SAV-CON ® CONNECTOR SAVERS MS CIRCULAR • MIGHT Y MOUSE • D-SUB • MICRO-D JANUARY 2015 SERIES 94 SAV-CON ® Connector Savers The smart solution for preventing contact damage and extending service life G lenair Sav-Con® connector savers are the smart solution for preventing contact damage and extending the service life of cable assemblies. Sav-Con® connector savers protect connectors that are mated and unmated frequently during manufacturing, test, check-out phases, and environmental test programs. They prevent costly repair or replacement by absorbing connect and disconnect abuse. Glenair Sav-Con® connector savers are available for all MS circular connector types, as well as for Glenair Mighty Mouse connectors, D-Subminiature and Micro-D connectors. Glenair, Inc. 1211 Air Way Glendale, CA 91201-2497 818-247-6000 [email protected] www.glenair.com Sav-Con® connector savers For circular and rectangular connector applications Table of Contents Introduction to the Sav-Con® Connector Saver Product Overview................................................................................................. A-4 Circular Mil-Spec Compliance........................................................................... A-5 Circular Performance Selection Guide........................................................... A-6 Circular Bayonet Lock Ring Features.............................................................. A-7 Rectangular Series 28 HiPer-D® Performance Specifications................ A-8 Rectangular Micro-D Performance Specifications.................................... A-9 Rectangular Series 89 Nano-Miniature™ Performance Specifications.............................................................................A-10 Rectangular Series 79 Micro-Crimp Performance Specifications......A-11 A Sav-Con® Cylindrical Connector Savers MIL-DTL-38999 Series I...........................................................................................B-2 MIL-DTL-38999 Series II..........................................................................................B-5 MIL-DTL-38999 Series III.........................................................................................B-8 MIL-DTL-83723..................................................................................................... B-15 MIL-DTL-28840..................................................................................................... B-20 MIL-DTL-26482 Series I and II .......................................................................... B-23 MIL-DTL-5015........................................................................................................ B-26 LN 29729 (SJT) ..................................................................................................... B-30 PATT 105 - PATT 602............................................................................................ B-32 Series 801 Mighty Mouse................................................................................. B-34 Series 805 Mighty Mouse................................................................................. B-37 Series 22 Geo Marine®....................................................................................... B-40 B Sav-Con® Rectangular Connector Savers Series 28 HiPer-D................................................................................................... C-2 Series MWDM Micro-D........................................................................................ C-6 Series 89 Nano-Miniature™................................................................................ C-8 Series 79 Micro-Crimp.......................................................................................C-10 C Sav-Con® Gender Changers MIL-DTL-38999 Series I........................................................................................D-2 MIL-DTL-38999 Series III......................................................................................D-4 Series 22 Geo-Marine®.........................................................................................D-8 Series 801 Mighty Mouse................................................................................ D-10 Series 79 HiPer-D®.............................................................................................. D-11 Series MWDM Micro-D..................................................................................... D-12 D © 2015 Glenair, Inc • 1211 Air Way, Glendale, CA 91201 • 818-247-6000 • www.glenair.com • U.S. CAGE code 06324 • Sav-Con® Catalog Dimensions in Inches (millimeters) are subject to change without notice. 1 SERIES 23 Traditional plug-receptacle savers, as well as in-line versions and gender changers Connector Savers The smart solution for preventing contact damage and extending the service life of cable assemblies and mounted receptacles Sav-Con® connector savers protect connectors that are mated and unmated frequently during manufacturing, test, check-out phases, and environmental test programs. They prevent costly repair or replacement by absorbing connect and disconnect abuse. Glenair Sav-Con® connector savers are available for both standard and high-density insert arrangements. Popular Sav-Con® part numbers, especially for N (normal) polarization are in-stock and ready for immediate, same-day shipment. Glenair also manufactures and supplies Sav-Con® connector savers and bulkhead feed-thrus for a complete range of MS circular and rectangular connectors. 2 Available EMI/EMP filter savers and adapters Pin/pin, pin/socket, and socket/socket versions Optional locking mechanism (recommended for bayonetstyle connectors) Series changers and gender changers available in both SavCon® and bulkhead feed-thru configurations © 2015 Glenair, Inc • 1211 Air Way, Glendale, CA 91201 • 818-247-6000 • www.glenair.com • U.S. CAGE code 06324 Sav-Con® connector savers Circular, rectangular and special application MIlitary standard and commercial connectors FULL RANGE OF CICULAR MILITARY STANDARD CONFIGURATIONS MIL-DTL-38999 Series III Type Plug/Receptacle Go-Between MIL-DTL-38999 Series II MIL-DTL-5015 Type Series 80 Mighty Mouse SAV-CON® RECTANGULAR D-SUBMINIATURE, MICRO, AND NANO MINIATURE CONNECTOR SERIES M24308 D-subminiature Micro-D Nano-Miniature™ HiPer-D® HiPer-D® Gender Changer Micro-D Filter SAV-CON® SPECIAL APPLICATION CONNECTOR SERIES MIL-DTL-38999 Series III Type In-Line Gender Changer MIL-DTL-38999 Series III Type Filtered Adapter Each Glenair Sav-Con® Connector Saver meets the military specification performance requirements of its mating connector. Glenair manufactures and supplies a Sav-Con® connector saver for most every military standard connector currently in use including: MIL-DTL-26482 Series I and II MIL-DTL-28840 MIL-DTL-38999 Series I, II and III MIL-DTL-83723 LN 29729 (SJT) PATT 105 and PATT 602 MIL-DTL-5015 Series 801 and 805 Mighty Mouse Series 28 HiPer-D® M24308 intermateable M24308 D-Subminiature Series 89 Nano Miniature™ M32139 MIL-DTL-83513 Micro-D Subminiature Comprehensive materials, plating, and polarization options available Series 79 Micro-Crimp® Sav-Con® connector savers For circular and rectangular connectors Overview For most every Military Standard connectors All standard materials and finish platings General duty, environmental, filter, hermetic and high-reliability performance classes A Pin/pin, pin/socket, socket/socket versions, as well as gender changers Optional locking mechanism Keyed polarization Sav-Con® Connector Savers are the smart solution for preventing contact damage and extending the service life of cable assemblies Glenair Makes a Sav-Con® Connector Saver for Most Every Military Standard Connector Currently in Use • • • • • • • • • • • • • • 4 MIL-DTL-26482 Series I and II MIL-DTL-28840 MIL-DTL-38999 Series I, II and III MIL-DTL-83723 LN 29729 (SJT) PATT 105 and PATT 602 MIL-DTL-5015 Series 801 and 805 Mighty Mouse M24308 Subminiature Series 28 HiPer-D® Series MWDM Micro-D Subminiature Series 89 Nano-Miniature™ Series 79 Micro-Crimp® EMI/EMP Filter Circular and Rectangular © 2015 Glenair, Inc • 1211 Air Way, Glendale, CA 91201 • 818-247-6000 • www.glenair.com • U.S. CAGE code 06324 • Sav-Con® Catalog Dimensions in Inches (millimeters) are subject to change without notice. Sav-Con® connector savers Circular military standard connectors Circular Mil-Spec Compliance Mil-Spec Compliance Military Specification Compliance Each Glenair Sav-Con® Connector Saver series meets the same durability requirements as the Military Specification series with which it mates. The mating portions of the pin-and-socket contacts are in strict compliance with the applicable Military Specification contacts used in each connector series. Mating/Unmating Forces Circuit Probing Class 1 Class 2 Yes Yes Yes Durability Yes Yes Yes Insert retention Yes Yes Yes Contact Retention Yes Yes Yes Coupling Pin strength Yes Yes Yes The closed-entry socket contact design permits probing for individual circuits during equipment test and check-out, preventing possible damage to the equipment connectors. Contact Engagement & Disengagement Forces Yes Yes Yes Resistance to Probe Damage Yes Yes Yes Standard Material and Finishes EMI Ground Spring Forces Yes Yes Yes • Shell, Barrel and Coupling Nut – 300-series stainless steel, titanium, aluminum • Front and Rear Insulators – Glass reinforced thermoset plastic • PC Receptacle Potting – High-performance potting material • Finish – See material and finish table • Contacts – PC tails, socket and pin crimp contacts – Copper alloy, gold plated • Contact Retention Clip – Beryllium copper, heat-treated, unplated • Retaining Ring – Ryton • Wave Spring – CRES Characteristic Class 0 Mechanical A Electrical Contact Resistance Yes Yes Yes Electrical Engagement Yes Yes Yes Insulation Resistance Yes Yes Yes Dielectric Withstanding Voltage Yes Yes Yes Magnetic Permeability Yes Yes Yes Electrical Conductivity Yes Yes Yes Shell Finishes Plating Code Material M Aluminum Electroless Nickel AMS-C-26074 B Aluminum Cad Plate, Olive Drab AMS-QQ-P-416, Type II, Class 3 NF Aluminum Cadmium Plate Olive Drab over Electroless Nickel AMS-QQ-P-416, over AMS-C-26074 (1000 Hour Salt Spray) NC Aluminum Zinc-Cobalt ASTMB840 Finish Specification ZN Aluminum Olive Drab Zinc-Nickel Zinc alloy per ASTM B841-91, Class 1 Type E Grade 3 over Electroless nickel per ASTM B733-90 SC2, Type 1 Class 5 MT Aluminum Ni-PTFE 1000 Hour Grey™ (Nickel Flourocarbon Polymer) MIL-DTL-38999 (500 Hour Salt Spray) ZR Aluminum Zinc Nickel, Black ME Aluminum Electroless Nickel (RoHS) © 2015 Glenair, Inc • 1211 Air Way, Glendale, CA 91201 • 818-247-6000 • www.glenair.com • U.S. CAGE code 06324 • Sav-Con® Catalog Dimensions in Inches (millimeters) are subject to change without notice. 5 Sav-Con® connector savers Circular military standard connectors Performance selection guide Sav-Con® Product Applications A Glenair Sav-Con® Connector Savers are designed to protect connectors that are subject to repeated mating and unmating cycles. Sav-Con® Connector Savers prevent costly repair or replacement of expensive connectors and cables while preserving the quality and integrity of connector performance. Sav-Con® Connector Savers take the abuse of repeated connection cycles instead of “black box” or other equipment connectors. Equipment connectors that are mated and unmated frequently during manufacturing, check-out phases and environmental test programs can be protected by Glenair SavCon® Connector Savers at considerable savings in time and money. When a Sav-Con® Connector Saver is installed between a receptacle and a plug, the effective additional length is less than the length of an equivalent mated plug and receptacle. When using bayonet coupled Sav-Con® Connector Savers, Glenair recommends our Lock Ring design feature in applications where large cable bundles may induce unwanted stress to the coupling mechanism and potential unwanted contact displacement. Choosing the right Sav-Con® Connector Saver for your application All classes of Glenair Sav-Con® Connector Savers feature one-piece, non-removable pin/socket contacts for maximum reliability and minimum effect on circuit resistance. The mating portions of the pin-and-socket contacts are in strict compliance with the applicable Military Specification contacts used in each connector series. The one-piece design adds resistance to a circuit equal to a mated pin and socket contact, thus it has minimum or no effect on sensitive circuits. All bayonet coupled Sav-Con® Connector Savers are available with an optional locking feature on the coupling nut. This feature eliminates the wave spring inside the coupling nut, thus providing positive metal-to-metal bottoming out of the plug side of the Sav-Con® Connector Saver to the mating receptacle. Improved durability can be provided by specifying the optional dry lubricant on the inside surfaces of the coupling nut. Note: Dry lubricant is not recommended for space applications due to outgassing requirements. Glenair Sav-Con® Connector Savers are available in one or more of the following service classes (see specific series page for details): Class 0 - General Duty Glenair’s basic Sav-Con® design is suitable for use in benign environments, such as manufacturing and bench test areas. Not recommended for use in environmental test programs, or in installations which will be exposed to non-ambient conditions. 6 Class 1 - Environmental This category offers peripheral and interfacial sealing to comply with mating connector environmental requirements. Class 2 - Hi-Rel High-performance versions of Class 1 configurations. This design employs materials and processes to provide an extremely broad operating temperature range, as well as nonoutgassing properties for space applications. © 2015 Glenair, Inc • 1211 Air Way, Glendale, CA 91201 • 818-247-6000 • www.glenair.com • U.S. CAGE code 06324 • Sav-Con® Catalog Dimensions in Inches (millimeters) are subject to change without notice. Sav-Con® connector savers Circular military standard connectors Bayonet lock ring features Optional Lock Ring prevents accidental disengagement of bayonet coupled connectors The Coupling Nut: This feature eliminates the wave spring inside the coupling nut, thus providing positive metal-to-metal bottoming out of the plug side of the Sav-Con® Connector Saver to the mating receptacle. This is a desirable option in the following applications: 2 1 A Locking a Sav-Con® to a receptacle: Locking a Sav-Con® Connector Saver to a receptacle can prevent accidental or unauthorized unmating. This can insure that the equipment receptacle remains in its unused condition prior to delivery. Locking a Sav-Con® to reduce lateral forces: Lateral forces caused by a heavy cable can be reduced when the Sav-Con® Connector Saver is locked to the equipment receptacle. On high-density connectors that have a limited pin-and-socket engagement length, the force applied by a heavy cable can collapse the wave spring and create unwanted discontinuities in the mated contacts. Locking a Sav-Con® when delivered to end-user: When equipment is delivered to the end-user, the Sav-Con® Connector Saver may be locked to its mating receptacle to insure that the receptacles mounted on the equipment will remain unused until final installation of the equipment. Locking a Sav-Con® to a cable mounted plug: It is often desirable to lock a Sav-Con® Connector Saver on a cable-mounted plug coupler to prevent accidental disconnect of the Sav-Con®. Locking a Sav-Con® Connector Saver to a receptacle can prevent accidental or unauthorized unmating. This can insure that the equipment receptacle remains in its unused condition prior to delivery. 1. To engage the plug portion of the saver, first ensure that the Lock Ring (2) is in the fully open position by turning the Lock Ring by hand clockwise until it stops. 2. Couple (1) to the Mating receptacle. Note: Pins should be visible in the three holes of the Coupling Ring (1). 3. To lock the Sav-con®, turn the Lock Ring (2) counterclockwise by hand until it stops. This will seat the bayonet pins. 4. Dis-Engagement is the reverse of steps 3 and 2. Turn Lock Ring (2) to the open position clockwise by hand until it stops. Then rotate the Coupling Ring (1) counter-clockwise until all contacts are separated. CATALOG NOTES For all circular Sav-Con® connectors in this catalog: • All parts will be identified with manufacturer’s name and part number, space permitting. • Glenair 600 series backshell assembly tools are recommended for assembly and installation. • Dimensions are subject to change without notice. Metric dimensions appear in parentheses in diagrams and tables, based on 1 inch = 25.4 mm, for reference only. Unless otherwise specified, the following other dimensional tolerances apply: .xx = ± .03 (0.8) Lengths = ± .060 (1.52) .xxx = ± .015 (0.4) Angles = ± 5° Customers are advised to consult the factory for the latest specifications, particularly to confirm critical dimensions such as connector lengths, threads, and so on. When errors or mistakes are brought to our attention, corrected content is posted immediately to www.glenair.com. © 2015 Glenair, Inc • 1211 Air Way, Glendale, CA 91201 • 818-247-6000 • www.glenair.com • U.S. CAGE code 06324 • Sav-Con® Catalog Dimensions in Inches (millimeters) are subject to change without notice. 7 Sav-Con® connector savers D-Subminiature Rectangular connectors Series 28 HiPer-D® Specifications Sav-Con® HiPer-D® Shell Plating Codes Glenair Plating Code Salt Fog (Hours) Electroless Nickel ME Nickel-PTFE Shell Plating A Conductivity Typical Applications 96 Excellent Space vehicles, missiles, avionics, unmanned vehicles, instrumentation. Corresponds to MIL-DTL-24308 Class K. MT 500 Excellent Harsh environment, soldier systems, communications equipment. Corresponds to MIL-DTL-24308 Code T. Zinc-Nickel with Black Chromate ZR 500 Good Harsh environment, soldier systems. Corresponds to MIL-DTL-24308 Code K. Cadmium with OliveDrab Chromate NF 500 No Excellent Harsh environment, military equipment. Cadmium with Yellow Chromate JF 500 No Excellent General purpose military equipment. Comparable to MIL-DTL-24308 Code F. Black Anodize C 336 Non-Conductive Applications where EMI shielding is not required. Gold Z2 48 Excellent Space. Corresponds to M24308 Class M. Chem Film E 48 Excellent Avionics Stainless Steel, Electroless Nickel ZM 500 Excellent Extreme environments where stainless steel is preferred for strength, corrosion resistance,and where high conductivity is desired. Stainless Steel, Passivated Z1 500 Good Extreme environments where stainless steel is preferred for strength, corrosion resistance. Corresponds to MIL-DTL-24308 Class P. Description Contacts Socket Contact Hood (Size 20, 22) Shell Insulators Interfacial Seal Grommet EMI Spring Contact retention clips Insert retention clip Adhesive/Sealant Hardware O-ring 8 RoHS Compliant No Sav-Con® HiPer-D® Specification Material Copper Alloy Stainless steel Aluminum Alloy or stainless steel Ultem 2300 Fluorosilicone Fluorosilicone Copper alloy Copper alloy Copper alloy RTV silicone Stainless steel (300 series) Fluorosilicone Finish Gold (50 microin.) over nickel Passivated See ordering information None None None Electroless nickel None None None Passivated None © 2015 Glenair, Inc • 1211 Air Way, Glendale, CA 91201 • 818-247-6000 • www.glenair.com • U.S. CAGE code 06324 • Sav-Con® Catalog Dimensions in Inches (millimeters) are subject to change without notice. Sav-Con® connector savers Rectangular connectors Micro-D Specifications Sav-Con® Micro-D Plating Codes: ROHS Compliance Micro-D Plating Code Plating Type RoHS Compliance Notes 1, A Cadmium with yellow chromate conversion coating over electroless nickel No Electroless nickel is the preferred alternate. 