Device Under Test: 3JYY1015-200 Electrical Test

Device Under Test:
3JYY1015-200
Electrical Test:
Short Circuit,ESD
Environmental Test:
Thermal Cycle
Test Report Number:
VU19-93
Test Start Date:
June 12, 2014
Test Completion Date:
August 13, 2014
Test Facility:
Grayhill Inc.
Test Requested By:
Randy Lipinski
Test Performed By:
Lakeiah Johnson
Laboratory Technician
Report Written By:
Lakeiah Johnson
Laboratory Technician
Report Approved By:
Nicole Jachna
Quality Lab Manager
Table of Contents
1.0
1.1.
1.2.
1.3.
1.4.
1.5.
2.0
2.1.
2.2.
2.3.
2.4.
2.5.
3.0
3.1.
3.2.
3.3.
3.4.
3.5.
4.0
4.1.
4.2.
4.3.
4.4.
4.5.
SHORT CIRCUIT (TJA1051_DV, ISO 16750-2) ......................................................................................................... 3
PURPOSE ................................................................................................................................................................ 3
TEST SETUP DETAILS............................................................................................................................................ 3
TEST SETUP PHOTOS ........................................................................................................................................... 4
ACCEPTANCE CRITERIA ....................................................................................................................................... 4
TEST RESULTS ....................................................................................................................................................... 4
THERMAL CYCLE (TJA1051_DV, ISO 16750-4) ....................................................................................................... 5
PURPOSE ................................................................................................................................................................ 5
TEST SETUP DETAILS............................................................................................................................................ 5
TEST SETUP PHOTOS ........................................................................................................................................... 6
ACCEPTANCE CRITERIA ....................................................................................................................................... 6
TEST RESULTS ....................................................................................................................................................... 6
ELECTROSTATIC DISCHARGE UNPOWERED (ANSI/ASAE EP455.5.12, JDQ 53.3) ........................................... 7
PURPOSE ................................................................................................................................................................ 7
TEST SETUP DETAILS............................................................................................................................................ 7
TEST SETUP PHOTOS ........................................................................................................................................... 8
ACCEPTANCE CRITERIA ....................................................................................................................................... 8
TEST RESULTS .................................................................................................................................................. 8-10
ELECTROSTATIC DISCHARGE POWERED (ANSI/ASAE EP455.5.12, JDQ 53.3) .............................................. 11
PURPOSE .............................................................................................................................................................. 11
TEST SETUP DETAILS.......................................................................................................................................... 11
TEST SETUP PHOTOS ......................................................................................................................................... 12
ACCEPTANCE CRITERIA ..................................................................................................................................... 13
TEST RESULTS ..................................................................................................................................................... 13
2 of 14
OPS Form #335
11/12/12
Report VU19-93 Rev. A
1.0 SHORT CIRCUIT (TJA1051_DV, ISO 16750-2)
Test
Specification
Short Circuit
ISO 16750-2,
TJA1051_DV
DUT Part Number
3JYY1004-1
3J1015-100
3DYY32C-180
DUT Serial Number
1,2,3
006,002,257
278,287,269
Test Location
Test Date
Grayhill Inc.
06/12/2014
1.1. PURPOSE
Short Circuit can be caused by electrical insulation chaffing next to metal mechanical components, mis-wiring of
electrical harness pins, and technicians shorting power voltage to electrical system components. This test will prove
that the Nexgen CAN transceiver can survive and function properly after the Electrical Short Circuits tests to all
externally connected wire harness connections.
1.2. TEST SETUP DETAILS
1.
2.
3.
4.
Apply 24 VDC to the DUT.
Connect circuit outputs to ground one at a time for 60 seconds.
Return the DUT to its normal electrical connection.
Perform the functional test on the DUT.
Table 1 – Equipment List
Equipment ID
Equipment Type
Model Number
Manufacturer
Calibration Due Date
GT-554
GT-507
DC Power Supply
Digital Multi-meter
GPS-4251
34401A
GW Instek
Agilent
Verified with GT-507
Mar–2015
Table 2 - Test Conditions
Test Condition
Quantity
Operational Mode
Voltage
Test Duration
Units
Parameters
DUT
9
Powered
24
60
VDC
Seconds
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OPS Form #335
11/12/12
Report VU19-93 Rev. A
1.3. TEST SETUP PHOTOS
Figure 1 - Test Setup of Doosan
1.4. ACCEPTANCE CRITERIA
Upon completion of the test, the DUT Nexgen CAN transceiver shall operate as intended.
