.89 3.89 3.89 3.89 4.65 4.65 4.65 Z1 Max. (CTV) 5.03 5.03 5.03 5.03 5.03 5.03 5.79 5.79 5.79 A1 Back Panel Mount 16.66 20.22 23.42 26.59 30.96 32.94 36.12 39.29 42.47 A2 Front Panel Mount 13.11 15.88 19.05 23.01 25.81 28.98 32.16 34.93 37.69 AA Max. 5.94 5.94 5.94 5.94 5.94 5.94 5.18 5.18 5.18 Designates true position dimensioning 17 LL +.15 –.00 (TV) 22.99 22.99 22.99 22.99 22.99 22.99 22.99 22.99 22.99 LL 1 ±.13 (CTV) 23.06 23.06 23.06 23.06 23.06 23.06 22.96 22.96 22.96 TT ±.20 5.49 4.93 4.93 4.39 4.93 4.93 4.93 6.15 6.15 TV06R (D38999/26) – crimp, metal CTV06R (D38999/26) – crimp, composite straight plug Part number reference. See how to order, pages 43-46 to complete. TV06RW-XX-XXX TVS06RK-XX-XXX TVS06RF-XX-XXX TVS06RS-XX-XXX METAL CTV06RW-XX-XXX CTVS06RF-XX-XXX 1.234 MAX 31.34 MAX 1.220 MAX 31.00 MAX D38999/26 B THREAD VIEW D FOR SIZE 8 COAXIAL ONLY, RELATIVE TO –A– Q 1.656 MAX 42.06 MAX D V THREAD BLUE BAND† .359 MAX 9.12 MAX .591 +.003 –.000 15.01 +.08 –.00 –A– VIEW D FOR SIZE 8 TWINAX ONLY, RELATIVE TO –A– 1.797 MAX 45.64 MAX COMPOSITE 1.234 MAX 31.34 MAX B THREAD Q D V THREAD BLUE BAND† .359 MAX 9.12 MAX .591 +.003 –.000 15.01 +.08 –.00 –A– † Blue band indicates rear release contact retention system Inches Shell Size 9 11 13 15 17 19 21 23 25 MS Shell Size Code A B C D E F G H J B Thread 0.1P-0.3L-TS-2B (Plated) .6250 .7500 .8750 1.0000 1.1875 1.2500 1.3750 1.5000 1.6250 Millimeters Q Dia. Max. .858 .984 1.157 1.280 1.406 1.516 1.642 1.768 1.890 Shell Size 9 11 13 15 17 19 21 23 25 All dimensions for reference only. 18 MS Shell Size Code A B C D E F G H J Q Max. 21.8 25.0 29.4 32.5 35.7 38.5 41.7 44.9 48.0 V Thread Metric M12X1-6g M15X1-6g M18X1-6g M22X1-6g M25X1-6g M28X1-6g M31X1-6g M34X1-6g M37X1-6g TV26/MTV26 – crimp, metal CLUTCH-LOK® straight plug for high vibration and harsh environment applications Part number reference. See how to order, pages 43, 44 to complete. TV26RKXXXXX TV26RSXXXXX The latest in MIL-DTL-38999, Series III Connector Technology is the CLUTCH-LOK. Designed for high vibration and harsh environments such as aircraft gas turbine engines, it is also an ideal choice for demanding applications such as aircraft, space and military ground vehicles. The unique clutch design of the Amphenol CLUTCH-LOK means that you don’t have to compromise the need for quick, smooth mating of plugs and receptacles in order to get increased uncoupling torque. The CLUTCH-LOK has proven to not only remain mated and pass all the Series III specification requirements - it also has proven to actually tighten itself under vibration. This is a powerful advantage over the traditionally high vibration application connectors. The CLUTCHLOK is also a tremendous advantage in inaccessible, hard to reach areas where mating torque is difficult to apply and complete coupling is not verifiable by inspection. CLUTCH-LOK features and benefits: • • • • • • • • For parts with MS Stamping use MTV26( ) part number as follow: MTV26RKXXXXX MTV26RSXXXXX High degree of differential torque Infinite free coupling and positive metal-to-metal bottoming with each mating No settling back to the next ratchet tooth Available with stainless steel shells and Class K firewall inserts All the advantages of MIL-DTL-38999 Series III including EMI/RFI shielding, electrolytic erosion resistance and contact protection with recessed pins Enhanced connector performance at affordable prices Completely intermateable with all existing MIL-DTL-38999 Series III connectors Fully QPL’d 1.234 MAX 31.34 MAX 1.220 MAX 31.00 MAX B THREAD Q VIEW D FOR SIZE 8 COAXIAL ONLY, RELATIVE TO –A– 1.656 MAX 42.06 MAX D V THREAD BLUE BAND† .359 MAX 9.12 MAX .591 +.003 –.000 15.01 +.08 –.00 –A– † Blue band indicates rear release contact retention system Shell Size 9 11 13 15 17 19 21 23 25 MS Shell Size Code A B C D E F G H J B Thread 0.1P-0.3L-TS-2B (Plated) .6250 .7500 .8750 1.0000 1.1875 1.2500 1.3750 1.5000 1.6250 Inches Millimeters Q Dia. Max. .858 .984 1.157 1.280 1.406 1.516 1.642 1.768 1.890 Shell Size 9 11 13 15 17 19 21 23 25 All dimensions for reference only. 19 MS Shell Size Code A B C D E F G H J Q Max. 21.8 25.0 29.4 32.5 35.7 38.5 41.7 44.9 48.0 V Thread Metric M12X1-6g M15X1-6g M18X1-6g M22X1-6g M25X1-6g M28X1-6g M31X1-6g M34X1-6g M37X1-6g TV07R (D38999/24) – crimp, metal CTV07R (D38999/24) – crimp, composite jam nut receptacle Part number reference. See how to order, pages 43-46 to complete. C BLUE BAND †† PANEL THICKNESS .062 MIN .125 MAX 1.57 MIN 3.18 MAX T• TV07RW-XX-XXX TVS07RK-XX-XXX TVS07RF-XX-XXX TVS07RS-XX-XXX .378 MAX 9.60 MAX D CTV07RW-XX-XXX CTVS07RF-XX-XXX VIEW D FOR SIZE 8 COAXIAL ONLY, RELATIVE TO –A– .794 MAX 20.17 MAX D38999/24 PANEL HOLE DIMENSIONS A• D1 V THREAD B THREAD H RED BAND † .091 MAX 2.31 MAX D2 VIEW D FOR SIZE 8 TWINAX ONLY, RELATIVE TO –A– –A– K REF SHELL SIZES 9/11 – .871 22.12 SHELL SIZES 13/25 – .878 22.30 1.280 MAX 32.51 MAX S 2 PLACES .940 MAX 23.88 MAX JAM NUT D-HOLE MOUNTING † Red band indicates fully mated †† Blue band indicates rear release contact retention system ★ .059 dia min. 1.5 dia min. 3 lockwire holes Formed lockwire hole design (6 holes) is optional Shell Size 9 11 13 15 17 19 21 23 25 MS Shell Size Code A B C D E F G H J Shell Size 9 11 13 15 17 19 21 23 25 MS Shell Size Code A B C D E F G H J A• +.000 –.010 .669 .769 .955 1.084 1.208 1.333 1.459 1.575 1.709 B Thread Class 2A 0.1P-0.3L-TS (Plated) .6250 .7500 .8750 1.0000 1.1875 1.2500 1.3750 1.5000 1.6250 C Max. 1.199 1.386 1.511 1.636 1.761 1.949 2.073 2.199 2.323 Inches D1 +.010 –.000 .700 .825 1.010 1.135 1.260 1.385 1.510 1.635 1.760 D2 +.000 –.010 .670 .770 .955 1.085 1.210 1.335 1.460 1.585 1.710 H Hex +.017 –.016 .875 1.000 1.188 1.312 1.438 1.562 1.688 1.812 2.000 S ±.010 1.062 1.250 1.375 1.500 1.625 1.812 1.938 2.062 2.188 T• +.010 –.000 .697 .822 1.007 1.134 1.259 1.384 1.507 1.634 1.759 Millimeters A• +.00 –.25 16.99 19.53 24.26 27.53 30.68 33.86 37.06 40.01 43.41 C Max. 30.45 35.20 38.38 41.55 44.73 49.50 52.65 55.85 59.00 D1 +.25 –.00 17.78 20.96 25.65 28.83 32.01 35.18 38.35 41.53 44.70 D2 +.00 –.25 17.02 19.59 24.26 27.56 30.73 33.91 37.08 40.26 43.43 H Hex +.43 –.41 22.23 25.40 30.18 33.32 36.53 39.67 42.80 46.02 50.80 S ±.25 26.97 31.75 34.93 38.10 41.28 46.02 49.23 52.37 55.58 T• +.25 –.00 17.70 20.88 25.58 28.80 31.98 35.15 38.28 41.50 44.68 All dimensions for reference only • D shaped panel cut-out dimensions NOTE: Deep reach receptacles are available for panel thicknesses up to .750 max. 20 V Thread Metric M12X1-6g M15X1-6g M18X1-6g M22X1-6g M25X1-6g M28X1-6g M31X1-6g M34X1-6g M37X1-6g TV01R – crimp, metal CTV01R – crimp, composite line receptacle Part number reference. See how to order, 43-45 to complete. TV01RW-XX-XXX TVS01RF-XX-XXX VIEW D FOR SIZE 8 COAXIAL ONLY, RELATIVE TO –A– .861 MAX 21.87 MAX (TV) LL (TV) LL1 (CTV) GG (TV) GG 1 (CTV) B THREAD CTV01RW-XX-XXX CTVS01RF-XX-XXX .280 MIN FULL THD 7.11 MIN FULL THD M (TV) M 1 (CTV) V THREAD D .909 MAX 23.09 MAX (CTV) VIEW D FOR SIZE 8 TWINAX ONLY, RELATIVE TO –A– RED BAND † S (TV) S1 (CTV) 2 PLACES Z (TV) Z 1(CTV) BLUE BAND †† –A– 1.037 MAX 26.34 MAX (TV) L (TV) L1 (CTV) 1.240MAX 31.50 MAX 1.084 MAX 27.53 MAX (CTV) † Red band indicates fully mated †† Blue band indicates rear release contact retention system Shell Size 9 11 13 15 17 19 21 23 25 MS Shell Size Code A B C D E F G H J B Thread 0.1P-0.3L-TS-2A (Plated) .6250 .7500 .8750 1.0000 1.1875 1.2500 1.3750 1.5000 1.6250 M +.000 –.005 (TV) .820 .820 .820 .820 .820 .820 .790 .790 .790 M1 +.000 –.005 (CTV) .773 .773 .773 .773 .773 .773 .741 .741 .741 Inches L Max. (TV) .469 .469 .469 .469 .469 .469 .500 .500 .500 L1 Max. (CTV) .514 .514 .514 .514 .514 .514 .545 .545 .545 S ±.010 (TV) .675 .800 .925 1.050 1.238 1.300 1.425 1.550 1.675 S1 ±.010 (CTV) .635 .765 .885 1.100 1.197 1.260 1.385 1.510 1.635 Z Max. (TV) .153 .153 .153 .153 .153 .153 .183 .183 .183 Z1 Max. (CTV) .198 .198 .198 .198 .198 .198 .228 .228 .228 GG ±.010 (TV) .812 .905 1.093 1.219 1.375 1.469 1.625 1.750 1.875 GG1 ±.010 (CTV) .699 .875 1.007 1.140 1.229 1.380 1.493 1.626 1.777 LL +.006 –.000 (TV) .905 .905 .905 .905 .905 .905 .905 .905 .905 LL1 ±.005 (CTV) .908 .908 .908 .908 .908 .908 .904 .904 .904 Millimeters MS Shell Shell Size Size Coded 9 A 11 B 13 C 15 D 17 E 19 F 21 G 23 H 25 J M +.00 –.13 (TV) 20.83 20.83 20.83 20.83 20.83 20.83 20.07 20.07 20.07 M1 +.00 –.13 (CTV) 19.63 19.63 19.63 19.63 19.63 19.63 18.82 18.82 18.82 L Max (TV) 11.91 11.91 11.91 11.91 11.91 11.91 12.70 12.70 12.70 L1 Max (CTV) 13.06 13.06 13.06 13.06 13.06 13.06 13.84 13.84 13.84 S ±.25 (TV) 17.15 20.32 23.50 26.67 31.45 33.02 36.20 39.37 42.55 S1 ±.25 (CTV) 16.13 19.43 22.47 27.94 30.40 32.00 35.18 38.35 41.53 All dimensions for reference only 21 V Thread Metric M12X1-6g M15X1-6g M18X1-6g M22X1-6g M25X1-6g M28X1-6g M31X1-6g M34X1-6g M37X1-6g Z Max (TV) 3.89 3.89 3.89 3.89 3.89 3.89 4.65 4.65 4.65 Z1 Max (CTV) 5.03 5.03 5.03 5.03 5.03 5.03 5.79 5.79 5.79 GG ±.25 (TV) 20.62 22.99 27.76 30.96 34.93 37.31 41.28 44.45 47.63 GG1 ±.25 (CTV) 17.75 22.22 25.57 28.95 31.21 35.05 37.92 41.30 45.13 LL +.15 –.00 (TV) 22.99 22.99 22.99 22.99 22.99 22.99 22.99 22.99 22.99 LL1 ±.13 (CTV) 23.06 23.06 23.06 23.06 23.06 23.06 22.96 22.96 22.96 TV09R – crimp, metal flange mounting plug Part number reference. See how to order, page 43 to complete. TV09RW-XX-XXX TVS09RF-XX-XXX .190 +.010 –.000 4.82 +.26 –.00 R G VIEW D FOR SIZE 8 COAXIAL ONLY, RELATIVE TO –A– BLUE BAND † 1.656 MAX 42.06 MAX D Q R GG B THREAD .591 +.003 –.000 15.01+.08 –.00 3.59 MAX 9.12 MAX VIEW D FOR SIZE 8 TWINAX ONLY, RELATIVE TO –A– .138-32UNC-2B HELICAL COIL .005 M –A– 1.797 MAX 45.64 MAX .13 M † Blue band indicates rear release contact retention system Inches Shell Size 9** 11 13** 15 17 19 21 23 25 MS Shell Size Coded A B C D E F G H J B Thread 0.1P-0.3L-TS-2A (Plated) .6250 .7500 .8750 1.0000 1.1875 1.2500 1.3750 1.5000 1.6250 G ±.060 1.106 1.106 1.106 1.106 1.106 1.356 1.356 1.356 1.356 Q Dia. Max .859 .969 1.141 1.266 1.391 1.500 1.625 1.750 1.875 R 1.038 1.115 1.240 1.327 1.417 1.557 1.624 1.713 1.801 GG Dia. ±.005 1.838 1.948 2.124 2.248 2.375 2.495 2.568 2.723 2.848 Millimeters Shell Size 9** 11 13** 15 17 19 21 23 25 MS Shell Size Code A B C D E F G H J Q Dia. Max 