2, B Electroless nickel First choice for RoHS compliance. Good corrosion resistance, excellent conductivity, M83513 approved, always in stock. 3, F Stainless steel shell, passivated Higher cost but unsurpassed corrosion resistance, not conductive enough for typical EMI needs. Build-to-order. 4, D Black anodize over aluminum Economical, non-reflective, non-conductive. Build-to-order. 5, E Gold over aluminum Low volume, higher cost, excellent conductivity. Build-to-order. 6, C Chem film 33, T Nickel-PTFE Sav-Con® MIcro-D Material Specification Component Material and finish Connector Shell Aluminum Alloy 6061 or Stainless Steel, 300 Series, Passivated. See Ordering Information for Aluminum Plating Options. Insulator Liquid Crystal Polymer (LCP) Seals Fluorosilicone Rubber, Blue Pin Contact Socket Contact Beryllium Copper With 50 Microinches Gold over Nickel Plating Copper Alloy With 50 Microinches Gold Over Nickel Plating Hardware 300 Series Stainless Steel PCB Terminals Gold-Plated Copper Alloy, Solder Dipped Capacitors Planar Ceramic Array Inductors Ferrite EMI Ground Spring Beryllium Copper, Gold Plated Encapsulant Thermally Conductive Epoxy No A Electroless nickel is the preferred alternate. Glenair’s 500 Hour Grey™ meets the need for a cadmium replacement with excellent conductivity, wear resistance and corrosion protection, M83513 approved. Sav-Con® Micro-D Performance Summary Current Rating Dielectric Withstanding Voltage Working Voltage Insulation Resistance Contact Resistance Low Level Contact Resistance Magnetic Permeability Operating Temperature Shock Vibration Mating Force 3 AMP 250 VDC 100 VDC 5000 Megohms Minimum 8 Milliohms Maximum 32 Milliohms Maximum 2 µ Maximum -55° C. to +125° C. 50 g. 20 g. (10 Ounces) X (# of Contacts) © 2015 Glenair, Inc • 1211 Air Way, Glendale, CA 91201 • 818-247-6000 • www.glenair.com • U.S. CAGE code 06324 • Sav-Con® Catalog Dimensions in Inches (millimeters) are subject to change without notice. 9 Sav-Con® connector savers Rectangular connectors Series 89 Nano-Miniature™ Specifications Sav-Con® Nano-Miniature™ Plating Codes: ROHS Compliance A Nano Plating Code Plating Type RoHS Compliance Notes A1 Cadmium with yellow chromate conversion coating over electroless nickel No Electroless nickel is the preferred alternate. A2 Electroless nickel First choice for RoHS compliance. Good corrosion resistance, excellent conductivity, M32139 approved, always in stock. S Stainless steel shell, passivated Higher cost but unsurpassed corrosion resistance, not conductive enough for typical EMI needs. Build-to-order. T Titanium, unplated Higher cost but unsurpassed corrosion resistance, not conductive enough for typical EMI needs. Build-to-order. Sav-Con® Series 89 Nano-Mianiture™ Material Specification Connector Shell Socket Insulator Plug Insulator Potting material Plug contact Socket Contact Wire Hardware Encapsulant Aluminum Alloy, Electroless Nickel Plated Per SAE-AMS-C-26074, Class 3 or 4, Grade B Liquid Crystal Polymer (LCP), per MIL-M-24519 or ASTM D5138 Liquid crystal polyer (LCP) per MIL-M-24519 or ASTM D5138 Dexterhysol epoxy Gold alloy per AST B477 and ASTM B541 Gold alloy, unplated, per ASTM B477 or ASTM B541. 30 AWG gold plated copper alloy 300 Series Stainless Steel Epoxy Sav-Con® Series 89 Nano-Mianiature™ Performance Summary Contact Spacing Wire Accommodation Current Rating Voltage Rating (DWV) Insulation Resistance Operating Temperature Optional High Operating Temperature Contact Resistance Vibration Shock Durability Corrosion Resistance Humidity Contact Engaging/Separation Force Thermal Vacuum Outgassing 10 .025” (0.64) Contact Centers #30-#32 AWG 1 AMP Maximum 250 VAC RMS Sea Level, 100 VAC RMS 70,000 Feet 5000 Megohms Minimum -55° C. to +125° C. Mod Code 428 rated up to 400° C. 71 Millivolt Drop Maximum, 1 AMP Current, #30 AWG Wire 20 g’s, in Accordance with EIA-364-28, Condition IV 100 g’s, in Accordance with EIA-364-27, Condition G 200 Mating Cycles 48 Hours Salt Spray In Accordance With EIA-364-26, Condition B 96 Hours, In Accordance with EIA-364-31 Condition A 5 Ounce Maximum, 0.4 Ounce Minimum Total Mass Loss (TML) 1.0% Max., Volatile Condensible Material (VCM) 0.1% Max. © 2015 Glenair, Inc • 1211 Air Way, Glendale, CA 91201 • 818-247-6000 • www.glenair.com • U.S. CAGE code 06324 • Sav-Con® Catalog Dimensions in Inches (millimeters) are subject to change without notice. Sav-Con® connector savers Rectangular connectors Series 79 Micro-Crimp® Specifications Sav-Con® Series 79 Mico-Crimp® Shell Plating Codes Shell Plating Plating Code Salt Hexavalent Compatible Cadmium Fog* Chromium Conductivity with EMI Free (Hours) Free Spring Electroless Nickel M 48 Yes Yes Excellent Yes Nickel-PTFE MT 500 Yes Yes Excellent Yes ZN 500 Yes No Good No ZNU 500 Yes No Good No N 500 No No Excellent No J 500 No No Excellent No C 336 Yes Yes Gold Z2 48 Chem Film E 48 * Salt spray test in accordance with ASTM B117 Yes Yes Yes No Zinc-Nickel with OliveDrab Chromate Zinc-Nickel with Black Chromate Cadmium with Olive-Drab Chromate Cadmium with Yellow Chromate Black Anodize NonConductive Excellent Excellent N/A Yes Yes Typical Applications Space vehicles, missiles, avionics, unmanned vehicles, instrumentation Harsh environment, soldier systems, communications equipment Harsh environment, soldier systems, unmanned and manned vehicles Harsh environment, soldier systems, unmanned and manned vehicles Harsh environment, military equipment A General purpose military equipment Applications where EMI shielding is not required Space Avionics Sav-Con® Series 79 Micro-Crimp® Material Specification Size #23 contacts Size #16 and #12 contacts Insulators Shell Interfacial seal and grommet Contact and insert retention clips Jackposts and guide pins Spring, EMI (plug) Beryllium copper alloy, plated gold over nickel Copper alloy Liquid crystal polymer, 30% glass-reinforced Aluminum alloy. See ordering info for finish options Fluorosilicone Beryllium copper, heat-treated, unplated Stainless steel, passivated Stainless steel or beryllium copper alloy, gold plated Sav-Con® Series 79 Micro-Crimp® Performance Summary Current rating Voltage rating (DWV) Insulation resistance Operating temperature Contact resistance Water ingress protection Shielding effectiveness Contact size #23 5 Amps, size #16 13 Amps, size #12 23 Amps maximum Contact size #23 500 VAC rms. Size #16 and #12 1800 VAC rms. Sea level. 5000 megohms minimum -65° C. to +150° C. 5 milliohms maximum IP67 (Mated condition) >75 dB attenuation from 100 MHz to 1000MHz, >60dB 1GHz to 4GHz, >40dB 4GHz to 10GHz. © 2015 Glenair, Inc • 1211 Air Way, Glendale, CA 91201 • 818-247-6000 • www.glenair.com • U.S. CAGE code 06324 • Sav-Con® Catalog Dimensions in Inches (millimeters) are subject to change without notice. 11 CIRCULAR CONNECTORS SAV-CON ® Circular Connector Savers High reliability connector savers for mission-critical applications G lenair Sav-Con® Connector Savers are designed to protect the quality and integrity of connectors that are mated and unmated frequently during manufacturing, test, check-out phases or environmental test programs. Available in general duty, environmental, and high-reliability performance classes with keyed polarization and optional locking mechanisms for bayonet style connectors, Glenair offers Sav-Con® Connector Savers for most all MS cylindrical connector series—many in-stock and available for immediate, same-day shipment. Glenair, Inc. 1211 Air Way Glendale, CA 91201-2497 818-247-6000 [email protected] www.glenair.com Sav-Con® connector savers Circular connectors Selection Guide STANDARD OR FILTERED SAV-CON® CONNECTORS FOR MILITARY AND COMMERCIAL CYLINDRICAL CONNECTORS Glenair standard and filtered Sav-Con® Connector Savers are available in a wide range of military standard configurations including MIL-DTL-26482 Series I and II; MIL-DTL-28840; MIL-DTL-38999 Series I, II and III; MIL-DTL-837323 Series I and III, threaded and bayonet connector savers; LN 29729 (SJT); PATT 105-PATT 602; and MIL-DTL-5015. Each Glenair Sav-Con® connector saver meets the same durability requirements as the military specification series with which it mates. MIL-DTL-38999 Series I Reference Page B-2 MIL-DTL-26482 Series I and II Reference Page B-23 941-003 Environmental Connector............................................Page B-3 940-001 General Duty Connector.............................................Page B-24 942-003 High Reliability Connector...........................................Page B-3 941-001 Environmental Connector..........................................Page B-24 240-381A Filter Connector Adapter............................................Page B-4 942-001 High Reliability Connector.........................................Page B-24 240-264A Series II Filtered Connector Adapter....................Page B-25 MIL-DTL-38999 Series II Reference Page B-5 940-004 General Duty Connector...............................................Page B-6 MIL-DTL-5015 Reference Page B-26 941-004 Environmental Connector............................................Page B-6 941-011 Environmental Connector..........................................Page B-28 942-004 High Reliability Connector...........................................Page B-6 942-011 High Reliability Connector.........................................Page B-28 240-382A Filter Connector Adapter............................................Page B-7 240-515A Filter Connector Adapter Connector..................Page B -29 MIL-DTL-38999 Series III Reference Page B-8 LN 29729 (SJT) Reference Page B-30 233-213 Series 23 SuperNine® Connector..............................Page B-10 941-008 Environmental Connector..........................................Page B-31 240-383B Series 23 SuperNine® Filtered Connector...........Page B-11 942-008 High Reliability Connector.........................................Page B-31 941-005 Environmental Connector..........................................Page B-12 942-005 High Reliability Connector.........................................Page B-12 PATT 105 and PATT 602 Reference Page B-32 240-383A Filter Connector Adapter..........................................Page B-13 940-009 General Duty Connector.............................................Page B-33 941-021 Environmental, Shell Size 25 with Coax and TwinAx Contacts...........................................Page B-14 941-009 Environmental Connector..........................................Page B-33 942-021 High Reliability, Shell Size 25 with Coax and TwinAx Contacts...........................................Page B-14 MIL-DTL-83723 Series III Reference Page B-15 940-006 General Duty Bayonet Coupling...............................Page B-16 941-006 Environmental Bayonet Coupling............................Page B-16 942-006 High Reliability Bayonet Coupling...........................Page B-16 240-838A Bayonet Filter Connector Adapter........................Page B-17 940-007 General Duty Threaded Coupling............................Page B-18 941-007 Environmental Threaded Coupling.........................Page B-18 942-007 High Reliability Threaded Coupling........................Page B-18 240-387A Threaded Filter Connector Adapter......................Page B-19 942-009 High Reliability Connector.........................................Page B-33 Series 801 Mighty Mouse Reference Page B-34 801-017 Double Start Thread Connector................................Page B-35 240-801-AA Filter Connector Adapter.....................................Page B-36 Series 805 Mighty Mouse Reference Page B-37 805-010 Triple Start Thread Connector...................................Page B-38 240-805-AA Filter Connector Adapter.....................................Page B-39 Series 22 Geo-Marine™ Reference Page B-40 940-014 High-Pressure Environmental Connector.............Page B-41 940-025 High-Pressure Scoop-Proof Connector..................Page B-42 MIL-DTL-28840 Reference Page B-20 941-002 Environmental Connector..........................................Page B-21 240-288A Filter Connector Adapter Connector................... Page B-22 © 2015 Glenair, Inc • 1211 Air Way, Glendale, CA 91201 • 818-247-6000 • www.glenair.com • U.S. CAGE code 06324 • Sav-Con® Catalog Dimensions in Inches (millimeters) are subject to change without notice. 1 B Sav-Con® connector savers MIL-DTL-38999 Series I Reference Information Table I: Material and Finish Plating Code Material Finish Electroless Nickel B Cad Plate, Olive Drab NF Cadmium Plate Olive Drab over Electroless Nickel Aluminum M NC ZN Zinc-Cobalt Olive Drab Zinc-Nickel MT Ni-PTFE 1000 Hour Grey™ (Nickel Flourocarbon Polymer) ZR Zinc NIckel, Black ME Electroless Nickel (RoHS) Stainless Electro-Deposited Steel Nickel ZL B Table II: Insert Arrangement Shell Size Desig. Insert Arr. Dash No. 9-3 9-44 9-35 9-98 11-2 11-4 11-5 11-6 11-35 11-98 11-99 13-4 13-8 13-35 13-98 15-5 15-15 15-18 15-19 15-35 15-97 17-6 17-8 17-26 17-35 17-99 19-11 19-28 19-30 19-32 19-35 19-45 9 11 13 15 17 19 Table II: Insert Arrangement Contact Size and Qty 22 4 6 13 22 37 55 66 67 20 16 12 3 3 4 5 6 6 7 8 10 14 18 19 8 26 21 26 29 32 21 2 4 23 5 1 4 8 6 C° D° N° A° B° 45° BSC C L 27° BSC 88° BSC FACE VIEW RECEPTACLE 2 9 11 13 15 17 19 21 23 25 25 2 11 2 1 Table III: Main and Alternate Keyway Positions Shell Size Desig. Shell Size Desig. N° A° B° C° D° 95 77 - - 113 109 95 81 67 123 95 75 63 127 115 95 74 61 129 116 95 77 65 125 113 95 77 65 125 113 95 77 65 125 113 95 80 69 121 110 95 69 69 121 110 Insert Arr. Dash No. 21-35 21-11 21-16 21-24 21-25 21-27 21-39 21-41 23-35 23-2 23-21 23-32 23-34 23-36 23-53 23-55 23-97 23-99 25-2 25-4 25-19 25-24 25-29 25-35 25-43 25-61 Contact Size and Qty 22 20 16 79 100 85 24 25 27 37 41 32 34 36 53 55 100 128 48 16 11 2 21 16 11 8 12 29 23 61 12 19 12 20 Table IV: Capacitor Array Code Capacitance Range for Filtered Connectors Class X* Y* Z* A B C D E F G J Pi - Circuit (pF) 160,000 - 240,000 80,000 - 120,000 60,000 - 90,000 38,000 - 56,000 32,000 - 45,000 18,000 - 33,000 8,000 - 12,000 3,300 - 5,000 800 - 1,300 400 - 600 70-120 C - Circuit (pF) 80,000 - 120,000 40,000 - 60,000 30,000 - 45,000 19,000 - 28,000 16,000 - 22,500 9,000 - 16,500 4,000 - 6,000 1,650 - 2,500 400 - 650 200 - 300 35-60 * Filter Classes X, Y and Z are 250 VDC. All others are 500 VDC © 2015 Glenair, Inc • 1211 Air Way, Glendale, CA 91201 • 818-247-6000 • www.glenair.com • U.S. CAGE code 06324 • Sav-Con® Catalog Dimensions in Inches (millimeters) are subject to change without notice. Sav-Con® connector savers MIL-DTL-38999 Series I 941-003 and 942-003 Bayonet Coupling 941-003 ENVIRONMENTAL AND 942-003 HIGH RELIABILITY WITH BAYONET COUPLING How To Order Sample Part Number 94 Series 94 Class 1 = Environmental 2 = High Reliability Lock Ring (optional) L = Lock Ring – (dash) = Standard Basic Number 003 Finish See Table I Shell Size - Insert Arrangement See Table II Contact Type P = Pins, Plug Side Alternate Key Position A, B, C, D, N = Normal; See Table III Mod Code 131 = Dry Lube (Omit for None) 1 L 003 M 17-35 P A 131 S = Sockets, Plug Side *Add Modification Code 131 for dry lubricant on inside surfaces of the coupling nut. May not be suitable for space applications. B Interfacial Seal 1.875 (45.9) MAX RECEPTACLE END A EMI Ground Spring B PLUG END LOCK RING (Optional) Dimensions Shell Size A Max B Max 09 11 13 15 17 19 .573 (14.6) .701 (17.8) .851 (21.6) .976 (24.8) 1.101 (28.0) 1.208 (30.7) .910 (23.1) 1.035 (26.3) 1.210 (30.7) 1.330 (33.8) 1.455 (37.0) 1.570 (39.9) 21 1.333 (33.9) 1.695 (43.1) 23 1.458 (37.0) 1.800 (45.7) 25 1.583 (40.2) 1.925 (48.9) INTERMATEABLE WITH THE FOLLOWING CONNECTORS: PATT 616 NFC C93-422 (HE308) © 2015 Glenair, Inc • 1211 Air Way, Glendale, CA 91201 • 818-247-6000 • www.glenair.com • U.S. CAGE code 06324 • Sav-Con® Catalog Dimensions in Inches (millimeters) are subject to change without notice. 3 Sav-Con® connector savers MIL-DTL-38999 Series I Type filter connector 240-381A Bayonet Coupling 240-381A FILTER CONNECTOR ADAPTER WITH BAYONET COUPLING How To Order 240-381 Sample Part Number Filter Connector 240-381 Shell Style A = Connector Adapter Material and Finish See Table I Shell Size - Insert Arrangement See Table II Contact Gender PS = Pins, Plug Side SP = Sockets, Plug Side; See Note 2 Filter Type P = Pi Circuit C = C Circuit; See Note 1 Capacitance See Table IV Flange Mounting Style N = Not Applicable Alternate Key Position A, B, C, D, N = Normal, U = Universal; See Note 3 B A ME 15-35 PS P A N U 2.200 (55.9) Max. øA Receptacle End Plug End øB * Please consult the factory for Pin/Pin and/or Socket/Socket contact arrangements. Dimensions NOTES 1. Other filter styles (C-L, L-C, Unbalanced Pi, Multi-Stage, MultiValue) are available, please consult the factory. 2. Please consult the factory for Pin/ Pin and/or Socket/Socket contact arrangements. 3. Do not mate Universal key position with another Universal. 4 Shell Size Ø A Max 9 .573 (14.6) .910 (23.1) 11 .701 (17.8) 1.035 (26.3) Ø B Max 13 .851 (21.6) 1.210 (30.7) 15 .976 (24.8) 1.330 (33.8) 17 1.101 (28.0) 1.455 (37.0) 19 1.208 (30.7) 1.570 (39.9) 21 1.333 (33.9) 1.695 (43.1) 23 1.458 (37.0) 1.800 (45.7) 25 1.583 (40.2) 1.925 (48.9) © 2015 Glenair, Inc • 1211 Air Way, Glendale, CA 91201 • 818-247-6000 • www.glenair.com • U.S. CAGE code 06324 • Sav-Con® Catalog Dimensions in Inches (millimeters) are subject to change without notice. Sav-Con® connector savers MIL-DTL-38999 Series II Reference Information Table I: Material and Finish Plating Code Material Finish Electroless Nickel B Cad Plate, Olive Drab NF Cadmium Plate Olive Drab over Electroless Nickel Aluminum M NC ZN 8 10 Zinc-Cobalt Olive Drab Zinc-Nickel MT Ni-PTFE 1000 Hour Grey™ (Nickel Flourocarbon Polymer) ZR Zinc NIckel, Black ME Electroless Nickel (RoHS) Stainless Electro-Deposited Steel Nickel ZL Table II: Insert Arrangement Shell Size Desig. 