Test Report: GSM25B12

 Test Report: GSM25B12 25W AC-DC Single Output Medical Adaptor  DESIGN VERIFY TEST
Output Function Test
Input Function Test
Protection Function Test
Component Stress Test
 SAFETY & E.M.C. TEST
Safety Test
E.M.C. Test
 RELIABILITY TEST
ENVIRONMENT TEST
25W AC-DC Single Output Medical Adaptor
GSM25B series
 DESIGN VERIFY TEST
OUTPUT FUNCTION TEST
NO
1
TEST ITEM
SPECIFICATION
TEST CONDITION
RIPPLE & NOISE
V1:120
I/P: 230VAC
mVp-p (Max )
RESULT
VERDICT
V1:
100
mVp-p (Max )
I/P: 115VAC
P
O/P:FULL LOAD
Ta:25℃
2
OUTPUT VOLTAGE
V1:3 %~ -3 % (Max)
I/P:85 VAC / 264 VAC
O/P:FULL/ MIN
TOLERANCE
V1:
1.5
%~
-1.5
%
LOAD
P
Ta:25℃
3
LINE REGULATION
V1:1 %~ -1 % (Max)
I/P:85 VAC ~ 264 VAC
V1:
0
%~
-0
%
O/P:FULL LOAD
P
Ta:25℃
4
LOAD REGULATION
V1:3 %~ -3 % (Max)
I/P: 230VAC
V1:
1.5
%~
-1.5
%
I/P: 115VAC
P
O/P:FULL ~MIN LOAD
Ta:25℃
5
SET UP TIME
230VAC:
500
ms (Max)
I/P: 230VAC
230VAC/
160
ms
115VAC:
1000
ms(Max)
I/P: 115 VAC
115VAC/
390
ms
230VAC/
12
ms
115VAC/
8
ms
P
O/P:FULL LOAD
Ta:25℃
6
RISE TIME
230VAC:
30
ms (Max)
I/P: 230VAC
115VAC:
30
ms (Max)
I/P: 115 VAC
P
O/P:FULL LOAD
Ta:25℃
7
HOLD UP TIME
230VAC:
16
ms (TYP)
I/P: 230VAC
230VAC/
100
ms
115VAC:
16
ms (TYP)
I/P: 115 VAC
115VAC/
40
ms
P
O/P:FULL LOAD
Ta:25℃
8
OVER/UNDERSHOOT
< +5%
TEST
I/P: 230VAC
TEST:
<5
%
I/P: 115VAC
TEST:
<5
%
O/P:FULL LOAD
P
Ta:25℃
9
DYNAMIC LOAD
V1:
1200
mVp-p
I/P: 230VAC
(1)390
mVp-p
/230V
I/P: 115VAC
(2)370
mVp-p
/230V
(1).O/P:FULL /Min LOAD 90%DUTY/
(3)350
mVp-p
/230V
1KHZ
(2).O/P:FULL /Min LOAD 90%DUTY/
(4)385
mVp-p
/230V
3KHZ
(3).O/P:FULL /Min LOAD 90%DUTY/
(1)390
mVp-p
/115V
(2)375
mVp-p
/115V
5KHZ
(4).O/P:FULL /Min LOAD 50%DUTY/
(3)345
mVp-p
/115V
(4)385
mVp-p
/115V
P
120HZ
Ta:25℃
Model: GSM25B12
Test Report
2 / 7
25W AC-DC Single Output Medical Adaptor
GSM25B series
INPUT FUNCTION TEST
NO
1
TEST ITEM
SPECIFICATION
INPUT VOLTAGE RANGE
TEST CONDITION
85 VAC~264 VAC
RESULT
I/P:TESTING
VERDICT
66.2 V~264V
O/P:FULL LOAD
Ta:25℃
I/P:
TEST:OK
LOW-LINE-3V= 82 V
P
HIGH-LINE+15%=300 V
O/P:FULL/MIN LOAD
ON: 30 Sec . OFF: 30 Sec 10MIN
( POWER ON/OFF NO DAMAGE )
2
INPUT FREQUENCY
RANGE
I/P:85
47HZ ~63 HZ
VAC ~ 264 VAC
TEST:OK
P
O/P:FULL~MIN LOAD
NO DAMAGE OSC
Ta:25℃
3
EFFICIENCY
86 % (TYP)
I/P: 230VAC
86.22
%
/230V
I/P: 115VAC
86.27
%
/115V
O/P:FULL LOAD
P
Ta:25℃
4
INPUT CURRENT
230V/
0.35
A (TYP)
I/P: 230VAC
I=
0.257
A/ 230 VAC
115V/
0.7
A (TYP)
I/P: 115 VAC
I=
0.439
A/ 115 VAC
O/P:FULL LOAD
P
Ta:25℃
5
INRUSH CURRENT
230V/
55
A (TYP)
I/P: 230VAC
I=
44
A/ 230 VAC
115V/
30
A(TYP)
I/P: 115 VAC
I=
28
A/ 115 VAC
50
uA / 264 VAC
I/P: 264 VAC
L-FG:
46
uA