1.5. TEST RESULTS
Table 3 – Test Results
DUT
Part Number
Test
Specification
Pass
Test Location
Test Date
006,002,257
3J1015-100
Short Circuit
ISO 16750-2,
TJA1051_DV
PASS
Grayhill Inc.
6/12/2014
278,287,269
3DYY32C-180
Short Circuit
ISO 16750-2,
TJA1051_DV
PASS
Grayhill Inc.
6/12/2014
1,2,3
3JYY1004-1
Short Circuit
ISO 16750-2,
TJA1051_DV
PASS
Grayhill Inc.
6/12/2014
4 of 14
OPS Form #335
11/12/12
Report VU19-93 Rev. A
2.0 THERMAL CYCLE (TJA1051_DV, ISO 16750-4)
Test
Specification
Thermal Cycle
TJA1051_DV,
ISO 16750-4
DUT Part Number
3JYY1004-1
3J1015-100
3DYY32C-180
DUT Serial Number
1,2,3
006,002,257
278,287,269
Test Location
Grayhill, Inc.
Test Date
06/16/2014
To
06/23/2014
2.1. PURPOSE
This test is performed to verify that the Nexgen CAN transceiver used in most SSMs, 3Js, CAT paving, etc., is free
from manufacturing defects caused by thermally induced stresses, which could occur during intended useful life. This
test is intended specifically for assessing thermal coefficient mismatch issues, particularly solder fatigue cracking.
Typical environmental effects of this test are fatiguing of materials due to stress created by contraction and expansion
of materials. Fatigue issues can occur in solder, solder connections, and PCB traces.
2.2. TEST SETUP DETAILS
1.
2.
3.
4.
5.
6.
7.
Visual Inspection of the DUT is to be performed before testing.
Perform functional test.
Place the DUT inside the chamber.
Power up the chamber at the specified temperature.
Apply voltage to DUT (shown in Table 5 Test conditions)
Continue to cycle the DUT according to the test condition table.
Perform Visual inspection of the DUT after completing thermal profile
Table 4 – Equipment List
Equipment ID
Equipment Type
Model Number
Manufacturer
Calibration Due Date
GT-540
GT-1004
GT-13
GT-501
ExTech Datalogger
Temperature Chamber
Digital Multimeter
DC Power Supply
EasyView 15
SMS-8-3800
87III
SPS-3610
Extech
Thermotron
Fluke
GW INSTEK
Sept–2014
May–2015
May–2015
Verified With GT-13
Table 5 - Test Conditions
Test Condition
Quantity
Duration of Test
Operational Mode
Operational Voltage
Minimum Test Temperature
Maximum Test Temperature
Dwell Time
Temperature change rate
Units
DUT
Cycles
DCV
C
C
Hours
C/min
Parameters
9
30
Powered
14
-40
85
2
1
5 of 14
OPS Form #335
11/12/12
Report VU19-93 Rev. A
2.3. TEST SETUP PHOTOS
Figure 2–Test setup
Figure 3 – Temperature profile (one complete cycle)
2.4. ACCEPTANCE CRITERIA
The Nexgen CAN Transceiver shall operate as intended and there shall be no electrical damage done to transceiver.
2.5. TEST RESULTS
Table 6–Test Results
DUT
Part Number
Test
Specification
Pass
Test Location
1,2,3
3JYY1004-1
Thermal Cycle
TJA1051_DV,
ISO 16750-4
PASS
Grayhill Inc.
006,002,257
3J1015-100
Thermal Cycle
TJA1051_DV,
ISO 16750-4
PASS
Grayhill Inc.
278,287,269
3DYY32C-180
Thermal Cycle
TJA1051_DV,
ISO 16750-4
PASS
Grayhill Inc.
Test Date
06/16/2014
To
06/23/2014
06/16/2014
To
06/23/2014
06/16/2014
To
06/23/2014
6 of 14
OPS Form #335
11/12/12
Report VU19-93 Rev. A
3.0 ELECTROSTATIC DISCHARGE UNPOWERED (ANSI/ASAE EP455.5.12, JDQ 53.3)
Test
Specification
ESD
ANSI/ASAE EP455.5.12
JDQ 53.3
DUT Part Number
3JYY1004-1
3J1015-100
3DYY32C-180
Part Number
1,2,3
006,002,257
278,287,269
Test Location
Grayhill Inc.
Test Date
07/01/2014
To
07/02/2014
3.1. PURPOSE
Electrostatic discharge may occur from the human body or from nearby objects which has been electrically charged
due to friction, airflow or material flow across their surface. The purpose of this test is to expose the Nexgen CAN to
Electrostatic Discharges at 8kV or higher using the air discharge method and to Electrostatic Discharges at 8kV or
higher using the indirect discharge method. Testing also shall be satisfied at the lower levels. The potential product
issue modes and effects detected in this test are:
Anomalies in performance
Intermittent operation
Failure of electrical components
3.2. TEST SETUP DETAILS
1.