12 14 16 Insert Arr. Dash No. 8-3 8-35 8-97 8-98 10-5 10-35 10-98 10-99 12-3 12-4 12-8 12-35 12-98 14-5 14-15 14-18 14-19 14-35 14-97 16-6 16-8 16-26 16-42 16-35 16-99 Table II: Insert Arrangement Contact Size and Quantity 22 20 16 12 3 6 2 2 3 5 13 6 7 3 4 8 22 10 5 14 1 18 19 37 8 4 6 8 26 42 55 21 2 Table III: Main and Alternate Keyway Positions C° D° N° A° 28° B° C L 37° 100° FACE VIEW RECEPTACLE NOTE: MASTER KEY AND KEYWAY HAS VARIOUS POSITIONS WHILE MINOR KEYS AND KEYWAYS REMAIN FIXED Shell Size N° A° B° C° D° 8 10 12 14 16 18 20 22 24 100 100 100 100 100 100 100 100 100 82 86 80 79 82 82 82 85 85 72 68 66 70 70 70 74 74 128 132 134 130 130 130 126 125 118 114 120 121 118 118 118 115 115 Shell Size Desig. 18 20 22 24 Insert Arr. Dash No. 18-11 18-28 18-30 18-32 18-35 18-45 18-96 20-16 20-24 20-25 20-35 20-39 20-41 22-21 22-32 22-34 22-35 22-36 22-53 22-55 22-97 22-99 24-4 24-19 24-24 24-29 24-35 25-61 Contact Size and Quantity 22 20 16 12 11 26 2 29 1 32 66 67 9 16 24 25 79 37 2 41 21 32 34 100 36 53 55 16 11 48 8 19 12 12 29 128 61 B Table IV: Capacitor Array Code Capacitance Range for Filtered Connectors Class X* Y* Z* A B C D E F G J Pi - Circuit (pF) 160,000 - 240,000 80,000 - 120,000 60,000 - 90,000 38,000 - 56,000 32,000 - 45,000 18,000 - 33,000 8,000 - 12,000 3,300 - 5,000 800 - 1,300 400 - 600 70-120 C - Circuit (pF) 80,000 - 120,000 40,000 - 60,000 30,000 - 45,000 19,000 - 28,000 16,000 - 22,500 9,000 - 16,500 4,000 - 6,000 1,650 - 2,500 400 - 650 200 - 300 35-60 * Filter Classes X, Y and Z are 250 VDC. All others are 500 VDC © 2015 Glenair, Inc • 1211 Air Way, Glendale, CA 91201 • 818-247-6000 • www.glenair.com • U.S. CAGE code 06324 • Sav-Con® Catalog Dimensions in Inches (millimeters) are subject to change without notice. 5 Sav-Con® connector savers MIL-DTL-38999 Series II 940-004, 941-004 and 942-004 Bayonet Coupling 940-004 GENERAL DUTY, 941-004 ENVIRONMENTAL AND 942-004 HIGH RELIABILITY How To Order Sample Part Number B 94 Series 94 Class 0 = General Duty 1 = Environmental 2 = High Reliability Lock Ring (optional) L = Lock Ring Basic Number 004 Finish See Table I Shell Size 8, 10, 12, 14, 16, 18, 20, 22, 24 EMI Ground G = EMI Ground Spring (optional) Insert Arrangement See Table II Contact Type P = Pins, Plug Side Alternate Key Position A, B, C, D, N = Normal; See Table III Mod Code* 131 = Dry Lube, Omit for None 0 L 004 M 16 G 35 P A 131 – (dash) = Standard – = Standard S = Sockets, Plug Side *Add Modification Code 131 for Dry Lubricant on inside surfaces of the Coupling Nut. May not be suitable for space applications. 1.20 (30.5) MAX EMI Ground Spring (Optional) Interfacial Seal (Class 1 & 2) RECEPTACLE END Dimensions 6 Shell Size A Max B Max 08 .474 (12.0) .750 (19.1) 10 .591 (15.0) .859 (21.8) 12 .751 (19.1) 1.031 (26.2) 14 .875 (22.2) 1.156 (29.4) 16 1.001 (25.4) 1.281 (32.5) 18 1.126 (28.6) 1.391 (35.3) 20 1.251 (31.8) 1.531 (38.9) 22 1.376 (35.0) 1.656 (42.1) 24 1.501 (38.1) 1.777 (45.1) A B PLUG END LOCK RING (Optional) INTERMATEABLE WITH THE FOLLOWING CONNECTORS: 40M38277 PAN 6433-1 NFC C93-422 (HE309) © 2015 Glenair, Inc • 1211 Air Way, Glendale, CA 91201 • 818-247-6000 • www.glenair.com • U.S. CAGE code 06324 • Sav-Con® Catalog Dimensions in Inches (millimeters) are subject to change without notice. Sav-Con® connector savers MIL-DTL-38999 Series II 240-382A Filter Adapter 240-382A FILTER CONNECTOR ADAPTER WITH BAYONET COUPLING How To Order 240-382 Sample Part Number Filter Connector 240-382 Shell Style A = Connector Adapter Connector Class See Table I A ME 14-35 PS P A N U Shell Size - Insert Arrangement See Table II Contact Gender PS = Pins, Plug Side SP = Sockets, Plug Side (See Note 2) Filter Type P = Pi Circuit C = C Circuit (See Note 1) Capacitance See Table IV Flange Mounting Style N = Not Applicable Alternate Key Position A, B, C, D, N = Normal, U = Universal; See Note 3 B 1.620 (41.1) Max RECEPTACLE END NOTES 1.Other filter styles (C-L, L-C, Unbalanced Pi, Multi-Stage, Multi-Value) are available, please consult the factory. 2.Please consult the factory for Pin/ Pin and/or Socket/Socket contact arrangements. 3.Do not mate Universal key position with another Universal ØA Max EMI Ground Spring (Optional) ØB Max PLUG END Dimensions Shell Size Ø A Max Ø B Max 8 10 12 14 16 18 20 22 24 .474 (12.0) .591 (15.0) .751 (19.1) .876 (22.3) 1.001 (25.4) 1.126 (28.6) 1.251 (31.8) 1.376 (35.0) 1.501 (38.1) .784 (19.9) .894 (22.7) 1.031 (26.2) 1.156 (29.4) 1.281 (32.5) 1.406 (35.7) 1.531 (38.9) 1.641 (41.7) 1.766 (44.8) © 2015 Glenair, Inc • 1211 Air Way, Glendale, CA 91201 • 818-247-6000 • www.glenair.com • U.S. CAGE code 06324 • Sav-Con® Catalog Dimensions in Inches (millimeters) are subject to change without notice. 7 Sav-Con® connector savers MIL-DTL-38999 Series III Reference Information Table I: Material and Finish Plating Code Material M Electroless Nickel B Cad Plate, Olive Drab Cadmium Plate Olive Drab over Electroless Nickel Aluminum NF NC ZN MT Zinc-Cobalt Olive Drab Zinc-Nickel Ni-PTFE 1000 Hour Grey™ (Nickel Flourocarbon Polymer) ZR Zinc NIckel, Black ME Electroless Nickel (RoHS) ZL B Finish Stainless Steel Electro-Deposited Nickel Table III: Manin and Alternate Keyway Positions Shell Size Shell Size Code Ref 8 A 9 B 11 C 13 D 15 E 17 F 19 G 21 H 23 J 25 Alt. Keyway Code N A B C D E N A B C D E N A B C D E N A B C D E AR° BR° CR° DR° 105 102 80 35 64 91 95 113 90 53 119 51 80 135 49 66 62 79 80 135 49 66 62 79 140 132 118 140 155 131 141 156 145 156 146 141 142 170 169 140 145 153 142 170 169 140 145 153 215 248 230 205 234 197 208 182 195 220 176 184 196 200 200 200 180 197 196 200 200 200 180 197 265 320 312 275 304 240 236 292 252 255 298 242 293 310 244 257 280 272 293 310 244 257 280 272 CL AR° BR° CR° DR° FACE VIEW RECEPTACLE INSERT © 2015 Glenair, Inc • 1211 Air Way, Glendale, CA 91201 • 818-247-6000 • www.glenair.com • U.S. CAGE code 06324 • Sav-Con® Catalog Dimensions in Inches (millimeters) are subject to change without notice. Sav-Con® connector savers MIL-DTL-38999 Series III Reference Information Table II: Shell Size - Insert Arrangement Shell Size Code A B C D E F Shell Size Ref. 9 11 13 15 17 19 Insert Arr. Dash No. 9-3 9-35 9-44 9-98 11-2 11-4 11-5 11-6 11-35 11-98 11-99 13-4 13-8 13-35 13-98 15-5 15-15 15-18 15-19 15-35 15-97 17-6 17-8 17-26 17-35 17-99 19-11 19-28 19-30 19-32 19-35 19-45 Table II: Shell Size - Insert Arrangement Contact Size 22 20 3 16 12 Shell Size Code Shell Size Ref. 6 4 3 G 2 21 4 5 6 13 6 7 4 8 H 22 23 10 14 18 19 5 1 37 8 4 6 8 J 26 55 21 26 29 32 66 67 2 11 2 1 25 Insert Arr. Dash No. 21-35 21-11 21-16 21-24 21-25 21-27 21-39 21-41 23-35 23-2 23-21 23-32 23-34 23-36 23-53 23-55 23-97 23-99 25-2 25-4 25-19 25-24 25-29 25-35 25-43 25-61 Contact Size 22 79 20 16 12 11 16 24 25 27 37 41 2 100 85 21 32 34 36 53 55 B 16 11 100 48 8 12 29 19 12 128 23 61 20 Table IV: Capacitor Array Code Capacitance Range for Filtered Connectors Class X* Y* Z* A B C D E F G J Pi - Circuit (pF) 160,000 - 240,000 80,000 - 120,000 60,000 - 90,000 38,000 - 56,000 32,000 - 45,000 18,000 - 33,000 8,000 - 12,000 3,300 - 5,000 800 - 1,300 400 - 600 70-120 C - Circuit (pF) 80,000 - 120,000 40,000 - 60,000 30,000 - 45,000 19,000 - 28,000 16,000 - 22,500 9,000 - 16,500 4,000 - 6,000 1,650 - 2,500 400 - 650 200 - 300 35-60 * Filter Classes X, Y and Z are 250 VDC. All others are 500 VDC © 2015 Glenair, Inc • 1211 Air Way, Glendale, CA 91201 • 818-247-6000 • www.glenair.com • U.S. CAGE code 06324 • Sav-Con® Catalog Dimensions in Inches (millimeters) are subject to change without notice. 9 Sav-Con® connector savers MIL-DTL-38999 Series III 233-213 SuperNine® Threaded Coupling 233-213 HIGH RELIABILITY WITH THREADED COUPLING How To Order 233-213 Sample Part Number -NF 17-8 Series / Basic Part No. 233-213 Finish NF = Cadmium Olive Drab ME = Electroless Nickel MT = Nickel PTFE ZR = Black Zinc Nickel See Table I for Additional Finishes Shell Size - Insert Arrangement Contact Style (Plug Side) Alternate Polarization (Plug Side) Contact Style (Receptacle Side) Alternate Polarization (Receptacle Side) P N S N See Table II P = Pin, gold, 500 cyles S = Socket, gold, 500 cycles See Notes 3 and 4 A, B, C, D, E, N = Normal, U = Universal; See Table III, See Note 6 P = Pin, gold, 500 cyles S = Socket, gold, 500 cycles See Notes 3 and 4 A, B, C, D, E, N = Normal, U = Universal; See Table III , See Note 6 B NOTES Master Key 1.65 (41.91) Max A Thread A G ØC Max ØB Max B C F E D .510 (12.95) Max Fully Mated Indicator Band Color: Red Dimensions 10 ØB Max ØC Max Shell Size Code Shell Size A Thread A B C D E F 9 11 13 15 17 19 .6250 – 0.1P – 0.3L – TS-2A .7500 – 0.1P – 0.3L – TS-2A .8750 – 0.1P – 0.3L – TS-2A 1.0000 – 0.1P – 0.3L – TS-2A 1.1875 – 0.1P – 0.3L – TS-2A 1.2500 – 0.1P – 0.3L – TS-2A In 0.811 0.929 1.110 1.232 1.358 1.469 mm 20.60 23.60 28.19 31.29 34.49 37.31 In 0.858 0.984 1.157 1.280 1.406 1.516 mm 21.79 24.99 29.39 32.51 35.71 38.51 G 21 1.3750 – 0.1P – 0.3L – TS-2A 1.594 40.49 1.642 41.71 H 23 1.5000 – 0.1P – 0.3L – TS-2A 1.720 43.69 1.768 44.91 J 25 1.6250 – 0.1P – 0.3L – TS-2A 1.843 46.81 1.890 48.01 1. Glenair's 233-213 connector savers are designed to meet or exceed the mechanical dimensional, electrical, and environmentsl, requirements of MIL-DTL-38999, D38999/20, D38999/26, and MIL-STD-1560 except as shown and /or noted. 2. Glenair connector savers mate with any QPL manufacturer's MIL-DTL-38999, series III plugs and receptacles that have the same shell size, insert arrangement, and polarization. 3. For pin/pin and socket/socket, symmetrical insert layouts only. 4. Power to a given contact on one end will result in power to a contact directly opposite, regardless of identification letter. 5. Electrical safety limits must be established by user. Peak voltage, switching surge, transient, etc. should be used to determine the safety application. 6. Alternate polarization 'U' (universal) is a non-standard/non-mill-spec option intened for test lab use only which allows for mating to any QPL manufacturer's MIL-DTL-38999, series III connector having the same shell size, insert arrangement, and mating contact size. © 2015 Glenair, Inc • 1211 Air Way, Glendale, CA 91201 • 818-247-6000 • www.glenair.com • U.S. CAGE code 06324 • Sav-Con® Catalog Dimensions in Inches (millimeters) are subject to change without notice. Sav-Con® connector savers MIL-DTL-38999 Series III 240-383B SuperNine® Threaded Coupling 240-383B HIGH RELIABILITY FILTER CONNECTOR ADAPTER WITH THREADED COUPLING How To Order Sample Part Number 240-383 B Filter Connector 240-383 Shell Style B = Connector Adapter Finish See Table I Insert Arrangement See Table II Contact Gender PS = Pins, Plug Side SP = Sockets, Plug Side Filter Type P = Pi Circuit C = C Circuit (See Note 1) Capacitance See Capacitor Array Code Table Flange Mounting Style N = Not Applicable Alternate Key Position A, B, C, D, E, N = Normal, U = Universal; See Table III, See Note 3 ME 15-35 PS P A N N B "A" Thread Class 2a 3 Pin Mating Face Shown For Reference 2.250 (57.2) Max 3 Socket Mating Face Shown For Reference "A" Thread Class 2B Ø "B" Max Receptacle Side Marking Location 2 Red Full-mate Indicator Band Plug Side Consult Factory for Additional Filter Types, TVS Diodes, and other Custom Configurations. NOTES 1. Other filter styles (C-L, L-C, Unbalanced Pi, Multi-Stage, MultiValue) are available, please consult the factory. 2. Please consult the factory for Pin/Pin and/or Socket/Socket contact arrangements 3. Do not mate Universal key position with another Universal Dimensions Shell Size A Thread Class 2 Ø B Max 9 11 13 15 17 19 21 23 25 .6250- .1P- .3L-TS .7500- .1P- .3L-TS .8750- .1P- .3L-TS 1.000- .1P- .3L-TS 1.1875- .1P- .3L-TS 1.2500- .1P- .3L-TS 1.3750- .1P- .3L-TS 1.5000- .1P- .3L-TS 1.6250- .1P- .3L-TS .858 (21.8) .984 (25.0) 1.157 (29.4) 1.280 (32.5) 1.406 (35.7) 1.516 (38.5) 1.642 (41.7) 1.768 (44.9) 1.890 (48.0) © 2015 Glenair, Inc • 1211 Air Way, Glendale, CA 91201 • 818-247-6000 • www.glenair.com • U.S. CAGE code 06324 • Sav-Con® Catalog Dimensions in Inches (millimeters) are subject to change without notice. 11 Sav-Con® Connector Savers MIL-DTL-38999 Series III 941-005 and 942-005 Threaded Coupling 941-005 ENVIRONMENTAL AND 942-005 HIGH RELIABILITY THREADED COUPLING How To Order Sample Part Number 94 Series 94 Class 1 = Environmental Basic Number 005 Finish See Table I Shell Size A, B, C, D, E, F, G, H, J See Table II or Dimensions Table Insert Arrangement See Table II Contact Type P = Pins, Plug Side Alternate Key Position A, B, C, D, E, N = Normal; See Table III 1 -005 NF B 98 P A 2 = High Reliability S = Sockets, Plug Side 1.875 (47.6) MAX B A Thread Class 2B A Thread Class 2A Interfacial Seal RECEPTACLE END PLUG END B Red Color Band for visual indication of full mate Dimensions 12 Shell Size Ref Shell Size A Thread Class 2 B Max A B C D E F 9 11 13 15 17 19 .6250 – 0.1P – 0.3L – TS-2 .7500 – 0.1P – 0.3L – TS-2 .8750 – 0.1P – 0.3L – TS-2 1.0000 – 0.1P – 0.3L – TS-2 1.1875 – 0.1P – 0.3L – TS-2 1.2500 – 0.1P – 0.3L – TS-2 .858 (21.82) .984 (24.61) 1.157 (28.98) 1.280 (32.16) 1.406 (35.33) 1.516 (38.10) G 21 1.3750 – 0.1P – 0.3L – TS-2 1.642 (41.28) H 23 1.5000 – 0.1P – 0.3L – TS-2 1.768 (44.45) J 25 1.6250 – 0.1P – 0.3L – TS-2 1.890 (47.63) © 2015 Glenair, Inc • 1211 Air Way, Glendale, CA 91201 • 818-247-6000 • www.glenair.com • U.S. CAGE code 06324 • Sav-Con® Catalog Dimensions in Inches (millimeters) are subject to change without notice. Sav-Con® connector savers MIL-DTL-38999 Series III 240-383A Filter Adapter 240-383A FILTER CONNECTOR ADAPTER WITH THREADED COUPLING How To Order Sample Part Number 240-383 A Filter Connector 240-383 Shell Style A = Connector Adapter Connector Class See Table I Shell Size - Insert Arrangement See Table II Contact Gender PS = Pins, Plug Side SP = Sockets, Plug Side (See Note 2) Filter Type P = Pi Circuit C = C Circuit (See Note 1) Capacitance See Table IV Flange Mounting Style N = Not Applicable Alternate Key Position A, B, C, D, E, N = Normal, U = Universal; See Table III, See Note 3 ME 15-35 PS P A N N B 2.250 (57.2) Max A Thread Class 2A A Thread Class 2B Socket Mating Face Shown As Reference Pin Mating Face Shown As Reference 1 1 31 31 51 51 79 ØB Max 21 79 21 71 71 61 61 11 41 41 Receptacle Side Red Full-Mate Indicator Table III: Dimensions 11 Plug Side NOTES Shell Size A Thread Class 2 Ø B Max 9 11 13 15 17 19 21 23 25 .6250- .1P- .3L-TS .7500- .1P- .3L-TS .8750- .1P- .3L-TS 1.000- .1P- .3L-TS 1.1875- .1P- .3L-TS 1.2500- .1P- .3L-TS 1.3750- .1P- .3L-TS 1.5000- .1P- .3L-TS 1.6250- .1P- .3L-TS .858 (21.8) .984 (25.0) 1.157 (29.4) 1.280 (32.5) 1.406 (35.7) 1.516 (38.5) 1.642 (41.7) 1.768 (44.9) 1.890 (48.0) 1. Other filter styles (C-L, L-C, Unbalanced Pi, Multi-Stage, Multi-Value) are available, please consult the factory. 2. Please consult the factory for Pin/Pin and/or Socket/Socket contact arrangements 3. Do not mate Universal key position with another Universal © 2015 Glenair, Inc • 1211 Air Way, Glendale, CA 91201 • 818-247-6000 • www.glenair.com • U.S. CAGE code 06324 • Sav-Con® Catalog Dimensions in Inches (millimeters) are subject to change without notice. 13 Sav-Con® Connector Savers MIL-DTL-38999 Series III, shell size 25 941-021 and 942-021 Threaded Coupling 941-021 ENVIRONMENTAL AND 942-021 HIGH RELIABILITY WITH THREADED COUPLING How To Order Sample Part Number 94 1 -021 NF Series 94 Class 1 = Environmental Basic Number 021 Finish See Table I Shell Size 25 Insert Arrangement 20; See Table II Contact Type P = Pins, Plug Side Alternate Key Position A, B, C, D, E, N = Normal; See Table III Fiber Optic X = If using Fiber Optics in Channels U and Y (Supplied without electrical contacts in these cavities). Omit for Non-Fiber Use B 25 20 P A X 2 = High Reliability S = Sockets, Plug Side Grounding Ring 1.6250-0-1P-0.3L-TS-2B Thread .415 (10.5) .374 (9.5) 1.6250-0.1P-0.3L-TS-2A Thread 10 x No. #20 13 x No. 16 1.875 (47.6) MAX .520 Max Fully Mated Red Indicator Band INSERT 3 x No. #8 Twinax 1.875 (47.6) MAX 4 x No.12 Coax Design Features: • Incorporates all MIL-STD-D38999 Series III Design Features • Intermateable with D38999/20, /24 and /31 Connectors • Insert Arrangement 25-20 Compatible with MIL-STD-1553 Aircraft Multiplex Data Bus 14 25-20 Insert Arrangement Shell Size Code Shell Size Insert Arrangement Dash No. J 25 25-20 Total Number Of Contacts 30 Contact Size 20 16 10 13 12 (Coax) Quantity 4 8 (Twinax) 3 © 2015 Glenair, Inc • 1211 Air Way, Glendale, CA 91201 • 818-247-6000 • www.glenair.com • U.S. CAGE code 06324 • Sav-Con® Catalog Dimensions in Inches (millimeters) are subject to change without notice. Sav-Con® connector savers MIL-DTL-83723 Series III Reference Information Table II: Insert Arrangement Table I: Material and Finish Plating Code Material Finish Electroless Nickel B Cad Plate, Olive Drab NF Cadmium Plate Olive Drab over Electroless Nickel Aluminum M NC ZN MT Zinc-Cobalt Olive Drab Zinc-Nickel Ni-PTFE 1000 Hour Grey™ (Nickel Flourocarbon Polymer) ZR Zinc NIckel, Black ME Electroless Nickel (RoHS) Stainless Electro-Deposited Steel Nickel ZL CL E° ROTATED PIN INSERT POSITION 1 THRU 5 Shell Size Desig. Insert Arrangement Dash No. 8-2 8-3 8-98 10-2 10-5 10-6 10-20 12-3 12-12 14-4 14-7 14-12 14-15 16-10 16-24 08 10 12 14 16 Table II: Insert Arrangement Contact Size: Quantity 20 16 12 2 3 3 2 5 6 2 3 12 4 7 9 3 15 10 24 Shell Size Desig. Insert Arrangement Dash No. 18-8 18-14 18-31 20-16 20-25 20-28 20-39 20-41 22-12 22-19 22-32 22-39 22-55 24-19 24-43 24-57 24-61 18 20 22 24 Contact Size: Quantity 20 16 12 8 14 31 16 19 6 24 4 37 2 41 12 19 26 6 27 12 55 19 23 20 55 2 61 B Table III: Alternate Keway Positions Insert Position E° Alternate Key Position A° B° C° D° A° B° C° D° A° B° C° D° N = Normal 105 140 210 265 105 140 215 265 105 140 215 265 0 1 - - - - 105 140 215 265 105 140 215 265 10 2 - - - - 105 140 215 265 105 140 215 265 20 3 - - - - 105 140 215 265 105 140 215 265 30 4 - - - - 105 140 215 265 105 140 215 265 40 5 - - - - 105 140 215 265 105 140 215 265 50 6 102 132 248 320 102 132 248 320 18 149 192 259 0 7 80 118 230 312 80 118 230 312 92 152 222 342 0 8 35 140 205 275 35 140 205 275 84 152 204 334 0 9 64 155 234 304 64 155 234 304 24 135 199 240 0 10 - - - - 25 115 220 270 98 152 268 336 0 Size 8 Size 10 Sizes 12 – 24 In alternate positions, the pin insert rotates clockwise while the socket insert rotates counterclockwise the same number of degrees relative to the center line of the master key or keyway. A° B° C° D° FACE VIEW RECEPTACLE POSITION N, 6 THRU 10 Table IV: Capacitor Array Code Capacitance Range Class X* Y* Z* A B C Pi - Circuit (pF) 160,000 - 240,000 80,000 - 120,000 60,000 - 90,000 38,000 - 56,000 32,000 - 45,000 18,000 - 33,000 C - Circuit (pF) 80,000 - 120,000 40,000 - 60,000 30,000 - 45,000 19,000 - 28,000 16,000 - 22,500 9,000 - 16,500 Table IV: Capacitor Array Code Capacitance Range Class D E F G J Pi - Circuit (pF) 8,000 - 12,000 3,300 - 5,000 800 - 1,300 400 - 600 70-120 C - Circuit (pF) 4,000 - 6,000 1,650 - 2,500 400 - 650 200 - 300 35-60 * Filter Classes X, Y and Z are 250 VDC. All others are 500 VDC © 2015 Glenair, Inc • 1211 Air Way, Glendale, CA 91201 • 818-247-6000 • www.glenair.com • U.S. CAGE code 06324 • Sav-Con® Catalog Dimensions in Inches (millimeters) are subject to change without notice. 