O/P:Min LOAD
N-FG:
46
uA
I/P:115VAC
<
0.029
W
I/P:230VAC
<
0.035
W
COLD START
6
LEAKAGE CURRENT
<
NO LOAD CONSUMPTION
<
0.1
P
Ta:25℃
Ta:25℃
TOUCH CURRENT
7
O/P:FULL LOAD
W
O/P:NO
LOAD
P
P
Ta:25℃
Model: GSM25B12
Test Report
3 / 7
25W AC-DC Single Output Medical Adaptor
GSM25B series
PROTECTION FUNCTION TEST
NO
1
TEST ITEM
SPECIFICATION
OVER LOAD PROTECTION
105 % ~ 170
TEST CONDITION
I/P: 230VAC
%
I/P: 115 VAC
O/P:TESTING
RESULT
VERDICT
155 %/ 230 VAC
144 %/ 115 VAC
P
Hiccup Mode
Ta:25℃
2
OVER VOLTAGE PROTECTION
CH1:12.6 V ~ 16.8
V
I/P: 230VAC
I/P: 115 VAC
O/P:MIN LOAD
16.2 V/ 230 VAC
15.8 V/ 115 VAC
P
Shut down Re- power ON
Ta:25℃
3
SHORT PROTECTION
SHORT EVERY OUTPUT
I/P: 264 VAC
NO DAMAGE
1 HOUR NO DAMAGE
O/P:FULL LOAD
Hiccup Mode
P
Ta:25℃
COMPONENT STRESS TEST
NO
1
TEST ITEM
SPECIFICATION
TEST CONDITION
RESULT
Power Transistor
Q1
I/P:High-Line +3V = 267 V
(1)
532
V
O/P: (1)Full Load Turn on
(2)
560
V
(3)
512
V
I/P:High-Line +3V = 267 V
(1)
90
V
O/P: (1)Full Load Turn on
(2)
85
V
(3)
90
V
I/P:High-Line +3V = 267 V
(1)
372
V
O/P: (1)Full Load Turn on /Off
(2)
384
V
(2) Min load Turn on /Off
(3)
380
V
I/P:High-Line +3V = 267 V
(1)
18.4
V
O/P: (1)Full Load Turn on /Off
(2)
14
V
(2) Min load Turn on /Off
(3)
16.8
V
Rated: 6A/600V
( D to S) or (C to E) Peak Voltage
(2) Output Short
VERDICT
P
(3)Full load continue
Ta:25℃
2
Diode Peak Voltage
D100 Rated: 20A/100V
(2)Output Short
P
(3)Full load continue
Ta:25℃
3
Input Capacitor Voltage
C5 Rated:56u/400V
P
(3)Full Load /Min load
Change
Ta:25℃
4
Control IC Voltage Test
U1 Rated: 10V~27V
P
(3)Full Load /Min load
Change
Ta:25℃
Model: GSM25B12
Test Report
4 / 7
25W AC-DC Single Output Medical Adaptor
GSM25B series
 SAFETY & E.M.C. TEST
SAFETY TEST
NO
1
2
TEST ITEM
SPECIFICATION
TEST CONDITION
WITHSTAND VOLTAGE
I/P-O/P: 4 KVAC/min
I/P-O/P: 4.4 KVAC/min
I/P-O/P:
Ta:25℃
NO DAMAGE
ISOLATION RESISTANCE
I/P-O/P:500VDC>100MΩ
I/P-O/P: 500
VDC
Ta:25℃/70%RH
VERDICT
0.840
mA
30
GΩ
I/P-O/P:
P
P
NO DAMAGE
E.M.C TEST
NO
1
2
TEST ITEM
SPECIFICATION
TEST CONDITION
RESULT
HARMONIC
EN61000-3-2
I/P:240VAC/230VAC/220VACVAC/60HZ
PASS
CLASS A
O/P:100%,75%,50%,25%LOAD
Ta:25℃
EN55011
I/P: 230VAC
CLASS B
O/P:FULL/50% LOAD
CONDUCTION
(50HZ)
VERDICT
P
PASS
P
Test by certified Lab
Ta:25℃
3
RADIATION
EN55011
I/P: 230VAC (50HZ)
PASS
CLASS B
O/P:FULL LOAD
Test by certified Lab
P
Ta:25℃
4
5
6
E.S.D
E.F.T
SURGE
EN61000-4-2
I/P: 230VAC
MEDICAL
AIR:8KV / Contact:6KV
O/P:FULL LOAD
/50HZ
EN61000-4-4
I/P: 230VAC
MEDICAL
INPUT: 2KV
O/P:FULL LOAD
EN61000-4-5
I/P: 230VAC /50HZ
MEDICAL
L-N :1KV
O/P:FULL LOAD
CRITERIA A
P
Ta:25℃
/50HZ
