Multi-Deck Rotary Switches SERIES 08 SERIES 09

Multi-Deck Rotary Switches
SERIES 08
SERIES 09
0.5" Diameter, 1/4 Amp,
Standard, Military SR13
Features
•Proven Quality in Thousands of Applications
•Gold-plated Contact System
•30°, 36°, 45°, 60° and 90° Angle of Throw Options
•MIL Qualified Versions MIL-S-3786/13
in inches (and millimeters)
Standard Style
Rear Views
Series 09
30° Angle of Throw
Front view shows terminal location
of Series 8, 36° angle of throw.
Transpose rear view for terminal
location of other angles of throw.
11
1 12
#0THREAD
15°
10 9
SEENOTE
.387(9,83)SER.8
.453(11,51)SER.9
±.015(0,38)
30°
COMMONLUG
.045±.003(1,14±0,08)DIA.
HOLEAFTERPLATING
NON-TURNTAB.062±.005
(1,58±0,13)WIDEBy
.020±.003(0,51±0,08)THICK
Series 08
36° Angle of Throw
INTEGRALASSEMBLyNUT,
DONOTREMOVE
1/4-32UNEF-2ATHREAD
Note: Common location for a single pole per
deck switch. For common location on
multi-pole switches, see circuit diagrams.
COMMONLUG
.687±.015
(17,45±0,38)
OVER
TERMINALS
.500±.020
(12,7±0,51)
DIA.
12
14
16
18
20
22
16.0
18.5
21.0
23.5
26.0
28.5
7
8
9
10
11
12
2.818 (71,58)
3.086 (78,38)
3.354 (85,19)
3.622 (91,00)
3.890 (98,81)
4.158 (105,61)
.312 (7,92)
.312 (7,92)
.312 (7,92)
.312 (7,92)
.312 (7,92)
.312 (7,92)
Grayhill part number and date code marked on standard style detent cover label.
Customer part number marked on request. Grayhill part number and date code
printed on military style cover. Military number printed when required.
Grayhill, Inc. • 561 Hillgrove Avenue • LaGrange, Illinois
24
26
28
30
32
34
31.0
33.5
36.0
38.5
41.0
43.5
36°
COMMON
LUG
GRAyHILL
1
.062 (1,57)
.062 (1,57)
.062 (1,57)
.062 (1,57)
.062 (1,57)
.312 (7,92)
Approx. Weight
Grams
Srs. 08 Srs. 09
2
.960 (24,38)
1.228 (31,19)
1.496 (38,00)
1.764 (44,81)
2.032 (51,61)
2.550 (64,77)
Approx. WeightNo.
Grams
of
Dimension
Dimension
Srs. 08 Srs. 09 Decks
A
B
4
Dimension
B
5
Dimension
A
7
6
No.
of
Decks
1
2
3
4
5
6
10 9
8
3
Rotary Switches
.562(14,27)SER.8
.625(15,88)SER.9
.125+.001–.002
(3,18+0,03–0,05)
DIA.
8
GRAyHILL
.135±.015(3,43±0,38)
.250±.020
(6,35±0,51)
7 6 5
.094±.010
(2,38±0,25)
.375±.020
(9,53±0,51)
.750±.015
(19,05±0,38)
OVERTERMINALS
DIM.BREF.
STUD
PROJECTION
2
CL OFNON-TURN
TAB
DIM.A+.046–.020
(+0,05–0,51)
.312±.020
(7,92±0,51)
3
.260±.015
(6,60±0,38)
.562±.020
(14,27±0,51)
DIA.
4
Dimensions
.033±.002
(0,84±0,05)DIA.
HOLEAFTER
PLATING
For rear view of 45°, 60° and 90°,
see circuit diagrams.
60525-5997 • USA • Phone: 708-354-1040 • Fax: 708-354-2820 • www.grayhill.com
Multi-Deck Rotary Switches
CIRCUIT DIAGRAMS: Solder Lug Terminals
Switch is Viewed From Shaft End and Shown in Position No. 1
Note: All common terminals are located above base terminals as shown.