15 Sav-Con® connector savers MIL-DTL-83723 Series III 940-006, 941-006, 942-006 Bayonet Coupling 940-006 GENERAL DUTY, 941-006 ENVIRONMENTAL AND 942-006 HIGH RELIABILITY How To Order Sample Part Number B 94 0 Series 94 Class 0 = General Duty 1 = Environmental 2 = High Reliability Lock Ring (optional) L = Lock Ring Basic Number 006 Finish See Table I Shell Size See Table II EMI Ground G = EMI Ground Spring (optional) Insert Arrangement See Table II Contact Type P = Pins, Plug Side Alternate Key Position 1 through 10, N = Normal; See Table III Mod Code 131 = Dry Lube L 006 M 16 G 24 P N 131 – (dash) = Standard – = Standard S = Sockets, Plug Side (Omit for None) *Add Modification Code 131 for Dry Lubricant on inside surfaces of the Coupling Nut. May not be suitable for space applications. 1.750 (44.5) MAX RECEPTACLE END A EMI Ground Spring (Optional) Interfacial Seal B PLUG END Dimensions 16 Shell Size A Max B +.0 -.005 (0.13) 08 10 12 14 16 18 .536 (13.6) .659 (16.7) .829 (21.1) .898 (22.8) 1.025 (26.0) 1.131 (28.7) .776 (19.7) .906 (23.0) 1.078 (27.4) 1.141 (29.0) 1.266 (32.2) 1.375 (34.9) 20 1.256 (31.9) 1.510 (38.4) 22 1.381 (35.1) 1.625 (41.3) 24 1.506 (38.3) 1.760 (44.7) LOCK RING (Optional) INTERMATEABLE WITH THE FOLLOWING CONNECTORS: PAN 6433-2 PATT 615 NFC C93-422 (HE306) VG 96912 © 2015 Glenair, Inc • 1211 Air Way, Glendale, CA 91201 • 818-247-6000 • www.glenair.com • U.S. CAGE code 06324 • Sav-Con® Catalog Dimensions in Inches (millimeters) are subject to change without notice. Sav-Con® connector savers MIL-DTL-83723 Series III 240-838A Bayonet Coupling 240-838A FILTER CONNECTOR ADAPTER WITH BAYONET COUPLING How To Order 240-838 Sample Part Number Filter Connector 240-838 Shell Style A = Bayonet Coupling Finish See Table I Insert Arrangement See Table II Contact Gender PS = Pins, Plug Side SP = Sockets, Plug Side (See Note 2) Filter Type P = Pi Circuit C = C Circuit (See Note 1) Capacitance See Table IV Flange Mounting Style N = Not Applicable Alternate Insert Position 1, 2, 3, 4, 5, 6, 7, 8, 9, Y, N = Normal; See Table III A ME 24-61 PS P A N N B 24-61 Pin Mating Face Shown As Reference Only 24-61 Socket Mating Face Shown As Reference Only 2.250 (57.2) Max 61 61 ØA Max 1 Dimensions Shell Size 8 10 12 14 16 18 20 22 24 Ø A Max .776 (19.7) .906 (23.0) 1.708 (43.4) 1.141 (29.0) 1.266 (32.2) 1.375 (34.9) 1.510 (38.4) 1.625 (41.3) 1.760 (44.7) 1 NOTES 1. Other filter styles (C-L, L-C, Unbalanced Pi, Multi-Stage, Multi-Value) are available, please consult the factory. 2. Please consult the factory for Pin/Pin and/or Socket/Socket contact arangements. © 2015 Glenair, Inc • 1211 Air Way, Glendale, CA 91201 • 818-247-6000 • www.glenair.com • U.S. CAGE code 06324 • Sav-Con® Catalog Dimensions in Inches (millimeters) are subject to change without notice. 17 Sav-Con® connector savers MIL-DTL-83723 Series III 940-007, 941-007, 942-007 Threaded Coupling 940-007 GENERAL DUTY, 941-007 ENVIRONMENTAL AND 942-007 HIGH RELIABILITY How To Order Sample Part Number 94 Series 94 Class 0 = General Duty Basic Number 007 Finish See Table I Shell Size - Insert Arrangement See Table II Contact Type P = Pins, Plug Side Alternate Key Position 1 through 10, N = Normal; See Table III B 1 = Environmental 0 -007 M 16-24 P N 2 = High Reliability S = Sockets, Plug Side A Thread Class 2B 1.625 (39.9) MAX A Thread Class 2A RECEPTACLE END Interfacial Seal (Class 1 & 2) B PLUG END Dimensions 18 Shell Size A Thread B Dia +.0 -.005 (0.13) 08 10 12 14 16 18 9/16 - 24 UNEF-2 11/16 - 24 UNEF-2 7/8 - 24 UNEF-2 15/16 - 24 UNEF-2 1-1/16 - 18 UNEF-2 1-3/16 - 18 UNEF-2 .776 (19.7) .906 (23.0) 1.078 (27.4) 1.141 (29.0) 1.266 (32.2) 1.375 (34.9) 20 1-5/16 - 18 UNEF-2 1.510 (38.4) 22 1 7/16 - 18 UNEF-2 1.625 (41.3) 24 1-9/16 - 18 UNEF-2 1.760 (44.7) © 2015 Glenair, Inc • 1211 Air Way, Glendale, CA 91201 • 818-247-6000 • www.glenair.com • U.S. CAGE code 06324 • Sav-Con® Catalog Dimensions in Inches (millimeters) are subject to change without notice. Sav-Con® connector savers MIL-DTL-83723 Series III 240-837A Threaded Coupling 240-837A FILTERED CONNECTOR ADAPTER WITH THREADED COUPLING How To Order 240-837 Sample Part Number A Filter Connector 240-837 Shell Style A = Connector Adapter Finish See Table I Shell Size - Insert Arrangement See Table II Contact Gender PS = Pins, Plug Side SP = Sockets, Plug Side (See Note 2) Filter Type P = Pi Circuit C = C Circuit (See Note 1) Capacitance See Table IV Flange Mounting Style N = Not Applicable Alternate Insert Position 1, 2, 3, 4, 5, 6, 7, 8, 9, Y, N = Normal (See Table III) ME 24-61 PS P A N N B 24-61 Pin Mating Face Shown As Reference Only 2.250 Max 24-61 Socket Mating Face Shown As Reference Only A Thread Class 2B 61 61 ØB Max 1 A Thread Class 2A 1 Red Fully-mated Indicator Band TABLE III: Dimensions Shell Size A Thread ØB 8 10 12 14 16 18 20 22 24 .562-24 UNEF .688-24 UNEF .875-20 UNEF .938-20 UNEF 1.062-18 UNEF 1.188-18 UNEF 1.312-18 UNEF 1.438-18 UNEF 1.562-18 UNEF .776 (19.7) .906 (23.0) 1.078 (27.4) 1.141 (29.0) 1.266 (32.2) 1.375 (34.9) 1.510 (38.4) 1.625 (41.3) 1.760 (44.7) NOTES 1. Other filter styles (C-L, L-C, Unbalanced Pi, Multi-Stage, Multi-Value) are available, please consult the factory. 2. Please consult the factory for Pin/Pin and/or Socket/Socket contact arrangements. © 2015 Glenair, Inc • 1211 Air Way, Glendale, CA 91201 • 818-247-6000 • www.glenair.com • U.S. CAGE code 06324 • Sav-Con® Catalog Dimensions in Inches (millimeters) are subject to change without notice. 19 Sav-Con® connector savers MIL-DTL-28840 Reference Information Table II: Shell Size and Insert Arrangements Table I: Material and Finish Plating Code Material M Electroless Nickel B Cad Plate, Olive Drab NF Aluminum ZN MT ZR Insert Arrangement Dash No. Contact Size 20: Quantity A B C D E F G H J 11 13 15 17 19 23 25 29 33 A-1 B-1 C-1 D-1 E-1 F-1 G-1 H-1 J-1 7 12 21 31 42 64 92 121 155 Zinc-Cobalt Olive Drab Zinc-Nickel Ni-PTFE 1000 Hour Grey™ (Nickel Flourocarbon Polymer) ME Electroless Nickel (RoHS) ZL Stainless Electro-Deposited Nickel Steel Table III: Alternate Keyway Positions Shell Size Desig. AR° CR° Shell Size Ref A B 11 13 C D 15 17 DR° FACE VIEW PIN INSERT E F G H J 20 Shell Size Ref Zinc NIckel, Black C L BR° Shell Size Desig. Cadmium Plate Olive Drab over Electroless Nickel NC B Finish 19 23 25 29 33 Key and Keyway Arr. AR° BR° CR° DR° 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 95 113 90 53 119 51 80 135 49 66 62 79 80 135 49 66 62 79 141 156 145 156 146 141 142 170 169 140 145 153 142 170 169 140 145 153 208 182 195 220 176 184 196 200 200 200 180 197 196 200 200 200 180 197 236 292 252 255 298 242 293 310 244 257 280 272 293 310 244 257 280 272 Table IV: Capacitor Array Code Capacitance Range for Filtered Connectors Class X* Y* Z* A B C D E F G J Pi - Circuit (pF) 160,000 - 240,000 80,000 - 120,000 60,000 - 90,000 38,000 - 56,000 32,000 - 45,000 18,000 - 33,000 8,000 - 12,000 3,300 - 5,000 800 - 1,300 400 - 600 70-120 C - Circuit (pF) 80,000 - 120,000 40,000 - 60,000 30,000 - 45,000 19,000 - 28,000 16,000 - 22,500 9,000 - 16,500 4,000 - 6,000 1,650 - 2,500 400 - 650 200 - 300 35-60 * Filter Classes X, Y and Z are 250 VDC. All others are 500 VDC © 2015 Glenair, Inc • 1211 Air Way, Glendale, CA 91201 • 818-247-6000 • www.glenair.com • U.S. CAGE code 06324 • Sav-Con® Catalog Dimensions in Inches (millimeters) are subject to change without notice. Sav-Con® connector savers MIL-DTL-28840 941-002 Threaded Coupling 941-002 ENVIRONMENTAL CONNECTOR WITH THREADED COUPLING How To Order Sample Part Number 94 Series 94 Class 1 = Environmental Basic Number 002 Finish See Table I Shell Size See Table II Insert Arrangement See Table II Contact Type P = Pins, Plug Side Alternate Key Position 1, 2, 3, 4, 5, 6, N = Normal; See Table III 1 NF -F 1 P 5 S = Sockets, Plug Side A Thread Class 2B 2.030 (51.6) MAX A Thread Class 2A -002 B EMI Ground Spring Interfacial Seal B RECEPTACLE END PLUG END Dimensions Shell Size/ Insert Arrangement Shell Size Ref A Thread Class 2* B Max A B C D E F 11 13 15 17 19 23 .750 – .1P – 0.2L – DS .875 – .1P – 0.2L – DS 1.062 – .1P – 0.2L – DS 1.125 – .1P – 0.2L – DS 1.312 – .1P – 0.2L – DS 1.500 – .1P – 0.2L – DS 1.028 (26.1) 1.141 (29.0) 1.263 (32.1) 1.387 (35.2) 1.513 (38.4) 1.703 (43.3) Contact Size 20: Quantity 7 12 21 31 42 64 G 25 1.625 – .1P – 0.2L – DS 1.825 (46.4) 92 H 29 1.812 – .1P – 0.2L – DS 2.143 (54.4) 121 J 33 2.000 – .1P – 0.2L – DS 2.329 (59.2) 155 © 2015 Glenair, Inc • 1211 Air Way, Glendale, CA 91201 • 818-247-6000 • www.glenair.com • U.S. CAGE code 06324 • Sav-Con® Catalog Dimensions in Inches (millimeters) are subject to change without notice. 21 Sav-Con® connector savers MIL-DTL-28840 240-288A Threaded Coupling 240-288A FILTER CONNECTOR ADAPTER WITH THREADED COUPLING How To Order Sample Part Number 240-288 Filter Connector 240-288 Shell Style A = Connector Adapter Connector Class See Table I Insert Arrangement See Table II Contact Gender PS = Pins, Plug Side SP = Sockets, Plug Side Filter Type P = Pi Circuit C = C Circuit (See Note 1) Capacitance See Table IV Flange Mounting Style N = Not Applicable Alternate Key Position 1, 2, 3, 4, 5, 6 B ME 19-1 PS P A N 1 ØC Max 2.7500 (69.85) Max Master Keyway Master Key B Thread A Thread NOTES Dimensions 22 A Shell Size A Thread Class 2A B Thread Class 2B Ø C Max 11 13 15 17 19 23 25 29 33 .750-.1P-.2L-DS .875-.1P-.2L-DS 1.062-.1P-.2L-DS 1.125-.1P-.2L-DS 1.312-.1P-.2L-DS 1.500-.1P-.2L-DS 1.625-.1P-.2L-DS 1.812-.1P-.2L-DS 2.000-.1P-.2L-DS .750-.1P-.2L-DS .875-.1P-.2L-DS 1.062-.1P-.2L-DS 1.125-.1P-.2L-DS 1.312-.1P-.2L-DS 1.500-.1P-.2L-DS 1.625-.1P-.2L-DS 1.812-.1P-.2L-DS 2.000-.1P-.2L-DS 1.028 (26.11) 1.141 (28.98) 1.263 (32.08) 1.387 (35.23) 1.513 (38.43) 1.703 (43.26) 1.825 (46.36) 2.143 (54.43) 2.329 (59.16) 1. Other filter styles (C-L, L-C, Unbalanced Pi, Multi-Stage, MultiValue) are available, please consult the factory. 2. Please consult the factory for Pin/Pin and/or Socket/Socket contact arrangements. © 2015 Glenair, Inc • 1211 Air Way, Glendale, CA 91201 • 818-247-6000 • www.glenair.com • U.S. CAGE code 06324 • Sav-Con® Catalog Dimensions in Inches (millimeters) are subject to change without notice. Sav-Con® connector savers MIL-DTL-26482 Series I and II Reference Information Table I: Material and Finish Plating Code Material Finish M Electroless Nickel B Cad Plate, Olive Drab NF Table II: Insert Arrangement and Alternate Positioning Shell Size Desig. 20 Aluminum Cadmium Plate Olive Drab over Electroless Nickel NC ZN MT Zinc-Cobalt 8 Olive Drab Zinc-Nickel Ni-PTFE 1000 Hour Grey™ (Nickel Flourocarbon Polymer) ZR Zinc NIckel, Black ME Electroless Nickel (RoHS) ZL Stainless Electro-Deposited Nickel Steel L C A° 10 12 To avoid cross-plugging problems in applications requiring the use of more than one connector of the same size and arrangement, alternate positions are available. In alternate positions, the pin insert rotates clockwise the same number of degrees relative to the center line of the master key or keyway. The socket insert would be rotated counter-clockwise the same number of degrees in respect to the normal shell key. 14 16 18 FACE VIEW RECEPTACLE Table IV: Capacitor Array Code Capacitance Range for Filtered connectors Class X* Y* Z* A B C D E F G J Pi - Circuit (pF) 160,000 - 240,000 80,000 - 120,000 60,000 - 90,000 38,000 - 56,000 32,000 - 45,000 18,000 - 33,000 8,000 - 12,000 3,300 - 5,000 800 - 1,300 400 - 600 70-120 * Filter Classes X, Y and Z are 250 VDC. All others are 500 VDC C - Circuit (pF) 80,000 - 120,000 40,000 - 60,000 30,000 - 45,000 19,000 - 28,000 16,000 - 22,500 9,000 - 16,500 4,000 - 6,000 1,650 - 2,500 400 - 650 200 - 300 35-60 Insert Arrangement Dash No 20 22 24 8-2 8-3 8-4 8-33 8-98 10-6 10-98 12-3 12-4 12-8 12-10 12-14 14-4 14-5 14-9 14-12 14-15 14-18 14-19 14-22 16-8 16-14 16-23 16-26 16-99 18-11 18-30 18-32 18-85 20-16 20-24 20-25 20-27 20-39 20-41 20-90 22-12 22-19 22-21 22-32 22-34 22-36 22-37 22-41 22-55 22-95 24-19 24-27 24-31 24-61 Alternate Insert Positions Contact Size: Quantity 16 12 2 3 4 3 3 6 6 3 4 8 10 14 4 5 5 8 14 18 19 1 4 4 1 4 8 8 22 26 21 29 32 5 6 1 2 11 1 8 16 24 25 27 37 41 3 2 12 12 19 21 32 34 36 31 27 55 26 6 14 6 19 16 11 31 61 © 2015 Glenair, Inc • 1211 Air Way, Glendale, CA 91201 • 818-247-6000 • www.glenair.com • U.S. CAGE code 06324 • Sav-Con® Catalog Dimensions in Inches (millimeters) are subject to change without notice. A Degrees W X Y Z 58 60 45 90 90 90 38 90 60 60 45 40 15 43 17 15 30 45 54 25 158 60 66 62 180 85 45 238 70 72 72 63 45 18 15 16 72 62 72 90 39 30 26 30 45 90 90 122 210 180 112 155 155 92 90 90 110 90 165 152 78 270 156 119 193 138 90 318 145 144 144 144 126 60 90 135 145 142 144 180 135 142 180 165 110 225 180 240 180 203 270 270 184 180 155 180 315 180 180 275 223 241 285 222 180 333 215 216 216 252 225 240 175 215 218 216 270 264 226 266 315 140 255 270 270 292 295 295 273 240 234 270 331 240 338 340 340 350 265 240 347 290 288 288 333 270 349 288 298 288 314 225 324 23 B Sav-Con® connector savers MIL-DTL-26482 Series I and II 940-001, 941-001 and 942-001 Bayonet Coupling 940-001 SERIES I GENERAL DUTY, 941-001 ENVIRONMENTAL AND 942-001 HIGH RELIABILITY How To Order Sample Part Number B 94 0 L Series 94 Class 0 = General Duty 2 = High Reliability Lock Ring (optional) L = Lock Ring — (dash) = Standard Basic Number 001 Finish See Table I Shell Size See Table II EMI Ground G = EMI Ground Spring (optional) — (dash) = Standard Insert Arrangement See Table II Contact Type P = Pins, Plug Side Alternate Key Position W, X, Y, Z, N = Normal; See Table II Mod Code 131 = Dry Lube, Omit for None 001 M 22 G 55 P X 131 1 = Environmental S = Sockets, Plug Side EMI Ground Spring (Optional) Length Interfacial seal (Class 1 & 2) RECEPTACLE END A B PLUG END LOCK RING (Optional) Dimensions 24 Shell Size A Max B Max Length Max 08 10 12 14 16 18 .474 (12.0) .591 (15.0) .751 (19.1) .875 (22.2) 1.001 (25.4) 1.126 (28.6) .750 (19.1) .859 (21.8) 1.031 (26.2) 1.156 (29.4) 1.281 (32.5) 1.391 (35.3) 1.375 (34.9) 1.375 (34.9) 1.375 (34.9) 1.375 (34.9) 1.375 (34.9) 1.375 (34.9) 20 1.251 (31.8) 1.531 (38.6) 1.500 (38.1) 22 1.376 (35.0) 1.656 (42.1) 1.500 (38.1) 24 1.501 (38.1) 1.777 (45.1) 1.500 (38.1) INTERMATEABLE WITH THE FOLLOWING CONNECTORS: MIL-DTL-83723 Series I 40M39569 PAN 6432-1 NFC C93-422 (HE301B) NFC C93-422 (HE302) NFC C93-422 (HE312) VG 95328 *Add Modification Code 131 for Dry Lubricant on inside surfaces of Coupling Nut. May not be suitable for space applications. © 2015 Glenair, Inc • 1211 Air Way, Glendale, CA 91201 • 818-247-6000 • www.glenair.com • U.S. CAGE code 06324 • Sav-Con® Catalog Dimensions in Inches (millimeters) are subject to change without notice. Sav-Con® connector savers MIL-DTL-26482 Series II 240-264A Bayonet Coupling 240-264A SERIES II FILTER CONNECTOR ADAPTER WITH BAYONET COUPLING How To Order Sample Part Number 240-264 Filter Connector 240-264 Shell Style A = Connector Adapter Finish See Table I Shell Size - Insert Arrangement See Table II Contact Gender PS = Pins, Plug Side SP = Sockets, Plug Side (See Note 2) Filter Type P = Pi Circuit C = C Circuit (See Note 1) Capacitance See Table IV Flange Mounting Style N = Not Applicable Alternate Insert Position W, X, Y, Z, N = Normal; See Table III A ME 16-26 PS P A N N B EMI Ground Spring 2.000 (50.8) Max RECEPTACLE END ØB Max ØA Max NOTES 1. Other filter styles (C-L, L-C, Unbalanced Pi, Multi-Stage, MultiValue) are available, please consult the factory. 2. Please consult the factory for Pin/Pin and/or Socket/Socket contact arrangements. PLUG END Dimensions Shell Size ØA Max ØB Max 8 10 12 14 16 18 20 22 24 .474 (12.0) .591 (15.0) .751 (19.1) .876 (22.3) 1.001 (25.4) 1.126 (28.6) 1.251 (31.8) 1.376 (35.0) 1.501 (38.1) .784 (19.9) .926 (23.5) 1.043 (26.5) 1.183 (30.0) 1.305 (33.1) 1.391 (35.3) 1.531 (38.9) 1.656 (42.1) 1.777 (45.1) © 2015 Glenair, Inc • 1211 Air Way, Glendale, CA 91201 • 818-247-6000 • www.glenair.com • U.S. CAGE code 06324 • Sav-Con® Catalog Dimensions in Inches (millimeters) are subject to change without notice. 25 Sav-Con® connector savers MIL-DTL-5015 Reference Information Table II: Shell Size and Insert Arrangements Table I: Material and Finish Plating Code Material M Electroless Nickel Shell Size Desig. 08S 10S Cad Plate, Olive Drab NF Cadmium Plate Olive Drab over Electroless Nickel 10SL Zinc-Cobalt 12S ZN Aluminum B NC Olive Drab Zinc-Nickel MT Ni-PTFE 1000 Hour Grey™ (Nickel Flourocarbon Polymer) ZR Zinc NIckel, Black ME Electroless Nickel (RoHS) ZL B Finish Stainless Electro-Deposited Steel Nickel 14S 16 16S 18 20 22 26 Insert Arrangement Dash No. 8S-1 10S-2 10SL-3 10SL-4 12S-3 14S-2 14S-5 14S-6 14S-7 14S-9 16-7 16-9 16-10 16-11 16S-1 16S-4 16S-8 18-1 18-4 18-8 18-9 18-10 18-11 18-12 18-22 20-4 20-7 20-14 20-15 20-16 20-18 20-2 20-27 20-29 22-2 22-22 22-5 22-13 22-14 22-18 22-19 Contact Size: Quantity 16 1 1 3 2 2 4 5 6 3 2 2 2 7 2 5 10 4 7 5 12 8 4 0 1 2 3 2 1 2 4 5 6 3 4 8 7 6 3 7 2 3 2 1 14 17 3 4 4 1 19 8 14 2 4 Service Rating A A A A A Inst. Inst. Inst. A A A A A A A D A Inst. D A Inst. A A A D D A A A A A D A A D A D A A A A Alternate Keyway Positions W° X° Y° Z° 70 145 215 290 120 240 110 90 180 270 70 145 215 290 80 110 250 280 35 110 250 325 90 180 270 35 110 250 325 80 280 35 110 250 325 170 265 70 145 215 290 35 110 250 325 70 290 80 110 250 280 120 240 170 265 80 280 70 145 215 290 45 110 250 80 110 250 280 80 110 250 280 80 280 80 110 250 280 35 110 250 325 35 110 250 325 80 280 70 145 215 290 110 250 35 110 250 325 35 110 250 325 80 280 80 110 250 280 80 110 250 280 © 2015 Glenair, Inc • 1211 Air Way, Glendale, CA 91201 • 818-247-6000 • www.glenair.com • U.S. CAGE code 06324 • Sav-Con® Catalog Dimensions in Inches (millimeters) are subject to change without notice. Sav-Con® connector savers MIL-DTL-5015 Reference Information Table II: Shell Size and Insert Arrangements Shell Size Desig. 