2.
3.
4.
5.
6.
Visual check.
Mount the DUT in the Mounting Orientation specified in the Test Conditions if applicable.
Load the discharge network specified in the Test Conditions.
Apply the pulse to the DUT in the sequence specified in the Test Conditions.
Perform functional check after each voltage level
Perform the Visual Check after exposure.
Table 7 – Equipment List
Equipment ID
GT-361
GT-361
GT-117
GT-507
Equipment Type
ESD Generator
Discharge Network
150pF / 330Ω
DC Power Supply
Digital Multimeter
Model Number
NSG 438
Manufacturer
Teseq
Calibration Due Date
Dec - 2014
403-550
Teseq
Dec - 2014
E3649A
34401A
Agilent
Agilent
Sep-2014
May-2014
Table 8 - Test Conditions
Test Condition
Units
Parameters
Quantity
Operational Mode
Temperature
Humidity
Discharge Network
DUT
°C
%Rh
PF - Ohms
Discharge Location
NA
Contact Discharge
Air Discharge Voltage
k Volts
k Volts
9
Unpowered
23.3
24.6
150pF / 2k Ohms
Front Housing, Keypads, Display, Back Housing
Studs, Terminals
+/-2, +/-4, +/-6, +/-8, +/-15
+/-2, +/-4, +/-8, +/-15, +/-25
7 of 14
OPS Form #335
11/12/12
Report VU19-93 Rev. A
3.3. TEST SETUP PHOTOS
Figure 4–Test Setup
3.4. ACCEPTANCE CRITERIA
The Nexgen CAN transceiver shall continue to operate as intended.
3.5. TEST RESULTS
The Nexgen CAN transceiver operated as intended. After unpowered ESD testing, all (3) micro display units showed
some pixels that were missing from the display (shown in figure 5), all units still functioned as intended. After being
analyzed by engineering, it was requested that an older version of a micro display be tested. After retest of the older
version, it was found that it too had the same results as the original micro display. A retest was done on two additional
micro displays. Both passed the minimum requirements of 8kV for unpowered ESD, however for contact discharge
the maximum voltage tested was 15kV and for ESD testing, contact discharge is not considered passing at 15kV.
Both units on retest passed and functioned as intended.
Table 9 – Joystick unpowered Test Results
Part Number Location
Air
3J1015-100
Discharge
(006,002,257)
Contact
Discharge
Front
Back
Housing Housing
Keypads
LCD
Side
Studs Terminals
Display Housing
Function
Performance
±25kV
±15kV
±25kV
±15kV
±25kV
±15kV
±25kV
±15kV
±25kV
±15kV
NA
NA
Passed
NA
NA
NA
NA
NA
±25kV
±15kV
±25kV
±15kV
Passed
8 of 14
OPS Form #335
11/12/12
Report VU19-93 Rev. A
Table 10– Micros Display unpowered Test Results
Part Number Location
Front
Back
Housing Housing
Keypads
LCD
Side
Studs Terminals
Display Housing
Air
±25kV
±25kV
±25kV
±25kV
3DYY32C-180
Discharge ±15kV
±15kV
±15kV
±15kV
(278,287,269)
Contact
NA
NA
NA
NA
Discharge
*Note all micro Display showed missing pixel on display*
Function
Performance
±25kV
±15kV
NA
NA
Passed
NA
±25kV
±15kV
±25kV
±15kV
Passed
Table 11– Doosan unpowered Test Results
Part Number Location
Front
Back
Housing Housing
Air
3JYY1004-1
Discharge
(1,2,3)
Contact
Discharge
Keypads
LCD
Side
Studs Terminals
Display Housing
Function
Performance
±25kV
±15kV
±25kV
±15kV
±25kV
±15kV
±25kV
±15kV
±25kV
±15kV
NA
NA
Passed
NA
NA
NA
NA
NA
±25kV
±15kV
±25kV
±15kV
Passed
Table 12– Retest of Micro display Test Results
Part Number Location
3DYY32C-213
Front
Back
Housing Housing
Air
Discharge
±25kV
±15kV
Keypads
±25kV
±15kV
±25kV
±15kV
LCD
Side
Studs Terminals
Display Housing
±25kV
±15kV
±25kV
±15kV
NA
Function
Performance
Passed
NA
Contact
±25kV
±25kV
Passed
NA
NA
NA
NA
NA
Discharge
±15kV
±15kV
* Note after completing unpowered testing DUT display was missing pixel same results as previous testing of
the micro displays*
Table 13 – Retest of Micro Display