CRITERIA A
P
Ta:25℃
CRITERIA A
P
Ta:25℃
L,N-PE:2KV
7
Test by certified Lab & Test Report Prepare
Model: GSM25B12
Test Report
5 / 7
25W AC-DC Single Output Medical Adaptor
GSM25B series
 RELIABILITY TEST
ENVIRONMENT TEST
NO
1
TEST ITEM
SPECIFICATION
TEMPERATURE RISE TEST
MODEL: GSM25B05
TEST CONDITION
RESULT
VERDICT
1. ROOM AMBIENT BURN-IN:2 HRS
I/P: 230VAC O/P: FULL LOAD Ta= 28.8 ℃
2. HIGH AMBIENT BURN-IN: 4 HRS
I/P: 230VAC
O/P: FULL LOAD Ta= 44.4 ℃
NO
2
OVER LOAD BURN-IN TEST
Position
ROOM AMBIENT HIGH AMBIENT
Ta= 28.8 ℃
Ta= 44.4℃
58.4℃
70.7℃
1
LF1
2
BD1
67.0℃
80.3℃
3
Q1
77.5℃
93.8℃
4
D1
77.5℃
92.4℃
5
C5
64.6℃
76.8℃
6
C40
73.2℃
84.3℃
7
U1
66.2℃
78.3℃
8
T1
77.6℃
88.8℃
9
C105
71.3℃
82.4℃
10
D100
84.5℃
95.0℃
NO DAMAGE
I/P: 230VAC
1 HOUR ( MIN )
O/P: 136
P
TEST:OK
P
﹪LOAD
Ta:25℃
3
LOW TEMPERATURE
TURN ON AFTER
2 HOUR
I/P: 264VAC/100VAC
Ta=
4
5
AFTER 12 HOURS
I/P: 272 VAC
HIGH TEMPERATURE
O/P:FULL LOAD
HIGH VOLTAGE
IN CHAMBER ON
CONTROL 40 ℃
TURN ON TEST
NO DAMAGE
HUMIDITY=
+
0.03
%/℃(0~50℃)
STORAGE TEMPERATURE TEST
TEST:OK
P
Ta= 40 ℃
95 %R.H
I/P: 230VAC
+
0.02
%/℃(0~50℃)
O/P:FULL LOAD
COEFFICIENT
6
P
-35 ℃
HIGH HUMIDITY
TEMPERATURE
TEST:OK
O/P: 100 ﹪LOAD
TURN ON TEST
P
1. Thermal shock Temperature: -45℃~ +90℃
2. Temperature change rate :25℃ / MIN
3. Dwell time low and high temperature : 30 MIN/EACH
P
4. Total test cycle:5 CYCLE
5. Input/Output condition: STATIC
7
THERMAL SHOCK TEST
1. Thermal shock Temperature: -30℃~ +45℃
2. Temperature change rate :25℃ / MIN
3. Dwell time low and high temperature : 30 MIN/EACH
P
4. Total test cycle:10 CYCLE
5. Input/Output condition: 230VAC/Full Load AC ON/OFF TEST
turn on 58sec;turn off 2sec
Model: GSM25B12
Test Report
6 / 7
25W AC-DC Single Output Medical Adaptor
8
VIBRATION TEST
GSM25B series
1 Carton & 1 Set
(1) Waveform: Sine Wave
(2) Frequency:10~500Hz
(3) Sweep Time:12min/sweep cycle
P
(4) Acceleration:2G
(5) Test Time:60min in each axis (X.Y.Z)
(6) Ta:25℃
9
CAPACITOR
LIFE CYCLE
10
11

MTBF
DMTBF/Accelerated Life Test
SUPPOSE C 105
(1) I/P: 230VAC
IS THE MOST CRITICAL COMPONENT
O/P:FULL LOAD Ta= 25 ℃ LIFE TIME
(1)
80296 HRS
(2) I/P: 230VAC
O/P:FULL LOAD Ta= 40 ℃
LIFE TIME
(2)
38805 HRS
(3) I/P: 230VAC
O/P:75% LOAD
Ta= 40 ℃
LIFE TIME
(3)
62565 HRS
(4) I/P: 230VAC
O/P:50% LOAD Ta= 40 ℃
MIL-HDBK-217F NOTICE S2 PARTS COUNT
TOTAL FAILURE RATE: 796.7 KHRS
LIFE TIME
(4)
111280 HRS
P
P
Demonstration Mean Time Between Failure (Expected Life): Above 30,000 hours @ TA 40℃
P
SAMPLE
TESTER
REVIEW
APPROVAL
PRODUCT SAMPLE
DANIEL GAO
SANFORD SU
VINCENT TSENG
13.10.19
A50-F031
Model: GSM25B12
Test Report
7 / 7