12
6
1
5
4
ONE POLE
3
C3
12
C
L
1 C1
6
5
2
9
C2
C4
10 11
7
8
12
C4
C
L
1 C1
6
5
3
4
4
7
C3
FOUR POLE
8
9
6
5
C2
C1
5
1
3
7
5
3
C2
4
1
Rear Views
7
6
4
CL
1 C1
2
C3 5
8
4
1
2
3
15°
CL
C1
6
45°
2
3
7
4
5
COMMONLUG
SINGLEPOLE
7
6
8
C1
3
C4
C2
5
1
FIVE OR SIX POLE
C2
C1
CL
1 C1
3
3
C2
2
15°
60°
2
TWO POLE THREE POLE C
L OF
NON-TURN
TAB
4
4
COMMONLUG
SINGLEPOLE
4
2
2
2
ONE POLE
15°
TWO POLE
Grayhill, Inc. • 561 Hillgrove Avenue • LaGrange, Illinois
1
C
L
1 C1
C1
1
3
C2 3
3
4
C
L
1 C1
2
ONE POLE
5
6
4
1
COMMONLUG
SINGLEPOLE
6
1
C2
5
6
GRAyHILL
4
3
Series 09
90° Angle
of Throw
C3
5
4
Series 09
60° Angle
of Throw
C
L OF
NON-TURN
TAB
6
GRAyHILL
5
TWO POLE THREE OR FOUR POLE 2
ONE POLE
3
90°
60525-5997 • USA • Phone: 708-354-1040 • Fax: 708-354-2820 • www.grayhill.com
Rotary Switches
C
L OF
NON-TURN
TAB
4
C
L
C1
C1
2
TWO POLE
5
1
2
10 C
L
3
8
C6
9
4
7
8
6
2
ONE POLE
6
Series 09
45° Angle
of Throw
C
L OF
NON-TURN
TAB
10
4
2
11
12
6
2
3
C5
9 10
C2
Series 08
36° Angle
of Throw
11
TWO POLE THREE POLE 8
7
10
7
C
L
1 C1
6
2
3
12
C3
9
8
4
8
11
C2 7
C1
5
10
1
7
9
8
GRAyHILL
Series 09
30° Angle
of Throw
C
L OF
NON-TURN
TAB
11
2
8
10
3
9
Multi-Deck Rotary Switches
SERIES 08
SERIES 09
.5" Diameter, 1/4 Amp, PC Mount
Features
•Gold-plated Contact System
•30°, 36°, 60° or 90° Angle of Throw Options
•Compatible with Logic Level Voltages and Currents
Dimensions in inches (and millimeters)
PC Mount Style
Rear Views
Series 09
30° Angle of Throw
2
.187±.015
(4,75±0,38)
TyP.
COMMONLUG
INTEGRALASSEMBLyNUT,
DONOTREMOVE
1/4-32UNEF-2ATHREAD
Note: Common location for a single pole per
deck switch. For common location on
multi-pole switches, see circuit diagrams.
5
TERMINALDIMENSIONSAT
THISPOINTARE.032+.000–.010
(0,81+0,00–0,25)WIDE
By.015+.000–.003
(0,38+0,00–0,08)THICK
.140±.015
(3,56±0,38)
TyP.
.500±.020
(12,7±0,51)
DIA.
7
Grayhill part number and date code marked on detent cover label. Customer part
number marked on request.
2
3
10
9
Special switches with one-sided termination can be made for circuitry which would
require two-sided termination in standard switches. Contact Grayhill for a special
part number. See also Special Options, page J-10.
1
9
*Termination
A standard switch uses the entire 360° of each deck as required by the circuitry.
Thus one-sided termination is standard for Series 08, 36°, 1 pole switches with 1
to 5 positions per pole; it is also standard for Series 09, 30°, 1 pole switches with 1
to 6 positions per pole. Two-sided termination is standard for 1 pole switches with
more positions per pole and for switches of 2 or more poles per deck.