Part Number
3DYY32C-100
Location
Air
Discharge
Contact
Discharge
Front
Housing
Back
Housing
Keypads
±2kV
±4kV
±8kV
±15kV
±25kV
±2kV
±4kV
±8kV
±15kV
±25kV
±2kV
±4kV
±8kV
±15kV
±25kV
NA
NA
NA
LCD
Side
Studs Terminals
Function
Display Housing
Performance
±2kV
±4kV
±8kV
±15kV
±25kV
NA
±2kV
±4kV
±8kV
±15kV
±25kV
NA
NA
Passed
NA
±2kV
±4kV
±6kV
±8kV
±15kV
±2kV
±4kV
±6kV
±8kV
±15kV
Passed
9 of 14
OPS Form #335
11/12/12
Report VU19-93 Rev. A
Table 14 – Retest of Micro Display (3DYY32C-200)
Part Number
Location
Air Discharge
Micro Display
3DYY32C-200
Front
Housing
Back
Housing
Keypads
±2kV
±4kV
±8kV
±15kV
±25kV
±2kV
±4kV
±8kV
±15kV
±25kV
±2kV
±4kV
±8kV
±15kV
±25kV
LCD
Side
Studs Terminals
Function
Display Housing
Performance
±2kV
±4kV
±8kV
±15kV
±25kV
±2kV
±4kV
±8kV
±15kV
±25kV
NA
NA
Passed
±2kV
±2kV
±4kV
±4kV
Contact
Passed
NA
NA
NA
NA
NA
±6kV
±6kV
Discharge
±8kV
±8kV
±15kV ±15kV
*NOTE - at +15kV a vertical line appeared on the display screen on DUT 3DYY32C - 200, unit still function as
intended. ESD testing for contact discharge is not considered passing at 15kV, but all DUT met the 8kV
requirement for unpowered ESD testing.*
Figure 5–Micro Display after unpowered ±25K
10 of 14
OPS Form #335
11/12/12
Report VU19-93 Rev. A
4.0 ELECTROSTATIC DISCHARGE POWERED (ANSI/ASAE EP455.5.12, JDQ 53.3)
Test
Specification
DUT Part Number
Philips Part Number
Test Location
Test Date
ESD
ANSI/ASAE EP455.5.12
JDQ 53.3
3JYY1004-1
3J1015-100
3DYY32C-180
1,2,3
006,002,257
278,287,269
Grayhill Inc.
07/15/2014
To
08/8/2014
4.1. PURPOSE
Electrostatic discharge may occur from the human body or from nearby objects which has been electrically charged
due to friction, airflow or material flow across their surface. The purpose of this test is to expose the Nexgen CAN
used in most SSMs, 3Js, CAT paving, etc., to Electrostatic Discharges at 8kV or higher using the air discharge
method and to Electrostatic Discharges at 8kV or higher. Testing also shall be satisfied at the lower levels. The
potential product issue modes and effects detected in this test are:
Anomalies in performance
Intermittent operation
Failure of electrical components
4.2. TEST SETUP DETAILS
1. Visual check.
2. Mount the DUT in the Mounting Orientation specified in the Test Conditions if applicable.
3. Load the discharge network specified in the Test Conditions.
4. Apply the pulse to the DUT in the sequence specified in the Test Conditions.
5. Apply voltage specified in test condition table
6. Perform functional check after each voltage level
7. Perform the Visual Check after exposure.
Table 15 – Equipment List
Equipment ID
GT-361
GT-361
GT-117
GT-507
Equipment Type
ESD Generator
Discharge Network
150pF / 330Ω
DC Power Supply
Digital Multimeter
Model Number
NSG 438
Manufacturer
Teseq
Calibration Due Date
Dec - 2014
403-550
Teseq
Dec - 2014
E3649A
34401A
Agilent
Agilent
Sep-2014
May-2014
Table 16 - Test Conditions
Test Condition
Units
Parameters
Quantity
Operational Mode
Voltage
Temperature
Humidity
Discharge Network
DUT
VDC
°C
%Rh
PF - Ohms
Discharge Location
NA
Contact Discharge
Air Discharge Voltage
k Volts
k Volts
9
Powered
12
23.3
24.6
330pF / 2k Ohms
Front Housing, Keypads, Display, Back Housing
Studs, Terminals
+/-2, +/-4, +/-6, +/-8, +/-15
+/-2, +/-4, +/-8, +/-15, +/-25
11 of 14
OPS Form #335
11/12/12
Report VU19-93 Rev. A
4.3. TEST SETUP PHOTOS
Figure 6– Test Setup of 3J1015-100
Figure 7– Test Setup of 3DYY32C-180
Figure 8– Test Setup of 3JYY1004-1
12 of 14
OPS Form #335
11/12/12
Report VU19-93 Rev. A
4.4. ACCEPTANCE CRITERIA
The Nexgen CAN transceiver shall continue to operate as intended.
