superfly to alphalink flex jumpers Contact arrangements • materials and finishes • dimensions • PCB layout • panel cutout Superfly to AlphaLink Flex Jumpers Glenair Series 88 SuperFly™ Cordsets represent a perfect storm of high-performance contacts, shells, wires, termination and mating technologies. SuperFly™ combines the weight-saving and performance advantages of nanominiature contacts in a precision package made to order for battlefield and other high-performance applications. Now available in turnkey flex jumper format for easy integration in printed circuit board applications, each SuperFly jumper ships with rugged Polyimide-based flex terminated to your choice of threaded nanominiature flex jumpers or quick disconnect coupling SuperFly and an AlphaLink SL board level connector. SuperFly to AlphaLink flex jumper D Recommended SuperFly I/O to AlphaLink Contact Arrangements* 1 1 2 5 3 6 8 6 7 9 10 C10N 4 1 5 1 8 5 10 6 8 Contacts 1 30 31 4 9 15 22 28 33 37 1 6 12 19 27 34 40 H37N G31N 16 1 20 32 17 40 32 Contacts 1 11 14 1 28 15 28 Contacts 20 Contacts 1 5 10 16 23 29 34 7 13 18 24 29 F22N 10 20 2 4 9 13 18 22 5 10 14 19 7 12 16 19 E19N 10 Contacts 3 8 14 19 25 1 3 1 4 8 13 17 5 B7N 16 2 3 5 11 18 26 33 39 44 To optimize the 40-contact AlphaLink board level connector, 40 contacts of a 44-contact size SuperFly connector can be used. J44N 1 21 40 Contacts © 2013 Glenair, Inc • 1211 Air Way, Glendale, CA 91201 • 818-247-6000 • www.glenair.com • U.S. CAGE code 06324 * These are recommended contact arrangements only, but do offer best availability. Contacts are mapped 1-to-1 from I/O to B/L connector (unused B/L contacts not connected). For alternative wire schedules, please consult factory. superfly to alphalink flex jumpers Contact arrangements • materials and finishes • dimensions • PCB layout • panel cutout BB Ø.042 Typ. Pads 4X R.015 Max .150 10 1 11 .050 20 .025 .050 Typ C 2x Ø.080 Mounting Holes øB Recommended PCB Layout (See Table V) Recommended Panel Cutout (See Table IV) D Table I - I/O Material/Finish Sym M ZR Material Aluminum Alloy MT NF ZC ZK ZMT Stainless Steel Table IV - I/O Connector Panel Cutout Dimensions Shell Size B C E F G H J 17 Table III - Available I/O Insert Arrangement and B/L Assembly Pairs* Finish Electroless Nickel Black Zinc-Nickel over Electroless Nickel Nickel-PTFE Olive drab over Cadmium Black Zinc Cobalt Passivate Nickel Teflon ØA ØB C Flats .392 (10.0) .412 (10.5) .451 (11.5) .471 (12.0) .490 (12.4) .530 (13.5) .569 (14.5) .283 (7.2) .305 (7.7) .344 (8.7) .364 (9.2) .383 (9.7) .349 (8.9) .459 (11.7) .241 (6.1) .261 (6.6) .300 (7.6) .320 (8.1) .340 (8.6) .379 (9.6) .418 (10.6) I/O Contact B/L Layout Size Qty B7N Nano 7 8 C10N Nano 10 10 E19N Nano 19 20 F22N Nano 22 28 G31N Nano 31 32 H37N Nano 37 40 J44N Nano 44 40 * Contacts mapped 1-to-1 from I/O to B/L connector (unused B/L contacts not connected). For alternative wire schedules, please consult factory. Ins. Arr. Table V - B/L Connector Dimensions Layout 4 8 10 16 20 28 32 40 AA .527 (13.4) .627 (15.9) .677 (17.2) .827 (21.0) .927 (23.5) 1.127 (28.6) 1.227 (31.2) 1.427 (36.2) BB .350 (8.9) .450 (11.4) .500 (12.7) .650 (16.5) .750 (19.1) .950 (24.1) 1.050 (26.7) 1.250 (31.8) © 2013 Glenair, Inc • 1211 Air Way, Glendale, CA 91201 • 818-247-6000 • www.glenair.com • U.S. CAGE code 06324 superfly to alphalink flex jumpers SuperFly quick-disconnect rear-panel-mount receptacle connector to AlphaLink SL flex jumper 880-034 Series 88 superfly Input/Output (I/O) qdc