24 28 32 36 40 44 48 Insert Arrangement Dash No. Contact Size: Quantity 16 3 14 12 8 24-4 24-7 24-10 24-11 24-20 24-22 24-28 28-2 28-9 28-11 28-12 28-15 28-17 28-21 32-1 32-6 32-7 32-9 32-15 32-17 36-4 36-5 36-6 36-7 36-8 36-9 36-10 36-14 36-15 40-10 40-56 44-1 40 46 14 48 6 35 16 85 36 7 1 14 2 5 5 48-5 90 9 9 4 0 1 2 6 2 7 3 4 24 12 6 18 26 35 15 37 16 28 12 2 6 4 3 2 2 3 2 2 6 2 4 4 9 6 1 1 4 3 4 2 Service Rating D A A A D D Inst. D D A A A A A D A Inst. D D D A A A A A A A D A A A D A Alternate Keyway Positions W° X° Y° Z° 80 110 250 280 80 110 250 280 80 280 35 110 250 325 80 110 250 280 45 110 250 80 110 250 280 35 110 250 325 80 110 250 280 80 110 250 280 90 180 270 80 110 250 280 80 110 250 280 80 110 250 280 80 110 250 280 80 110 250 280 80 125 235 280 80 110 250 280 35 110 250 280 45 110 250 70 145 214 290 120 240 35 110 250 325 80 110 250 280 80 110 250 280 80 125 235 280 80 125 235 280 90 180 270 60 125 245 305 65 125 225 310 72 144 216 288 65 125 225 310 65 125 225 INSERT KEYING POSITION W° X° Y° Z° PIN INSERT FACE VIEW NORMAL INSERT KEYING SHOWN B 310 Table III: Capacitor Array Code Capacitance Range For filtered Connectors Class X Y Z A B C C - Circuit (pF) 80,000 - 120,000 40,000 - 60,000 30,000 - 45,000 19,000 - 28,000 16,000 - 22,500 9,000 - 16,500 © 2015 Glenair, Inc • 1211 Air Way, Glendale, CA 91201 • 818-247-6000 • www.glenair.com • U.S. CAGE code 06324 • Sav-Con® Catalog Dimensions in Inches (millimeters) are subject to change without notice. 27 Sav-Con® connector savers MIL-DTL-5015 941-011 and 942-011 Threaded Coupling 940-011 GENERAL DUTY, 941-011 ENVIRONMENTAL AND 942-011 HIGH RELIABILITY How To Order Sample Part Number 94 Series 94 Class 1 = Environmental Basic Number 011 Finish See Table I Shell Size - Insert Arrangement See Table II Contact Type P = Pins, Plug Side Alternate Key Position W, X, Y, Z, N = Normal; See Table II 011 NF 28-2 P X 2 = High Reliability S = Sockets, Plug Side B D Thread Class 2A B 2 D Thread Class 2B Interfacial Seal C RECEPTACLE END A PLUG END Dimensions 28 Shell Size A Ref B Max C Max D Thread Class 2A Shell Size A Ref 08S 10SL 12S 12 14S 14 .500 (12.7) .625 (15.9) .750 (19.1) .750 (19.1) .875 (22.2) .875 (22.2) 1.750 1.750 1.750 2.125 1.750 2.125 16S 16 18 1.125 (28.6) B Max (44.5) (44.5) (44.5) (54.0) (44.5) (54.0) .844 (21.4) .969 (24.6) 1.062 (27.0) 1.062 (27.0) 1.156 (29.4) 1.156 (29.4) 1/2–28 UNEF 5/8–24 UNEF 3/4–20 UNEF 3/4–20 UNEF 7/8–20 UNEF 7/8–20 UNEF 20 22 24 28 32 36 1.250 (31.8) 1.375 (34.9) 1.500 (38.1) 1.750 (44.5) 2.000 (50.8) 2.250 (57.2) 2.125 2.125 2.125 2.125 2.125 2.125 1.000 (25.4) 1.750 (44.5) 1.250 (31.8) 1 –20 UNEF 40 2.500 (63.5) 2.125 (54.0) 2.719 (69.1) 2 1/2–16 UN 1.000 (25.4) 2.125 (54.0) 1.250 (31.8) 1 –20 UNEF 44 2.750 (69.9) 2.125 (54.0) 2.969 (75.4) 2 3/4–16 UN 2.125 (54.0) 1.344 (34.1 1 1/8–18 UNEF 48 3.000 (76.2) 2.125 (54.0) 3.219 (81.8) 3 –16 UN (54.0) (54.0) (54.0) (54.0) (54.0) (54.0) C Max D Thread Class 2A 1.469 (37.3) 1.594 (40.5) 1.719 (43.7) 1.969 (50.0) 2.219 (56.4) 2.469 (62.7) 1 1/4–18 UNEF 1 3/8–18 UNEF 1 1/2–18 UNEF 1 3/4–18 UNS 2–18 UNEF 2 1/4–16 UNS © 2015 Glenair, Inc • 1211 Air Way, Glendale, CA 91201 • 818-247-6000 • www.glenair.com • U.S. CAGE code 06324 • Sav-Con® Catalog Dimensions in Inches (millimeters) are subject to change without notice. Sav-Con® connector savers MIL-DTL-5015 240-515A Threaded Coupling 240-515A FILTER CONNECTOR ADAPTER WITH THREADED COUPLING How To Order Sample Part Number 240-515 Filter Connector 240-515 Shell Style A = Connector Adapter Finish ME, NF, ZL; See Table I Insert Arrangement See Table II Contact Gender PS = Pins, Plug Side SP = Sockets, Plug Side Filter Type C = C Circuit (See Note 1) Capacitance See Table III Flange Mounting Style N = Not Applicable Alternate Insert Position Per MIL-STD-1651. W, X, Y, Z, N = Normal; See Table II A ME 36-5 PS C A N N B 3.000 (76.2) Max A Thread Class 2A ØB Max RECEPTACLE END PLUG END A Thread Class 2B Dimensions Dimensions Shell Size A Thread Ø B Max 8S 10SL 10SL 12S 12 14S 14 16S 16 .500-28 UNEF .625-24 UNEF .625-24 UNEF .750-20 UNEF .750-20 UNEF .875-20 UNEF .875-20 UNEF 1.000-20 UNEF 1.000-20 UNEF .844 (21.4) .969 (24.6) .969 (24.6) 1.062 (27.0) 1.062 (27.0) 1.156 (29.4) 1.156 (29.4) 1.250 (31.8) 1.250 (31.8) NOTES Shell Size A Thread Ø B Max 18 20 22 24 28 32 36 40 1.125-18 UNEF 1.250-18 UNEF 1.375-18 UNEF 1.500-18 UNEF 1.750-18 UNS 2.000-18 UNS 2.250-16 UN 2.500-16 UN 1.344 (34.1) 1.469 (37.3) 1.594 (40.5) 1.719 (43.7) 1.969 (50.0) 2.219 (56.4) 2.469 (32.7) 2.719 (69.1) 1. Other filter styles (Pi, C-L, L-C, Unbalanced Pi, Multi-Stage, MultiValue) are available, please consult the factory. 2. Please consult the factory for Pin/ Pin and/or Socket/Socket contact arrangements. © 2015 Glenair, Inc • 1211 Air Way, Glendale, CA 91201 • 818-247-6000 • www.glenair.com • U.S. CAGE code 06324 • Sav-Con® Catalog Dimensions in Inches (millimeters) are subject to change without notice. 29 Sav-Con® connector savers LN 29729 (SJT) Reference Information Table II: Insert Arrangements and Keyway Positions Table I: Material and Finish Plating Code Material Finish Shell Size Desig Electroless Nickel B Cad Plate, Olive Drab Cadmium Plate Olive Drab over Electroless Nickel 08 NF Zinc-Cobalt 10 Aluminum M NC ZN Olive Drab Zinc-Nickel Ni-PTFE 1000 Hour Grey™ (Nickel Flourocarbon Polymer) MT ZR Zinc NIckel, Black ME Electroless Nickel (RoHS) Stainless Electro-Deposited Steel Nickel ZL B 12 14 16 C° D° N° A° 18 B° C L FACE VIEW RECEPTACLE In alternate positions, the pin insert rotates clockwise while the socket insert rotates counterclockwise the same number of degrees relative to the center line of the master key or keyway. 20 22 24 Insert Arrangement Dash No. 8-35 8-44 8-98 10-5 10-35 10-98 12-4 12-8 12-35 12-98 14-5 14-15 14-18 14-19 14-35 14-97 16-6 16-8 16-26 16-35 16-99 18-11 18-32 18-35 20-35 20-11 20-16 20-39 20-41 22-35 22-2 22-21 22-53 24-35 24-2 24-19 24-29 24-61 Contact Size: Quantity 22 6 4 20 16 Alternate Keyway Positions 12 N° A° B° C° D° 95 - - - - 95 81 67 123 109 95 75 63 127 115 95 74 61 129 116 95 77 65 125 113 95 77 65 125 113 95 77 65 125 113 95 80 69 121 110 95 80 69 121 110 3 5 13 6 4 8 22 10 14 18 19 5 1 37 8 4 6 8 26 55 21 2 11 32 66 79 11 37 41 16 2 100 85 21 53 128 100 19 29 61 Consult Factory for Additional Filter Types, TVS Diodes, and other Custom Configurations. 30 © 2015 Glenair, Inc • 1211 Air Way, Glendale, CA 91201 • 818-247-6000 • www.glenair.com • U.S. CAGE code 06324 • Sav-Con® Catalog Dimensions in Inches (millimeters) are subject to change without notice. Sav-Con® connector savers LN 29729 (SJT) 941-008 and 942-008 Bayonet Coupling 941-008 ENVIRONMENTAL AND 942-008 HIGH RELIABILITY WITH BAYONET COUPLING How To Order Sample Part Number 94 Series 94 Class 1 = Environmental 2 = High Reliability Lock Ring (optional) L = Lock Ring – (dash) = Standard Basic Number 008 Finish See Table I Shell Size See Table II EMI Ground G = EMI Ground Spring (optional) Insert Arrangement See Table II Contact Type P = Pins, Plug Side Alternate Key Position W, X, Y, Z, N = Normal; See Table II 1 L 008 NF 28 G 22 P X – (dash) = Standard S = Sockets, Plug Side B 2.000 (50.8) MAX Interfacial Seal RECEPTACLE END INTERMATEABLE WITH THE FOLLOWING CONNECTORS: Lock Ring (Optional) PAN 6433-2, PATT 615 NFC C93-422 (HE306) VG 96912 © 2015 Glenair, Inc • 1211 Air Way, Glendale, CA 91201 • 818-247-6000 • www.glenair.com • U.S. CAGE code 06324 • Sav-Con® Catalog Dimensions in Inches (millimeters) are subject to change without notice. 31 Sav-Con® connector savers PATT 105 and PATT 602 Reference Information Table I: Material and Finish Plating Code Material Table II: Insert Arrangement Finish Shell Size Desig. Electroless Nickel B Cad Plate, Olive Drab NF Cadmium Plate Olive Drab over Electroless Nickel NC ZN Aluminum M 10 Zinc-Cobalt Olive Drab Zinc-Nickel 12 Ni-PTFE 1000 Hour Grey™ (Nickel Flourocarbon Polymer) ZR Zinc NIckel, Black ME Electroless Nickel (RoHS) B -33 -98 -6 -98 -3 -10 -4 -5 -12 -19 -22 -8 -26 -11 -30 -32 -16 -41 -21 -55 -61 08 MT ZL Insert Arr. Dash No. 14 Stainless Electro-Deposited Steel Nickel 16 18 C L 20 E-E° Bayonet Pins 120° Apart 22 C L A-A° B-B 24 Alternate Insert Position (Degrees) FF° W X Y Z 90 90 90 180 240 270 180 60 155 270 295 45 40 92 184 273 43 90 30 165 315 45 54 152 180 331 60 275 338 62 119 241 340 180 193 285 350 85 138 222 265 238 318 333 347 45 126 225 16 135 175 349 30 142 226 314 90 180 270 324 Contact Size: Quantity 20 3 3 6 6 16 12 3 10 4 5 4 8 19 1 4 8 26 11 1 29 32 16 41 21 55 61 F-F° C-C° NOTES: C D-D° B A FACE VIEW PIN INSERT FACE VIEW RECEPTACLE (Socket Insert Opposite) • In Alternate Insert Positions, the Pin Insert rotates clockwise while the Socket Insert rotates counter-clockwise the same number of degrees relative to the centerline of the Master Key or Keyway. • In Alternate Key/Keyway Positions, the smaller Plug Keys rotate clockwise with respect to the centerline of the Master Keyway as shown. Table III Alternate Key/Keyway Positions (Degrees) Shell Size 8 10 12 14 16 18 20 22 24 32 N 105 105 105 105 105 105 105 105 105 B 85 89 91 93 95 95 97 97 A-A° C 125 121 119 117 115 115 113 113 E 118 115 115 75 75 75 75 75 75 F 82 85 85 120 120 120 120 120 120 N 140 140 140 140 140 140 140 140 140 B 120 124 126 128 130 130 132 132 B-B° C 160 156 154 152 150 150 148 148 E 148 145 145 105 105 105 105 105 105 F 132 135 135 170 170 170 170 170 170 N 215 215 215 215 215 215 215 215 215 B 195 199 201 203 205 205 207 207 C-C° C 235 231 229 227 225 225 223 223 E 248 245 245 205 205 205 205 205 205 F 207 210 210 245 245 245 245 245 245 N 265 265 265 265 265 265 265 265 265 B 245 249 251 253 255 255 257 257 D-D° C 285 281 279 277 275 275 273 273 E 278 275 275 235 235 235 235 235 235 F 252 255 255 290 290 290 290 290 290 N 60 60 60 60 60 60 60 60 60 B 40 44 46 48 50 50 52 52 E-E° C 80 76 74 72 70 70 68 68 E 73 70 70 30 30 30 30 30 30 F 47 50 50 75 75 75 75 75 75 © 2015 Glenair, Inc • 1211 Air Way, Glendale, CA 91201 • 818-247-6000 • www.glenair.com • U.S. CAGE code 06324 • Sav-Con® Catalog Dimensions in Inches (millimeters) are subject to change without notice. Sav-Con® connector savers PATT 105 and PATT 602 940-009, 941-009, 942-009 Bayonet Coupling 940-009 GENERAL DUTY, 941-009 ENVIRONMENTAL AND 942-009 HIGH RELIABILITY How To Order Sample Part Number 94 0 Series 94 Class 0 = General Duty 1 = Environmental 2 = High Reliability Lock Ring (optional) L = Lock Ring Basic Number 009 Finish See Table I Shell Size See Dimensions Table EMI Ground G = EMI Ground Spring (optional) Insert Arrangement S ee Table II Contact Type P = Pins, Plug Side Alternate Key Configuration AA, BB, CC, DD, N = Normal Alternate Key Position A, B, C, D, E, F, N = Normal; See Table III Mod Code 131 = Dry Lube, Omit for None L 009 N 24 G 61 P AA -B 131 – = Standard – = Standard S = Sockets, Plug Side B Length EMI Ground Spring (Optional) Interfacial Seal Class 1 and 2 RECEPTACLE END A Dimensions Shell Size A Ref B Max 08 10 12 14 16 18 .474 (12.0) .591 (15.0) .751 (19.1) .876 (22.2) 1.101 (27.97) 1.126 (28.6) .750 (19.1) .860 (21.8) 1.036 (26.3) 1.150 (29.2) 1.280 (32.5) 1.400 (35.3) 20 1.251 (31.8) 1.530 (38.6) 22 1.376 (35.0) 1.640 (41.1) 24 1.501 (38.1) 1.60(45.1) B PLUG END Lock Ring (Optional) © 2015 Glenair, Inc • 1211 Air Way, Glendale, CA 91201 • 818-247-6000 • www.glenair.com • U.S. CAGE code 06324 • Sav-Con® Catalog Dimensions in Inches (millimeters) are subject to change without notice. 33 SERIES 94 Sav-Con® connector savers Mighty Mouse Series 801 Reference information Information Table I: Material and Finish Code Material Finish Black Anodize (Non-Conductive) RoHS Compliant Electroless Nickel RoHS Compliant Cadmium with Olive Drab Chromate Zinc-Nickel with Olive Drab Chromate Zinc-Nickel with Black Chromate Nickel-PTFE RoHS Compliant Passivated RoHS Compliant C M NF Aluminum ZN ZNU MT Z1 Stainless Steel B Table II: Insert Arrangements Insert Arr. 5-3 No. of Contacts #23 #20 #20HD #16 #12 13-37 6-1 1 6-23 3 No. of Contacts #23 #20 #20HD #16 #12 13-200 6 13-201 10 2 13-202 20 2 4 2 4 6-6 6 13-203 12 6-7 7 13-204 12 2 13-205 4 4 7-1 1 7-25 7-10 5 16-2 10 8-1 8-200 1 2 4 8 13 9-4 9-200 4 9-201 8 10-202 12 11-31 31 4 2 4 16-208 32 1 17-3 3 17-7 8 10-200 32 34 7 17-14 14 17-241 5 4 2 16-205 20 2 10-5 12 55 40 16-207 2 10-201 16-55 16-204 16-206 19 10-200 12 35 2 10-2 26 16-12 4 10 10-26 5 16-235 2 8-28 8-13 2 16-5 8-2 41 17-85 85 1 17-203 40 2 17-204 28 17-205 40 2 1 4 4 1 19-4 4 19-19 19 13-2 2 19-201 44 2 13-3 3 19-202 12 4 13-7 13-220 7 19-255 19-100 20 55 100 21-5 Table III:Key Positions Key Position 34 Key Rotation A° B° A 150 210 B 75 210 C 95 230 D 140 275 E 75 275 F 95 210 #8 37 6-4 9-19 A° B° #8 3 9-210 Plug Key Positions Table II: Insert Arrangements Insert Arr. Table IV: Capacitor Array Code Capacitance Range for Filtered Connectors Class A B C D E F G J Pi - Circuit (pF) 38,000 - 56,000 32,000 - 45,000 18,000 - 33,000 8,000 - 12,000 3,300 - 5,000 800 - 1,300 400 - 600 70 - 120 C - Circuit (pF) 19,000 - 28,000 16,000 - 22,500 9,000 - 16,500 4,000 - 6,000 1,650 - 2,500 400 - 650 200 - 300 35 - 60 5 21-12 12 21-22 22 21-200 21-269 21-130 69 130 © 2015 Glenair, Inc • 1211 Air Way, Glendale, CA 91201 • 818-247-6000 • www.glenair.com • U.S. CAGE code 06324 • Sav-Con® Catalog Dimensions in Inches (millimeters) are subject to change without notice. Sav-Con® connector savers Mighty Mouse Series 801 801-017 Coupling with Double-Start ACME Threads How To Order Sample Part Number 801-017 Series 801-017 Finish C = Aluminum / Black Anodize (Non-Conductive) RoHS Compliant M = Aluminum / Electroless Nickel RoHS Compliant NF = Aluminum / Cadmium with Olive Drab Chromate ZN = Aluminum / Zinc-Nickel with Olive Drab Chromate ZNU = Aluminum / Zinc-Nickel with Black Chromate MT = Aluminum / Nickel-PTFE RoHS Compliant Z1 = Stainless Steel / Passivated RoHS Compliant Shell Size See Table II Insert Arrangement See Table II Contact Type P = Pin Contact on Plug Side, Socket Contact on Receptacle Side S = Socket Contact on Plug Side, Pin Contact on Receptacle Side Shell Key Position A = Normal, B, C, D, E, F; See Table III Z1 13 -37 P A B 1.250 (31.75) Max Shell Size 5-10 1.500 (38.10) Max Shell Size 13-21 Red Full Mate Indicator Band Dimensions Shell Size A Threads 5 6 7 8 9 10 11 13 16 17 19 21 .3125-.05P-.1L-2 .375-.05P-.1L-2 .4375-.05P-1L-2 .5000-.05P-1L-2 .5625-.05P-.1L-2 .6250-.05P-1L-2 .6875-.05P-1L-2A .8125-.1P-.2L-2 1.000-.1P-.2L-2 1.062-.1P-.2L-2 1.1875-.1P-.2L-2A 1.3125-.1p-.2l-2 ØB In. .540 .600 .680 .750 .810 .880 .920 1.050 1.240 1.300 1.400 1.550 mm. 13.72 15.24 17.27 19.05 20.57 22.35 23.37 26.67 31.50 33.02 35.56 39.37 Receptacle Side 2x Ø .031/.027 (0.79/0.69) Safety Wire Holes A Thread ØB Plug Side A Thread © 2015 Glenair, Inc • 1211 Air Way, Glendale, CA 91201 • 818-247-6000 • www.glenair.com • U.S. CAGE code 06324 • Sav-Con® Catalog Dimensions in Inches (millimeters) are subject to change without notice. 35 Sav-Con® connector savers Mighty Mouse Series 801 240-801-AA Filter Connector Adapter How To Order Sample Part Number 240-801- Filter Connector 240-801 Shell Style AA = Adapter Finish See Table I Insert Arrangement See Table II Contact Gender PS = Pins, Plug Side SP = Sockets, Plug Side (See Note 2) Filter Type P = Pi Circuit C = C Circuit; See Table IV, See Note 1 Capacitance See Table IV Alternate Key Position A, B, C, D, E, F, U A = Normal, U = Universal; See Table III 1.550 (39.4) Max Master Keyway B 9 15 4 1 5 22 10 16 28 23 33 AA M 6-7 P ØA Max A 10 16 5 4 1 9 15 22 28 23 33 29 34 A Master Key B Thread 29 37 PS 37 34 C Thread Receptacle Side Dimensions NOTES 1. Other filter styles (C-L, L-C, Unbalanced Pi, Multi-Stage, MultiValue) are available, please consult the factory. 2. Please consult factory for Pin/Pin and/or Socket/Socket contact arrangements. 36 Plug Side Red Full-Mate Indicator Band Shell Size 5 6 7 8 9 10 11 13 16 17 19 21 Ø A Max .720 (18.3) .800 (20.3) .870 (22.1) 1.000 (25.4) 1.060 (26.9) 1.060 (26.9) 1.100 (27.9) 1.250 (31.8) 1.380 (35.1) 1.460 (37.1) 1.600 (40.6) 1.850 (47.0) B Thread .3125-.05P-.1L-DS-2B .3750-.05P-.1L-DS-2B .4375-.05P-.1L-DS-2B .5000-.05P-.1L-DS-2B .5625-.05P-.1L-DS-2B .6250-.05P-.1L-DS-2B .6875-.05P-.1L-DS-2B .8125-.1P-.2L-DS-2B 1.0000-.1P-.2L-DS-2B 1.0625-.1P-.2L-DS-2B 1.1875-.1P-.2L-DS-2B 1.3125-.1P-.2L-DS-2B C Thread .3125-.05P-.1L-DS-2A .3750-.05P-.1L-DS-2A .4375-.05P-.1L-DS-2A .5000-.05P-.1L-DS-2A .5625-.05P-.1L-DS-2A .6250-.05P-.1L-DS-2A .6875-.05P-.1L-DS-2A .8125-.1P-.2L-DS-2A 1.0000-.1P-.2L-DS-2A 1.0625-.1P-.2L-DS-2A 1.1875-.1P-.2L-DS-2A 1.3125-.1P-.2L-DS-2A © 2015 Glenair, Inc • 1211 Air Way, Glendale, CA 91201 • 818-247-6000 • www.glenair.com • U.S. CAGE code 06324 • Sav-Con® Catalog Dimensions in Inches (millimeters) are subject to change without notice. Sav-Con® connector savers Mighty Mouse Series 805 Reference Information Table I: Material and Finish Code Material C M NF Aluminum ZN ZNU MT Z1 Stainless Steel Finish Black Anodize (NonConductive) RoHS Compliant Electroless Nickel RoHS Compliant Cadmium with Olive Drab Chromate Zinc-Nickel with Olive Drab Chromate Zinc-Nickel with Black Chromate Nickel-PTFE RoHS Compliant Passivated RoHS Compliant Plug Key Positions A° B° Table III: Plug Keyway Key Position Normal (A) B C D E F Universal (U)* Key Rotation A° B° 150 210 75 210 95 230 140 275 75 275 95 210 - Table II: Insert Arrangements Table II: Insert Arrangements No. of Contacts Contact Arr. #23 #20 #20HD #16 #12 8-1 1 8-23 3 8-4 4 8-6 6 8-7 7 9-1 1 9-25 5 9-10 10 10-1 10-2 2 10-28 8 10-13 13 10-200 4 2 11-4 4 11-210 10 11-19 19 11-200 4 2 11-201 8 2 12-2 2 12-5 5 12-26 26 12-200 12 1 12-201 4 2 12-202 8 2 13-31 31 15-2 2 15-3 3 15-7 7 15-220 20 15-37 37 15-200 6 2 15-201 10 2 15-202 20 2 No. of Contacts Contact Arr. #23 #20 #20HD #16 #12 15-203 12 4 15-204 12 2 15-205 4 4 18-2 18-5 5 18-12 12 18-235 35 18-55 55 18-204 40 2 18-205 32 4 18-206 34 2 18-207 20 4 18-208 32 19-3 19-7 7 19-14 14 19-241 41 19-85 85 19-203 40 4 19-204 28 4 19-205 40 21-4 21-19 19 21-255 55 21-100 100 21-201 44 21-202 12 23-5 23-12 12 23-22 22 23-269 69 23-130 130 23-200 28 #8 1 #8 2 1 3 B 1 4 2 4 5 4 Table IV: Capacitor Array Code Capacitance Range for Filtered Connectors Class A B C D E F G J Pi - Circuit (pF) 38,000 - 56,000 32,000 - 45,000 18,000 - 33,000 8,000 - 12,000 3,300 - 5,000 800 - 1,300 400 - 600 70 - 120 C - Circuit (pF) 19,000 - 28,000 16,000 - 22,500 9,000 - 16,500 4,000 - 6,000 1,650 - 2,500 400 - 650 200 - 300 35 - 60 * Universal keyway is not intended for field use © 2015 Glenair, Inc • 1211 Air Way, Glendale, CA 91201 • 818-247-6000 • www.glenair.com • U.S. CAGE code 06324 • Sav-Con® Catalog Dimensions in Inches (millimeters) are subject to change without notice. 