MIL-PRF-38534 AND 38535 CERTIFIED FACILITY RAD HARD 4.5A SWITCHING REGULATOR 5052RH FEATURES: Manufactured using Rad Hard RH1959MILDICE Total Dose Hardened to 100 Krad(Si) (Method 1019.7 Condition A) Adjustable Output Voltage Down to 1.21V Input Voltage Range from 4.3V to 16V 500KHz or Externally Synchronizable Switching Frequency Shutdown Pin Short Circuit and Thermal Limit Protection Contact MSK for MIL-PRF-38534 Qualification Status DESCRIPTION: The MSK5052RH is a radiation hardened adjustable output voltage switching regulator. A wide input and output voltage range with 4.5A output current capability make these regulators suitable for many applications. Excellent efficiency and a reduced output capacitance requirement minimize power dissipation and board space requirements. The switching frequency can be controlled by an external signal through the SYNC pin or be set to a constant 500KHz. The regulator output can be turned on and off remotely with logic levels via the shutdown pin for meeting power sequencing requirements. Short circuit current limit and thermal shutdown features provide fault protection. The MSK5052RH is packaged in a hermetically sealed 40 pin flatpack with straight or gull wing leads and specifically designed for space/satellite applications. EQUIVALENT SCHEMATIC PIN-OUT INFORMATION TYPICAL APPLICATIONS POL Applications Satellite System Power Supply Microprocessor, FPGA Power Source High Efficiency Low Voltage Subsystem Power Supply 1-9 10-18 19-20 21 22 23 POWER GND VIN SIGNAL GND FB COMP SHDN 24 25-26 27 28 29 30-40 SYNC BOOST NC CASE NC VOUT CASE=PIN 28 (NO INTERNAL CONNECTION) 1 8548-6 Rev. E 12/14 ABSOLUTE MAXIMUM RATINGS VIN IOUT Input Voltage Output Current 9 SYNC Pin Voltage SHDN Pin Voltage FB Pin Voltage FB Pin Current 10 15V 4.5A 7.0 V 7.0V 3.5V 1mA TST Storage Temperature Range 12 -65°C to +150°C TLD Lead Temperature Range (10 Seconds) 300°C TJ Junction Temperature 150°C TC Case Operating Temperature Range MSK 5052K/HRH -55°C to +125°C MSK 5052RH -40°C to +85°C ESD Rating 3A ELECTRICAL SPECIFICATIONS NOTES: 1 2 3 4 5 6 7 8 9 10 11 12 Unless otherwise specified VIN=5.0V, VOUT=2.5V and IOUT=1.0A. See Figure 1 for typical application circuit. Guaranteed by design but not tested. Typical parameters are representative of actual device performance but are for reference only. Reference SYNC pin function in the Application Notes section herein. Industrial grade devices shall be tested to subgroup 1 and 4 unless otherwise specified. Military grade devices ("H" Suffix) shall be 100% tested to subgroups 1,2,3 and 4. Subgroup 5 & 6 testing available on request. Subgroup 1,4 TA=TC=+25°C 2,5 TA=TC=+125°C 3,6 TA=TC=-55°C Verified during line regulation test. The absolute maximum current of 4.5A applies for duty cycles of 0.75 or lower. De-rate linearly from 4.5A at D=0.75 to 3.75A at D=93 (maximum duty cycle typical). Continuous operation at or above absolute maximum ratings may adversely effect the device performance and/or life cycle. Pre and Post irradiation limits at 25°C, up to 100 Krad(Si) TID, are identical unless otherwise specified. Internal solder reflow temperature is 180°C, do not exceed. 2 8548-6 Rev. E 12/14 APPLICATION NOTES PIN FUNCTIONS VIN - VIN connects to the collector of the internal power switch and provides power to the internal control circuitry and internal regulator. Very high di/dt is seen at VIN during switch on and off transitions. High frequency decoupling capacitors are recommended to minimize voltage spikes. VIN should be connected to a low impedence source for best operation. COMP - The COMP pin is the output of the error amplifier and the input of the peak current comparator. This pin is typically used for frequency compensation but can also be used as a current clamp or as an override to the internal error amplifier control. The pin voltage is typically around 1V at light load and 2V at heavy load. Driving the pin low will shut down the regulator. Driving it high will increase the output current. The current into the COMP pin must be limited to 4mA when driving it high. FB - The FB (feedback) pin's primary function is to set the output voltage to the desired level, see "Setting The Output Voltage."The FB pin provides two additional functions. If the voltage at the FB pin