21.82 24.62 28.98 32.16 35.33 38.10 41.28 44.45 47.63 G ±1.52 28.09 28.09 28.09 28.09 28.09 34.44 34.44 34.44 34.44 All dimensions for reference only ** Partially tooled. Consult Amphenol Aerospace for availability 22 R 26.37 28.32 31.50 33.71 35.99 39.55 41.25 43.51 45.75 GG Dia. ±.13 46.69 49.48 53.95 57.10 60.33 63.37 65.23 69.16 72.34 Designates true position dimensioning TVPS02Y (D38999/21) – hermetic, metal box mounting receptacle Part number reference. See how to order, pages 43, 44 to complete. TVPS02Y-XX-XXX TVPS02YN-XX-XXX D38999/21 S 2 PLACES R1 2 PLACES .913 +.011 –.000 23.19 +.28 –.00 R2 2 PLACES .093 +.006 –.000 2.36 +.15 –.00 1 B THREAD TT 4 PLACES T 4 PLACES .005 M .250 MAX 6.35 MAX RED BAND † .13 M † Red band indicates fully mated NOTE: Consult Amphenol Aerospace for availability of non-glass-sealed versions with printed circuit tail contacts. Shell Size 9 11 13 15 17 19 21 23 25 MS Shell Size Code A B C D E F G H J B Thread Class 2A 0.1P-0.3L-TS (Plated) .6250 .7500 .8750 1.0000 1.1875 1.2500 1.3750 1.5000 1.6250 R1 R2 .719 .812 .906 .969 1.062 1.156 1.250 1.375 1.500 .594 .719 .812 .906 .969 1.062 1.156 1.250 1.375 S ±.010 .938 1.031 1.125 1.219 1.312 1.438 1.562 1.688 1.812 Inches T ±.008 .128 .128 .128 .128 .128 .128 .128 .154 .154 TT ±.008 .216 .194 .194 .173 .194 .194 .194 .242 .242 Millimeters Shell Size 9 11 13 15 17 19 21 23 25 MS Shell Size Code A B C D E F G H J R1 R2 18.26 20.62 23.01 24.61 26.97 29.36 31.75 34.93 38.10 15.09 18.26 20.62 23.01 24.61 26.97 29.36 31.75 34.93 All dimensions for reference only S ±.25 23.83 26.19 28.58 30.96 33.32 36.53 39.67 42.88 46.02 T ±.20 3.25 3.25 3.25 3.25 3.25 3.25 3.25 3.91 3.91 TT ±.20 5.49 4.93 4.93 4.39 4.93 4.93 4.93 6.15 6.15 Designates true position dimensioning 23 TVS07Y (D38999/23) – hermetic, metal jam nut receptacle Part number reference. See how to order, pages 43, 44 to complete. TVS07Y-XX-XXX TVS07YN-XX-XXX D38999/23 C PANEL THICKNESS .062 MIN .125 MAX 1.57 MIN 3.18 MAX T• PANEL HOLE DIMENSIONS L D1 D2 KK A• RED BAND † B THREAD JAM NUT D-HOLE MOUNTING .200 MAX 5.08 MAX H K REF SHELL SIZES 9/11 – .871 22.12 SHELL SIZES 13/25 – .878 22.30 S 2 PLACES † Red band indicates fully mated ★ . 059 dia min. 3 lockwire holes 1.5 dia min. Formed lockwire hole design (6 holes) is optional. Shell Size 9 11 13 15 17 19 21 23 25 MS Shell Size Code A B C D E F G H J B Thread Class 2A 0.1P-0.3L-TS (Plated) .6250 .7500 .8750 1.0000 1.1875 1.2500 1.3750 1.5000 1.6250 A• +.000 –.010 .669 .769 .955 1.084 1.208 1.333 1.459 1.575 1.709 Inches C Max 1.199 1.386 1.511 1.636 1.761 1.949 2.073 2.199 2.323 D1 +.010 –.000 .700 .825 1.010 1.135 1.260 1.385 1.510 1.635 1.760 D2 +.000 –.010 .670 .770 .955 1.085 1.210 1.335 1.460 1.585 1.710 H Hex +.017 –.016 .875 1.000 1.188 1.312 1.438 1.562 1.688 1.812 2.000 L Max .357 .357 .357 .357 .357 .381 .381 .381 .381 S ±.010 1.062 1.250 1.375 1.500 1.625 1.182 1.938 2.062 2.188 T• +.010 –.000 .697 .822 1.007 1.134 1.259 1.384 1.507 1.634 1.759 KK +.011 –.000 .642 .766 .892 1.018 1.142 1.268 1.392 1.518 1.642 Millimeters Shell Size 9 11 13 15 17 19 21 23 25 MS Shell Size Code A B C D E F G H J A• +.00 –.25 16.99 19.53 24.26 27.53 30.68 33.86 37.06 40.01 43.41 C Max 30.45 35.20 38.38 41.55 44.73 49.50 52.65 55.85 59.00 D1 +.25 –.00 17.78 20.96 25.65 28.83 32.01 35.18 38.35 41.53 44.70 D2 +.00 –.25 17.02 19.59 24.26 27.56 30.73 33.91 37.08 40.26 43.43 All dimensions for reference only H Hex +.43 –.41 22.23 25.40 30.18 33.32 36.53 39.67 42.80 46.02 50.80 L Max 9.07 9.07 9.07 9.07 9.07 9.68 9.68 9.68 9.68 S ±.25 26.97 31.75 34.93 38.10 41.28 46.02 49.23 52.37 55.58 T• +.25 –.00 17.70 20.88 25.58 28.80 31.98 35.15 38.28 41.50 44.68 • D shaped panel cut-out dimensions 24 KK +.28 –.00 16.31 19.46 22.66 25.86 29.01 32.21 35.36 38.56 41.71 TVSIY (D38999/25) – hermetic, metal solder mounting receptacle Part number reference. See how to order, pages 43, 44 to complete. TVSIY-XX-XXX TVSIYN-XX-XXX D38999/25 L M .031+.006 –.005 .79 +.15 –.13 KK B THREAD .375 MAX 9.53 MAX GG RED BAND † † Red band indicates fully mated Inches Shell Size 9 11 13 15 17 19 21 23 25 MS Shell Size Code A B C D E F G H J B Thread Class 2A 0.1P-0.3L-TS (Plated) .6250 .7500 .8750 1.0000 1.1875 1.2500 1.3750 1.5000 1.6250 L +.011 –.005 .806 .806 .806 .806 .806 .806 .806 .838 .838 M +.006 –.005 .125 .125 .125 .125 .125 .125 .125 .156 .156 GG Dia. +.011 –.010 .750 .844 .969 1.094 1.218 1.312 1.438 1.563 1.688 KK Dia. +.001 –.005 .672 .781 .906 1.031 1.156 1.250 1.375 1.500 1.625 Millimeters Shell Size 9 11 13 15 17 19 21 23 25 MS Shell Size Code A B C D E F G H J L +.28 –.00 20.47 20.47 20.47 20.47 20.47 20.47 20.47 21.29 21.29 M +.15 –.13 3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.96 3.96 All dimensions for reference only 25 GG Dia. +.28 –.25 19.05 21.44 24.61 27.79 30.94 33.32 36.53 39.70 42.88 KK Dia. +.03 –.13 17.07 19.84 23.01 26.19 29.36 31.75 34.93 38.10 41.28 TVSHIY (D38999/27) – hermetic, metal weld mounting receptacle Part number reference. See how to order, pages 43, 44 to complete. TVSHIY-XX-XXX TVSHIYN-XX-XXX D38999/27 L GG M .375 MAX 9.53 MAX B THREAD RED BAND † † Red band indicates fully mated Inches Shell Size 9 11 13 15 17 19 21 23 25 MS Shell Size Code A B C D E F G H J B Thread Class 2A 0.1P-0.3L-TS (Plated) .6250 .7500 .8750 1.0000 1.1875 1.2500 1.3750 1.5000 1.6250 L +.011 –.000 .806 .806 .806 .806 .806 .806 .806 .838 .838 M +.006 –.005 .125 .125 .125 .125 .125 .125 .125 .156 .156 GG Dia. +.010 –.000 .973 1.095 1.221 1.347 1.434 1.579 1.721 1.886 1.973 Millimeters Shell Size 9 11 13 15 17 19 21 23 25 MS Shell Size Code A B C D E F G H J L +.28 –.00 20.47 20.47 20.47 20.47 20.47 20.47 20.47 21.29 21.29 All dimensions for reference only 26 M +.15 –.13 3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.96 3.96 GG Dia. +.25 –.00 24.71 27.81 31.01 34.21 36.42 40.11 43.71 47.90 50.11 TV Breakaway Fail Safe Connectors quick-disconnect with an axial pull of lanyard Amphenol Tri-Start Breakaway Fail Safe Connectors provide unequalled performance in environments requiring instant disengagement. Designed to provide quick disconnect of a connector plug and receptacle with an axial pull on the lanyard, the “Breakaway” Fail Safe connector family offers a wide range of electrical and mechanical features: • Instant decoupling and damage free separation • Completely intermateable with standard receptacles (D38999/20 and /24) • Inventory support commonality through the use of standard insert arrangements and contacts TYPE 2 TYPE 6 TYPE 1 Breakaway un-mating is initiated by applying a Amphenol offers a variety of lanyard plug styles including MIL-STD-1760 pull force to the lanyard which causes the opertypes 1, 2 and 6 for Stores Management applications. ating sleeve on the plug to move away from the receptacle. Coupling segments on the plug then move away from the mating receptacle while expanding, thus releasing the receptacle. After completion of the un-mating sequence, spring compression returns the sleeve and segments to their original positions. Un-mating of the plug may also be accomplished by normal rotation of the coupling ring without affecting the breakaway capability. The Tri-Start Breakaway Fail Safe connector features which provide EMI/EMP shielding in excess of MIL-DTL-38999 Series III requirements: • Solid metal-to-metal coupling • EMI grounding fingers • Conductive finishes Amphenol Breakaway Fail Safe connectors are qualified to MIL-DTL-38999/ 29, /30 and /31 (for MIL-STD-1760 Stores Management applications). In fact, Amphenol offers more qualified Breakaway shell size and insert combinations than any other QPL supplier. Breakaway with Coax Contacts In addition to standard Breakaway connectors, Amphenol also manufactures custom breakaway connectors including those with: • Highly durable non-metallic operating sleeves in a variety of lengths and diameters • Increased pull-force capability • Low-profile designs • Custom lanyard lengths and backshells • Low force separation capabilities • Low insertion/separation force contacts • Non-cadmium finishes Whether you need a standard Breakaway, one of our custom Breakaways or, a unique Breakaway design, please contact your local Amphenol representative. Contact Amphenol Aerospace for more information on breakaway, quickdisconnect connectors. Other Amphenol cylindrical families (MIL-DTL-38999 Series I & II, MIL-C-26482, MIL-C-83723) also offer breakaway quick-disconnect connectors. 27 Special configuration Fail Safe used on space telescope application. Lanyard is replaced by a swivel ring for remote disconnect and “wing arms” have been added for manual actuation accessibility by gloved astronauts. D38999/29 & D38999/30 TV Breakaway Fail Safe – crimp, metal lanyard release plug Part number reference. See how to order, pages 29, 30 to complete. D38999/29 (Pins Only) D38999/30 (Sockets Only) 88-5565XX-XX 91-5565XX-XX .374 MAX 9.50 MAX OUTER SLEEVE MOVEMENT DURING UNMATING THREAD RELEASE .359 MAX 9.12 MAX D B LANYARD PULLED TAUT AGAINST A .500 ±.031 12.70 ±.79 DIA MANDREL BLUE BAND † 1.781 MAX 45.24 MAX V THREAD METRIC LANYARD LENGTH (See Lanyard Length Table) 2.375 MAX 60.33 MAX † Blue band indicates rear release contact retention system Inches Shell Size 11 13 15 17 19 21 23 25 MS Shell Size Code B C D E F G H J B Max 1.846 1.972 2.079 2.205 2.301 2.472 2.594 2.705 D Max Accessory Dia. 1.109 1.250 1.375 1.500 1.625 1.750 1.875 2.000 Millimeters Shell Size 11 13 15 17 19 21 23 25 MS Shell Size Code B C D E F G H J D Max Accessory Dia. 28.17 31.75 34.93 38.10 41.28 44.45 47.63 50.08 B Max 46.89 50.09 52.81 56.01 58.45 62.79 65.89 68.71 All dimensions for reference only 28 V Thread Metric M15X1.0-6g M18X1.0-6g M22X1.0-6g M25X1.0-6g M28X1.0-6g M31X1.0-6g M34X1.0-6g M37X1.0-6g D38999/29 & D38999/30 TV Breakaway Fail Safe lanyard release plug insert availability, how to order INSERT AVAILABILITY Insert Arrangement 11-2 11-35 11-98 13-4 13-8 13-35 13-98 15-5 15-15 15-18 15-19 15-35 15-97 17-6 17-8 17-26 17-35 17-99 19-11 19-32 19-35 21-11 21-16 21-35 21-39 21-41 23-21 23-35 23-53 23-54 23-55 25-4 25-19 25-20 25-24 25-29 25-35 25-43 25-46 25-61 Service Total Rating Contacts I 2 M 13 I 6 I 4 I 8 M 22 I 10 II 5 I 15 I 18 I 19 M 37 I 12 I 6 II 8 I 26 M 55 I 23 II 11 I 32 M 66 I 11 II 16 M 79 I 39 I 41 II 21 M 100 I 53 M 53 I 55 I 56 I 19 N 30 I 24 I 29 M 128 I 43 I 46 I 61 22D 16 Contact Size 12 12 8 8 Coax Coax* Twinax 2 13 6 4 8 22 10 14 18 19 5 1 37 8 4 6 8 26 55 21 2 11 32 66 11 16 79 37 41 2 100 53 40 9 55 48 4 8 19 10 13 12 29 4 3 12 128 23 40 61 Straight Pull (lbs. max.) 15 Degree Pull (lbs. max.) 45 55 90 100 20 4 Basic Part Number 88/91-556508 06 07 10 11 13 14 18 23 22 19 20 27 28 29 30 31 37 39 40 47 48 49 50 51 57 58 59 61 60 66 74 67 68 69 70 71 72 MIL-DTL-38999 Insert Arrangement 11-2 11-35 11-98 13-4 13-8 13-98 13-35 15-5 15-15 15-18 15-19 15-35 17-6 17-8 17-26 17-35 17-99 19-11 19-32 19-35 21-11 21-16 21-35 21-41 21-39 23-21 23-35 23-53 23-54 23-55 25-19 25-20 25-29 25-35 25-43 25-61 25-4 25-24 TABLE II LANYARD LENGTH CODES 21 Tri-Start Lanyard Separation Forces Shell Size 11 13 15 17 19 21 23 25 20 TABLE I INSERT ARRANGEMENT CODE 2* * For RG 180/U and RG 195/U cables only. (Check Amphenol, Sidney, NY for other cable applications. For availability of other insert arrangements consult Amphenol, Sidney, NY. For accessories for lanyard release plugs see page 33. 