MIL-PRF-38534 AND 38535 CERTIFIED FACILITY M.S.KENNEDY CORP. 600V/200A THREE PHASE BRIDGE PEM WITH BRAKE 4854 FEATURES: Replaces MSK4851 with Lower Conduction Loss Full Three Phase Bridge Configuration with SCR/IGBT Brake 600V Rated Voltage 200A Continuous Output Current Internal Zener Clamps on Gates Encapsulation Provides Near Hermetic Performance HI-REL Screening Available (Modified 38534) Light Weight Domed AlSiC Baseplate Robust Mechanical Design for Hi-Rel Applications Ultra-Low Inductance Internal Layout Withstands 96 Hours HAST and Thermal Cycling (-55°C to +125°C) DESCRIPTION: The MSK4854 is one of a family of plastic encapsulated modules (PEM) developed specifically for use in military, aerospace and other severe environment applications. The Three Phase Bridge configuration along with the SCR/IGBT brake circuit and 600 volt/200 amp rating make it ideal for use in high current motor drive and inverter applications. The Aluminum Silicon Carbide (AlSiC) baseplate offers superior flatness and light weight; far better than the copper or copper alloys found in most high power plastic modules. The high thermal conductivity materials used to construct the MSK4854 allow high power outputs at elevated baseplate temperatures. EQUIVALENT SCHEMATIC TYPICAL APPLICATIONS Motor Drives Inverters 8548-123 Rev. E 5/14 1 ABSOLUTE MAXIMUM RATING VCE VGE IOUT I OUTP VCASE Collector to Emitter Voltage Gate to Emitter Voltage Current (Continuous) Current Pulsed (1mS) Case Isolation Voltage ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ 8 ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ TST TJ TC 600V ±20V 200A 400A 2500 V ○ ○ ○ ○ Storage Temperature Range 9 -55°C to +125°C 150°C Junction Temperature Case Operating Temperature Range -55°C to +125°C MSK4854H -40°C to +85°C MSK4854 ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ELECTRICAL SPECIFICATIONS NOTES: 1 2 3 4 5 6 7 8 9 Guaranteed by design but not tested. Typical parameters are representative of actual device performance but are for reference only. Industrial grade devices shall be tested to subgroup 1 unless otherwise specified. HI-REL grade devices ("H" suffix) shall be 100% tested to subgroups 1, 2 and sample tested to subgroup 3. Subgroup 4 testing available upon request. Subgroup 1, 4 TA = +25°C 2 TA = +125°C 3 TA = -55°C All specifications apply to both the upper and lower sections of the half bridge. VGE=15V unless otherwise specified. Continuous operation at or above absolute maximum ratings may adversly effect the device performance and/or life cycle. Internal solder reflow temperature is 180°C, do not exceed. 2 8548-123 Rev. E 5/14 APPLICATION NOTES THERMAL CALCULATIONS Power dissipation and maximum allowable temperature rise involve many variables working together. Collector current, PWM duty cycle and switching frequency all factor into power dissipation. DC losses or "ON-TIME" losses are simply VCE(SAT) x Collector Current x PWM duty cycle. For the MSK4854, VCE(SAT)=2.2V max., and at 200 amps and a PWM duty cycle of 30%, DC losses equal 132 watts. Switching losses, in milli-joules, vary proportionally with switching frequency. The MSK4854 typical switching losses at VCE=300V and ICE=200A are about 15mJ, which is simply the sum of the turn-on switching loss and the turn-off switching loss. Multiplying the switching frequency times the switching losses will result in a power dissipation number for switching. The MSK4854, at 15KHz, will exhibit switching power dissipation of 225 watts. The total losses are the sum of DC losses plus switching losses, or in this case, 357 watts total. 357 watts x 0.26°C/W thermal resistance equals 92.8 degrees of temperature rise between the case and the junction. Subtracting 93°C from the maximum junction temperature of 150°C equals 57°C maximum case temperature for this example. VCE(SAT) x IC x PWM duty cycle = 2.2V x 200 amps x 30% = 132 watts DC losses Turn-on switching loss + Turn-off switching loss = Total switching losses = 6 + 9 = 15mJ Total switching loss x PWM frequency = Total switching power dissipation = 15mJ x 15KHz = 225 watts Total power dissipation = DC losses + switching losses =132 + 225 = 357 watts Junction temperature rise above case = Total power dissipation x thermal resistance 357 watts x 0.26°C/W = 92.8°C temperature rise above case Maximum junction temperature - junction temperature rise = maximum baseplate temperature 150°C - 93°C = 57°C 3 8548-123 Rev. E 5/14 TYPICAL PERFORMANCE CURVES 4 8548-123 Rev. E 5/14 SCREENING CHART 5 8548-123 Rev. E 5/14 MECHANICAL SPECIFICATIONS ALL DIMENSIONS ARE SPECIFIED IN INCHES WEIGHT=442 GRAMS TYPICAL FOR CONVEX BASEPLATE PROFILE SEE SHEET 7 6 8548-123 Rev. E 5/14 MECHANICAL SPECIFICATIONS CONT'D ALL DIMENSIONS ARE SPECIFIED IN INCHES MSK4854 H ORDERING INFORMATION SCREENING BLANK=INDUSTRIAL; H=HI-REL (MODIFIED 38534) GENERAL PART NUMBER THE ABOVE EXAMPLE IS A HI-REL SCREENED MODULE. 7 8548-123 Rev. E 5/14 REVISION HISTORY M.S. Kennedy Corp. Phone (315) 701-6751 FAX (315) 701-6752 www.mskennedy.com The information contained herein is believed to be accurate at the time of printing. MSK reserves the right to make changes to its products or specifications without notice, however, and assumes no liability for the use of its products. Please visit our website for the most recent revision of this datasheet. 8 8548-123 Rev. E 5/14