drops below 0.8V the switch current limit is reduced. When the voltage at the FB pin drops below 0.7V the switching frequency is reduced. The switching frequency reduces to approximately 100KHz at VFB<=0.4V. SYNC - The SYNC pin is used to synchronize the oscillator to an external clock. It is logic compatible and can be driven to any frequency between the free run frequency (500KHz nominal) and 1MHz. At frequencies greater than 700KHz the risk of sub harmonic oscillation increases for applications with duty cycles greater than 50%. This is the result of the magnitude of the slope compensation ramp generated by the control IC being limited at higher frequencies. The duty cycle of the input signal must be between 10% and 90% to ensure proper synchronization. Tie the SYNC pin to GND if it is not used. SIGNAL GND - The SIGNAL GND provides a return path for all internal control current and acts as a reference to the error amplifier. It is important that it is at the same voltage potential as the load return to ensure proper regulation. Tie the SIGNAL GND to the POWER GND as close to the case as possible. POWER GND- The power ground provides the high current load return path to the MSK5052RH's internal catch diode. High speed switching transition occur on the power ground with every switching cycle. The load return current commutates between the input bus return and the POWER GND pins. Place a minimum of 0.1uF to 1.0uF of high frequency ceramic capacitance physically close to the POWER GND and VIN pins to maximize performance. SETTING THE OUTPUT VOLTAGE The output voltage of the MSK5052RH is set with a simple resistor divider network: see Figure 1 (Typical Application Circuit). Select the resistor values to divide the desired output down to equal VFB (1.21V nominal) at the FB pin. Use a 2.5K or lower value resistor for R2 to keep output error due to FB pin bias current less than 0.1%. VOUT=VFB*(1+R1/R2) SHDN - The SHDN (shutdown) pin has two shutdown functions. The first function disables switching when the voltage on the pin drops below 2.38V (nominal). The second forces a complete shutdown minimizing power consumption when the voltage drops below 0.4V (nominal). Pull this pin high or leave open for normal operation. The 2.38V threshold can be used for UVLO functions by configuring a resistive divider to VIN and GND that holds the pin voltage below 2.38V until VIN rises to the minimum desired voltage. R1=R2*((VOUT/VFB)-1) Given VFB=1.21V Nominal TYPICAL APPLICATION CIRCUIT BOOST- The BOOST pin connects to an internal diode-capacitor network that supplies voltage to the power switch driver circuit. This elevated voltage level ensures the power switch saturates. A minimum of 3V is required for proper operation. This can be power from the input power supply, the regulator output , or a seperate supply if desired. Overall power dissipation increases slightly with higher BOOST voltages. For a typical 5V input connect the BOOST pin to the input source. For a 12V input to 3.3V output regulator, efficiency may be improved by 1 to 2 percent by connecting the BOOST pin to the regulator output. VOUT - VOUT is the output of the regulator. External capacitance between the VOUT pin and GND is required to maintain stability and minimize output ripple voltage, see "Selecting The Output Capacitor." Provide a low impedance path between VOUT and the load to minimize voltage drops. FIGURE 1 3 8548-6 Rev. E 12/14 APPLICATION NOTES CONT'D SELECTING THE OUTPUT CAPACITOR POWER DISSIPATION The output capacitor filters the ripple current from the internal inductor to an acceptable ripple voltage seen by the load. The primary factor in determining voltage ripple is the ESR of the output capacitor. The voltage ripple can be approximated as follows: Power dissipation in the MSK5052RH can be calculated as follows: PDISS =Switch loss + BOOST current loss + Quiescent current loss VP-P=IP-P*ESR Where IP-P=VOUT*(VIN-VOUT)/(1.65*VIN) =(RSW(IOUT)² (VOUT)+24nS(IOUT)(VIN)(F)) + VIN The typical ESR range for an MSK5052RH application is between 0.05 and 0.20 ohm. Capacitors within these ESR ranges typically have enough capacitance value to make the capacitive term of the ripple equation insignificant. The capacitive term of the output voltage ripple lags the ESR term by 