Grayhill, Inc. • 561 Hillgrove Avenue • LaGrange, Illinois
Series 08
36° Angle of Throw
4
SEENOTE
1.200±.020
(30,48±0,51)
TyP.
GRAyHILL
NON-TURNTAB.062±.005
(1,58±0,13)WIDEBy
.020±.003(0,51±0,08)THICK
3
#0THREAD
.562(14,27)SER.8
.625(15,88)SER.9
±.015(0,38)
.125+.001–.002
(3,18+0,03–0,05)
DIA.
GRAyHILL
4
CL CL CL
5
.250±.020
(6,35±0,51)
.134
±.010
(3,40
±0,25)
6
.375±.020
(9,53±0,51)
.134±.010
(3,40±0,25)
11
8
.588±.020
(14,73±0,51)
6
.135±.015(3,43±0,38)
CL OFNONTURN
TAB
12
1
DIM.BREF.
STUD
PROJECTION
9
Rotary Switches
.094±.010
(2,38±0,25)
DIM.A+.046–.020
(+0,05–0,51)
.312±.020
(7,92±0,51)
10
.260±.015
(6,60±0,38)
.070±.010
(1,78±0,25)
TyP.
.140±.015
(3,56±0,38)
TyP.
.562±.020
(14,27±0,51)
DIA.
7
Front view shows terminal location of
36° angle of throw. Transpose rear view
for terminal location of 30° angle of
throw. See Circuit Diagrams for 60° and
90° angles of throw.
.187±.015
(4,75±0,38)
TyP.
1.125±.020
(28,58±0,51)
TyP.
60525-5997 • USA • Phone: 708-354-1040 • Fax: 708-354-2820 • www.grayhill.com
Multi-Deck Rotary Switches
CIRCUIT DIAGRAMS: PC Mount
Switch is Viewed From Shaft End and Shown in Position No. 1
Note: All common terminals are located above base terminals as shown.
11
Series 09
30° Angle
of Throw
12
1
C
L OF
NON-TURN
TAB
2
10
3
9
4
7
3
9
4
8
C
L OF
NON-TURN
TAB
10
4
Series 09
90° Angle
of Throw
C1 C
L
6
C2
1
5
2
4
3
ONE POLE
C1 C
L
3
TWO POLE
C
L OF
NON-TURN
TAB
1
3
4
2
1
C2
C1
4
2
C1 C
L
4
6
ONE POLE
C1
4
2
7
5
1
2
C2 8
C1
C
L OF
NON-TURN
TAB
5
1
9
3
6
C1 CL
TWO POLE
2
7
Series 09
60° Angle
of Throw
5
6
7
1
9
Series 08
36° Angle
of Throw
6
2
10
ONE POLE
10
1
8
5
6
12
C2
C1
8
11
5
3
3
TWO POLE
ONE POLE
TWO POLE
PC Board Mounting Pattern
36° Angle of Throw
30°, 60° and 90° Angle of Throw
.134(3,40)TyP.
.134(3,40)TyP.
TyP.
C
D
SHAFTEND
OFSWITCH
.140
(3,56)
TyP.
A
SHAFTEND
OFSWITCH
B
C
E
BASETERMINAL
ROWHOLELOCATION
(SEECHART)
Number of Poles
Per Deck
Common Terminal
Hole Location
1 Pole Per Deck
2 Poles Per Deck
A
A
F
E
D
.140
(3,56)
.070 TyP.
(1,78)
COMMONTERMINALROW
HOLELOCATION(SEECHART)
Angle of Throw
30°
60°
90°
Base Terminals
Hole Location
All
E and F
D and F
Diagrams shown for a two deck switch. Bushing mounting is
recommended for all PC mount rotary switches.
