OWA-120U-36

Test Report: OWA-120U-36
120W Single Output Moistureproof Adaptor
 DESIGN VERIFY TEST
Output Function Test
Input Function Test
Protection Function Test
Component Stress Test
 SAFETY & E.M.C. TEST
Safety Test
E.M.C. Test
 RELIABILITY TEST
Environment Test
120W Single Output Moistureproof Adaptor
OWA-120U series
 DESIGN VERIFY TEST
OUTPUT FUNCTION TEST
NO
1
TEST ITEM
CONSTANT
REGION
SPECIFICATION
CURRENT
21.6 ~36V
TEST CONDITION
RESULT
I/P: 230VAC
8V~36V
O/P:LED MODE
Ta:25℃
2
OUTPUT VOLTAGE
TOLERANCE
-2.0%~2.0%
I/P:90 VAC / 264 VAC
O/P:FULL/ NO LOAD
Ta:25℃
-0.08%~ +0.14%
3
LINE REGULATION
-0.5%~0.5%
I/P: 100VAC~ 264VAC
O/P:FULL LOAD
Ta:25℃
0%~0 %
4
LOAD REGULATION
-0.5%~ 0.5%
I/P: 230VAC
O/P:FULL ~NO LOAD
Ta:25℃
-0.08%~0.08 %
5
DYNAMIC LOAD
3600mVp-p
I/P: 230VAC
O/P:
(1)FULL /50% LOAD 50%DUTY / 120HZ
(2)FULL /50% LOAD 50%DUTY / 1KHZ
Ta:25℃
FULL /50% LOAD 50%DUTY / 120HZ
(1) 564mVp-p
(2) 328mVp-p
FULL /50% LOAD 50%DUTY / 1KHZ
6
OVER/UNDERSHOOT TEST
<±5 %
I/P: 230VAC
O/P:FULL LOAD
Ta:25℃
<5 %
7
RIPPLE & NOISE (Max)
200mVp-p
I/P: 230VAC
O/P:FULL LOAD
Ta:25℃
11.2mVp-p
high frequency:
low frequency:
Model: OWA-120U-36
Test Report
2 / 8
120W Single Output Moistureproof Adaptor
8
SET UP TIME(Max)
230VAC/ 500ms
115VAC/ 500ms
INPUT=230VAC/50HZ @ 95% LOAD
CH1:Output Voltage CH2:AC Input Voltage
9
RISE TIME (Max)
230VAC/ 80ms
115VAC/ 80ms
INPUT=230VAC/50HZ @ 95% LOAD
CH1:Output Voltage
10
HOLD UP TIME(Typ )
OWA-120U series
I/P: 230 VAC
I/P: 115 VAC
O/P:95% LOAD
Ta:25℃
230VAC/ 288ms
115VAC/ 228ms
INPUT=115VAC/50HZ @ 95% LOAD
CH1:Output Voltage CH2:AC Input Voltage
I/P: 230 VAC
I/P: 115 VAC
O/P:95% LOAD
Ta:25℃
230VAC/17.6ms
115VAC/16.0ms
INPUT=115VAC/50HZ @ 95% LOAD
CH1:Output Voltage
230VAC/ 16ms
115VAC/ 16ms
INPUT=230VAC/50HZ @ FULL LOAD
CH1:Output Voltage CH2:AC Input Voltage
I/P: 230 VAC
I/P: 115 VAC
O/P:FULL LOAD
Ta:25℃
230VAC/21.6ms
115VAC/20.8ms
INPUT=115VAC/50HZ @ FULL LOAD
CH1:Output Voltage CH2:AC Input Voltage
Model: OWA-120U-36
Test Report
3 / 8
120W Single Output Moistureproof Adaptor
OWA-120U series
INPUT FUNCTION TEST
NO
1
TEST ITEM
INPUT VOLTAGE RANGE
SPECIFICATION
90VAC~264VAC
TEST CONDITION
RESULT
I/P:TESTING
O/P:FULL LOAD
Ta:25℃
87V~264V
I/P:
TEST:OK
(1)LOW-LINE-3V=87 V
HIGH-LINE+15%=300 V
O/P:FULL/MIN LOAD
ON: 30 Sec OFF: 30 Sec 10MIN
(2)230VAC
ON: 0.5 Sec OFF: 0.5 Sec 20MIN
(3)230VAC
ON:3Sec OFF:3Sec
12HOURS
( POWER ON/OFF NO DAMAGE )
2
INPUT FREQUENCY RANGE
47HZ ~63 HZ
NO DAMAGE
I/P: 90 VAC ~264 VAC
O/P:FULL~NO LOAD
Ta:25℃
TEST:OK
3
AC CURRENT
1.3A/115VAC
0.65A/230VAC
I/P: 115VAC
I/P: 230VAC
O/P:FULL LOAD
Ta:25℃
I =1.13A/ 115VAC
I =0.58A/ 230VAC
4
LEAKAGE CURRENT
< 0.125mA / 120VAC
< 0.25mA / 240VAC
I/P: 120VAC
I/P: 240VAC
O/P:NO LOAD
Ta:25℃
L-FG:
N-FG:
L-FG:
N-FG:
5
NO LOAD POWER
CONSUMPTION
< 0.15W
I/P: 230VAC
O/P:NO LOAD
Ta:25℃
0.112W
6
TOTAL HARMONIC
DISTORTION
Total harmonic distortion will be lower
than 20% when output loading is
60% or higher at 115V/230VAC
I/P: 115VAC
I/P: 230VAC
O/P:60% LOAD
THD: 6.13 %/115VAC
THD: 14.06 %/230VAC
7
INRUSH CURRENT(Typ)
30A/115VAC
60A/230VAC