29 Lanyard Length (in.) ± .236 4.016 4.528 5.000 5.512 6.024 6.535 7.008 7.520 7.992 8.503 9.016 9.528 10.000 10.512 11.024 11.535 12.008 12.520 13.031 14.016 15.000 16.024 17.008 18.031 Lanyard Lanyard Length Length (mm) Code For ± 6.0 Part Number 102 A 115 B 127 C 140 D 153 E 166 F 178 G 191 H 203 I 216 J 229 K 242 L 254 M 267 N 280 P 293 R 305 S 318 T 331 U 356 V 381 W 407 X 432 Y 458 Z D38999/29 & D38999/30 TV Breakaway Fail Safe lanyard release plug – how to order, cont. HOW TO ORDER - BY MILITARY PART NUMBER FAIL SAFE D38999/29 & D38999/30 HOW TO ORDER - BY PROPRIETARY PART NUMBER FAIL SAFE 88-5565( ) & 91-5565( ) Ordering procedure for example part number D38999/29FB35EN is shown below: D38999/ 29 F Ordering procedure for example part number 88-556529-EP is shown below: B 35 E N 88 – 5565 D38999/DOD Number Prefix Finish Specification Sheet Number Shell Size and Insert Arrangement Code Service Class Lanyard Length Code Shell Size Code Contact Type/Alternate Insert Rotation 29 – E P Connector Type Identification Insert Arrangement Lanyard Length Code Finish 88 designates corrosion resistant olive drab cadmium plate over nickel, 500 hour extended salt spray, EMI –50dB @ 10 GHz specification min., 175°C Polarizing Position DOD Number Prefix D38999/ designates MIL-DTL-38999, Series III Tri-Start Connectors 91 designates electroless nickel plated aluminum, optimum EMI shielding effectiveness –65dB @ 10 GHz specification min., 48 hour salt spray, 200°C These are standard finishes. Consult Amphenol Aerospace, Sidney, NY for variations. Specification Sheet Number 29 designates Lanyard Release Plug with pin contacts 30 designates Lanyard Release Plug with socket contacts Connector Type Identification 88/91-5565 designates MIL-DTL-38999, Series III Tri-Start Lanyard Release Plug Service Class F designates electroless nickel plated aluminum, optimum EMI shielding effectiveness –65dB @ 10 GHz specification min., 48 hour salt spray, 200°C W designates corrosion resistant olive drab cadmium plate aluminum, 500 hour extended salt spray, EMI –50dB @ 10 GHz specification min., 175°C Shell Size and Insert Arrangement Code Shell sizes are MIL-DTL-38999, Series III from 11 thru 25. The basic part number selected specifies the insert arrangement. See Table I (page 29) for coded part number that correlates to insert arrangement. Shell Size Code MIL-DTL-38999, Sizes 11 thru 25 Lanyard Length Code See Table II (page 29) for lanyard length code number. A* B C D E F G H J MIL Shell Size 9* 11 13 15 17 19 21 23 25 Amphenol Shell Size Contact Type/Alternate Rotations P designates pin, S designates socket for normal positioning of contacts. When an alternate position of the connector is required to prevent cross-mating, a different letter (other than P or S) is used. See alternate positioning on page 8, then convert to Amphenol proprietary coding by the following chart. * Shell size 9 not available Insert Arrangement MIL-DTL-38999, see insert availability chart on page 29. Pin Contacts MS Letter Amphenol Letter Lanyard Length Code See Table II (page 29) for lanyard length code number. Polarizing Position For alternate positions of connector (to prevent crossmating) see alternate positioning on page 8. (N indicates normal) 30 PN P (normal) PA PB Socket Contacts MS Letter Amphenol Letter SN S (normal) G SA H I SB J PC K SC L PD M SD N PE R SE T D38999/31 for MIL-STD-1760 TV Breakaway Fail Safe – crimp, metal lanyard release plug Part number reference. See how to order, page 32 to complete. PIN CONTACTS ONLY, SHELL SIZE 25 ONLY .100 MAX 2.54 MAX OUTER SLEEVE MOVEMENT DURING UNMATING THREAD RELEASE 2.000 MAX 50.80 MAX ACCESS. DIA .374 MAX 9.50 MAX OUTER SLEEVE MOVEMENT DURING UNMATING THREAD RELEASE .359 MAX 9.12 MAX 2.000 MAX 50.80 MAX ACCESS. DIA ** 2.008 MAX 51.00 MAX 1.687 MAX 42.85 MAX 2.030 MAX 51.56 MAX METRIC THREAD M37X 1.0-6g0.100R BLUE BAND † .359 MAX 9.12 MAX Type 6 88-558518/19 91-558518/19 Type 2 Type 1 T3W-16B25-XXXX 2.705 MAX 68.71 MAX TYPE 6 TYPE 2 .280 MIN 7.11 MIN FULL THREAD 88-555875/76 91-555875/76 ** METRIC 1.781 MAX THREAD 45.24 MAX M37X 2.375 MAX 1.0-6g 60.33 MAX 0.100R LANYARD LENGTH (See Lanyard Length Table) LANYARD LENGTH (See Lanyard Length Table) D38999/31 BLUE BAND † Tri-Start Lanyard Separation Forces Shell Size 25 Straight Pull (lbs. max.) 90 15 Degree Pull (lbs. max.) 100 .359 MAX 9.12 MAX TYPE 1 (LONGER SHELL) 2.000 MAX 50.80 MAX ACCESS. DIA INSERT AVAILABILITY FAIL SAFE D38999/31 FOR MIL-STD-1760 2.008 MAX 51.00 MAX A S B R METRIC THREAD M37X 1.0-6g0.100R BLUE BAND † 2.499 MAX 63.47 MAX LANYARD LENGTH (See Lanyard Length Table) 1 3 X U E 6 7 M D T 5 4 Y N † Blue band indicates rear release contact retention system ** Lanyard pulled taut against a .500 ± .13 dia. mandrel All dimensions for reference only C Z P F 2 V W L G K H J Pin Contact Data for MIL-STD-1760 Insert Arrangement 25-20 Service Rating N Total Contacts 30 Contact 16 12 (coax) 8 (twinax) 13 4 3 20 10 25-20 Primary Interface Signal Set A Contacts for 25-20 Pattern B Standard Contact Shell Arrangement Number Size Service Size Number of Contacts Contacts Rating 3 8 Twinax 4 12 Coax 25 -20 Insert Arrangement 25-11 13 16 N 10 20 N Service Rating N Total Contacts 11 Contact Location Pin Socket A, H, K M39029/90-529 M39029/91-530 2, 3 M39029/28-211 M39029/75-416 W, 5 M39029/102-558 M39029/103-559 C, D, E, F, M39029/58-364 M39029/56-352 J, M, N, P R, T, U, Y, Z B, G, L, S M39029/58-363 M39029/56-351 V, X, 1, 4 6, 7 Contact Size 20 10 (power) 2 9 31 H J C G L K D F E 25-11 Auxillary Power Signal Set Contact Legend 8 (twinax) 10 (power) 12 (coax) 16 20 D38999/31 for MIL-STD-1760 TV Breakaway Fail Safe for Stores Management applications lanyard release plug – how to order HOW TO ORDER - BY MILITARY PART NUMBER FAIL SAFE D38999/31 Ordering procedure for example part number D38999/31WE20PN1 is shown below: D38999/ 31 W E 20 P N 1 D38999/DOD Number Prefix Specification Sheet Number Service Class Lanyard Length Code Insert Arrangement Contact Style Polarizing Position Type Number DOD Number Prefix D38999/ designates MIL-DTL-38999, Series III Tri-Start Connectors Specification Sheet Number 31 designates Lanyard Release Plug for MIL-STD-1760 with pin contacts Service Class F designates electroless nickel plated aluminum, optimum EMI shielding effectiveness –65dB @ 10 GHz specification min., 48 hour salt spray, 200°C W designates corrosion resistant olive drab cadmium plate aluminum, 500 hour extended salt spray, EMI –50dB @ 10 GHz specification min., 175°C TABLE III LANYARD LENGTH CODES Lanyard Lanyard Lanyard Length Length (in.) Length (mm.) Code For ± .236 ± 6.0 Part Number 6.024 153.0 E 6.535 166.0 F 7.008 178.0 G 7.520 191.0 H 7.992 203.0 I 8.504 216.0 J 9.016 229.0 K 9.528 242.0 L Lanyard Length Code See Table III for lanyard length code number. Insert Arrangement Only 11 or 20 are available contact arrangement numbers. See page 31. Contact Style Only P and A are valid contact style options. P replaces the “no designation” option in the PIN on revision C and eariler revisions of the Mil-Spec. A designates supplied less contacts. Polarizing Positions N is required for normal position. Type Number Type 1, 2 or 6. See drawings on page 31. For accessories for lanyard release plugs see page 33. 32 TV Breakaway Fail Safe – accessories backshells, dummy contacts, wire combs Amphenol offers a full range of accessories that are designed to enhance the performance of Amphenol Breakaway connectors. Low Profile Backshells in shell size 25 with the following features: • Olive drab cadmium finish • 90 degree termination • Low profile design with three heights ranging from 1.010 to 1.660 • Rear access covers to help ease harness assembly and repairability • Amphenol part numbers: 10-640000-XXX and 10-559672-XXX Backshells are offered for use with Breakaway Fail Safe Connectors in three heights. Dummy Contacts • Available in size 12 and size 8 • Provide a cost effective alternative for sealing unused contact cavities • Size 8 part number: T3-4008-59P • Size 12 part number: T3-4012-59P Wire Combs • Available for the 25-20 insert pattern to help to stabilize and prevent contact side loading • Amphenol part number: 21-33626-XXX For information on how to order these accessory products for Breakaway Fail Safe connectors consult Amphenol Aerospace. Accessory products for Breakaway Connectors: Dummy Contacts and Wire Combs 33 Tri-Start – accessories receptacle protection cap .797 MAX 20.24 MAX A .167 +.010 –.005 4.24 +.25 –.13 6.000 APPROX 152.40 APPROX B .578 MAX 14.68 MAX A *10-552943-XXX B .797 MAX 20.24 MAX A *10-553310-XXX D *10-553970-XXX 6.000 APPROX 152.40 APPROX B *10-553120-XXX 3.500 APPROX 88.90 APPROX * To complete order number, add shell size and suffix number. For example, shell size 11 with olive drab cadmium nickel base, 10-552943-119 Shell Size 9 11 13 15 17 19 21 23 25 A Thread Class 2B 0.1P-0.3L-TS .6250 .7500 .8750 1.0000 1.1875 1.2500 1.3750 1.5000 1.6250 Inches B Dia. Max .875 1.000 1.125 1.250 1.438 1.500 1.625 1.750 1.875 D Dia. +.010 –.000 .703 .844 1.016 1.141 1.266 1.391 1.516 1.641 1.766 Millimeters Finish Olive drab, cadmium, nickel base Electroless nickel 10-No Suffix -XX9 -XXG Consult Amphenol Aerospace for availability of stainless steel protection caps. All dimensions for reference only. For MS protection caps, see page 40. Shell Size 9 11 13 15 17 19 21 23 25 34 MS Shell Size Code A B C D E F G H J B Dia. Max 22.23 25.40 28.58 31.75 36.53 38.10 41.28 44.45 47.63 D Dia. +.25 –.00 17.86 21.44 25.81 28.98 32.16 35.33 38.51 41.68 44.86 Tri-Start - accessories plug protection cap 1.166 MAX 29.62 MAX B *10-552944-XXX .167 +.010 –.005 4.24 +.25 –.13 N 5.000 APPROX 127.00 APPROX D 1.166 MAX 29.62 MAX B *10-553998-XXX N 5.000 APPROX 127.00 APPROX * To complete order number, add shell size and suffix number. For example, shell size 11 with olive drab cadmium nickel base, 10-552944-119 Shell Size 9 11 13 15 17 19 21 23 25 A Thread Class 2B 0.1P-0.3L-TS .6250 .7500 .8750 1.0000 1.1875 1.2500 1.3750 1.5000 1.6250 Inches D Dia. +.010 –.000 .516 .641 .766 .891 1.016 1.141 1.266 1.343 1.516 N Dia. Max .895 1.000 1.171 1.299 1.436 1.543 1.670 1.787 1.914 Millimeters Finish Olive drab, cadmium, nickel base Electroless nickel 10-No Suffix -XX9 -XXG Consult Amphenol Aerospace for availability of stainless steel protection caps. All dimensions for reference only. For MS protection caps, see page 40. Shell Size 9 11 13 15 17 19 21 23 25 35 MS Shell Size Code A B C D E F G H J D Dia. +.25 –.00 13.11 16.28 19.46 22.63 25.81 28.98 32.16 34.11 38.51 N Dia. Max 22.73 25.40 29.74 32.99 36.47 39.19 42.42 45.39 48.62 Tri-Start – accessories dummy receptacle Part number reference. See note below to complete. * 10-553974-XXX S 2 PLACES R1 2 PLACES M R2 2 PLACES TT 4 PLACES W T 4 PLACES .005 M B THREAD .13 M * To complete order number, add shell size and suffix number. For example, shell size 11 with olive drab cadmium nickel base, 10-553974-119 Finish Olive drab, cadmium, nickel base Electroless nickel 10-No Suffix -XX9 -XXG Shell Size 9 11 13 15 17 19 21 23 25 MS Shell Size Coded A B C D E F G H J Shell Size 9 11 13 15 17 19 21 23 25 MS Shell Size Code A B C D E F G H J B Thread Class 2A 0.1P-0.3L-TS (Plated) .6250 .7500 .8750 1.0000 1.1875 1.2500 1.3750 1.5000 1.6250 M +.020 –.000 .822 .822 .822 .822 .822 .822 .791 .791 .791 Inches R1 R2 .719 .812 .906 .969 1.062 1.156 1.250 1.375 1.500 .594 .719 .812 .906 .969 1.062 1.156 1.250 1.375 S ±.010 .938 1.031 1.125 1.219 1.312 1.438 1.562 1.688 1.812 T +.008 –.006 .128 .128 .128 .128 .128 .128 .128 .154 .154 W ±.010 .098 .098 .098 .098 .098 .098 .125 .125 .125 TT +.008 –.006 .216 .194 .194 .173 .194 .194 .194 .242 .242 Millimeters M +.51 –.00 20.88 20.88 20.88 20.88 20.88 20.88 20.09 20.09 20.09 All dimensions for reference only R1 R2 18.26 20.62 23.01 24.61 26.97 29.36 31.75 34.93 38.10 15.09 18.26 20.62 23.01 24.61 26.97 29.36 31.75 34.93 S ±.25 23.83 26.19 28.58 30.96 33.32 36.53 39.67 42.88 46.02 T +.20 –.15 3.25 3.25 3.25 3.25 3.25 3.25 3.25 3.91 3.91 W ±.25 2.49 2.49 2.49 2.49 2.49 2.49 3.18 3.18 3.18 TT +.20 –.15 5.49 4.93 4.93 4.93 4.93 4.93 4.93 6.15 6.15 Designates true position dimensioning 36 Tri-Start – accessories cable clamps L Straight Style *10-552681-XXX metal coupling KK FF V THREAD F1 F2 .270 +.010 –.020 6.86 +.25 –.51 U KK V THREAD 90 Degree Elbow Style *10-552682-XXX metal coupling LL .270 +.010 –.020 6.86 +.25 –.51 F1 F2 VIEW AT A FF A * To complete order number, see suffix chart below. Examples: Clamp with metal couplng nut for shell size 11 with olive drab cadmium nickel base, 10-552681-119. Finish Olive drab, cadmium, nickel base Electroless nickel 10-No Suffix -XX9 -XXG Shell Size 9 11 13 15 17 19 21 23 25 MS Shell Size Code A B C D E F G H J F1 Min. Dia. Cable .094 .141 .172 .203 .234 .265 .297 .328 .359 F2 Max. Dia. Cable .203 .250 .323 .422 .500 .562 .625 .703 .765 L Max. 1.431 1.431 1.431 1.431 1.431 1.431 1.492 1.492 1.492 U Max. .656 .688 .750 .859 .937 1.000 1.062 1.141 1.203 FF Dia. Max. .347 .394 .467 .566 .644 .706 .769 .847 .909 Inches KK Dia. Max. .629 .756 .883 1.011 1.138 1.265 1.393 1.488 1.616 LL Max. 1.015 1.062 1.125 1.328 1.392 1.453 1.609 1.656 1.719 Millimeters Shell Size 9 11 13 15 17 19 21 23 25 MS Shell Size Code A B C D E F G H J F1 Min. Dia. Cable 2.39 3.58 4.37 5.16 5.94 6.73 7.54 8.83 9.12 F2 Max. Dia. Cable 5.16 6.35 8.20 10.72 12.70 14.27 15.88 17.86 19.43 All dimensions for reference only. 37 L Max. 36.35 36.35 36.35 36.35 36.35 36.35 37.90 37.90 37.90 U Max. 16.66 17.48 19.05 21.82 23.80 25.40 26.97 28.98 30.56 V Thread Metric M12X1-6H M15X1-6H M18X1-6H M22X1-6H M25X1-6H M28X1-6H M31X1-6H M34X1-6H M37X1-6H FF Dia. Max. 8.81 10.01 11.86 14.38 16.36 17.93 19.53 21.51 23.09 KK Dia. Max. 15.98 19.20 22.43 25.68 28.91 32.13 35.38 37.80 41.05 LL Max. 25.78 26.97 28.58 33.73 35.36 36.91 40.87 42.06 43.66 Tri-Start – accessories universal “header assembly” for flex print or PC board mounting Mounts to all MIL-DTL-38999 and MIL-C-26482 Connectors The use of connectors with printed circuit termination is rapidly gaining popularity due to the rise of high volume, vapor phase or wave solder manufacturing processes. Termination of this style of connector to flex print or a printed circuit board represents a major cost in the manufacturing process for users. When adding flex or printed circuit board assemblies to an expensive filter or filter/transient protection connector, the total cost of a failed solder joint, a bent pin, or an unanticipated electrical failure becomes prohibitive. The universal header assembly from Amphenol will provide for easy separation of the connector from the board on these occasions. Headers provide easy separation of the connector from the PC board. Header Assemblies Provide Cost Savings Incorporation of the header assembly provides the user with time and cost saving potentials. These header assemblies can be vapor phase or wave soldered to flex or printed circuit boards prior to the receipt of the EMI/EMP connector. Headers can be installed to standard connectors, allowing for electrical testing that would adversely affect the sensitive diodes, MOV’s or capacitors in the EMI/EMP connectors. Expensive connector assemblies can be easily removed from and reattached to the header assembly as the manufacturing process dictates. Mounting Applications Shell modifications are recommended, but are not necessary. The header assembly can be attached to connectors with standard flange placement or directly to the circuit board. The ideal application would involve either a single flange moved all the way to the rear of the connector or a double flange. Cinch nuts can be installed in either flange to allow easier mounting to the panel or the header assembly. The forward flange would mount the connector to the panel; the rear flange would be used to mount the header assembly. Various types of captivated or loose attaching screws can be utilized for unique applications. Amphenol universal headers are slotted to allow mounting to all series of MILDTL-38999 or MIL-C-26482 connectors without special alterations. They are of similar dimension as the flange of the mounting connector and would be approximately .185 inches (4.70 mm) thick. Incorporates a Shorter Pin/Socket Contact The heart of the header assembly is a short pin/socket contact. The tail of the contact would accommodate standard through-hole diameters and thickness of the flex or printed circuit board materials. The socket is imbedded in the molded material, making electrical engagement with the printed circuit tail of the connector. Cylindrical Configuration • 3 PCB stickout dimensions are available. • Size 22 contacts use .175 thick headers • Size 16 to 20 contacts use .195 thick headers • Consult Amphenol, Sidney NY for additional configurations. • Headers for cylindrical connectors accommodate up to 128 pins. Consult Amphenol catalogs for mating connector contact layouts (12-092 and 12-090 for MIL-DTL38999 and 12-070 for MIL-C-26482) Mounting to Rectangular ARINC Connectors • Headers for ARINC connector arrangements accommodate up to 150 pins • Consult Amphenol, Sidney, NY for ARINC configurations and detailed dimensions. Materials • Body is molded from Torlon or PPS (Polyphenylene Sulfide) • Electrical engagement areas of the header contact are plated with .00003 inches minimum of gold over .00005 inches minimum of nickel. See drawing of standard header on next page. 38 Tri-Start – accessories universal “header assembly” for flex print or PC board mounting, cont. The drawing below shows the standard universal adapter for use with MIL-DTL-38999 and MIL-C-26482 connectors. Consult Amphenol Aerospace, Sidney NY for drawings of headers for ARINC configurations. S R1 VISUAL INDICATOR NOTCH FOR TOP CL OF INSERT PATTERN (SIZE & CONFIGURATION OPTIONAL) R2 T G SIZE 22 CONTACT VIEW .020 ± .001 TT F RADIUS Assembly Part Number 21-904008-XX( 21-904010-XX( 21-904012-XX( 21-904014-XX( 21-904016-XX( 21-904018-XX( 21-904020-XX( 21-904022-XX( 21-904024-XX( ) ) ) ) ) ) ) ) ) Shell Size F Radius 8/9 10/11 12/13 14/15 16/17 18/19 20/21 22/23 24/25 .094 .094 .094 .125 .125 .125 .125 .125 .125 G ± .005 S ± .005 .938 1.031 1.125 1.219 1.312 1.438 1.562 1.688 1.812 T + .008 – .006 .128 .128 .128 .128 .128 .128 .128 .154 .154 B PCB STICKOUT (SEE SUFFIX CHART BELOW) R1 TP† R2 TP† .719 .812 .906 .969 1.062 1.156 1.250 1.375 1.500 .594 .719 .812 .906 .969 1.062 1.156 1.250 1.375 TT + .008 – .006 .216 .194 .194 .173 .194 .194 .194 .242 .242 SIZE 16 AND 20 CONTACT VIEW B PCB STICKOUT (SEE SUFFIX CHART BELOW) .050 .040 ± .001 (SIZE 20) .0625 ± .0010 (SIZE 16) G See Suffix Chart Assemblies containing Size 22 contacts only: .175 Assemblies containing Size16 or 20 contacts: .195 † TP designates true position dimensioning. HOW TO ORDER INFORMATION For Universal Adapter Used with MIL-DTL-38999 Connectors Use coded number as follows: 21-9040 XX XX X Designates Amphenol Interface Adapter Shell size designation for MIL-DTL-38999 Series III. See Suffix chart. Arrangement number - See MIL-STD-1560 or MIL-STD-1669. See insert availability charts on pages 6 and 7. Contact PCB Stickout designation See Suffix chart. NOTE: Size 22 accepts .018 to .022 dia. PCB tails. Size 16 accepts .048 to .064 dia. PCB tails. Size 20 accepts .037 to .043 dia. PCB tails. ASSEMBLY NUMBER SUFFIX CHART Shell Size Designation* 08 10 12 14 16 18 20 22 24 Universal adapters are also used with MIL-DTL-38999 Series I and II and with MIL-C-26482, Series 1 and 2. For how to order information on adapters to be used with ARINC connectors, consult Amphenol, Sidney NY. 39 Arrangement Number Suffix*** Insert Arrangement Suffix from MIL-STD-1560 or MIL-STD-1669 Contact PCB Stickout** Suffix B ± .015 Stickout 1 .120 2 .185 3 .270 *Shell size designation for MIL-DTL-38999 Series I, II, III and IV and MIL-C-26482 Series 1 and 2. Examples: Shell size 9 use 08. Shell size 25 use 24. ** Size 22 contacts available in all 3 stickout lengths. Size 16 and 20 contacts available only in .185 and .270 lengths. *** Insert arrangement 14-97 and 15-97 are not available at this time. Consult Amphenol, Sidney NY for information. Tri-Start – accessories contacts, sealing plugs, protection caps STANDARD 500 CYCLE CONTACTS FOR TV AND CTV, P & S Contact Size 8 (Coax)* 8 (Power) 8 (Twinax) 10 (Power) 12 16 20 22D 4 0 TV/CTV Pins Military No. M39029/60-367 N/A M39029/90-529** M39029/58-528 M39029/58-365 M39029/58-364 M39029/58-363 M39029/58-360 N/A N/A TV/CTV Sockets Military No. M39029/59-366 N/A M39029/91-530 M39029/56-527 M39029/56-353 M39029/56-352 M39029/56-351 M39029/56-348 N/A N/A Supersedes MS27536 N/A N/A N/A MS27493-12 MS27493-16 MS27493-20 MS27493-22D N/A N/A Above part numbers include standard 500 cycle finish designation - gold plating over suitable underplate in accordance with MIL-C-39029. For other finish variations, consult Sidney, NY. *For use with RG180B/U and RG195A/U cable. For other size 8 coax or optional sizes 12 and 16 coax contacts available for use in Tri-Start connectors, see catalog 12-130 or consult Amphenol, Sidney, NY Supersedes MS27535 N/A N/A N/A MS27490-12 MS27490-16 MS27490-20 MS27490-22D N/A N/A ** For use with M17/M176-00002 cable. † Optional design - see slash sheet MS39029. For other contact options available for use in Tri-Start connectors, (wire wrap, thermocouple, fiber optic) consult Amphenol. Wire wrap data given on next page. 1500 CYCLE CONTACTS FOR CTV, CLASSES H & J Contact Size 12 16 20 22D Proprietary No 10-597072-2X 10-597068-2X 10-597064-2X 10-597058-3X CTV Pins Military No M39029/107-623 M39029/107-622 M39029/107-621 M39029/107-620 Supersedes – – – – Proprietary No 10-597073-2X 10-597069-2X 10-597065-2X 10-597061-2X PLASTIC PROTECTION CAPS Shell Size 9 11 13 15 17 19 21 23 25 Plug Rececptacle 10-70506-14 10-70506-16 10-70500-18 10-70500-20 10-70500-22 10-70500-24 10-70524-1 10-70506-28 10-70500-28 10-70500-10 10-70500-12 10-70500-14 10-70500-16 10-70500-19 10-70500-20 10-70500-22 10-70500-24 10-70524-1 Proprietary No. 10-482099-8 T3-4008-59P 10-405996-81 10-576225 10-405996-121 10-405996-161 10-405996-201 10-405996-221 10-405996-41 10-405996-01 Military No. N/A N/A MS27488-8-1 N/A MS27488-12-1 MS27488-16-1 MS27488-20-1 MS27488-22-1 MS27488-4-1 MS27488-0-1 Supersedes – – – – MS METAL PROTECTION CAPS Shell Size 9 11 13 15 17 19 21 23 25 MS Shell Size Code A B C D E F G H J MS Plug Protection Cap D38999/32W9X* D38999/32W11X* D38999/32W13X* D38999/32W15X* D38999/32W17X* D38999/32W19X* D38999/32W21X* D38999/32W23X* D38999/32W25X* MS Receptacle Protection Cap D38999/33W9X* D38999/33W11X* D38999/33W13X* D38999/33W15X* D38999/33W17X* D38999/33W19X* D38999/33W21X* D38999/33W23X* D38999/33W25X* * To complete order number, replace X with applicable letter as follows: R - designates eyelet type N - designates washer type MS metal protection caps are supplied with service class W which designates corrosion resistant olive drab cadmium plate aluminum. Consult Amphenol, Sidney, NY for more detailed information on ordering MS Metal protection caps. SEALING PLUGS Contact Size 8 (Coax) 8 (Twinax) 8 (Power) 10 (Power) 12 16 20 22D 4 0 CTV Sockets Military No M39029/106-617 M39029/106-616 M39029/106-615 M39029/106-614 40 Tri-Start contacts – printed circuit board, wire wrap SOCKETS PCB Socket Contacts Size PINS Contact Stickout Max/Min (See Illustration below) D38999/24 Tail D38999/20 D38999/26 TV07 Dia TVP00 TV06 Metal Composite 10-497623-15 22D .019 10-497623-25 22D .019 10-497623-35 22D .019 10-497623-45 22D .019 10-497623-75 22D .019 10-497623-105 22D .019 10-497623-145 22D .019 10-497623-155 22D .019 10-497643-15 20 .019 10-497643-25 20 .019 10-497643-35 20 .019 10-497643-45 20 .019 10-497650-15 16 .040 Wire Wrap Tail Contacts Square 10-497577-15 22D .025 10-497577-25 22D .025 10-897577-35 22D .025 10-497577-55 22D .025 10-497621-15 20 .025 10-497621-25 20 .025 10-497621-35 20 .025 CONTACT STICK OUT MAX/MIN .291 .226 .868 .803 .348 .283 .208 .143 .146 .081 .028 NS .609 .539 .423 .358 .348 .294 .213 .159 .555 .501 .138 .084 .255 .201 .155 .090 .002 NS .201 .136 .566 .501 .151 .101 .605 .555 .308 .258 .316 .251 .893 .828 .373 .308 .233 .168 .171 .106 .053 .000 .634 .564 .448 .383 .373 .319 .238 .184 .580 .526 .163 .109 .280 .226 .180 .115 .027 NS .226 .161 .591 .526 .176 .126 .630 .580 .333 .283 .285 .222 .862 .802 .342 .282 .202 .142 .140 .080 .022 NS .603 .538 .417 .357 .342 .293 .207 .158 .549 .500 .132 .083 .249 .200 .149 .089 NS NS .195 .135 .560 .500 .145 .100 .599 .554 .302 .257 PCB Pin Contacts .242 .182 .819 .759 .299 .239 .159 .099 .097 .037 .021 NS .560 .495 .374 .314 .299 .250 .164 .115 .506 .457 .089 .040 .206 .157 .106 .046 NS NS .152 .092 .517 .457 .102 .057 .556 .511 .259 .214 Size Contact Stickout Max/Min (See Illustration below) D38999/24 Tail D38999/20 D38999/26 TV07 Dia TVP00 TV06 Metal Composite 10-407552-15 22M .019 10-407552-55 22M .019 10-407552-85 22M .019 10-407552-95 22M .019 10-407552-115 22M .019 10-497640-15 20 .019 10-497640-25 20 .019 10-497640-45 20 .019 10-497640-65 20 .019 10-497596-15 20 .025 10-497596-25 20 .025 10-497596-35 20 .025 10-497596-55 20 .025 10-497695-15 16 .040 10-497630-25 16 .062 10-497630-35 16 .062 10-497630-45 16 .062 10-597502-15 12 .081 Wire Wrap Tail Contacts Square 10-407572-15 22D .025 All dimensions for reference only. Consult Sidney, NY for specific contact contour stickout data. NS designates No Stickout. See also catalog 12-170, Amphenol Cylindrical Connectors for PCB Applications. This catalog provides the most commonly used insert pattern pin-out drawings which have been tooled for the purpose of attaching cylindrical connectors to printed circuit boards. 10-407572-35 22D .025 10-407572-45 22D .025 10-407572-75 22D .025 10-407584-25 20 .025 10-407584-35 20 .025 .335 .280 .224 .169 .060 .010 NS .360 .305 .249 .194 .085 .035 NS .329 .279 .218 .168 .054 .009 NS .286 .236 .175 .125 .011 NS NS .002 NS .348 .298 .213 .163 NS .023 NS .373 .323 .238 .188 NS NS NS .342 .297 .207 .162 NS .299 .254 .164 .119 NS .138 .088 .058 .012 .148 .102 .229 .183 .346 .300 .255 .205 .348 .298 .060 .010 .108 .062 .228 .178 .163 .113 .083 .037 .173 .127 .254 .208 .371 .325 .280 .230 .373 .323 .085 .035 .133 .087 .252 .203 .132 .087 .052 .011 .142 .101 .223 .182 .340 .299 .249 .204 .342 .297 .054 .009 .102 .061 .222 .177 .089 .044 .009 NS .099 .058 .180 .139 .297 .256 .206 .161 .299 .254 .011 NS .059 .018 .179 .134 .014 NS .155 .105 .255 .205 .521 .475 .605 .559 .308 .262 .498 .007 .180 .130 .280 .230 .546 .500 .630 .584 .333 .287 .008 NS .149 .104 .249 .204 .515 .474 .599 .558 .302 .261 NS NS .106 .061 .206 .161 .472 .431 .556 .515 .259 .218 PCB Socket and pin part numbers include finish designation - gold plating over suitable underplate in accordance with MIL-C-39029. For other finish variations, consult Amphenol, Sidney, NY. Note: 22M and 22D contacts are interchangeable. For other contact options available for use in Tri-Start connectors (thermocouple, fiber optic), consult Amphenol, Sidney, NY. 41 Tri-Start application tools The following data includes information pertaining to the application tools which have been established for crimping, inserting, and removing contacts incorporated in the TV, CTV and MILDTL-38999 Series III connectors. For additional information on coax, twinax and triax contact tools see catalog 12-130. All crimping tools included are the “full cycling” type and when used as specified in the installation instructions (L-624 and L844) covering the TV, CTV and MS series connectors, will provide reliable crimped wire to contact terminations. There is a possibility of additional crimping tools other than those included being available at present or in the future for this specific application. CRIMPING TOOLS Contact Size/Type 12 Pin and Socket 16 Pin and Socket 20 Pin and Socket 22D Pin 22D Socket 8 Twinax Center Pin and Socket 8 Twinax Intermediate Outer Pin & Socket Crimping Tool M22520/1-01 M22520/1-01 M22520/7-01 M22520/1-01 M22520/2-01 M22520/7-01 M22520/2-01 M22520/7-01 M22520/2-01 M22520/7-01 M22520/2-01 Turret Die or Positioner M22520/1-04 M22520/1-04 M22520/7-04 M22520/1-04 M22520/2-10 M22520/7-08 M22520/2-09 M22520/7-07 M22520/2-07 M22520/7-05 M22520/2-37 Contact Size/Type 8 Coaxial Inner Pin and Socket M22520/5-01 M22520/5-200 8 Coaxial Outer Pin and Socket Crimping Tool M22520/2-01 Turret Die or Positioner M22520/2-31 M22520/5-01 M22520/2-01 M22520/5-05 Die Closure B M22520/5-41 Die Closure B M22520/10-07 Die Closure B M22520/2-35 M22520/4-01 M22520/4-02 M22520/2-01 M22520/2-34 M22520/31-01 M22520/31-02 M22520/5-01 M22520/10-01 Where 2 or 3 tools are listed for a contact size, only one tool and its die or positioner are required to crimp the contact. The above crimping tools and positioners are available from the approved tool manufacturer. 