MIL-PRF-38534 AND 38535 CERTIFIED FACILITY M.S.KENNEDY CORP. 600V/450A HALF BRIDGE PEM 4800 FEATURES: Half Bridge Configuration 600V Rated Voltage 450A Continuous Output Current Internal Zener Clamps on Gates Proprietary Encapsulation Provides Near Hermetic Performance HI-REL Screening Available (Modified 38534) Light Weight Domed ALSIC Baseplate Robust Mechanical Design for Hi-Rel Applications Ultra-Low Inductance Internal Layout Withstands 96 Hours HAST and Thermal Cycling (-55°C to +125°C) High Side Collector Sense Pin for De-Sat Detection DESCRIPTION: The MSK4800 is one of a family of plastic encapsulated modules (PEM) developed specifically for use in military, aerospace and other severe environment applications. The half bridge configuration and 600 volt/450 amp rating make it ideal for use in high current motor drive and inverter applications. The Aluminum Silicon Carbide (AlSiC) baseplate offers superior flatness and light weight; far better than the copper or copper alloys found in most high power plastic modules. The high thermal conductivity materials used to construct the MSK4800 allow high power outputs at elevated baseplate temperatures. Our proprietary coating, SEES™ - Severe Environment Encapsulation System - protects the internal circuitry of MSK PEM's from moisture and contamination, allowing them to pass the rugged environmental screening requirements of military and aerospace applications. MSK PEM's are also available with industry standard silicone gel coatings for a lower cost option. EQUIVALENT SCHEMATIC TYPICAL APPLICATIONS Motor Drives Inverters 1 8548-145 Rev. H 12/14 8 ABSOLUTE MAXIMUM RATING VCE VGE IOUT IOUTP VCASE Collector to Emitter Voltage Gate to Emitter Voltage Current (Continuous) Current Pulsed (1mS) Case Isolation Voltage ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ TST TJ TC 600V ±20V 450A 900A 2500 V ○ ○ ○ ○ ○ ○ ○ ○ 9 Storage Temperature Range -55°C to +125°C Junction Temperature 150°C Case Operating Temperature Range MSK4800H -55°C to +125°C MSK4800 -40°C to +85°C ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ELECTRICAL SPECIFICATIONS NOTES: 1 2 3 4 5 6 7 8 9 Guaranteed by design but not tested. Typical parameters are representative of actual device performance but are for reference only. Industrial grade devices shall be tested to subgroup 1 unless otherwise specified. HI-REL grade devices ("H" suffix) shall be 100% tested to subgroups 1, 2 and sample tested to subgroup 3. Subgroup 4 testing available upon request. Subgroup 1, 4 T A = +25°C 2, 5 T A = +125°C 3, 6 TA = -55°C All specifications apply to both the upper and lower sections of the half bridge. V GE =15V unless otherwise specified. Continuous operation at or above absolute maximum ratings may adversly effect the device performance and/or life cycle Internal solder reflow temperature is 180°C, do not exceed. 2 8548-145 Rev. H 12/14 APPLICATION NOTES THERMAL CALCULATIONS Power dissipation and maximum allowable temperature rise involve many variables working together. Collector current, PWM duty cycle and switching frequency all factor into power dissipation. DC losses or "ON-TIME" losses are simply VCE(SAT) x Collector Current x PWM duty cycle. For the MSK4800, VCE(SAT)=2.6V max., and at 450 amps and a PWM duty cycle of 30%, DC losses equal 351 watts. Switching losses vary proportionally with switching frequency. The MSK4800 typical switching losses at VCE=300V and ICE=450A are about 117.7mJ, which is simply the sum of the turn-on switching loss and the turn-off switching loss. Multiplying the switching frequency times the switching losses will result in a power dissipation number for switching. The MSK4800, at 5KHz, will exhibit switching power dissipation of 589 watts. The total losses are the sum of DC losses plus switching losses, or in this case, 940 watts total. 940 watts x 0.08°C/W thermal resistance equals 75 degrees of temperature rise between the case and the junction. Subtracting 75°C from the maximum junction temperature of 150°C equals 75°C maximum case temperature for this example. VCE(SAT) x IC x PWM duty cycle = 2.6V x 450 amps x 30% = 357 watts DC losses Turn-on switching loss + Turn-off switching loss = Total switching losses = 30.5 + 87.2 = 117.7mJ Total switching loss x PWM frequency = Total switching power dissipation = 117.7mJ x 5KHz = 589 watts Total power dissipation = DC losses + switching losses = 351 + 589 = 940 watts Junction temperature rise above case = Total power dissipation x thermal resistance 940 watts x 0.08°C/W = 75°C temperature rise above case Maximum junction temperature - junction temperature rise = maximum baseplate temperature 150°C - 75°C = 75°C 3 8548-145 Rev. H 12/14 TYPICAL PERFORMANCE CURVES 4 8548-145 Rev. H 12/14 SCREENING CHART 5 8548-145 Rev. H 12/14 MECHANICAL SPECIFICATIONS WEIGHT = 272 GRAMS MAX. ALL DIMENSIONS ARE SPECIFIED IN INCHES 6 8548-145 Rev. H 12/14 MECHANICAL SPECIFICATIONS CONT'D ALL DIMENSIONS ARE SPECIFIED IN INCHES ORDERING INFORMATION MSK4800 H SCREENING BLANK=INDUSTRIAL; H=HI-REL (MODIFIED 38534) GENERAL PART NUMBER THE ABOVE EXAMPLE IS A MILITARY SCREENED MODULE. 7 8548-145 Rev. H 12/14 REVISION HISTORY M.S. Kennedy Corp. Phone (315) 701-6751 FAX (315) 701-6752 www.mskennedy.com The information contained herein is believed to be accurate at the time of printing. MSK reserves the right to make changes to its products or specifications without notice, however, and assumes no liability for the use of its products. Please visit our website for the most recent revision of this datasheet. 8 8548-145 Rev. H 12/14