Shaft and Panel Seal
A shaft and panel seal is available to provide watertight mounting of the Series 08
and 09. Standard and Military Style rotary switches. Sealing is accomplished by
O-ring shaft seal and panel seal washer. When the panel seal is compressed,
dimensions are approximately the same as an unsealed switch. Sealed switches
are provided with a double flat bushing. Non-turn feature can be accomplished by
proper fit of this bushing into panel hole and/or by allowing non-turn tab to extend
into (but not through) panel. Military Style rotary sealed switches do not have a
non-turn tab.
Grayhill, Inc. • 561 Hillgrove Avenue • LaGrange, Illinois
60525-5997 • USA • Phone: 708-354-1040 • Fax: 708-354-2820 • www.grayhill.com
Rotary Switches
.134(3,40)TyP.
.210
.280 (5,33)
(7,11) TyP.
.134(3,40)TyP.
Multi-Deck Rotary Switches
Military Qualified
10 9
1
36°
7
GRAyHILL
1 12
GRAyHILL
2
3
The switches have also been tested at reduced
barometric pressure (70,000 feet), 25°C at
approximately 68% relative humidity to make
and break the following loads as stated in
MIL-DTL-3786/SR13. 50 milliamperes 28 Vdc
resistive; 20 milliamperes 115 Vac resistive.
When tested to the above loads at the stated
conditions, the Series 08M and 09M switches
meet the following life-limiting criteria after
25,000 cycles of operation in accordance with
4
Qualified to the following MIL-DTL-3786/13
Circuit Values: (Also see Standard Style
description.) The Series 08M and 09M have been
tested to meet the requirements of MIL-S-3786,
Style SR13, the majority of which are listed. At
85°C, approximately 68% relative humidity and
sea level pressure, the switches have been
tested to make and break the following loads, as
stated in MIL-DTL-3786/SR13: 125 milliamperes
at 28 Vdc resistive: 75 milliamperes at 115 Vac
resistive.
SEENOTE
.094±.010
(2,38±0,25)
Note: Common location for a single pole per
deck switch. For common location on
multi-pole switches, see circuit diagrams.
8
8
2
Electrical Ratings
Military Qualified
15°
10 9
4
Rotary Switches
Rated: To make and break the following loads:
1/4 amp, 115 Vac resistive; 1/4 amp, 6-28 Vdc
resistive; 20 mA, 115 Vdc resistive; 50 mA, 115
Vac inductive; 20 mA, 28 Vdc inductive; to carry
4 amps continuous.
Contact Resistance: After 25,000 cycles of
operation, 50 milliohms maximum
Insulation Resistance: 1,000 megohms
minimum between terminals and shaft
Voltage Breakdown: 1,000 Vac initially
(500 Vac or better after most environmental
tests)
Life Expectancy: 50,000 mechanical cycles
of operation. Note: Actual life is determined
by a number of factors, including electrical
loading, rate of rotation and environment, as
well as maximum contact resistance, minimum
insulation resistance and minimum voltage
breakdown required at the end of life.
11
.500±.020
(12,7±0,51)
DIA.
5
Electrical Ratings
Standard Style
CL OFNON-TURN
TAB
.718±.020
(18,24±0,51)
OVER
TERMINALS
6
Specifications
.260±.015
(6,60±0,38)
.562±.020
(14,27±0,51)
DIA.
.781±.020
(19,83±0,51)
OVERTERMINALS
Series 08
36° Angle of Throw
7 6 5
The military style is dimensionally the same as
the standard except for the solder lug. Convert
standard style switch drawings to military style
drawings by including this terminal detail and
changing the over-terminal dimensions shown
here. Grayhill can provide complete specification
drawings. Qualified switches can be ordered by
the Grayhill number or the "M" number; they will
be marked per MIL-DTL-3786/13.
Series 09
30° Angle of Throw
Front view shows terminal location of
Series 09, 30° angle of throw. Transpose
rear view for terminal location of other
angles of throw.
3
Series 08 and 09 military switches are qualified
to MIL-DTL-3786/13. They include 30°, 36°, 45°
and 60° angles of throw with solder lug terminals
in sealed and unsealed styles. See front and rear
views at right. Standard variations which do not
affect switch performance can also be marked as
qualified product–contact Grayhill.