receptacle to alphalink SL spring loaded contact Board Level (B/L) connector How To Order 880-034 Sample Part Number Series / Basic Part No. I/O Insert Configuration D 880-034R A -F22N -M -2 T -6 S Series 88 SuperFly QDC I/O receptacle to Series 171 AlphaLink SL A = Unshrouded contacts (e.g. Nano socket) B = Shrouded contacts (e.g. Nano TwistPin) I/O Shell Size / Contact Arrangement B7N, C10N, E19N, F22N, G31N, H37N, J44N (See Contact Arrangements and Table III, page 16 – 17) I/O Shell Material/Finish (See Table I) AlphaLink Finish 2 = Nickel 5 = Gold AlphaLink Hardware Option T = Threaded thru hole Omit for thru hole Assembly Length (L) 3 = 3.00 ± .05 inches 6 = 6.00 ± .05 inches 12 = 12.00 ± .05 inches Optional Shielding S = With shielding Omit for none Table I - I/O Material/Finish Sym M ZR MT NF ZC ZK ZMT Material Aluminum Alloy Stainless Steel Finish Electroless Nickel Black Zinc-Nickel over Electroless Nickel Nickel-PTFE Olive drab over Cadmium Black Zinc Cobalt Passivate Nickel Teflon materials and finishes B/L connector shell: Aluminum alloy. I/O shell, jam nut: See Table I Insulator: Liquid crystal polymer or equivalent Seals, grommet, O-ring: Fluorosilicone or equivalent Contacts: Copper Alloy/Gold Plated Potting: Epoxy Notes Input/Output Series 88 SuperFly quick-disconnect receptacle: I/O connector will mate with all plug QDC SuperFly connectors with same polarization and opposite insert configuration. Insert arrangement per 889-001. See page 16 and 17, Table III for available arrangements. Unshrouded configurations are opposite of shrouded. Contacts mapped 1-to-1 from I/O to B/L connector (unused B/L contacts not connected). For alternative wire schedules, please consult factory. See 880-032 for other connector dimensions 18 Board Level AlphaLink SL connector: B/L AlphaLink SL connectors are built in accordance with Glenair drawing 171-134-02 B/L connectors are paired with I/O connectors as shown on Table III Flex Performance: Shielding - EMI shielding film. Bend radius is 6 to 10 times the flex thickness. Typical flex will be .01 ± .005 thick, rugged, potted, polyimidebased flex. Flex cables are terminated from the I/O connector to the B/L connector on a 1 to 1 connection (unused B/L contacts are not connected) Workmanship shall be IAW IPC-6013, Class 2. Consult factory for more options and/or special designs and requirements © 2013 Glenair, Inc • 1211 Air Way, Glendale, CA 91201 • 818-247-6000 • www.glenair.com • U.S. CAGE code 06324 superfly to alphalink flex jumpers SuperFly quick-disconnect rear-panel-mount receptacle connector to AlphaLink SL flex jumper 880-034 .69 Max .35 Max ØA I/O L ±.05 D Pos 1 BB .183 AA Ø.021/.017 Typ .258 B/L .032 ±.015 Typ Alpha Link SLC Table IV - I/O Connector Dimensions Shell Size B C E F G H J 19 ØA ØB C Flats .392 (10.0) .412 (10.5) .451 (11.5) .471 (12.0) .490 (12.4) .530 (13.5) .569 (14.5) .283 (7.2) .305 (7.7) .344 (8.7) .364 (9.2) .383 (9.7) .349 (8.9) .459 (11.7) .241 (6.1) .261 (6.6) .300 (7.6) .320 (8.1) .340 (8.6) .379 (9.6) .418 (10.6) Table V - B/L Connector Dimensions Layout 4 8 10 16 20 28 32 40 AA .527 (13.4) .627 (15.9) .677 (17.2) .827 (21.0) .927 (23.5) 1.127 (28.6) 1.227 (31.2) 1.427 (36.2) © 2013 Glenair, Inc • 1211 Air Way, Glendale, CA 91201 • 818-247-6000 • www.glenair.com • U.S. CAGE code 06324 BB .350 (8.9) .450 (11.4) .500 (12.7) .650 (16.5) .750 (19.1) .950 (24.1) 1.050 (26.7) 1.250 (31.8) SUPERFLY TO ALPHALINK FLEX JUMPERS SuperFly threaded rear-panel-mount receptacle