16 Coaxial Inner Pin and Socket 16 Coaxial Outer Pin and Socket 12 Coaxial Inner Pin and Socket 12 Coaxial Outer Pin and Socket 10 (Power) TP201423 1716P-1 INSERTION TOOLS Plastic Tools Use with Contact Size 10 (Power 12 16 20 22D 8 Coaxial 8 Twinax MS Part Number M81969/14-05* M81969/14-04* M81969/14-03* M81969/14-10* M81969/14-01* Color Gray / (White) Yellow / (White) Blue / (White) Red / (Orange) Green / (White) None Metal Tools Angle Type Straight Type MS Proprietary Proprietary Part Number Part Number Part Number M81969/8-11 † † M81969/8-09 11-8674-12 11-8794-12 M81969/8-07 11-8674-16 11-8794-16 M81969/8-05 11-8674-20 11-8794-20 M81969/8-01 11-8674-24 11-8794-24 None Required M81969/46-06** None Color Green Yellow Blue Red Black Red REMOVAL TOOLS Plastic Tools Use with Contact Size 10 (Power) 12 16 20 22D 8 Coaxial 8 Twinax MS Part Number M81969/14-05* M81969/14-04* M81969/14-03* M81969/14-10* M81969/14-01* M81969/14-12 M81969/14-12 For Unwired Contacts Proprietary Color Part Number (Gray) / White † (Yellow) / White 11-10050-11 (Blue) / White 11-10050-10 (Orange) / Red 11-10050-9 (Green) / White 11-10050-7 Green None Green None Metal Tools Angle Type Straight Type MS Proprietary Proprietary Part Number Part Number Part Number M81969/8-12 † † M81969/8-10 11-8675-12 11-8795-12 M81969/8-08 11-8675-16 11-8795-16 M81969/8-06 11-8675-20 11-8795-20 M81969/8-02 11-8675-24 11-8795-24 None 11-9170 DRK264-8†† M81969/46-12** 11-9170 N/A Color Green / White Yellow / White Blue / White Red / Orange Green / White N/A N/A The M81969/8, 11-8674, 11-8675, and 11-8794 metal contact insertion and removal tools will accommodate wires having the maximum outside diameter as follows: Contact size 12: dia. is .155, size 16: dia. is .109, size 20: dia. is .077, size 22D: dia. is .050. When wire diameters exceed those specified, the plastic tools must be used. * Double end insertion/removal tool. † To be determined. ** Twinax insertion tools are available only in a straight type, metal version. †† Contact Daniels Manufacturing Co. 42 for availability. Tri-Start how to order – (Amphenol® TV, metal) how to order – (Amphenol® TV26 CLUTCH-LOK®) Proprietary Part Number Amphenol® Tri-Start Connectors (metal) can be ordered by coded part number. Ordering procedure is illustrated by part number TVPS00RF-9-35PB( ) as shown below: TVPS 00 RF - 9 -35 P B (XXX) Connector Type Shell Style Service Class Shell Size Insert Arrangement Contact Type Alternate Positions Special Variations Connector Type RQF TV TVP TVS TVPS MTV RGQF same as RGF except with Quadrax contacts designates Tri-Start Series Connector designates back panel mounted receptacle designates 200°C rated designates back panel mounted, 200°C rated receptacle designates CLUTCH-LOK connector with “MS” stamping (Note: remove dashes in how to order part number when ordering CLUTCH-LOK) RGQW same as RGW except with Quadrax contacts Shell Style 00 01 02 06 26 designates wall mount receptacle designates line receptacle designates box mount receptacle designates straight plug designates proprietary CLUTCH-LOK high vibration straight plug (available in service classes RK and RS only) 07 designates jam nut receptacle 09 designates flange mounted plug IY designates solder mounted receptacle, hermetic only HIY designates weld mounted receptacle, hermetic only RF RQK same as RK except with Quadrax contacts and not firewall capable RQW same as RW except with Quadrax contacts Y hermetic seal, passivated stainless steel, 200°C RS* (non-hermetic connectors), nickel plated stainless steel, optimum EMI shielding effectiveness –65dB @ 10 GHz specification min., 500 hour salt spray, 200°C, firewall barrier YN (hermetic connectors), nickel plated stainless steel, 200°C DN Durmalon plated, Nickel-PTFE alternative to Cadmium. Corrosion resistant, 1,000 hour salt spray, EMI- 50dB at 10GHz specification min., 175 degrees Shell Size Service Class RX same as RF except with Quadrax contacts MIL-DTL-38999, Sizes 9-25. alternate finish, requires special variation suffix. Example: non-conductive, anodic coated aluminum is defined by variation suffix 005. Consult Amphenol, Sidney NY for details, options and availability of non-cadmium or nickel finishes. A B C D E F G H J MIL Shell Size 9 11 13 15 17 19 21 23 25 Amphenol Shell Size Insert Arrangement MIL-DTL-38999, see insert arrangement charts, pgs. 6 & 7. electroless nickel plated aluminum, optimum EMI shielding effectiveness –65dB @ 10GHz specification min., 48 hour salt spray, 200°C Contact Type RGF** electroless nickel plated ground plane aluminum, 200°C P designates pin contacts S designates socket contacts RGW** olive drab cadmium plated ground plane aluminum, 175°C Alternate Positions RK* corrosion resistant stainless steel, firewall capability, plus 500 hour salt spray resistance, EMI –45 dB @ GHz specification min., 200°C Locksmith keying - rotation of minor keys. See page 8. “N” not required for normal position. RW corrosion resistant olive drab cadmium plate aluminum, 500 hour extended salt spray, EMI –50 dB @ 10 GHz specification min., 175°C Consult Amphenol Aerospace, Sidney, NY for variations. Special Variations 43 * Coaxial arrangements are not available in these classes. ** For more information on Coax/Triax/Twinax Ground Plane Connectors see page 49. Tri-Start how to order – (D38999, TV military, metal) how to order – (MTV26 CLUTCH-LOK®) Military Part Number To more easily illustrate ordering procedure of Tri-Start Connectors (metal) by military designation, part number D38999/20F A35PB is shown as follows: D38999/ 20 F A 35 P B Connector Type Shell Style Service Class Shell Size Insert Arrangement Contact Type Alternate Positions Connector Type D38999/ designates MIL-DTL-38999 Series III Connector MTV designates military D38999/26 CLUTCH-LOK high vibration straight plug (available in service class RK only) W corrosion resistant olive drab cadmium plate aluminum, 500 hour extended salt spray, EMI –50 dB @ 10 GHz specification min., 175°C Y hermetic seal, passivated stainless steel, 200°C Shell Style 20 designates 21 designates 23 designates 24 designates 25 designates 26 designates 27 designates S (non-hermetic connectors), nickel plated stainless steel, optimum EMI shielding effectiveness –65dB @ 10 GHz specification min., 500 hour salt spray, 200°C N (hermetic connectors), nickel plated stainless steel, 200°C wall mount receptacle box mount receptacle, hermetic jam nut receptacle, hermetic jam nut receptacle solder mount receptacle, hermetic straight plug weld mount receptacle, hermetic Lanyard Release Connectors (See pages 28-32 for ordering) 29 designates lanyard release plug with pin contacts 30 designates lanyard release plug with socket contacts 31 designates lanyard release plug for MIL-STD-1760 with pin contacts Protection Caps (See page 40 for ordering MS protection caps) 32 designates plug protection cap 33 designates receptacle protection cap Shell Size MIL-DTL-38999, Sizes 9-25. A B C D E F G H J MIL Shell Size 9 11 13 15 17 19 21 23 25 Amphenol Shell Size Insert Arrangement MIL-DTL-38999, see insert arrangement charts, pgs. 6 & 7. F electroless nickel plated aluminum, optimum EMI shielding effectiveness –65dB @ 10GHz specification min., 48 hour salt spray, 200°C G space grade, electroless nickel, 48 hour salt spray, 200°C Contact Type P designates pin contacts S designates socket contacts A designates same as “P” except supplied less pin contacts B designates same as “S” except supplied less socket contacts (A & B designates non-standard contact applications) X designates eyelet contacts, hermetics only K corrosion resistant stainless steel, firewall capability, plus 500 hour salt spray resistance, EMI –45 dB @ GHz specification min., 200°C Alternate Positions Locksmith keying - rotation of minor keys. See page 8. Use N for normal. L corrosion resistant steel, electrodeposited nickel, 48 hour salt spray, 200°C 44 Special Variations Consult Amphenol Aerospace, Sidney, NY for variations. Service Class C non-conductive, anodic coated aluminum, 500 hour salt spray, 200°C Tri-Start how to order – (Amphenol® CTV, composite) Proprietary Part Number Amphenol® Tri-Start Composite Connectors can be ordered by coded part number. Ordering procedure is illustrated by part number CTVPS00RF-9-35PB as shown below: CTVPS 00 RF – 9 – 35 P B Connector Type Shell Style Service Class Shell Size Insert Arrangement Contact Type Alternate Positions Connector Type CTV designates Tri-Start Series Connector CTVP designates panel mounted receptacle CTVS designates 200°C rated CTVPS designates panel mounted, 200°C rated receptacle Shell Style 00 designates 01 designates 02 designates 06 designates 07 designates Shell Size 9 thru 25 available Insert Arrangement MIL-DTL-38999, see insert arrangement charts, pgs. 6 &7. Contact Type H designates 1500 cycle pin contacts J designates 1500 cycle socket contacts P designates 500 cycle pin contacts S designates 500 cycle socket contacts wall mount receptacle line receptacle box mount receptacle* straight plug jam nut receptacle Alternate Positions Locksmith keying - rotation of minor keys. “N” not required for normal position, see page 8. Service Class RF electroless nickel plated composite, 200°C, 2000 hour salt spray RW olive drab cadmium plated composite, 175°C RGF** electroless nickel plated ground plane composite, 200°C RGW** olive drab cadmium plated ground plane composite, 175°C RQF same as RF composite except with Quadrax contacts RQW same as RW composite except with Quadrax contacts RGQF same as RGF composite except with Quadrax contacts RGQW same as RGW composite except with Quadrax contacts DN Durmalon plated, Nickel-PTFE alternative to Cadmium. Corrosion resistant, 1,000 hour salt spray, EMI- 50dB at 10GHz specification min., 175 degrees * Consult Amphenol Aerospace, Sidney, NY for availability. ** For more information on Coax/Triax/Twinax Ground Plane Connectors see page 49. Amphenol® Federal Vendor Identification/FSCM 77820 45 Tri-Start how to order – (D38999, CTV military, composite) Military Part Number To more easily illustrate ordering procedure of Tri-Start Composite Connectors by military designation, part number D38999/20JG35PN is shown as follows: D38999/ 20 J G 35 P N Connector Type Shell Style Service Class Shell Size Insert Arrangement Contact Type Alternate Positions Connector Type D38999/ designates MIL-DTL-38999 Series III Connector Insert Arrangement MIL-DTL-38999, see insert arrangement charts, pg. 6 & 7. Shell Style 20 designates wall mount receptacle 24 designates jam nut receptacle 26 designates straight plug (Consult Amphenol Aerospace for availability of composite box mount receptacles) Contact Type H designates 1500 cycle pin contacts J designates 1500 cycle socket contacts P designates 500 cycle pin contacts S designates 500 cycle socket contacts