30°
Terminal Detail
.034±.003
(0,86±0,08)
.068±.005
(1,73±0,13)
MIL-DTL-3786.
Mounting Nuts,Washers: Brass, tin/zinc-plated
and or stainless steel.
Contact Resistance: 50 milliohms maximum
after life
Insulation Resistance: 1,000 megaohms
minimum between terminals and shaft
Dielectric Strength: 500 Vac (atmospheric
pressure) and 350 Vac (reduced pressure)
between mutually insulated parts.
Materials and Finishes
Military Qualified
The Series 08M and 09M also meet the
requirements of MIL-DTL-3786 SR13 for
moisture resistance, stop strength, rotational
torque, vibration (10 to 2,000 cps), medium and
high shock, salt spray, explosion, thermal shock
(-65°C to 85°C) and terminal pull. When tested
at sea level, 25°C and 68% relative humidity with
failure criteria of 50 milliohms maximum contact
resistance and 500 Vac breakdown voltage, these
switches will make and break 250 mA at 28 Vdc
inductive (250 millihenries): 1/2 amp: at 28 Vdc
resistive: 1/2 amp; at 115 Vac: 60 Hz resistive
for 10,000 cycles of operation.
Materials and Finishes
Standard Style
Switch Bases: Melamine per (MIL-M-14) ASTMD-5948
Cover, Deck Separators and End Plate:
Phenolic per (MIL-M-14) ASTM-D-5948
Rotor Mounting Plate: Thermoplastic
Mounting Bushing: Brass, tin/zinc-plated.
Shaft, Retaining Rings, Through Bolts, Shaft
Extension, Stop Washers, Stop Arm, Thrust
Washers, Nuts, Cover Plate and Rear Support
Plate: Stainless steel
Detent Balls: Steel, nickel-plated
Detent Springs: Tinned Music wire
Terminals, Stator (Base) Contacts and
Common Plate: Brass, gold plate .00001"
minimum over silver plate .0003" minimum
Rotor Contact: Silver alloy, gold-plated .00001"
minimum
Mounting Hardware: Two mounting nuts .062"
(1,57) thick by .312" (7,92) across flats and one
internal lockwasher are supplied with switch.
Lockwasher: Stainless steel
Grayhill, Inc. • 561 Hillgrove Avenue • LaGrange, Illinois
Deck Separators, End Plate and Switch Bases:
Diallyl per (MIL-M-14) ASTM-D-5948
Rotor Mounting Plate: Thermoplastic
Mounting Bushing: Brass, tin/zinc-plated.
Shaft, Cover, Stop Plate, Retaining Ring,
Through Bolts, Shaft Extension, Stop Arm,
Thrust Washers, Cover Plate and Rear
Support Plate, Lockwashers and Nuts:
Stainless steel
Detent Balls: Steel, nickel-plated
Detent Springs: Tinned music wire
Terminals, Stator (Base) Contacts and
Common Plate: Brass, gold plate .00001"
minimum over silver plate .0003" minimum
Rotor Contact: Silver alloy, gold-plated .00001"
minimum
Mounting Hardware: Two mounting nuts .062"
(1,57) thick by .312" (7,92) across flats and one
internal tooth lockwasher are supplied with this
switch.
Mounting Nuts,Washers: Brass, tin/zinc-plated
and or stainless steel.
Additional Characteristics
Standard Style and Military Qualified
Contacts: Shorting or Non-shorting contacts
available in 30°, 36° and 45° angle of throw rotary
switches. Non-shorting contacts available in 60°
and 90° angle of throw switches. All are wiping
contacts with over 100 grams of contact force.
Stop Strength: 12 lb-inches minimum
Rotational Torque: 8-64 oz-in depending upon
the number of poles per deck and the number
of decks
Extended Studs: Switches of six decks or
more have longer studs with extra stud nuts for
recommended double end mounting.