connector to AlphaLink SL flex jumper 881-021 SERIES 88 SUPERFLY INPUT/OUTPUT (I/O) THREADED RECEPTACLE TO ALPHALINK SL SPRING LOADED CONTACT BOARD LEVEL (B/L) CONNECTOR How To Order 881-021 Sample Part Number Series / Basic Part No. I/O Insert Configuration D 881-021R A -F22N -M -2 T -6 S Series 88 SuperFly QDC I/O receptacle to Series 171 AlphaLink SL A = Unshrouded contacts (e.g. Nano socket) B = Shrouded contacts (e.g. Nano TwistPin) I/O Shell Size / Contact Arrangement B7N, C10N, E19N, F22N, G31N, H37N, J44N (See Contact Arrangements and Table III, page 16 – 17) I/O Shell Material/Finish (See Table I) AlphaLink Finish 2 = Nickel 5 = Gold AlphaLink Hardware Option T = Threaded thru hole Omit for thru hole Assembly Length (L) 3 = 3.00 ± .05 inches 6 = 6.00 ± .05 inches 12 = 12.00 ± .05 inches Optional Shielding S = With shielding Omit for none Table I - I/O Material/Finish Sym M ZR MT NF ZC ZK ZMT Material Aluminum Alloy Stainless Steel Finish Electroless Nickel Black Zinc-Nickel over Electroless Nickel Nickel-PTFE Olive drab over Cadmium Black Zinc Cobalt Passivate Nickel Teflon MATERIALS AND FINISHES B/L connector shell: Aluminum alloy. I/O shell, jam nut: See Table I Insulator: Liquid crystal polymer or equivalent Seals, grommet, O-ring: Fluorosilicone or equivalent Contacts: Copper Alloy/Gold Plated Potting: Epoxy NOTES Input/Output Series 88 SuperFly threaded receptacle: I/O connector will mate with all plug threaded SuperFly connectors with same polarization and opposite insert configuration. Insert arrangement per 889-001. See page 16 and 17, Table III for available arrangements. Unshrouded configurations are opposite of shrouded. Contacts mapped 1-to-1 from I/O to B/L connector (unused B/L contacts not connected). For alternative wire schedules, please consult factory. See 881-019 for other connector dimensions 20 Board Level AlphaLink SL connector: B/L AlphaLink SL connectors are built in accordance with Glenair drawing 171-134-02 B/L connectors are paired with I/O connectors as shown on Table III Flex Performance: Shielding - EMI shielding film. Bend radius is 6 to 10 times the flex thickness. Typical flex will be .01 ± .005 thick, rugged, potted, polyimidebased flex. Flex cables are terminated from the I/O connector to the B/L connector on a 1 to 1 connection (unused B/L contacts are not connected) Workmanship shall be IAW IPC-6013, Class 2. Consult factory for more options and/or special designs and requirements © 2013 Glenair, Inc • 1211 Air Way, Glendale, CA 91201 • 818-247-6000 • www.glenair.com • U.S. CAGE code 06324 superfly to alphalink flex jumpers SuperFly threaded rear-panel-mount receptacle connector to AlphaLink SL flex jumper 881-021 .800 Max .610 Max ØA I/O L ±.05 D Pos 1 BB .183 AA Ø.021/.017 Typ .258 B/L .032 ±.015 Typ Alpha Link SLC Table IV - I/O Connector Dimensions Shell Size B C E F G H J 21 ØA ØB C Flats .392 (10.0) .412 (10.5) .451 (11.5) .471 (12.0) .490 (12.4) .530 (13.5) .569 (14.5) .283 (7.2) .305 (7.7) .344 (8.7) .364 (9.2) .383 (9.7) .349 (8.9) .459 (11.7) .241 (6.1) .261 (6.6) .300 (7.6) .320 (8.1) .340 (8.6) .379 (9.6) .418 (10.6) Table V - B/L Connector Dimensions Layout 4 8 10 16 20 28 32 40 AA .527 (13.4) .627 (15.9) .677 (17.2) .827 (21.0) .927 (23.5) 1.127 (28.6) 1.227 (31.2) 1.427 (36.2) © 2013 Glenair, Inc • 1211 Air Way, Glendale, CA 91201 • 818-247-6000 • www.glenair.com • U.S. CAGE code 06324 BB .350 (8.9) .450 (11.4) .500 (12.7) .650 (16.5) .750 (19.1) .950 (24.1) 1.050 (26.7) 1.250 (31.8)