A designates same as “P” except supplied less pin contacts B designates same as “S” except supplied less socket contacts (A & B designate non-standard contact applications) Service Class J olive drab cadmium plate (175°C), 2000 hrs. dynamic salt spray M electroless nickel plate (200°C), 2000 hrs. dynamic salt spray Alternate Positions Locksmith keying - rotation of minor keys. See page 8. (Use N for normal) Shell Size MIL-DTL-38999, Sizes 9-25 A B C D E F G H J MIL Shell Size 9 11 13 15 17 19 21 23 25 Amphenol Shell Size 46 Tri-Start weight comparisons (composite vs. metal) Depending on the shell style, shell size and contact count, weight savings can range from 17% to 40% compared to standard aluminum product. Tri-Start Weight in ounces (includes contacts) Wall Mount Receptacle (00) Size/ Arrangement Stainless Steel Aluminum Jam Nut Receptacle (07) Composite Socket Stainless Steel Pin Socket Aluminum Plug (06) Composite Socket Composite Pin Socket Pin Socket Pin Pin Socket Pin Pin Socket Pin Socket .7216 .7840 .3248 .3777 .2588 .3121 1.1472 1.2096 .4416 .5040 .3489 .4413 1.0736 1.1360 .4236 .4625 .2606 .2994 9-98 .7216 .7776 .2496 .3056 .1664 .2224 1.1472 1.2032 .4416 .4976 .3744 .4640 1.0736 1.1296 .3968 .4624 .2991 .2337 11-35 .9488 1.0800 .3632 .4960 .2753 .4081 1.4304 1.5632 .5936 .7264 .4679 .6007 1.2480 1.3808 .5312 .6389 .3450 .4582 11-98 .9488 1.0620 .3632 .4768 .2753 .3889 1.4304 1.5440 .5936 .7072 .4679 .5815 1.2480 1.3616 .5330 .6283 .3468 .4457 13-8 1.2096 1.3888 .4800 .6592 .3696 .5488 1.9104 2.0896 .7664 .9456 .6560 .8352 1.8048 1.9840 .7936 .9728 .5237 .5952 13-35 1.2160 1.4320 .4864 .7024 .3762 .5922 1.9168 2.1328 .7728 .9888 .6136 .8296 1.8112 2.0272 .8000 .8472 .5301 .6531 13-98 1.2160 1.4016 .4864 .6720 .3762 .5618 1.9168 2.1024 .7728 .9584 .6136 .7992 1.8112 1.9968 .7978 .9856 .5244 .7157 15-5 1.5312 1.7904 .6352 .8944 .5027 .7619 2.3792 2.6384 .9728 1.2320 .7749 1.0341 2.2704 2.5456 .9632 1.1719 .6450 .8467 15-18 1.5456 1.8416 .7760 .9456 .6432 .8128 2.3936 2.6896 .9872 1.2832 .8544 1.1504 2.2848 2.5808 .9776 1.2736 .6594 .8208 15-35 1.5424 1.8768 .6464 .9808 .5139 .8483 2.3904 2.7344 .9840 1.3280 .7861 1.1301 2.2816 2.6256 1.2179 1.3184 .8961 1.0002 17-6 2.1488 2.5904 .9360 1.3776 .7812 1.2228 2.9152 3.3568 1.2336 1.6752 .9940 1.4356 2.5008 3.1024 1.1408 1.7424 .8160 1.4176 17-26 2.1344 2.5600 .9216 1.3472 .7668 1.1924 2.9008 3.3264 1.2192 1.6448 .9796 1.4052 2.4864 2.9120 1.1264 1.3343 .8017 .8062 17-35 2.1360 2.6640 .9232 1.4512 .7684 1.2964 2.9024 3.4304 1.2208 1.7488 .9812 1.5092 2.4880 3.0160 1.1280 1.5497 .8033 1.2144 19-11 2.2592 2.6656 .9696 1.4528 .7925 1.2757 3.4352 3.9184 1.4720 1.9552 1.2033 1.6865 2.9808 3.4640 1.3472 1.8304 .9632 1.4464 19-32 2.1888 2.7264 .9760 1.5136 .7989 1.3365 3.4416 3.9792 1.4784 2.0160 1.2097 1.7473 2.9872 3.5248 1.3536 1.8912 .9696 1.5072 19-35 2.1920 2.8432 .9792 1.6304 .8021 1.4533 3.4448 4.0960 1.4816 2.1328 1.2129 1.8641 2.9904 3.6416 1.3568 2.0080 .9728 1.6240 21-11 2.7456 3.4640 1.3088 2.0272 1.1088 1.8272 3.9712 4.6896 1.8128 2.5312 1.6128 2.3312 3.4448 4.1632 1.7344 2.5312 1.3039 1.8710 21-16 2.6784 3.3168 1.2416 1.8800 1.0422 1.6806 3.9040 4.5424 1.7456 2.3840 1.4505 2.0889 3.3776 4.0160 1.6672 2.3168 1.2352 1.8736 21-35 2.6672 3.4992 1.2304 2.0624 1.0310 1.8630 3.8928 4.7248 1.7344 2.5664 1.4393 2.2713 3.3664 4.1984 1.6560 2.2309 1.2255 1.8003 21-41 2.6768 3.3600 1.2400 1.9232 1.0406 1.7238 3.9024 4.5856 1.7440 2.4272 1.4489 2.1321 3.3760 3.5792 1.6656 1.8688 1.2336 1.4368 23-21 3.0352 3.8624 1.4496 2.2768 1.2279 2.0551 4.2368 5.0640 1.9440 2.7712 1.6368 2.4640 3.7920 4.6192 1.9216 2.7488 1.4637 2.2896 23-35 3.0240 4.0448 1.4384 2.4592 1.2167 2.2375 4.2256 5.2464 1.9328 2.9536 1.6256 2.6464 3.7808 4.8016 1.9104 2.6087 1.4525 2.1507 23-53 2.8992 3.9072 1.4560 2.4816 1.2343 2.2599 4.2432 5.1088 1.9504 2.8160 1.6432 2.5088 3.7984 4.6640 1.9280 2.7936 1.4672 2.2384 25-4 3.4512 4.4800 1.7312 2.8816 1.4864 2.1904 4.8048 5.8272 2.2016 3.2480 1.9568 2.8720 4.2224 5.2496 2.2128 3.2560 1.7133 2.4163 25-19 3.5312 4.7264 1.8112 3.0064 1.5664 2.7616 4.8848 6.0816 2.2816 3.4784 2.0368 3.2336 4.3024 5.4992 2.2928 3.4896 1.7933 2.7058 25-20 3.8190 4.7150 2.0173 3.1125 1.7733 2.8512 5.1430 6.0380 2.4877 3.5421 2.1872 3.2416 4.4350 5.3300 2.2580 3.0182 1.8288 2.8928 25-35 3.4416 4.6656 1.7216 2.9456 1.4776 2.7016 4.7952 6.0192 2.1920 3.4160 1.8915 3.1155 4.2128 5.4368 2.2032 3.4272 1.7037 2.9277 25-61 3.4304 4.4848 1.7282 2.7648 1.4841 2.5208 4.7840 5.8384 2.1808 3.2352 1.8803 2.9347 4.2016 5.2560 2.1920 3.2464 1.6912 2.7456 47 Pin Aluminum 9-35 All weight measurements are for reference only. Socket Stainless Steel Tri-Start – specials fiber optics, filter protection, PCB applications FIBER OPTIC Amphenol multi-channel fiber optic connectors offer a precision optic interconnect system within the high performance MIL-DTL-38999 Series III connector. The metal-to-metal feature of the Tri-Start connector provides protection from damage in severe environmental and physical conditions. Optical performance is optimized utilizing the ceramic alignment features employed by the termini. Insertion losses are typically .8dB and can range from .5 to 1.5 dB, depending on test conditions. Ask for publication 12-352 for complete information on Fiber Optic Connectors. TRANSIENT PROTECTION Multi-Channel Fiber Optic Connectors Tri-Start Connectors with MT Ferrule Fiber Optics EMI/EMP protection devices can be integrated into the MIL-DTL38999 Series III connector to provide a cost effective alternative to discrete devices mounted inside the box. These unique, high performance designs provide weight and space savings necessary for modern electronic systems. Ask for publication 12-120 for complete information on Amphenol Filter/Transient Protection Connectors. FLEX TERMINATION ASSEMBLIES FOR PRINTED CIRCUIT BOARD APPLICATIONS Amphenol provides flex termination assemblies for printed circuit board attachment through Amphenol ACT, Advanced Circuit Technology. Flex circuits are available for MIL-DLT-38999 connectors in flat or sculptured styles. Sculptured® Flexible Circuits with built-in terminations eliminate the failures associated with crimped or solder-on contacts, and they are designed to geometrically fit the tight space requirements within a unit. They plug into a printed circuit board and create a self-locking terminal pad which eliminates the need for an additional interconnect to the PCB. Filter/Transient Protection Connectors TRI-START CONNECTORS WITH PC TAIL CONTACTS Printed circuit tail twinax contacts are currently supplied in 8, 12 and 16 coax type, 8, 10 and 12 twinax type, and 8 triax socket type. These provide a cost effective packaging solution for limited space applications where connectors are attached to printed circuit boards. Ask for catalog 12-170, Amphenol Cylindrical Connectors for PCB Applications and catalog 12-130, Amphenol High Frequency Contacts for Multi-pin Connectors. Flex Termination Assemblies 48 PC Tail Contacts Tri-Start – specials coax, twinax and triax contacts, ground plane connectors, press fit connectors Amphenol MIL-DTL-38999 Series III connectors are the most commonly used connectors for incorporation of shielded contacts along with traditional crimp contacts and also with contacts for data bus, LAN and coax/triax/twinax transmission lines with conductive inserts that ground the outer conductor of the coax, triax, twinax contact to the shell. These connectors are sold “less contacts”. They will accommodate size 8 coax, triax or twinax contacts or size 12 and 16 coax contacts. The insert availability chart on pages 6 and 7 indicates the patterns that are available in a ground plane version, (see those designated with a star symbol), and consult how to order pages for ordering procedures. Concentric Twinax Contacts Qualified to M39029/90 and /91 CONNECTORS WITH SHIELDED COAX CONTACTS For shielded wire applications, coaxial contacts can be incorporated into MIL-DTL-38999 connectors. Designed-in crimp or solder types are available to fit various RG and special cables. High performance coaxial contacts eliminate discontinuities or impedance variations due to movement of parts under axial load. Shielded Coax Contacts CONNECTORS WITH CONCENTRIC TWINAX CONTACTS The size 8 concentric twinax contact was developed for use in MIL-STD-1553 Airborne multiplex data bus applications which require high performance interconnect characteristics in multi-pin connectors. Ideal for this application need is the high performance Tri-Start connector with its fully scoop-proof feature of recessed pins. The concentric twinax contact is crimp terminable to twisted-shielded cable. 38999 Series III Connector with Twinax Contacts and Standard Contacts SHIELDED TRIAX CONTACTS Triax contacts have three conductors and are offered in sizes 8, 10 and 12. They provide additional shielding when terminated to triax cable having solid or stranded center conductors. Each of the three conductors of the triax contact is separated by dielectric insulation to isolate ground planes and to improve shielding effectiveness. High speed data transmission quadrax contacts are now available for use in MIL-DTL38999 connectors. PRESS FIT CONNECTORS Tri-Start connectors are also designed for the application of solderless mounting to printed circuit boards. The Press Fit connector performances are compatible with Series III Ground Plane Connector with Twinax Contacts and Insulated Power/Signal Contacts MIL-DTL-38999 Series III Connectors with Compliant Pin Contacts for Solderless Mounting on Printed Circuit Boards 49 Consult the following Amphenol literature for further information: Product Data Sheet 139 for Ground Plane Connectors. Product Data Sheet 188 for Press Fit Connectors. Catalog 12-130 for High Frequency Contacts for Multipin Connectors. Tri-Start – specials quadrax and differential twinax contacts SIZE 8 HIGH SPEED QUADRAX AND DIFFERENTIAL TWINAX CONTACTS FOR USE IN MIL-DTL-38999 CONNECTORS Quadrax Contacts consist of an outer contact with four strategically spaced inner contacts forming two 100 or 150 Ohm matched impedance differential pairs. Differential Twinax Contacts consist of an outer contact with two