4.5. TEST RESULTS
All units Nexgen CAN transceiver operated as intended. After powered ESD testing DUT SN#278 powered off at
-25k during testing and remained off after testing. DUT buttons further right on the front panel were not functioning
either. When analyzed by engineer it was found that leaving the DUT powered for a while that the display finally came
back on. The CAN for this unit was working as intended but there were some pixel that was missing on the display. A
retest was scheduled for an additional two micro displays .In which both of these units passed powered ESD testing,
however they were only tested to a maximum of 15kV for contact discharge and ESD testing for contact discharge is
not considered passing at 15kV, but all units met and passed the minimum requirement of 8kV.
Table 17 –Powered Joystick Test Results
Part Number Location
Air
3J1015-100
Discharge
(002,006,257)
Contact
Discharge
Front
Back Keypads
LCD
Housing Housing
Display
Side
Housing
Studs
Terminals
Function
Performance
±25kV
±15kV
±25kV
±15kV
±25kV
±15kV
±25kV
±15kV
±25kV
±15kV
NA
NA
Passed
NA
NA
NA
NA
NA
±25kV
±15kV
NA
Passed
Table 18 – Powered Micro Display Test Results
Part Number Location
Air
3DYY32C-180
Discharge
(278,287,269)
Contact
Discharge
Front
Back Keypads
LCD
Housing Housing
Display
Side
Housing
Studs Terminals
Function
Performance
±25kV
±15kV
±25kV
±15kV
±25kV
±15kV
±25kV
±15kV
±25kV
±15kV
NA
NA
Passed
NA
NA
NA
NA
NA
±25kV
±15kV
NA
Failed
(front panel buttons
on DUT #287)
Table 19 – Powered Doosan Test Results
Part Number Location
Air
3JYY1004-1
Discharge
(1,2,3)
Contact
Discharge
Front
Back
Housing Housing
Keypads
LCD
Side
Studs Terminals
Display Housing
Function
Performance
±25kV
±15kV
±25kV
±15kV
±25kV
±15kV
±25kV
±15kV
±25kV
±15kV
NA
NA
Passed
NA
NA
NA
NA
NA
±25kV
±15kV
NA
Passed
13 of 14
OPS Form #335
11/12/12
Report VU19-93 Rev. A
Table 20 – Powered Micro Display Retest Results
Part Number
3DYY32C-100
Location
Air
Discharge
Contact
Discharge
Front
Housing
Back
Housing
Keypads
±2kV
±4kV
±8kV
±15kV
±25kV
±2kV
±4kV
±8kV
±15kV
±25kV
±2kV
±4kV
±8kV
±15kV
±25kV
NA
NA
NA
LCD
Side
Studs Terminals
Function
Display Housing
Performance
±2kV
±4kV
±8kV
±15kV
±25kV
NA
±2kV
±4kV
±8kV
±15kV
±25kV
NA
NA
Passed
NA
±2kV
±4kV
±6kV
±8kV
±15kV
±2kV
±4kV
±6kV
±8kV
±15kV
Passed
*NOTE – ESD testing for contact discharge is not considered passing at 15kV, but all DUT met the 8kV
requirement for unpowered ESD testing.*
Table 21 – Powered Micro Display Retest Results
Part Number
3DYY32C-200
Location
Air
Discharge
Contact
Discharge
Front
Housing
Back
Housing
Keypads
±2kV
±4kV
±8kV
±15kV
±25kV
±2kV
±4kV
±8kV
±15kV
±25kV
±2kV
±4kV
±8kV
±15kV
±25kV
NA
NA
NA
LCD
Side
Studs Terminals
Function
Display Housing
Performance
±2kV
±4kV
±8kV
±15kV
±25kV
NA
±2kV
±4kV
±8kV
±15kV
±25kV
NA
NA
Passed
NA
±2kV
±4kV
±6kV
±8kV
±15kV
±2kV
±4kV
±6kV
±8kV
±15kV
Passed
*NOTE – ESD testing for contact discharge is not considered passing at 15kV, but all DUT met the 8kV
requirement for unpowered ESD testing.*
14 of 14
OPS Form #335
11/12/12
Report VU19-93 Rev. A