37 Sav-Con® connector savers Mighty Mouse Series 805 805-010 Coupling with Triple-Start ACME Threads How To Order Sample Part Number 805-010 Series 805-010 Finish C = Aluminum / Black Anodize (Non-Conductive) RoHS Compliant M = Aluminum / Electroless Nickel RoHS Compliant NF = Aluminum / Cadmium with Olive Drab Chromate ZN = Aluminum / Zinc-Nickel with Olive Drab Chromate ZNU = Aluminum / Zinc-Nickel with Black Chromate MT = Aluminum / Nickel-PTFE RoHS Compliant Z1 = Stainless Steel / Passivated RoHS Compliant Shell Size See Table II Insert Arrangement See Table II Contact Type P = Pin Contact on Plug Side, Socket Contact on Receptacle Side S = Socket Contact on Plug Side, Pin Contact on Receptacle Side Shell Key Position A = Normal, B, C, D, E, F; See Table III B Z1 12 -26 P A Self-locking Coupling Nut With Ratchet 1.70 (43.18) Max Nickel Plated Emi Spring A Thread Red Full Mate Indicator Band Receptacle Side ØB Self-locking Plug Side A Thread Dimensions 38 Shell Size A Threads 8 9 10 11 12 15 18 19 23 .5000-.1P-.3L-TS-2B .5625-.1P-.3L-TS-2B .6250-.1P-.3L-TS-2B .6875-.1P-.3L-TS-2B .7500-.1P-.3L-TS-2B .9375-.1P-.3L-TS-2B 1.1250-.1P-.3L-TS-2B 1.1875-.1P-.3L-TS-2B 1.4375-.1P-.3L-TS-2B ØB In. mm. .691 17.55 .787 19.99 .826 20.98 .916 23.27 .982 24.94 1.097 27.86 1.290 32.77 1.310 33.27 1.562 39.67 © 2015 Glenair, Inc • 1211 Air Way, Glendale, CA 91201 • 818-247-6000 • www.glenair.com • U.S. CAGE code 06324 • Sav-Con® Catalog Dimensions in Inches (millimeters) are subject to change without notice. Sav-Con® connector savers Mighty Mouse Series 805 240-805-AA Filter Connector Adapter How To Order Sample Part Number 240-805- Filter Connector 240-805 Shell Style AA = Adapter Finish See Table I Insert Arrangement See Table II Contact Gender PS = Pins, Plug Side SP = Sockets, Plug Side (See Note 2) Filter Type P = Pi Circuit C = C Circuit (See Note 1) Capacitance See Table IV Alternate Key Position A, B, C, D, E, F, U A = Normal, U = Universal; See Table III AA M 8-7 PS P A A 1.700 (43.2) Max Master Keyway 9 15 4 1 5 22 10 16 28 23 33 10 16 ØA Max 29 37 Side 5 1 4 22 33 29 Red Full-Mate Indicator Band NOTES 1. Other filter styles (C-L, L-C, Unbalanced Pi, Multi-Stage, MultiValue) are available, please consult the factory. 2. Please consult factory for Pin/Pin and/or Socket/Socket contact arrangements. 15 28 37 34 C Thread 9 23 34 Receptacle B Master Key B Thread Plug Side Dimensions Shell Size Ø A Max B Thread C Thread 8 9 10 11 12 13 15 18 19 21 23 .870 (22.1) .930 (23.6) 1.000 (25.4) 1.170 (29.7) 1.170 (29.7) 1.300 (33.0) 1.350 (34.3) 1.600 (40.6) 1.600 (40.6) 1.750 (44.5) 1.850 (47.0) .5000-.1P-.3L-TS-2B .5625-.1P-.3L-TS-2B .6250-.1P-.3L-TS-2B .6875-.1P-.3L-TS-2B .7500-.1P-.3L-TS-2B .8125-.1P-.3L-TS-2B .9375-.1P-.3L-TS-2B 1.1250-.1P-.3L-TS-2B 1.1875-.1P-.3L-TS-2B 1.3125-.1P-.3L-TS-2B 1.4375-.1P-.3L-TS-2B .5000-.1P-.3L-TS-2A .5625-.1P-.3L-TS-2A .6250-.1P-.3L-TS-2A .6875-.1P-.3L-TS-2A .7500-.1P-.3L-TS-2A .8125-.1P-.3L-TS-2A .9375-.1P-.3L-TS-2A 1.1250-.1P-.3L-TS-2A 1.1875-.1P-.3L-TS-2A 1.3125-.1P-.3L-TS-2A 1.4375-.1P-.3L-TS-2A © 2015 Glenair, Inc • 1211 Air Way, Glendale, CA 91201 • 818-247-6000 • www.glenair.com • U.S. CAGE code 06324 • Sav-Con® Catalog Dimensions in Inches (millimeters) are subject to change without notice. 39 Sav-Con® connector savers Geo-Marine™ Series 22 Reference Information Table I: Material/Finish Sym B J M N NF T Z1 Finish Description Aluminum/Cadmium Plate/Olive Drab Aluminum/Gold Iridite Over Cadmium Plate Over Nickel Aluminum/Electroless Nickel Aluminum/Cadmium Plate/Olive Drab Over Nickel Aluminum/Cad/O. D. Over Electroless Nickel (500 Hour Salt Spray) Aluminum/Cadmium Plate/Bright Dip Over Nickel Stainless Steel/Passivate Coupling Nut Nickel - Aluminum Bronze/Degrease Shell Size 10 12 14 3° 4° N° 1° 2° B 16 150˚ 18 60˚ FACE VIEW RECEPTACLE 20 Table III: Alternate Keyway Positions Shell Size Desig. 10 12 14 16 18 20 22 24 40 N° 1° 2° 3° 4° 90 90 90 90 90 90 90 90 76 70 69 72 72 72 75 75 62 58 56 60 62 60 64 64 118 122 124 120 120 120 116 115 104 110 111 108 108 108 105 105 22 24 Table II: Contact Arrangements Contact Size/Quantity Service Rating 22 20 16 12 10-2 II 2 10-4 I 4 10-6 I 6 10-13 M 13 12-8 II 8 12-10 I 10 12-22 M 22 14-4 II 4 14-12 II 12 14-19 I 19 14-37 M 37 16-6 II 6 16-19 II 19 16-26 I 26 16-55 M 55 18-8 I 8 18-11 II 11 18-22 II 22 18-32 I 32 18-66 M 66 20-11 II 11 20-30 II 30 20-38 I 30 8 20-41 I 41 20-79 M 79 22-19 II 19 22-38 II 38 22-50 M 48 22-55 I 55 22-85 M 85 24-24 I 16 16 24-48 II 48 24-61 I 61 24-100 M 100 Series 22 Pattern 24-128 M 128 © 2015 Glenair, Inc • 1211 Air Way, Glendale, CA 91201 • 818-247-6000 • www.glenair.com • U.S. CAGE code 06324 • Sav-Con® Catalog Dimensions in Inches (millimeters) are subject to change without notice. Sav-Con® connector savers Series 22 Geo-Marine connectors 940-014 High-Pressure Environmental Connector How To Order Sample Part Number 940 Series No. 940 Basic No. 014 Finish Symbol B, J, M, N, NF, T, Z1 See Table I Shell Size 10, 12, 14, 16, 18, 20, 22, 24 See Table II Insert Arrangement See Table II Contact Style P = Pins, Plug Side S = Sockets, Plug Side Alternate Key Position 1, 2, 3, 4, N = Normal; See Table III MATES WITH -014 M 24 -61 S N 1.75(44.45) Max O-ring B A Thread Class 2b 220-006 Compression Seal B A Thread Class 2a Dimensions Shell Size 10 12 14 16 18 20 22 24 A Thread Mates to any Geo-Marine® non-scoop proof receptacle Knurl Style Mfr Option - Typ Red Color Band For Visual Indication Of Full Mate. NOTES B Dia .750-.1P-.1L 1.000 (25.40) .875-.1P-.1L 1.125 (28.58) 1.000-.1P-.1L 1.250 (31.75) 1.125-.1P-.1L 1.375 (34.93) 1.250-.1P-.1L 1.594 (40.49) 1.375-.1P-.1L 1.719 (43.66) 1.500-.1P-.1L 1.894 (48.11) 1.625-.1P-.1L 1.969 (50.01) 1. Assembly identified with manufacturer's name and P/N, space permitting. 2. Glenair 940-014 connector saver is designed to mate with Glenair 220-06 series Geo-Marine®connectors. (Non-scoop-proof ) MATERIAL/FINISH: • Barrel, shell, coupling nuts - see Table II. • Contacts - copper alloy/gold plate. • Insulators - high grade rigid dielectric/N.A. • O-ring & seals - silicone/N.A. © 2015 Glenair, Inc • 1211 Air Way, Glendale, CA 91201 • 818-247-6000 • www.glenair.com • U.S. CAGE code 06324 • Sav-Con® Catalog Dimensions in Inches (millimeters) are subject to change without notice. 41 Sav-Con® connector savers Series 22 Geo-Marine connectors 940-025 Scoop-Proof High-Pressure Connector How To Order Sample Part Number 940 Series No. 940 Basic No. -025 Finish Symbol B, J, M, N, NF, T, Z1 See Table I Shell Size 10, 12, 14, 16, 18, 20, 22, 24 See Table II Insert Arrangement See Table II Contact Style P = Pins, Panel Side S = Sockets Panel Side Alternate Key Position 1, 2, 3, 4, N = Normal; See Table III -025 M 16 -26 S N NOTES: B 1. Assembly identified with manufacturer's name and P/N, space permitting. 2. Glenair 940-025 connector saver is designed to mate with Glenair 220-16 series Geo-Marine® connectors. (Scoop-Proof ) MATERIAL/FINISH: • Barrel, shell, coupling nuts - see Table II. • Contacts - copper alloy/gold plate. • Insulators - high grade rigid dielectric/n.a. • O-ring & seals - silicone/n.a. Compression Seal 2.50 (63.5) Max O-Ring Master Key Indicator A Thread Class 2B MATES WITH 220-16 B A Thread Class 2A 42 Knurl Style Mfr Option - Typ Red Color Band For Visual . Indication Of Full Mate © 2015 Glenair, Inc • 1211 Air Way, Glendale, CA 91201 • 818-247-6000 • www.glenair.com • U.S. CAGE code 06324 • Sav-Con® Catalog Dimensions in Inches (millimeters) are subject to change without notice. BETTER THAN QPL SuperNine®: The advanced-performance MIL-DTL-38999 Series III style connector Better than QPL? SuperNine® is the interconnect industry’s most complete and advanced D38999 Series III type connector family. From IP-68 rated environmentalclass connectors with improved durability and ease-of-use, to EMI/EMP filter connectors with innovative flange and PC tail termination configurations, SuperNine® offers military and commercial aerospace customers that have standardized on Series III technology the opportunity to improve interconnect system performance and resolve a wide range of persistent electrical, environmental, and mechanical performance problems —all with catalog (COTS) connector solutions backed by Glenair’s high-availability business model. Better than QPL means significant innovation in every class of connector in the series. SuperNine® hermetics for example, offer many features not available in QPL hermetic solutions, such as crimp-removable socket contacts. Our fiber optic connector series is designed and built to tight-tolerances to ensure precise alignment of fiber optic termini, and superior optical performance. SuperNine® offers improved durability, sealing, cost-of-ownership, ease of shield termination, a broader range of PC tail configurations, environmental and hermetic bulkhead feed-throughs, connector savers, off-the-shelf EMI/EMP filter connectors and more—all supported with Glenair’s well-established reputation for service, support, and fast turnaround. Glenair SuperNine® connectors in action: in this example, a pair of our advanced fiber optic interconnects cabled-up in a turnkey, environmentally sealed point-to-point jumper THE SUPERNINE® TECHNOLOGY PROMISE Across-the-board improvements in matingcycle and contact durability Advanced ease-of-use features such as integrated band porches and PC-Tail standoffs Advanced-performance improvements in every connector class—from filters to fiber optics RECTANGULAR SAV-CON ® Rectangular Connector Savers Connector savers for D-subminiatures, HiPer-D™ Micro-D, Nano-Miniature™ and Micro-Crimp™ G lenair Sav-Con® Connector Savers—the smart way to prevent contact damage and protect connectors for mating and unmating wear. Now available for all of our rectangular connector lines: • Series 28 HiPer-D® the M24308 compatible D-subminiature for standard and high density applications • Micro-D and Nano-Miniature™ connectors with high performance TwistPin contacts • And Series 79 Micro-Crimp™ our high density, low profile aerospace connector. Glenair, Inc. 1211 Air Way Glendale, CA 91201-2497 818-247-6000 [email protected] www.glenair.com Sav-Con® connector savers Rectangular connectors Selection Guide STANDARD & FILTERED SAV-CON® CONNECTOR SAVERS FOR RECTANGLE CONNECTORS Sav-Con® Connector Savers for Rectangular connectors, including: D-Subminiature, HiPer-D®, Micro-D, Nano-Miniature™, and Micro-Crimp®. Filtered, high density and standard versions available with standard cadmium or nickel plating or choose optional finishes such as gold or Chem Film. D-Subminiature and HiPer-D™ Series 28 Page C-2 240-051 D-Sub Filter Adapter Connector Saver....................................................................................................................................................................Page C-2 289-012 HiPer-D Standard and High Density Connector Saver......................................................................................................................................Page C-4 Series MWDM Micro-D Page C-6 MWDM2L Micro-D Unisaver Connector Saver.......................................................................................................................................................................Page C-6 240-033 Micro-D In-Line Filter Adapter Connector Saver.................................................................................................................................................Page C-7 Series 89 Nano-Miniature™ Page C-8 890-016 Nano-Miniature™ Single Row Connector Saver...................................................................................................................................................Page C-8 891-016 Nano-Miniature™ Dual Row Connector Saver......................................................................................................................................................Page C-9 Series 79 Micro-Crimp™ Page C-10 Micro-Crimp™ Crimp Contact Connector Saver................................................................................................................................................................. Page C-10 MICRO−D C D-Subminiature HiPer-D Series 28 Series 89 Nano Miniature Series MWDM Micro-D Series 79 Micro-Crimp © 2015 Glenair, Inc • 1211 Air Way, Glendale, CA 91201 • 818-247-6000 • www.glenair.com • U.S. CAGE code 06324 • Sav-Con® Catalog Dimensions in Inches (millimeters) are subject to change without notice. 1 Sav-Con® connector savers D-Subminiature MIL-DTL-24308 Type 240-051 Filter Adapter How To Order Sample Part Number 240-051 -5H78 Series 240-051 Shell Size/ Insert Arrangement See Table II Shell Material/Finish Aluminum Shell ME - Electroless Nickel JF - Yellow Cadmium MT - Nickel-PTFE Z2 - Gold E - Chem Film Filter Type C - C Filter P - Pi Filter (See Table I) Filter Class A, B, C, D, E, F, G, J (See Table I) EMI Spring G - EMI Spring (Plug/Pin Only) N - No Spring Hardware Option B - No Hardware P - Combination Jackpost/Jackscrew P1 -Fixed Jackposts, both sides P G G B Brass Shell GS - Gold .236 (6.0) Pin .229 (5.8) F Pin GS .248 (6.3) Socket .238 (6.0) D Socket G Pin B Socket E C C A Hardware Option P Hardware Option P1 C .880 (22.4) .840 (21.3) Table I: Capacitor Array Code Capacitance Range Class A B C D E F G J Pi - Circuit (pF) 38,000 - 56,000 32,000 - 45,000 18,000 - 33,000 8,000 - 12,000 3,300 - 5,000 800 - 1,300 400 - 600 70 - 120 C - Circuit (pF) 19,000 - 28,000 16,000 - 22,500 9,000 - 16,500 4,000 - 6,000 1,650 - 2,500 400 - 650 200 - 300 35 - 60 NOTES 1. Assembly to be identified with Glenair’s name, part number, and date code space permitting 2. Dimensions B and D taken from inside of shell for Pin/Plug and outside for Socket/Receptacle. ELECTRICAL PERFORMANCE • Dielectric Withstanding Voltage: 500 VDC • Insulation Resistance: 5,000 megohms @ 200 VDC • Current Rating Standard Density: 7.5 Amps max. • Current Rating High Density: 5 Amps max. MATERIALS/FINISHES • Insulators - High Grade Rigid Dielectric/N.A. • Contacts - Copper Alloy/Gold Plated 2 © 2015 Glenair, Inc • 1211 Air Way, Glendale, CA 91201 • 818-247-6000 • www.glenair.com • U.S. CAGE code 06324 • Series 94 Sav-Con® Catalog Dimensions in Inches (millimeters) are subject to change without notice. Sav-Con® connector savers D-Subminiature MIL-DTL-24308 Type 240-051 Filter Adapter Table II: Dimensions Shell Size Insert Arrangement Contact Size Contact Qty 1S9 #20 9 1H15 #22 15 2S15 #20 15 2H26 #22 26 3S25 #20 25 3H44 #22 44 4S37 #20 37 4H62 #22 62 5S50 #20 50 5H78 #22 78 6H104 #22 104 A ±.015 B ±.005 C ±.005 D ±.005 E ±.015 F ±.005 G ±.005 1.243 (31.6) 0.643 (16.3) 0.984 (25.0) 0.311 (7.9) 0.494 (12.5) 0.666 (16.9) 0.329 (8.4) 1.571 (39.9) 0.971 (24.7) 1.312 (33.3) 0.311 (7.9) 0.494 (12.5) 0.994 (25.2) 0.329 (8.4) 2.118 (53.8) 1.511 (38.4) 1.852 (47.0) 0.311 (7.9) 0.494 (12.5) 1.534 (39.0) 0.329 (8.4) 2.759 (70.1) 2.159 (54.8) 2.500 (63.5) 0.311 (7.9) 0.494 (12.5) 2.182 (55.4) 0.329 (8.4) 2.665 (67.7) 2.064 (52.4) 2.406 (61.1) 0.423 (10.7) 0.605 (15.4) 2.079 (52.8) 0.441 (11.2) 2.759 (70.1) 2.189 (55.6) 2.500 (63.5) 0.486 (12.3) 0.668 (17.0) 2.212 (56.2) 0.503 (12.8) C © 2015 Glenair, Inc • 1211 Air Way, Glendale, CA 91201 • 818-247-6000 • www.glenair.com • U.S. CAGE code 06324 • Sav-Con® Catalog Dimensions in Inches (millimeters) are subject to change without notice. 3 Sav-Con® connector savers HiPer-D® Series 28 D-Subminiature 289-012 Standard and High Density Sav-Con® D-Subminiature Connector Saver Low profile one-piece machined aluminum housing and ground spring protects circuits from EMI problems. Available in standard density and high density contact arrangements. Pin mating face has fluorosilicone rubber seal. Choose electroless nickel shell finish for avionics and space applications. Choose cadmium for compatibility with cadmium or zinc plated M24308 connectors, or choose nickel-PTFE for maximum corrosion protection. Other materials and finishes available on request. .160 (4.06) #4-40 UNC .262 (6.65) E .243 (6.17) #4-40 UNC JACKPOST - JACKSCREW (SUPPLIED UNASSEMBLED) 10° TYP A C D SOCKET PIN GROUND SPRING 2 PLCS REF R .134 (3.40) REF .665 (1.689) B C Dimensions A B Specifications C Basic Shell Size in ± .015 mm ± 0.38 in ± .015 mm ± 0.38 in. 1 2 3 4 5 6 1.213 1.541 2.088 2.729 2.635 2.729 30.81 39.14 53.04 69.32 66.93 69.32 .494 .494 .494 .494 .605 .668 12.55 12.55 12.55 12.55 15.37 16.97 .984 1.312 1.852 2.500 2.406 2.500 D E mm in ± .005 mm ± 0.13 in ± .005 mm ± 0.13 24.99 33.32 47.04 63.50 61.11 63.50 .726 1.054 1.594 2.242 2.139 2.272 18.44 26.77 40.49 56.95 54.33 57.71 .389 .389 .389 .389 .501 .563 9.88 9.88 9.88 9.88 12.73 14.30 Materials and Finishes Shell Contacts insulator interfacial Seal Hardware 4 Aluminum alloy Copper alloy, 50 microinches gold plated, SST hood Thermoset epoxy Fluorosilicone rubber 300 series stainless steel Current Rating #22D 5 AMPS, #20 7.5 AMPS Test Voltage 1000 VAC RMS Insulation Resistance 5000 megohms minimum Operating Temperature -65° C. to +200° C. Ingress Protection IP 67 Shock 300 g. Vibration, Random 43.92 g. Magnetic Permeability 2 µ maximum Outgassing(1) Postcure required to meet ASTM E595 NASA requirement © 2015 Glenair, Inc • 1211 Air Way, Glendale, CA 91201 • 818-247-6000 • www.glenair.com • U.S. CAGE code 06324 • Series 94 Sav-Con® Catalog Dimensions in Inches (millimeters) are subject to change without notice. Sav-Con® connector savers HiPer-D® Series 28 D-Subminiature 289-012 Standard and High Density Standard Density Contact Arrangements, #20 Contacts 1 6 5 8 15 1 9 9 1S9 9 #20 Contacts 2S15 15 #20 Contacts 1 20 13 25 1 14 3S25 25 #20 Contacts 17 33 50 1 18 34 19 37 4S37 5S50 37 #20 Contacts 50 #20 Contacts Mating face of pin connector. Socket mating face is mirror image. Standard Density HiPer-D Sav-Con® No. of Contacts Shell Size Electroless Nickel Space, Avionics (ME) Nickel-PTFE Maximum Corrosion Protection (MT) Cadmium General Purpose (JF) 9 15 25 37 50 1 2 3 4 5 289-0121S9MEGR 289-0122S15MEGR 289-0123S25MEGR 289-0124S37MEGR 289-0125S50MEGR 289-0121S9MTGR 289-0122S15MTGR 289-0123S25MTGR 289-0124S37MTGR 289-0125S50MTGR 289-0121S9JFGR 289-0122S15JFGR 289-0123S25JFGR 289-0124S37JFGR 289-0125S50JFGR High Density Contact Arrangements, #22D Contacts 1 6 11 5 10 15 1 10 19 1H15 15 #22D Contacts 2H26 26 #22D Contacts 21 42 62 1 22 43 4H62 62 #22D Contacts 3H44 44 #22D Contacts 20 39 59 78 1 21 40 60 Note (1) HiPer-D Sav-Cons will not meet NASA outgassing requirements without special processing. Refer to Series 28 HiPer-D catalog, Section B “HiPer-D Connectors for Space Flight,” or www. glenair.com for complete information. 21 42 63 84 104 1 22 43 64 85 5H78 78 #22D Contacts Mating face of pin connector. Socket mating face is mirror image. Outgassing Note 15 30 44 1 16 31 9 18 26 C 6H104 104 #22D Contacts High Density HiPer-D Sav-Con® No. of Contacts Shell Size Electroless Nickel Space, Avionics (ME) Nickel-PTFE Maximum Corrosion Protection (MT) Cadmium General Purpose (JF) 15 26 44 62 78 104 1 2 3 4 5 6 289-0121H15MEGR 289-0122H26MEGR 289-0123H44MEGR 289-0124H62MEGR 289-0125H78MEGR 289-0126H104MEGR 289-0121H15MTGR 289-0122H26MTGR 289-0123H44MTGR 289-0124H62MTGR 289-0125H78MTGR 289-0125H104MTGR 289-0121H15JFGR 289-0122H26JFGR 289-0123H44JFGR 289-0124H62JFGR 289-0125H78JFGR 289-0125H104JFGR © 2015 Glenair, Inc • 1211 Air Way, Glendale, CA 91201 • 818-247-6000 • www.glenair.com • U.S. CAGE code 06324 • Sav-Con® Catalog Dimensions in Inches (millimeters) are subject to change without notice. 