90° and can be calculated as follows: ((VBOOST)(VOUT)(IOUT/A)) + VIN (VIN(0.001)+VOUT(0.005)+(VOUT²)(0.002)) VIN where, RSW(Switch resistance)=0.07Ω typ 0.13Ω max VP-P(CAP)=IP-P/(8*F*C) Select C=output capacitance in Farads F=Switching Frequency in Hertz 24nS=Equivalent switch current/Voltage overlap time F=Switch Frequency Select a capacitor or combination of capacitors that can tolerate the worst-case ripple current with sufficient de-rating. When using multiple capacitors in parallel to achieve ESR and/or total capacitance, sharing of ripple current between capacitors will be approximately equal if all of the capacitors are the same type and preferably from the same lot. Low ESR tantalum capacitors are recommended over aluminum electrolytic. The zero created by the ESR of the capacitor is necessary for loop stabilty. A small amount of ceramic capacitance close to the load to decouple high frequency is acceptable but it should not cancel the ESR zero. A=Current Gain~50 typ 32 min TOTAL DOSE RADIATION TEST PERFORMANCE Radiation performance curves for TID testing have been generated for all radiation testing performed by MS Kennedy. These curves show performance trends throughout the TID test process and are located in the MSK5052RH radiation test report. The complete radiation test report is available in the RAD HARD PRODUCTS section on the MSK website. COMPENSATING THE LOOP The current mode power stage from COMP node to VOUT can be modeled as a transconductance of gm=5.3A/V. The DC output gain will be the product of the transconductance times the load resistance. As frequency increases the output capacitance rolls off the gain until the ESR zero is reached. The error amplifier can be modeled as a transconductance amplifier with gm=2000uMho and gain of 400 with finite output impedence. Typically a resistor and capacitor in series to ground are all that is needed to compensate the loop, but more complex compensation schemes are readily achieved. 4 8548-6 Rev. E 12/14 TYPICAL PERFORMANCE CURVES 5 8548-6 Rev. E 12/14 TYPICAL PERFORMANCE CURVES CONT'D 6 8548-6 Rev. E 12/14 TYPICAL PERFORMANCE CURVES CONT'D GAIN AND PHASE RESPONSE The gain and phase response curves are for the MSK typical application circuit and are representative of typical device performance, but are for reference only. The performance should be analyzed for each application to insure individual program requirements are met. External factors such as temperature, input and output voltages, capacitors, etc. all can be major contributors. Please consult factory for additional details. 200 60 150 60 150 40 100 40 100 20 50 20 50 0 0 0 0 -50 -20 VIN = 5.0V VOUT = 3.3V IOUT = 1.0A COMPENSATION =0.01uF || 1000pF + 7.5KΩ -60 -80 1 10 100 -50 GAIN (dB) -20 -100 -40 -150 -60 -200 -80 1000 VIN = 5.0V VOUT = 2.5V IOUT = 1.0A COMPENSATION =0.01uF || 1000pF + 7.5KΩ -100 -150 -200 1 10 100 FREQUENCY (kHz) 1000 FREQUENCY (kHz) GAIN AND PHASE vs. FREQUENCY 80 200 60 150 40 100 20 50 0 0 -50 -20 VIN = 5.0V VOUT = 1.5V IOUT = 1.0A COMPENSATION =0.01uF || 1000pF + 7.5KΩ -40 -60 PHASE (deg) -40 PHASE (deg) 80 PHASE (deg) GAIN AND PHASE vs. FREQUENCY 200 GAIN (dB) GAIN (dB) GAIN AND PHASE vs. FREQUENCY 80 -100 -150 -200 -80 1 10 100 1000 FREQUENCY (kHz) 7 8548-6 Rev. E 12/14 MECHANICAL SPECIFICATIONS ESD TRIANGLE INDICATES PIN 1 WEIGHT=12.5 GRAMS TYPICAL ALL DIMENSIONS ARE SPECIFIED IN INCHES ORDERING INFORMATION PART NUMBER SCREENING LEVEL MSK5052RH INDUSTRIAL MSK5052HRH MIL-PRF-38534 CLASS H MSK5052KRH MIL-PRF-38534 CLASS K 8 LEADS STRAIGHT 8548-6 Rev. E 12/14 MECHANICAL SPECIFICATIONS ESD TRIANGLE INDICATES PIN 1 WEIGHT=12.5 GRAMS TYPICAL ALL DIMENSIONS ARE SPECIFIED IN INCHES ORDERING INFORMATION PART NUMBER SCREENING LEVEL MSK5052RHG INDUSTRIAL MSK5052HRHG MIL-PRF-38534 CLASS H MSK5052KRHG MIL-PRF-38534 CLASS K 9 LEADS GULL WING 8548-6 Rev. E 12/14 REVISION HISTORY MSK www.mskennedy.com The information contained herein is believed to be accurate at the time of printing. MSK reserves the right to make changes to its products or specifications without notice, however, and assumes no liability for the use of its products. Please visit our website for the most recent revision of this datasheet. Contact MSK for MIL-PRF-38534 Class H and Class K qualification status. 10 8548-6 Rev. E 12/14