inner contacts spaced to form one 100 or 150 Ohm matched impedance differential pair. Both contacts can be used in connectors for Ethernet 100 Base-T-100 Ohm, Fibre-Channel-150 Ohm and IEEE 1394B FireWire-110 Ohm applications. TYPICAL ELECTRICAL PERFORMANCE • • • • Bandwidth: Up to 3 Gigahertz Data rate: Exceeding 2 Gbits/sec. Voltage rating: 500 Vrms max. @ sea level Dielectric withstanding voltage: 1000 VACrms between all inner contacts @ sea level 500 VACrms between inner and outer contacts @ sea level D38999 Series III Groundplane Connector with Quadrax PCB Sockets Installed Contacts front are Differential Twinax (left) and Quadrax (right) Quadrax contacts are also available in ARINC 600 Rectangular connectors. See photo on right; consult Amphenol Aerospace for further information. Also available are Quadrax and Twinax Transition Adapters which provide a method of launching from the high speed connectors to PCB boards. Consult Amphenol Aerospace, Sidney NY for ordering information for MIL-DTL-38999 Series III connectors with quadrax and differential twinax contacts. Below is a chart that provides contact part numbers available, but not limited to, the cables listed. All contacts are available kitted with or installed into specially modified MIL-DTL-38999 connectors. Consult Amphenol for cables not listed. CONTACT PART NUMBERS AND APPLICABLE CABLES FOR USE IN D38999 CONNECTORS Description Quadrax Socket Quadrax Pin Differential Twinax Socket Differential Twinax Pin Part Number 21-33385-21 21-33385-31 21-33385-51 21-33385-61 21-33385-61 21-33385-71 21-33385-91 21-33397-21 21-33397-31 21-33384-21 21-33384-31 21-33384-51 21-33384-61 21-33384-61 21-33384-71 21-33384-91 21-33398-21 21-33398-31 21-33425-1 21-33388-21 21-33388-31 21-33835-1 21-33387-21 21-33387-31 21-33834-1 Cable Part Number Draka Fileca F-4703-3 Tensolite 26473/02006X-4(LD) Tensolite NF24Q100 Tensolite NF22Q100 or Thermax 956-5 Tensolite 24450/03089X-4(LD) Tensolite NF26Q100 JSFY02 PCB (1.035 length) PCB (.866 length Draka Fileca F-4703-3 Tensolite 26473/02006X-4(LD) Tensolite NF24Q100 Tensolite NF22Q100 or Thermax 956-5 Tensolite 24450/03089X-4(LD) Tensolite NF26Q100 JSFY02 PCB (1.035 length) PCB (.866 length) Right Angle Special Tensolite 24463/9P025X-2(LD) Tensolite 26483/03071X-2(LD) PCB (1.035 length) Tensolite 24463/9P025X-2(LD) Tensolite 26483/03071X-2(LD) PCB (1.035 length) 50 Impedance 100 Ohm 150 Ohm 100 Ohm 100 Ohm 110 Ohm 100 Ohm 110 Ohm 100 Ohm 100 Ohm 100 Ohm 150 Ohm 100 Ohm 100 Ohm 110 Ohm 100 Ohm 110 Ohm 100 Ohm 100 Ohm 100 Ohm 100 Ohm 100 Ohm 100 Ohm 100 Ohm Quadrax Contact for use in ARINC 600 Connectors Tri-Start – specials deep reach and stand-off shells, connectors with integral strain reliefs, ESD protection, RJ Field OTHER SPECIALS WITHIN THE TRI-START FAMILY OF CONNECTORS: • Deep Reach Shells – for increased panel thicknesses. • Stand-off Flange Shells – for attachment to printed circuit boards • Connectors with Integral Strain Reliefs – cost savings through integration of strain relef to the shell. • Electrostatic Discharge (ESD) Protection – Amphenol has developed a design feature for the Tri-Start connector which will protect sensitive components from Electrostatic Discharge without diodes, varistors, gas tubes, or “experimental” semiconductive materials. These connectors utilize the Faraday Cage principal to shunt electrostatic discharge events to the conductive enclosure on which the connector is mounted, thus never allowing the high voltage, high current discharge event to reside on any contacts. The ESD protected connectors have the same physical envelope as their standard counterparts, and do not require special mounting or terminating techniques. All of the contacts remain fully functional, and electrical characteristics such as capacitance are not effected. For more information on ESD protected connectors, ask for Product Data Sheet 171. Also publication L-2075, “ESD Attenuation Test Procedure for Connectors with Faraday Cage Protective Structures” is available as a reference document. Tri-Start with Integral Strain Relief Tri-Start Jam Nut Receptacle with Deep Reach Shell Electrostatic Discharge (ESD) Testing on Tri-Start Filter Connector Tri-Start with Stand-off Flange RJ FIELD CONNECTORS Amphenol Socapex offers the RJF TV within the MIL-DTL-38999 connector shell for Ethernet connection. The RJ Field is designed for use where it is necessary to go beyond the protected office environment of most Ethernet applications, to the harsher environments of industrial and even mil-aero applications. Allows use of Ethernet Class D/Cat. 5e connection for 10 BaseT, 100 BaseTX, or 1000 Base T networks. Consult Amphenol Socapex for further information. RJF TV Connectors for Ethernet Connection 51 Amphenol Corporation Amphenol Aerospace Amphenol Industrial Operations 40-60 Delaware Avenue Sidney, NY 13838-1395 Phone: 607-563-5011 1-800-678-0141 Fax: 607-563-5157 www.amphenol-aerospace.com www.amphenol-industrial.com SALES OFFICES Amphenol Corporation Amphenol Aerospace 23276 South Pointe Drive Suite 113 Laguna Hills, CA 92653 Phone: 949-855-4454 1-800-678-0141 Fax: 949-855-9115 Amphenol Corporation Amphenol Aerospace 2010 Corporate Ridge McLean, VA 22101 Phone: 1-800-678-0141 Amphenol Pcd 2 Technology Drive Peabody, MA 01960 Phone: 978-532-8800 Fax: 978-532-6800 Web: www.amphenolpcd.com Amphenol Backplane Systems 18 Celina Avenue Nashua, NH 03063 Phone: 888-318-3553 Fax: 603-883-0247 www.amphenol.abs.com Amphenol Advance Circuit Technology 118 Northeastern Boulevard Nashua, NH 03062 Phone: 603-880-6000 Fax: 603-880-1785 Web: www.act.flexcircuit.com Amphenol Canada 20 Melford Drive Scarborough, ON M1B 2X6 Canada Phone: 416-291-4401 Fax: 416-292-0647 Web: www.amphenolcanada.com DISTRIBUTORS Corporate Headquarters ARROW ELECTRONICS 7459 S. Lima Street Englewood, CO 80112-5816 Phone: 800-777-2776 Fax: 800-562-3542 Web: www.arrow.com AVNET 2211 47th Street Phoenix, AZ 85034 Phone: 800-332-8638 Web: www.avnet.com PEI GENESIS 2180 Hornig Road Philadelphia, PA 19116 Phone: 800-523-0727 Fax: 215-552-8022 Web: www.peigenesis.com POWELL ELECTRONICS 200 Commodore Drive Logan Township, NJ 08085 Phone: 800-235-7880 Fax: 215-937-4655 Web: www.powell.com TTI INC. 2441 Northeast Pkwy. Fort Worth, TX 76106 Phone: 800-225-5884 Fax: 817-740-9494 Web: www.ttiinc.com SMALL DISADVANTAGED/ MINORITY DISTRIBUTORS CHEROKEE NATION DISTRIBUTORS Highway 51 West P.O. Box 1130 Stilwell, OK 74960 Phone: 918-696-2777 Fax: 918-696-3129 Web: www.cnicnd.com JRH ELECTRONICS INC. 2002 E. Lincoln Drive West Route 73, P.O. Box 264 Marlton, NJ 08053 Phone: 800-467-9309 Fax: 609-988-8728 Web: www.jrhelec.com INTERNATIONAL Latin America ARGENTINA Amphenol Argentina Avenida Callao 930 2nd floor Office B Plaza C1023AAP Buenos Aires, Argentina Phone: (54 11) 48 15 68 86 Fax: (54 11) 48 14 57 79 E-mail:[email protected] BRAZIL Amphenol do Brasil Ltda. Rua Diogo Moreira 132 CEP 05423-010 Sao Paulo - SP, Brazil Phone: (55-11) 3815.1003 Fax: (55-11) 3815.1629 E-mail: [email protected] MEXICO Amphenol Mexico Prolongacion Reforma 61-6 B2 Col. Paseo de las Lomas C.P. 01330 Mexico D.F., Mexico Phone: (52-55) 5258.9984 Fax: (52-55) 5081.6890 E-mail: [email protected] Europe ENGLAND Amphenol Limited Thanet Way, Whitstable Kent CT5 3JF, United Kingdom Phone: (44-1-227) 773200 Fax: (44-1-227) 276571 E-mail: [email protected] FRANCE Amphenol Socapex Promenade de l’Arve, BP29 Thyez 74311 948 Cedex, France Phone: (33-4) 50892800 Fax: (33-4) 50961941 Web: www.amphenol-socapex.com GERMANY Amphenol-Tuchel Elect. GmbH August-Haeusser Strasse 10 Postfach 1110 74001 Heilbronn, Germany Phone: (49-7131) 929 0 Fax: (49-7131) 929 414 GERMANY Amphenol-Air LB GmbH Am Kleinbahnhof 4 D-66740 Saarlouis, Germany Phone: (49-6831) 9810-87 Fax: (49-6831) 9810-30 Web: www.amphenol-airlb.com SOUTH AFRICA Amphenol South Africa 30 Impala Road Chislehurston Sandton, 2146, South Africa Tel: (27-11) 783-9517 Fax: (27-11) 783-9519 E-mail: [email protected] TURKEY Amphenol Turkiye Ayazaga Mah. Meydan Sk. No. 28 Beybi Giz Plaza, Kat. 26 Maslak 34396 Istanabul Phone: 90 (212) 335 25 01 Fax: 990 (212) 335 25 00 Asia / Pacific AUSTRALIA Amphenol Australia LTD 2 Fiveways Blvd. Melbourne, Victoria 3173 Australia Phone: 613 8796 8888 Fax: 613 8796 8801 E-mail: [email protected] RUSSIA Amphenol Russia Office 8-2 Yaroslavskaja Str. 129164 Moscow, Russia Phone: 7495 937 634 E-mail: [email protected] CHINA Amphenol Aerospace China Office Phone: +607-563-4060 E-mail: [email protected] INDIA Amphenol Interconnect India Pvt, Ltd. 105 Bhosari Industrial Area Pune, 411 026, India Phone: (91-20) 27120 481 Fax: (91-20) 27120 581 E-mail: [email protected] JAPAN Amphenol Japan Mil/Aero & Industrial 471-1, Debra, Ritto-city Shiga 520-3041, Japan Phone: 81-77-553-8501 Fax: 81-77-551-2200 KOREA Amphenol Aerospace Korea Office Phone: +607-563-4061 E-mail: [email protected] ITALY & REST OF EUROPE Amphenol Italia S.p.A. Via Barbaiana 5 20020 Lainate (Milano), Italy Phone: 39-02-932541 Fax: 39-02-93254444 E-mail: [email protected] SOUTHEAST ASIA Amphenol Aerospace South East Asia Office Phone: +607-563-4062 E-mail: [email protected] Middle East / Africa ISRAEL Bar-Tec Ltd. 3 Hagavish St., P.O.B. 279 Kfir-Barkan Bldg., East Industrial Zone Kfar Sava 44102, Israel Phone: (972-9) 764.4100 Fax: (972-9) 7674324 E-mail: www.bar-tec.com TAIWAN Amphenol Aerospace Taiwan Office Phone: +607-563-4063 E-mail: [email protected] Notice: Specifications are subject to change without notice. Contact your nearest Amphenol Corporation Sales Office for the latest specifications. All statements, information and data given herein are believed to be accurate and reliable but are presented without guarantee, warranty, or responsibility of any kind expressed or implied. Statements or suggestions concerning possible use of our products are made without representation or warranty that any such use is free of patent infringement and are not recommendations to infringe any patent. The user should not assume that all safety measures are indicated or that other measures may not be required. Specifications are typical and may not apply to all connectors. © 2006 Amphenol Corp. Printed in U.S.A. JCP 8/2006 52