5 Sav-Con® connector savers Micro-D connector saver MWDM2L with TwistPin Contacts Protect Expensive Equipment with Glenair Micro-D Savers These connector savers feature a one-piece aluminum housing, TwistPin contacts and locking hardware. Typical applications include test equipment and space-grade instruments. The Micro-D Sav-Con® prevents wear and tear on sensitive gear. Standard versions are electroless nickel plated. Other plating finishes are available on request. Compact Size reduces stress on mating connectors. Materials & Finishes Aluminum Alloy 6061 -T6 Electroless Nickel Plated Gold-Plated Copper Alloy Epoxy Glass-Filled LCP 300 Series Stainless Steel, Passivated Shell In Stock, No Waiting – All standard sizes are in stock (9, 15, 21, 25, 31, 37, 51 and 100 pin). Contacts Encapsulant Insulators EMI Protected one piece shell. Hardware A C B SOCKET C PIN F D E K #2-56 UNC THDS 9-69 PIN #4-40 THDS 100 PIN H .500 (12.70) J Dimensions A Max. Size 9 15 21 25 31 37 51 51-2 67 69 100 6 In. Part Number In. mm. ±. 003 MWDM2L-9USP1 .785 19.94 .565 MWDM2L-15USP1 .935 23.75 .715 MWDM2L-21USP1 1.085 27.56 .865 MWDM2L-25USP1 1.185 30.01 .965 MWDM2L-31USP1 1.335 33.91 1.115 MWDM2L-37USP1 1.485 37.72 1.265 MWDM2L-51USP1 1.435 36.45 1.215 MWDM2L-51-2USP1 1.835 46.61 1.615 MWDM2L-67USP1 2.235 56.77 2.015 MWDM2L-69USP1 1.735 44.07 1.515 MWDM2L-100USP1 2.170 55.12 1.800 B C Max. mm. ± 0.08 14.35 18.16 21.97 24.51 28.32 32.13 30.86 41.02 51.18 38.48 45.72 In. mm. D Max. In. mm. .400 10.16 .250 6.35 .551 14.00 .250 6.35 .701 17.81 .250 6.35 .801 20.35 .250 6.35 .951 24.16 .250 6.35 1.101 27.96 .250 6.35 1.051 26.70 .296 7.52 1.450 36.83 .250 6.35 1.850 46.99 .250 6.35 1.350 34.29 .296 7.52 1.451 36.86 .333 8.46 E Max. In. mm. .308 7.82 .308 7.82 .308 7.82 .308 7.82 .308 7.82 .308 7.82 .351 8.92 .308 7.82 .308 7.82 .351 8.92 .394 10.01 F In. ± .003 .195 .195 .195 .195 .195 .195 .195 .195 .195 .195 .195 H Max. mm. ± 0.08 4.95 4.95 4.95 4.95 4.95 4.95 4.95 4.95 4.95 4.95 4.95 J Max. In. mm. In. .183 .183 .183 .183 .183 .183 .183 .183 .183 .183 .183 4.65 4.65 4.65 4.65 4.65 4.65 4.65 4.65 4.65 4.65 4.65 .333 .483 .633 .733 .883 1.033 .983 1.384 1.784 1.284 1.383 mm. K Max In. 8.46 .184 12.27 .184 16.08 .184 18.62 .184 22.43 .184 26.24 .184 24.97 .228 35.15 .184 45.31 .184 32.61 .228 35.13 .270 mm. 4.67 4.67 4.67 4.67 4.67 4.67 5.79 4.67 4.67 5.79 6.86 © 2015 Glenair, Inc • 1211 Air Way, Glendale, CA 91201 • 818-247-6000 • www.glenair.com • U.S. CAGE code 06324 • Series 94 Sav-Con® Catalog Dimensions in Inches (millimeters) are subject to change without notice. Sav-Con® connector savers Micro-D filtered connector saver 240-033 In-Line Filter Adapter EMI/RFI Filter Micro-D Connector Saver Glenair Sav-Con®, inline filter adapter, provides EMI solutions in a miniaturized M83513 type connector. These connectors feature ceramic capacitor planar arrays and ferrite inductors. Solder cups accept #26 thru #30 AWG wire, or specify oversize contacts for #24 gage wire. Choose PI or C Filter arrays in eighty filter classes and six layouts. Glenair filtered MIcro-D connectors comply with applicable MIL-DTL_83513 requirements and are 100% interamteable with standard connectors. Choose 9 to 37 contacts, with standard cadmium or nickel plating on the connector housing or choose optional finishes such as gold or Chem Film. How To Order Sample Part Number 240-033 Series 240-033 Shell Finish Aluminum Shell 1 - Cadmium 4 - Black Anodize 6 - Chem Film Contact Layout 9, 15, 21, 25, 31, 37 (See Contact Arrangements Table) Contact Type PS - Pin/Socket Filter Type C - C Filter P - Pi Filter Filter Class A, B, C,D, E, F, G, J (See Filter Class and Performance Table) Hardware N - No Hardware P - Combination Jackscrew and Jackpost -2 -21 PS C D P Stainless Steel Shell 3 - Passivated 2 - Nickel 5 - Gold Contact Arrangements 9 15 31 21 C 25 37 Mating Face View of Pin Connector. Socket connectors have reversed cavity numbers. Micro-D Filter Classes and Performance Filter Class → A B C D E F G J 400-650 800-1300 200-300 400-600 35-60 70-120 Capacitance, Picofarads (pF) C Filter Pi Filter 19000-28000 38000-56000 16000-22500 32000-45000 9000-16500 4000-6000 1650-2500 18000-33000 8000-12000 3300-5000 Insertion Loss, dB Minimum, 25° C. Filter Type → C Pi C Pi C Pi C Pi C Pi C Pi C Pi C Pi 1 MHz 10 MHz 100 MHz 500-1000 MHz 6 24 41 50 10 40 62 66 5 23 39 49 8 35 60 62 3 16 35 46 5 25 57 60 — 8 28 41 1 14 50 58 — 4 21 34 — 8 40 52 — — 10 23 — 2 15 32 — — 5 17 — 0.8 13 22 — — 1 8 — — 4 15 © 2015 Glenair, Inc • 1211 Air Way, Glendale, CA 91201 • 818-247-6000 • www.glenair.com • U.S. CAGE code 06324 • Sav-Con® Catalog Dimensions in Inches (millimeters) are subject to change without notice. 7 Sav-Con® connector savers Series 89 Nano-Miniature™ connector saver 890-016 Single Row Glenair Connector Savers reduce wear on vital contacts and eliminate downtime due to fowled or damaged connectors. Choose 5 to 51 contacts, with standard nickel plating on the connector housing. How To Order Sample Part Number 890-016 Series 890-016 Number of Contacts 5, 9, 15, 21, 25, 31, 37, 51 Connector Type US – Plug to Receptacle One Piece Shell Hardware P1 – Permanently Installed Jackscrew/Jackpost -15 US P1 Table I: Single Row Nano Connector Saver Dimensions 15 Position Connector Is Shown .#0-80 UNF-2B Typ #0-80 UNF-2A Typ .115±.005 See Note 1 and 2 Pos 1 A ±.005 (B) C C L (C) (D) (.025 Typ) C L (.025 Typ) Assembly Access Window Sealed with Conductive Epoxy, to Maintain EMI/RFI Shielding Plug Mating Face Per MIL-DTL-32139/01 .105±.003 (2.67±..08) (.005) 8 Receptacle Mating Face Per MIL-DTL-32139/02 Pos 1 (.005) .580±.005 (14.73±.127) Number Of Contacts A B Ref C Ref D Ref 5 9 15 21 25 31 37 51 0.400 0.500 0.650 0.800 0.900 1.050 1.200 1.550 0.295 0.395 0.545 0.695 0.795 0.945 1.095 1.445 0.184 0.284 0.434 0.584 0.684 0.834 0.984 1.334 0.185 0.285 0.435 0.585 0.685 0.835 0.985 1.335 © 2015 Glenair, Inc • 1211 Air Way, Glendale, CA 91201 • 818-247-6000 • www.glenair.com • U.S. CAGE code 06324 • Series 94 Sav-Con® Catalog Dimensions in Inches (millimeters) are subject to change without notice. Sav-Con® connector savers Series 89 Nano-Miniature™ connector saver 891-016 Dual Row Glenair Connector Savers extend the life of principle connector interfaces by reducing wear and possible damage to contacts. Choose 9 to 69 contacts, with standard nickel plating on the connector housing. How to Order Sample Part Number 891-016 Series 891-016 Number of Contacts 9, 15, 21, 25, 31, 37, 51, 65, 69 Connector Type US - Plug to Socket One Piece Shell Hardware P1 - Permanently Installed Jackscrew/Jackpost -31 US P1 Dual Row Nano Connector Saver Assembly access window sealed with conductive epoxy, to maintain EMI/RFI shielding .125 ±.005 .#0-80-80UNF-2B Typ Internal Thread #0-80UNF-2A Typ Pos 1 A ±.005 Pos 1 .025 (0.6) Typ .025 (.63) Typ B See Note 1 and 2 C L C C L .0125 (.31) .0125 (0.3) Plug Mating Face Per MIL-DTL-32139/03 .040 (1.02) .020 (.51) .0575 (1.46) .105±.003 (2.7±0.1) Receptacle mating face per MIL-DTL-32139/04 .580±.005 (14.7±0.1) .0575 (1.5) .040 (1.0) .020 (0.5) Number of Contacts A B Ref C Ref D Ref 9 15 21 25 31 37 51 65 69 0.375 (9.5) 0.450 (11.4) 0.525 (13.3) 0.575 (14.6) 0.650 (16.5) 0.725 (18.4) 0.900 (22.9) 1.075 (27.3) 1.125 (28.6) 0.270 (6.9) 0.345 (8.8) 0.420 (10.7) 0.470 (11.9) 0.545 (13.8) 0.620 (15.7) 0.795 (20.2) 0.970 (24.6) 1.020 (25.9) 0.160 (4.1) 0.235 (6.0) 0.310 (7.9) 0.360 (9.1) 0.435 (11.0) 0.510 (13.0) 0.685 (17.4) 0.860 (21.8) 0.910 (23.1) 0.163 (4.1) 0.238 (6.0) 0.313 (8.0) 0.363 (9.2) 0.438 (11.1) 0.513 (13.0) 0.688 (17.5) 0.863 (21.9) 0.913 (23.2) © 2015 Glenair, Inc • 1211 Air Way, Glendale, CA 91201 • 818-247-6000 • www.glenair.com • U.S. CAGE code 06324 • Sav-Con® Catalog Dimensions in Inches (millimeters) are subject to change without notice. C D 9 Sav-Con® connector savers Series 79 Micro-Crimp® connector saver 799-070 Glenair Series 79 Connector Savers provide a low profile one-piece machined aluminum housing. Ground spring protects circuits from EMI problems. Pin mating face has fluorosilicone rubber seal. Choose electroless nickel shell finish for avionics and space applications. Also available with cadmium for compatibility with cadmium or zinc plated connectors, or choose nickel-PTFE for maximum corrosion protection. Other materials and finishes available on request. How To Order 799-070 Sample Part Number Series / Basic Part No. 799-070 Insert Arrangement See Micro-Crimp® Insert Arrangement Table RFI Spring Option E - With EMI Spring N - No EMI Spring Shell Finish M - electroless Nickel MT - Teflon Nickel E - Chemfilm Z2 - Gold UC - Zinc Colbalt with Black Chromate J - Cadmium with Yellow Chromate NF - Cadmium with Olive Drab Chromate H-66 E M A Configuration Option C OPTION "A" OPTION "B" Interfacial Seal Pin/socket Contact Shell 2x Jackpost Bushing (Option "A") 2x Jackpost Bushing (Option "B") EMI Spring 10 Socket Insulator 2x Jackscrew Pin Insulator © 2015 Glenair, Inc • 1211 Air Way, Glendale, CA 91201 • 818-247-6000 • www.glenair.com • U.S. CAGE code 06324 • Series 94 Sav-Con® Catalog Dimensions in Inches (millimeters) are subject to change without notice. Sav-Con® connector savers Series 79 Micro-Crimp® connector saver 799-070 Configuration A Dimensions A Max E Max 1.470 (37.34) Max 1.215 (30.86) Basic 1.010 (25.65) Max B Basic C Max .183±.003 (4.65± 0.08) .630 (16.00) Max G Max .183±.003 (4.65± 0.08) .309 (7.85) Max .183±.003 (4.65 ±0.08) .630 (16.00) Max .630 (16.00) Max 2x .047 (1.19) Hex F Basic 2x .050 (1.19) Hex .392 (9.96) Max 2x .0625 (1.59) Hex .415 (10.54) Max D Max B Basic 1.040 (26.42) Max H Max 1.215 (30.86) Basic F Basic Shell Sizes A,B,C,D,E,F,J,K Shell Size G Shell Size H And L 2.555 (64.90) Max 2.200 (55.88) Basic 1.680 (42.67) Max C .183 ±.003 (4.65 ±0.08) .630 (16.00) Max .479 (12.17) Max 2x .078 (1.98) Hex 1.710 (43.43) Max 2.200 (55.88) Basic Shell Size M © 2015 Glenair, Inc • 1211 Air Way, Glendale, CA 91201 • 818-247-6000 • www.glenair.com • U.S. CAGE code 06324 • Sav-Con® Catalog Dimensions in Inches (millimeters) are subject to change without notice. 11 Sav-Con® connector savers Series 79 Micro-Crimp® connector saver 799-070 Configuration B Dimensions A Max E Max 1.470 (37.34) Max 1.215 (30.86) Basic 1.010 (25.65) Max B Basic C Max 2x .050 (1.19) .183±.003 Hex (4.65±0.08) F Basic G Max 2x .050 (1.19) Hex .630 (16.00) Max .183±.003 (4.65±0.08) .630 (16.00) Max .630 (16.00) Max .195±.003 (4.95±0.08) .195±.003 (4.95±0.08) .309 (7.85) Max D Max B Basic 2x .0625 (1.59) Hex .183±.003 (4.65±0.08) 1.079 (27.41) Max 1.215 (30.86) Basic Shell Sizes A,B,C,D,E,F,J,K Shell Size G .195±.003 (4.95±0.08) .392 (9.96) Max H Max F Basic Shell Size H and L .415 (10.54) Max 2.555 (64.90) Max 2.200 (55.88) Basic 1.680 (42.67) Max C 2x .078 (1.98) Hex .183±.003 (4.65 ±0.08) .630 (16.00) Max .195±.003 (4.95±0.08) .479 (12.17) Max 1.745 (44.20) Max 2.200 (55.88) Basic Shell Size M 12 © 2015 Glenair, Inc • 1211 Air Way, Glendale, CA 91201 • 818-247-6000 • www.glenair.com • U.S. CAGE code 06324 • Series 94 Sav-Con® Catalog Dimensions in Inches (millimeters) are subject to change without notice. Sav-Con® connector savers Series 79 Micro-Crimp® connector saver 799-070 Configuration A and B Dimensions Option A Configuration Dimensions A Max B Basic C Max D Max E Max F Basic G Max H Max Shell Size In. mm. In. mm. In. mm. In. mm. In. mm. In. mm. In. mm. In. mm. A B C D E F H J K L 0.820 0.970 1.120 1.220 1.370 1.520 1.880 2.275 - 20.83 24.64 28.45 30.99 34.80 38.61 47.75 57.78 - 0.565 0.715 0.865 0.965 1.115 1.265 1.615 2.015 - 14.35 18.16 21.97 24.51 28.32 32.13 41.02 51.18 - 0.335 0.485 0.635 0.735 0.885 1.035 1.390 1.795 - 8.51 12.32 16.13 18.67 22.48 26.39 35.61 45.59 - 0.365 0.515 0.665 0.765 0.915 1.065 1.420 1.823 - 9.27 13.08 16.89 19.43 23.23 27.05 36.07 46.30 - 2.105 2.341 53.48 59.46 1.800 2.036 45.72 51.71 1.385 1.623 35.18 41.22 1.415 1.651 35.94 41.94 Option B Configuration Dimensions A Max B Basic C Max D Max E Max F Basic G Max H Max Shell Size In. mm. In. mm. In. mm. In. mm. In. mm. In. mm. In. mm. In. mm. A B C D E F H J K L 0.820 0.970 1.120 1.220 1.370 1.520 1.880 2.275 - 20.83 24.64 28.45 30.99 34.80 38.61 47.75 57.78 - 0.565 0.715 0.865 0.965 1.115 1.265 1.615 2.015 - 14.35 18.16 21.97 24.51 28.32 32.13 41.02 51.18 - 0.335 0.485 0.635 0.735 0.885 1.035 1.390 1.795 - 8.51 12.32 16.13 18.67 22.48 26.39 35.61 45.59 - 0.455 0.555 0.705 0.805 0.955 1.105 1.460 1.860 - 11.56 14.10 17.91 20.45 24.26 28.07 37.08 47.24 - 2.105 2.341 53.48 59.46 1.800 2.036 45.72 51.71 1.385 1.623 35.18 41.22 1.450 1.686 36.83 42.82 C © 2015 Glenair, Inc • 1211 Air Way, Glendale, CA 91201 • 818-247-6000 • www.glenair.com • U.S. CAGE code 06324 • Sav-Con® Catalog Dimensions in Inches (millimeters) are subject to change without notice. 13 Sav-Con® connector savers Series 79 Micro-Crimp® connector saver 799-070 Insert Arrangements For insert arrangements in blue size #12 and #16 contacts are purchased separately Micro-Crimp Insert Arrangements C 14 Shell Size Contact Arrangement No. of Contacts and Contact Size A A-5 5 #23 contacts B B-2P2 B-2W2 2 #16 contacts B B-9 9 #23 contacts C C-13 13 #23 contacts D D-15 15 #23 CONTACTS D D-3P3 D-3W3 3 #16 CONTACTS D D-7P2 D-7W2 5 #23 CONTACTS 2 #16 CONTACTS E E-11P2 E-11W2 9 #23 CONTACTS 2 #16 CONTACTS E E-19 19 #23 CONTACTS E E-7P3 E-7W3 4 #23 CONTACTS 3 #16 CONTACTS F F-15P2 F-15W2 13 #23 CONTACTS 2 #16 CONTACTS F F-23 23 #23 CONTACTS F F-5P5 F-5W5 5 #16 CONTACTS G G-33 33 #23 CONTACTS Mating Face Pin Connector (Socket Numbers are Reversed) © 2015 Glenair, Inc • 1211 Air Way, Glendale, CA 91201 • 818-247-6000 • www.glenair.com • U.S. CAGE code 06324 • Series 94 Sav-Con® Catalog Dimensions in Inches (millimeters) are subject to change without notice. Sav-Con® connector savers Series 79 Micro-Crimp® connector saver 799-070 Insert Arrangements For insert arrangements in blue size #12 and #16 contacts are purchased separately Micro-Crimp Insert Arrangements Contact Arrangement No. of Contacts and Contact Size H H-10P4 H-10W4 6 #23 CONTACTS 4 #12 CONTACTS H H-29P7 H-29W7 22 #23 CONTACTS 7 #16 CONTACTS H H-36P2 H-36W2 34 #23 CONTACTS 2 #12 CONTACTS H H-54P2 H-54W2 52 #23 CONTACTS 2 #16 CONTACTS Shell Size Mating Face Pin Connector (Socket Numbers are Reversed) C H H-5P5 H-5W5 5 #12 CONTACTS H H-66 66 #23 CONTACTS J J-17P4 J-17W4 13 #23 contacts 4 #16 contacts © 2015 Glenair, Inc • 1211 Air Way, Glendale, CA 91201 • 818-247-6000 • www.glenair.com • U.S. CAGE code 06324 • Sav-Con® Catalog Dimensions in Inches (millimeters) are subject to change without notice. 15 Sav-Con® connector savers Series 79 Micro-Crimp® connector saver 799-070 Insert Arrangements For insert arrangements in blue size #12 and #16 contacts are purchased separately Micro-Crimp Insert Arrangements Contact Arrangement No. of Contacts and Contact Size J J-25P2 J-25W2 23 #23 contacts 2 #16 contacts J J-33 33 #23 contacts J J-7P7 J-7W7 7 #16 contacts K K-27P4 K-27W4 23 #23 contacts 4 #16 contacts K K-35P2 K-35W2 33 #23 contacts 2 #16 contacts K K-43 43 #23 contacts K K-9P9 K-9W9 9 #16 contacts L L-6P6 L-6W6 6 #12 contacts L L-78 78 #23 CONTACTS M M-102 102 #23 CONTACTS Shell Size C 16 Mating Face Pin Connector (Socket Numbers are Reversed) © 2015 Glenair, Inc • 1211 Air Way, Glendale, CA 91201 • 818-247-6000 • www.glenair.com • U.S. CAGE code 06324 • Series 94 Sav-Con® Catalog Dimensions in Inches (millimeters) are subject to change without notice. Sav-Con® connector savers Gender Changers Selection Guide SAV-CON® GENDER CHANGERS FOR MISMATCHED CABLE ISSUES Glenair Sav-Con®, connector savers also offer special purpose gender changers to address mis-matched cable issues. MIL-DTL-38999 Series I Page D-2 GC443 In-Line Bayonet Coupling Gender Changer............................................................................................................................................................. Page D-3 MIL-DTL-38999 Series III Page D-4 233-214 SuperNine® Threaded In-Line Circular Plug/Plug Gender Changer.............................................................................................................. Page D-5 947-221 Threaded In-Line Circular Plug/Plug Gender Changer...................................................................................................................................... Page D-6 947-139 Threaded In-Line Circular Receptacle/Receptacle Gender Changer............................................................................................................ Page D-7 Series 22 Geo-Marine® Page D-8 27-152 Series 22 Geo-Marine®, High-Pressure In-Line Receptacle/Receptacle Gender Changer....................................................................... Page D-9 Series 801 Mighty Mouse Page D-10 801-091 Micro USB Gender Changer .....................................................................................................................................................................................Page D-10 Series 79 HiPer-D® Page D-11 289-057P, 289-058S HiPer-D® Gender Changer...................................................................................................................................................................Page D-11 Series MWDM Micro-D Page D-12 MRM17109 Micro-D Mixed Signal and Power Gender Changer...................................................................................................................................Page D-12 MIL-DTL-38999 Series III Type In-Line Gender Changer HiPer-D Gender Changer © 2015 Glenair, Inc • 1211 Air Way, Glendale, CA 91201 • 818-247-6000 • www.glenair.com • U.S. CAGE code 06324 • Series 94 Sav-Con® Catalog Dimensions in Inches (millimeters) are subject to change without notice. D 1 Sav-Con® connector savers MIL-DTL-38999 Series I Reference Information Table I: Material and Finish Plating Code Material Finish M Electroless Nickel B Cad Plate, Olive Drab Cadmium Plate Olive Drab over Electroless Nickel NC ZN MT ZR ME Aluminum NF Zinc-Cobalt Olive Drab ZincNickel Ni-PTFE 1000 Hour Grey™ (Nickel Flourocarbon Polymer) Table II: Shell Size-Insert Arrangement Shell Size Desig. Insert Arr. Dash No. 9-3 9-44 9-35 9-98 11-2 11-4 11-5 11-6 11-35 11-98 11-99 13-4 13-8 13-35 13-98 15-5 15-15 15-18 15-19 15-35 15-97 17-6 17-8 17-26 17-35 17-99 19-11 19-28 19-30 19-32 19-35 19-45 9 11 13 Zinc NIckel, Black Electroless Nickel (RoHS) 15 17 19 Contact Size and Qty 22 20 16 12 Table II: Shell Size-Insert Arrangement Shell Size Desig. 3 4 6 3 4 5 6 13 6 7 8 22 4 23 10 5 1 14 18 19 37 8 26 55 21 26 29 32 66 67 21 2 4 8 6 25 2 11 2 1 Insert Arr. Dash No. 21-35 21-11 21-16 21-24 21-25 21-27 21-39 21-41 23-35 23-2 23-21 23-32 23-34 23-36 23-53 23-55 23-97 23-99 25-2 25-4 25-19 25-24 25-29 25-35 25-43 25-61 Contact Size and Qty 22 20 16 79 100 85 24 25 27 37 41 32 34 36 53 55 100 128 48 16 11 2 21 16 11 8 12 29 23 61 12 19 12 20 Table III: Alternate Keyway Positions C° D° N° A° B° 45° BSC C L 27° BSC 88° BSC D Shell Size Desig. 