60525-5997 • USA • Phone: 708-354-1040 • Fax: 708-354-2820 • www.grayhill.com
Multi-Deck Rotary Switches
choices and limitations
Series
Style and Designation
A = Standard
S = Standard, Shaft/Panel Seal
M = Military Style
MS = Style M, Shaft/Panel Seal
08
P = Standard, PC Mount
SP = Style P, Shaft/Panel Seal
MP = Military Style, PC Mount
MSP = Style MP, Shaft/Panel Seal
A = Standard
S = Standard, Shaft/Panel Seal
M = Military Style
MS = Style M, Shaft/Panel Seal
P = Standard, PC Mount
SP = Style P, Shaft/Panel Seal
MP = Military Style, PC Mount
MSP = Style MP, Shaft/Panel Seal
A = Standard,
S = Standard, Shaft/Panel Seal
M = Military Style
MS = Style M, Shaft/Panel Seal
09
A = Standard,
S = Standard, Shaft/Panel Seal
M = Military Style
MS = Style M, Shaft/Panel Seal
P = Standard, PC Mount
SP = Style P, Shaft/Panel Seal
MP = Military Style, PC Mount
MSP = Style MP, Shaft/Panel Seal
A = Standard
S = Standard, Shaft/Panel Seal
P = Standard, PC Mount
SP = Style, Shaft/Panel Seal
36°
Solder
01 thru 12
01 thru 09
01 thru 12
01 thru 09
1
2
02 thru 10
02 thru 05
Printed
Circuit
01 thru 12
01 thru 09
01 thru 12
01 thru 09
1
2
02 thru 10
02 thru 05
Solder
01 thru 12
01 thru 09
01 thu 06
01 thru 04
01 thru 03
01 thru 03
01 thru 12
01 thru 09
01 thru 06
01 thru 04
01 thru 03
01 thru 03
1
2
3
4
5
6
02 thru 12
02 thru 06
02 thru 04
02 or 03
02
02
Printed
Circuit
01 thru 12
01 thru 09
01 thru 12
01 thru 09
1
2
02 thru 12
02 thru 06
01 thru 12
01 thru 06
01 thru 04
01 thru 03
01 thru 12
01 thru 06
01 thru 04
01 thru 03
1
2
3
4
02 thru 08
02 thru 04
02
02
Not
Available
01 thru 06
01 thru 03
01 or 02
1
2
3
02 thru 006
02 or 03
02
Printed
Circuit
Not
Available
01 thru 06
01 thru 03
1
2
02 thru 06
02 or 03
Solder
Not
Available
01 thru 06
01 thru 03
1
2
02 thru 04
02
Printed
Circuit
Not
Available
01 thru 06
01 thru 03
1
2
02 thru 04
02
Fixed
30°
45°
Number of Decks
Poles
Number of
Shorting Non-Shorting Per Deck Positions/Pole
Fixed
Solder
60°
90°
ORDERING INFORMATION
09A30–03–1–12N–F
Series: determined by the angle of throw
Style*: Letter(s) from the Choices and Limitations chart
Angle of Throw: Must agree with Series Number
Stop Arrangement: Add letter C or F to a one pole per deck switch with the maximum number of positions
for a stop between position 1 and the last position.
Type of Contacts: N = Non-shorting; S = Shorting
Positions Per Pole: Requires 02 positions as a minimum to the maximum allowable dependent on the
angle of throw and poles per deck
Poles Per Deck: As limited by angle of throw and switch style
Number of Decks: As limited by the angle of throw, the poles per deck, switch style and types of
contacts
* All rotary switches that are required to have military designated markings and testing adhering to MIL-3786 are to be ordered by specifying the military part number identified on the appropriate slash sheet.
Grayhill, Inc. • 561 Hillgrove Avenue • LaGrange, Illinois
60525-5997 • USA • Phone: 708-354-1040 • Fax: 708-354-2820 • www.grayhill.com
Rotary Switches
Angle
of Throw
StopsTerminals