9 11 13 15 17 19 21 23 25 N° A° B° C° D° 95 95 95 95 95 95 95 95 95 77 81 75 74 77 77 77 80 69 67 63 61 65 65 65 69 69 123 127 129 125 125 125 121 121 113 109 115 116 113 113 113 110 110 FACE VIEW RECEPTACLE 2 © 2015 Glenair, Inc • 1211 Air Way, Glendale, CA 91201 • 818-247-6000 • www.glenair.com • U.S. CAGE code 06324 • Series 94 Sav-Con® Catalog Dimensions in Inches (millimeters) are subject to change without notice. Sav-Con® connector savers MIL-DTL-38999 Series I GC443 In-Line Bayonet Coupling Gender Changer HOW TO ORDER Sample Part Number GC443 Series GC443 Style A - In-line Finish See Table I Shell Size See Table II Alternate Key Position A, B, C, D, Omit for Normal; See Table III -A NF 21-35 B Syle A In-Line B 1.614 (41.0) Max F A .72 (18.28) Ref See MIL-C-38999 for insert arrangements Dimensions Shell Size A Dia Max 09 .573(14.6) .632(16.1) .128(3.3) .719(18.3) .938(23.8) .859(21.8) 11 .701(17.8) .632(16.1) .128(3.3) .812(20.6) 1.031(26.2) .984(25.0) 1.156(29.4) B C +.010-.005 (+0.3-0.1) D Dim E Dim ±.020(0.5) F Dia Max 13 .851(21.6) .632(16.1) .128(3.3) .906(23.0) 1.125(28.6) 15 .976(24.8) .632(16.1) .128(3.3) .969(24.6) 1.219(31.0) 1.281(32.5) 17 1.101(28.0) .632(16.1) .128(3.3) 1.062(27.0) 1.312(33.3) 1.406(35.7) 19 1.208(30.7) .632(16.1) .128(3.3) 1.156(29.4) 1.438(36.5) 1.516(38.5) 21 1.333(33.9) .602(15.3) .147(3.7) 1.250(31.8) 1.562(39.7) 1.641(41.7) 23 1.458(37.0) .602(15.3) .147(3.7) 1.375(34.9) 1.688(42.9) 1.766(44.9) 25 1.583(40.2) .602(15.3) .147(3.7) 1.500(38.1) 1.812(46.0) 1.891(48.0) D MATERIAL/FINISH: • Shell assembly—Al alloy/see 38999 Reference Information section Table I • Bayonet pins—CRES/passivate • Contacts—copper alloy/gold plate • Insulators—high-grade rigid dielectric/N.A. • Interfacial & peripheral seals—silicone/ N.A. © 2015 Glenair, Inc • 1211 Air Way, Glendale, CA 91201 • 818-247-6000 • www.glenair.com • U.S. CAGE code 06324 • Series 94 Sav-Con® Catalog Dimensions in Inches (millimeters) are subject to change without notice. 3 Sav-Con® connector savers MIL-DTL-38999 Series III Reference Information Table I: Material and Finish Plating Code Material Finish M Electroless Nickel B Cad Plate, Olive Drab NF Cadmium Plate Olive Drab over Electroless Nickel NC Zinc-Cobalt ZN Aluminum Olive Drab ZincNickel Ni-PTFE 1000 Hour Grey™ (Nickel Flourocarbon Polymer) MT ZR Zinc NIckel, Black ME Electroless Nickel (RoHS) Table II: Shell Size - Insert Arr Shell Size Code Shell Size Ref. A 9 B 11 C 13 D 15 E 17 F 19 Insert Arr. Dash No. 9-3 9-35 9-44 9-98 11-2 11-4 11-5 11-6 11-35 11-98 11-99 13-4 13-8 13-35 13-98 15-5 15-15 15-18 15-19 15-35 15-97 17-6 17-8 17-26 17-35 17-99 19-11 19-28 19-30 19-32 19-35 19-45 Contact Size 22 20 16 12 3 6 4 3 2 4 5 6 13 6 7 4 8 22 10 5 14 1 18 19 37 8 4 6 8 26 55 21 2 11 26 2 29 1 32 66 67 Table II: Shell Size - Insert Arr Shell Size Code Shell Size Ref. G 21 H 23 J 25 Insert Arr. Dash No. 21-35 21-11 21-16 21-24 21-25 21-27 21-39 21-41 23-35 23-2 23-21 23-32 23-34 23-36 23-53 23-55 23-97 23-99 25-2 25-4 25-19 25-24 25-29 25-35 25-43 25-61 Contact Size 22 20 16 12 79 11 16 24 25 27 37 2 41 100 85 21 32 34 36 53 55 16 11 100 48 8 19 12 12 29 128 23 20 61 CL Table III: Alternate Keyway Positions AR° BR° CR° DR° D FACE VIEW RECEPTACLE INSERT 4 Shell Shell Alt. Size Size Keyway AR° BR° CR° DR° Code Ref Code N 105 140 215 265 A 102 132 248 320 B 80 118 230 312 A 09 C 35 140 205 275 D 64 155 234 304 E 91 131 197 240 N 95 141 208 236 B 11 A 113 156 182 292 B 90 145 195 252 C 13 C 53 156 220 255 D 119 146 176 298 D 15 E 51 141 184 242 Table III: Alternate Keyway Positions Shell Shell Alt. Size Size Keyway AR° BR° Code Ref Code N 80 142 A 135 170 E 17 B 49 169 C 66 140 F 19 D 62 145 E 79 153 N 80 142 G 21 A 135 170 B 49 169 H 23 C 66 140 D 62 145 J 25 E 79 153 CR° DR° 196 200 200 200 180 197 196 200 200 200 180 197 293 310 244 257 280 272 293 310 244 257 280 272 © 2015 Glenair, Inc • 1211 Air Way, Glendale, CA 91201 • 818-247-6000 • www.glenair.com • U.S. CAGE code 06324 • Series 94 Sav-Con® Catalog Dimensions in Inches (millimeters) are subject to change without notice. Sav-Con® connector savers MIL-DTL-38999 Series III 233-214 SuperNine® Plug/Plug In-Line Gender Changer How To Order Sample Part Number 233-214 Series / Basic Part No. 233-214 Finish NF = Cadmium Olive Drab MT = Nickel PTFE Shell Size - Insert Arrangement See Table II Contact Style (Plug Side) Alternate Polarization (Plug Side) Contact Style (Opposite Plug Side) Alternate Polarization (Opposite Plug Side) P N S N ME = Electroless Nickel ZR = Black Zinc Nickel P = Pin, gold, 500 cyles S = Socket, gold, 500 cycles A, B, C, D, E, N = Normal, U = Universal; See Note 5 P = Pin, gold, 500 cyles S = Socket, gold, 500 cycles A, B, C, D, E, N = Normal, U = Universal; Review Note 5 See Table II 2.300 Max Master Key 2x Øc Max -NF 17-8 A G 2x Ø B Max B F E D C NOTES 1. Glenair 233-214 connector savers are designed to meet or exceed the mechanical dimensional, electrical, and environments, requirements of MIL-DTL-38999, D38999/20 and /24 and MIL-STD-1560 except as shown and /or noted. Glenair connector savers mate with any QPL manufacturer's MIL-DTL-38999, series III plugs and receptacles have the same shell size, insert arrangement, and polarization. 2. For pin/pin and socket/socket, symmetrical layout only. 3. Power to a given contact on one end will result in power to a contact directly opposite, regardless of identification letter. 4. Electrical safety limits must be established by user. Peak voltage, switching surge, transient, etc. should be used to determine the safety application. 5. Alternate polarization 'U' (universal) is a non-standard/non-mill-spec option intended for test lab use only which allows for mating to any QPL manufacturer's MIL-DTL-38999, series III connector having the same shell size, insert arrangement, and mating contact size. Universal connectors are intended for use in testing facilities only and should be highly evaluated before consideration in another environment. Dimensions Shell Size Code A B C D E F G H J Shell Size ØB Max ØC Max 9 11 13 15 17 19 21 23 25 0.811 (20.6) 0.929 (23.6) 1.110 (28.2) 1.232 (31.3) 1.358 (34.5) 1.469 (37.3) 1.594 (40.5) 1.720 (43.7) 1.843 (46.8) 0.858 (21.8) 0.984 (25.0) 1.157 (29.4) 1.280 (32.5) 1.406 (35.7) 1.516 (38.5) 1.642 (41.7) 1.768 (44.9) 1.890 (48.0) © 2015 Glenair, Inc • 1211 Air Way, Glendale, CA 91201 • 818-247-6000 • www.glenair.com • U.S. CAGE code 06324 • Series 94 Sav-Con® Catalog Dimensions in Inches (millimeters) are subject to change without notice. D 5 Sav-Con® connector savers MIL-DTL-38999 Series III 947-221 Plug/Plug In-Line Gender Changer How To Order Sample Part Number 947-221 Series 947-221 Finish See Table I Shell Size - Insert Arrangement See Table II Contact Type PP = Pins/Pin Contacts SS = Sockets/Socket Contacts PS = Pin/Socket Contacts Alternate Key Position A, B, C, D, E, N = Normal; See Table III Dimensions Shell Size 09 11 13 15 17 19 21 23 25 A Thread 0.1 P-0.3L-Ts-2 0.6250 0.7500 0.8750 1.0000 1.1875 1.2500 1.3750 1.5000 1.6250 NF A Thread Typ B Dia Max .859(21.8) .969(24.6) 1.141(29.0) 1.266(32.2) 1.391(35.3) 1.500(38.1) 1.625(41.3) 1.750(44.5) 1.875(47.6) 15-35 PP A Ground Spring (Standard) Socket Interface B Max Typ Pin Interface 2.300 (58.4) Max NOTES 1. Assembly features straight-thru double-ended contacts, power to a given contact on one end will result in power to contact directly opposite, regardless of identification. 2. Symetrical layout only, consult factory for available insert arrangements. D MATERIAL/FINISH: • Barrel, adapter, junction nuts, coupling nuts—Al alloy/see 38999 Reference Information section Table I • Insulators—high grade rigid dielectric/N.A. • Contacts—copper alloy/gold plate 6 © 2015 Glenair, Inc • 1211 Air Way, Glendale, CA 91201 • 818-247-6000 • www.glenair.com • U.S. CAGE code 06324 • Series 94 Sav-Con® Catalog Dimensions in Inches (millimeters) are subject to change without notice. Sav-Con® connector savers MIL-DTL-38999 Series III 947-139 Receptacle In-Line Gender Changer HOW TO ORDER Sample Part Number 947-139 Series 947-139 Finish See Table I Shell Size - Insert Arrangement See Table II Contact Type (Side "A") S = Sockets P = Pins Alternate Key Position A, B, C, D, E See Table, Table III N = Normal; Contact Type (Side "B") S = Sockets P = Pins Alternate Key Position A, B, C, D, E See Table III N = Normal; J 21-35 S E P N Shell Size 1.530 (38.9) ØD .620 Max (15.8) Typ See MIL-STD-1560 for insert arrangements Dimensions Shell Size C Thread 09 11 13 15 17 19 21 23 25 .625-1P-.3L-2A .750-1P-.3L-2A .875-1P-.3L-2A 1.000-1P-.3L-2A 1.187-1P-.3L-2A 1.250-1P-.3L-2A 1.375-1P-.3L-2A 1.500-1P-.3L-2A 1.625-1P-.3L-2A ØD Max .859 .984 1.156 1.281 1.406 1.516 1.641 1.766 1.891 “C” Threads NOTES 1. For pin/pin and skt/skt symmetrical layouts only. Consult factory for available insert arrangements. 2. Power to a given contact on one end will result in power to the contact directly opposite, regardless of identification marking. D MATERIAL/FINISH: • Shell assembly—Al alloy/see 38999 Reference Information section Table I Contacts—Copper alloy/gold plate • Insulators—High-grade rigid dielectric/ N.A. • Seals—Silicone/ N.A © 2015 Glenair, Inc • 1211 Air Way, Glendale, CA 91201 • 818-247-6000 • www.glenair.com • U.S. CAGE code 06324 • Series 94 Sav-Con® Catalog Dimensions in Inches (millimeters) are subject to change without notice. 7 Sav-Con® connector savers Series 22 Geo-Marine® Reference Information Table I: Material/Finish Sym Z1 Finish Description Stainless Steel/Passivate Coupling Nut Nickel - Aluminum Bronze/Degrease Table II: Contact Arrangements Shell Size 10 12 14 16 18 20 22 24 Series 22 Pattern Service Rating 10-2 10-04 10-06 10-13 12-08 12-10 12-22 14-04 14-12 14-19 14-37 16-06 16-19 16-26 16-55 18-08 18-22 18-32 18-66 20-11 20-30 20-38 20-41 20-79 22-19 22-38 22-55 22-85 24-48 24-61 24-100 II I I M II I M II II I M II II I M I II I M II II I I M II II I M II I M Contact Size/Quantity 22 20 16 12 2 4 6 13 8 10 22 4 14 19 37 6 19 26 55 8 22 32 66 11 30 30 8 41 79 19 38 55 85 48 61 100 24-128 M 128 Table III: Alternate Keyway Positions 3 4 N 1 2 150˚ 60˚ FACE VIEW RECEPTACLE Shell Size Desig. N° 1° 2° 3° 4° 10 12 14 16 18 20 22 24 90 90 90 90 90 90 90 90 76 70 69 72 72 72 75 75 62 58 56 60 62 60 64 64 118 122 124 120 120 120 116 115 104 110 111 108 108 108 105 105 D 8 © 2015 Glenair, Inc • 1211 Air Way, Glendale, CA 91201 • 818-247-6000 • www.glenair.com • U.S. CAGE code 06324 • Series 94 Sav-Con® Catalog Dimensions in Inches (millimeters) are subject to change without notice. Sav-Con® connector savers Series 22 Geo-Marine® connectors 227-152 High-Pressure In-Line Gender Changer How To Order Sample Part Number 227-152 Series No. 227 -152 Finish Sym Z1; See Table I Shell Size 10, 12, 14, 16, 18, 20, 22, 24 Insert Arrangement See Table II Alternate Key Position N, 1, 2, 3 or 4; See Table III Master Key Indicator O-ring Z1 16 -19 N 2.100 Max A Thread Class 2a Both Sides ØB Max Red Color Band For Visual Indication Of Full Mate Typ. MATES WITH Dimensions Shell Size 10 12 14 16 18 20 22 24 A Thread .750-.1P-.1L .875-.1P-.1L 1.000-.1P-.1L 1.125-.1P-.1L 1.250-.1P-.1L 1.375-.1P-.1L 1.500-.1P-.1L 1.625-.1P-.1L 220-16 B Dia .906 1.031 1.156 1.281 1.531 1.656 1.781 1.906 NOTES: 1. Assembly identified with manufacturer's name and P/N, space permitting. 2. Glenair 227-152 connector receptacle is designed to mate with Glenair 220-16 series Geo-Marine®connectors. (scoop-proof ) D MATERIAL/FINISH: • Shell, lock nut - CRES/passivate. • Contacts - copper alloy/gold plate. • Insulators - high grade rigid dielectric/n.a. • Interface seal - fluorosilicone/n.a. • O-rings - nitrile/n.a. © 2015 Glenair, Inc • 1211 Air Way, Glendale, CA 91201 • 818-247-6000 • www.glenair.com • U.S. CAGE code 06324 • Series 94 Sav-Con® Catalog Dimensions in Inches (millimeters) are subject to change without notice. 9 Sav-Con® connector savers SuperSeal™ Mighty Mouse Series 801 801-091 Micro USB Gender Changer How To Order Sample Part Number 801-091 -MUSB Series (See Table I) 801-091 = Plug/Receptacle Sav-Con® Connector Saver Shell Material and Finish NF = Cadmium Olive Drab M = Electroless Nickel MT = Nickel PTFE ZNU = Black Zinc Nickel Shell Key Positions A, B, C, D, E, F -M A 2x Ø.031/.027 (0.79/0.69) Safety Wire Holes 1.250 (31.75) Max Ø.750 (19.05) Face View Of Receptacle As Viewed From Engaging End. Receptacle Side Self-locking Plug Side Face View Of Plug As Viewed From Engaging End. Receptacle Side Equipped with Micro AB USB Receptacle Plug Side Equipped with Micro B USB Receptacle Alternate Key Positions Schematic Rear Grommet Side Cable L A BE L Color (Typ) V RE D G BL ACK DW HITE D+ GREEN NONE ID D 10 Mating Side Code A° B° Micro USB Pin I D. Description 1 V B US 2 D3 D+ 4 ID GND 5 Shell Ground A 150° 210° B 75° 210° C 95° 230° D 140° 275° E 75° 275° F 95° 210° B° A° © 2015 Glenair, Inc • 1211 Air Way, Glendale, CA 91201 • 818-247-6000 • www.glenair.com • U.S. CAGE code 06324 • Series 94 Sav-Con® Catalog Dimensions in Inches (millimeters) are subject to change without notice. Sav-Con® connector savers HiPer-D® D-subminiature 289-057P, 289-058S Gender Changer HiPer-D® Gender Changers provide a convenient way to change the gender of an interface to allow attachment of a mismatched cable. Two styles are available: male-male and female-female. Machined metal housing protects circuits from EMI problems. Available in standard density and high density contact arrangements. Intermateable with standard M24308-type connectors. Pin mating face has fluorosilicone rubber seal. Choose electroless nickel or gold shell finish for avionics and space applications. Choose cadmium for compatibility with cadmium or zinc plated M24308 connectors, or choose nickel-PTFE for maximum corrosion protection. Other materials and finishes available on request. How To Order Sample Part Number Shell Size - Contact Arrangements 289-057P 3S25 ME N 1 Basic Part Number 289-057P Male-Male with Pin Contacts 289-058S Female-Female with Socket Contacts Shell SizeContact Arrangement Contact Arrangements are shown in the adjacent table Finish ME = Electroless Nickel (RoHS) MT = Nickel-PTFE (RoHS) JF = Cadmium with Yellow Chromate Z2 = Gold (RoHS) Z1 = Passivated Stainless Steel (RoHS) Ground Spring Omit for 289-058S. Applies to 289-057P Male-Male adapter only. G = Supplied with EMI Ground Spring N = No Ground Spring Mating Hardware 1 = Captive #4-40 Male Screwlocks on Both Ends 2 = #4-40 Female Jackposts on Both Ends 3 = Captive #4-40 Male Screwlocks on One End, #4-40 Female Jackposts on Other End 2.000 (50.8) MALE SCREWLOCK Contact Size and Qty #20 #22 Standard Density 9 15 25 37 50 High Density 15 26 44 62 78 104 Shell SizeContact Arr. 1S9 2S15 3S25 4S37 5S50 1h15 2H26 3H44 4H62 5H78 6H104 Schematic S1 S2 1 1 2 2 3S25 Insert Arrangement B FEMALE JACKPOST Example Wiring Diagram 24 24 25 25 Dimensions A Shell Size 1 2 3 4 5 6 A B in ± .015 mm ± 0.38 in ± .015 mm ± 0.38 1.213 1.541 2.088 2.729 2.635 2.729 30.81 39.14 53.04 69.32 66.93 69.32 .494 .494 .494 .494 .605 .668 12.55 12.55 12.55 12.55 15.37 16.97 © 2015 Glenair, Inc • 1211 Air Way, Glendale, CA 91201 • 818-247-6000 • www.glenair.com • U.S. CAGE code 06324 • Series 94 Sav-Con® Catalog Dimensions in Inches (millimeters) are subject to change without notice. D 11 Sav-Con® connector savers Micro-D D-subminiature MRM17109 Signal and Power Gender Changer HOW TO ORDER Sample Part Number MRM17109 Generic Part No. -E112 -PR -2 Sav-Con® Micro-D Gender Changer Insert Arrangement and Shell Size Sav-Con Gender See Table I PR - Plug to Receptacle 1 - Cadmium 2 - Eelctroless Nickel 3 - Stainless Steel Passivated 4 - Black Anodize 5 - Gold 6 - Allochrome B - Though Hole P - Jackpost JP1 - Extended Jackpost (plug) JP2 - Extended jackpost (receptacle) JPL - Extended jackpost (supplied loose piece) Shell Plating/Finish Hardware -B Sav-Con Gender Changers are the solution for mismatched cables. Available for power only or power and signal combinations in 9 insert arrangements. Table I: Dimensions F (MAX) .697(17.70) THROUGHOUT RANGE H (MAX) PLUG RECEPTACLE Contact Arrangement MRM17109-B112PR MRM17109-D112PR MRM17109-D113PR MRM17109-E112PR MRM17109-E113PR MRM17109-G101PR MRM17109-G103PR MRM17109-G111PR MRM17109-J112PR D Shell Size Power Contact Quantity Micro Contact Quantity 2 4 4 5 5 7 7 7 9 2 3 2 4 3 4 6 4 6 0 0 6 0 8 22 6 20 0 F Max In . 0.257 0.257 0.257 0.257 0.257 0.306 0.306 0.306 0.257 H Max mm. 6.53 6.53 6.53 6.53 6.53 7.77 7.77 7.77 6.53 In. 13.97 20.32 20.32 24.13 24.13 26.67 26.67 26.67 36.83 mm. 0.550 0.800 0.800 0.950 0.950 1.050 1.050 1.050 1.450 For Specific shell layout dimension data please refer to GDS162 12 © 2015 Glenair, Inc • 1211 Air Way, Glendale, CA 91201 • 818-247-6000 • www.glenair.com • U.S. CAGE code 06324 • Series 94 Sav-Con® Catalog Dimensions in Inches (millimeters) are subject to change without notice. WHY CHOOSE Glenair? O Custuo tstandin mer S g ervice ! aterials! Raw M lenty of P sembly! In-House As Abundant Machining Capacity! Huge “ Same- Day” In ventory ! Glenair, Inc. 1211 Air Way Glendale, CA 91201-2497 818-247-6000 [email protected] www.glenair.com Ou t o f T h i s Wo r l d INTERCONNECT SOLUTIONS Glenair, Inc. 1211 Air Way • Glendale, California • 91201-2497 Telephone: 818-247-6000 • Fax: 818-500-9912 • [email protected] www.glenair.com Glenair Power Products Group 860 N. Main Street Extension Wallingford, CT 06492 Glenair Microway Systems 7000 North Lawndale Avenue Lincolnwood, IL 60712 Glenair Electric GmbH Schaberweg 28 61348 Bad Homburg Germany Telephone: 203-741-1115 Facsimile: 203-741-0053 [email protected] Glenair UK Ltd 40 Lower Oakham Way Oakham Business Park P.O. Box 37, Mansfield Notts, NG18 5BY England Telephone: +44-1623-638100 Facsimile: +44-1623-638111 [email protected] Telephone: 847-679-8833 Facsimile: 847-679-8849 Glenair Nordic AB Gustav III : S Boulevard 46 SE-169 27 Solna Sweden Telephone: +46-8-50550000 [email protected] Telephone: 06172 / 68 16 0 Facsimile: 06172 / 68 16 90 [email protected] Glenair Italia S.p.A. Via Del Lavoro, 7 40057 Quarto Inferiore – Granarolo dell’Emilia Bologna, Italy Telephone: +39-051-782811 Facsimile: +39-051-782259 [email protected] Glenair Korea B-1304 Gunpo IT Valley 148 Gosan-Ro, Gunpo-Si Kyunggi-Do, Korea 435-733 Telephone: +82-31-8068-1090 Facsimile: +82-31-8068-1092 [email protected] © 2015 Glenair, Inc. Printed in U.S.A. Glenair Iberica C/ La Vega, 16 45612 Velada Spain Glenair France SARL 7, Avenue Parmentier Immeuble Central Parc #2 31200 Toulouse France Telephone: +34-925-89-29-88 Facsimile: +34-925-89-29-87 [email protected] Telephone: +33-5-34-40-97-40 Facsimile: +33-5-61-47-86-10 [email protected]