Twidth =520 us measured at 50%
I/P: 115VAC
I/P: 230VAC
O/P:FULL LOAD
Ta:25℃
I=26.5A/ 115VAC
Twidth =392us
I=53.4A/ 230VAC
Twidth =432us
Ipeak
COLD START
INPUT=115VAC/50HZ @ FULL LOAD
CH2:Input current CH1:AC Input Voltage
0.001
0.001
0.003
0.003
mA/120VAC
mA/120VAC
mA/240VAC
mA/240VAC
INPUT=230VAC/50HZ @ FULL LOAD
CH2:Input current CH1:AC Input Voltage
Model: OWA-120U-36
Test Report
4 / 8
120W Single Output Moistureproof Adaptor
8
EFFICIENCY(Typ)
OWA-120U series
I/P: 115VAC
I/P: 230VAC
O/P:FULL LOAD
Ta:25℃
89%/115VAC
90%/230VAC
89.77%/115VAC
90.19%/230VAC
EFFICIENCY vs LOAD
EFFICIENCY(%)
92%
91%
90%
89%
88%
87%
86%
85%
84%
83%
82%
81%
80%
79%
78%
230V
115V
10%
POWER FACTOR
30%
40%
50%
60%
LOAD
70%
80%
I/P: 115VAC
I/P: 230VAC
O/P:FULL LOAD
Ta:25℃
0.97/ 115VAC
0.96/ 230VAC
90%
100%
PF=0.997/ 115VAC
PF=0.969/ 230VAC
P.F vs LOAD
Constant Current Mode
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
0.45
0.40
0.35
0.30
230V
PF
9
20%
115V
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
LOAD
Model: OWA-120U-36
Test Report
5 / 8
120W Single Output Moistureproof Adaptor
OWA-120U series
PROTECTION FUNCTION TEST
NO
1
TEST ITEM
SPECIFICATION
TEST CONDITION
RESULT
OVER LOAD PROTECTION
95 %~ 108 %
I/P: 230VAC
O/P:TESTING
Ta:25℃
100.8%/ 230VAC
Constant current limiting,recovers automatically
after fault condition is removed
2
OVER VOLTAGE PROTECTION
41V~46V
I/P: 230VAC
O/P:NO LOAD
Ta:25℃
43.3V/ 230VAC
Shut down o/p voltage,re-power on to recover
3
OVER
PROTECTION
NO DAMAGE
I/P: 230VAC
O/P:FULL LOAD
O.T.P. Active
Shut down o/p voltage,re-power on to recover
4
SHORT PROTECTION
SHORT EVERY OUTPUT
1 HOUR NO DAMAGE
I/P: 264VAC
O/P:FULL LOAD
Ta:25℃
NO DAMAGE
Hiccup mode,recovers automatically after fault
TEMPERATURE
condition is removed
COMPONENT STRESS TEST
NO
1
TEST ITEM
SPECIFICATION
TEST CONDITION
PWM Transistor
( D to S) or (C to E) Peak Voltage
Q 2 Rated
730V/10A
I/P:High-Line +3V =267V
O/P: (1) Full Load Turn on
RESULT
(1) 662V
(2) 579V
(3) 643V
(2) Output Short
(3) Full load continue
Ta:25℃
2
Diode Peak Voltage
Q101 Rated
200V/20A
I/P:High-Line +3V =267V
O/P: (1) Full Load Turn on
(1) 163V
(2) 128V
(3) 157V
(2) Output Short
(3) Full load continue
Ta:25℃
3
Input Capacitor Voltage
C5 Rated
100u/ 450V
I/P:High-Line +3V =267V
O/P:(1) Full Load input on/off
(2) Min load input on /Off
(3) Full Load /Min load Change
Ta:25℃
4
Control IC Voltage Test
U1 Rated
28V
I/P:High-Line +3V =267V
O/P:(1) Full Load input on/off
(2) Min load input on /Off
(3) Full Load /Min load Change
Ta:25℃
5
PFC Transistor
( D to S) or (C to E) Peak Voltage
Q 1 Rated
600V/15A
I/P:High-Line +3V =267V
O/P: (1) Full Load Turn on
(2) Output Short
(3) Full load continue
Ta:25℃
(1) 443V
(2) 440V
(3) 446V
(1) 17.5V
(2) 17.3V
(3) 17.2V
(1) 529V
(2) 507V
(3) 478V
Model: OWA-120U-36
Test Report
6 / 8
120W Single Output Moistureproof Adaptor
OWA-120U series
SAFETY TEST
NO
TEST ITEM
SPECIFICATION
TEST CONDITION
RESULT
1
WITHSTAND VOLTAGE
I/P-O/P: 3.75KVAC/min
I/P-O/P: 4.2KVAC/min
Ta:25℃
I/P-O/P:1.719mA
2
ISOLATION RESISTANCE
I/P-O/P:500VDC>100MΩ
I/P-O/P: 500VDC
Ta:25℃
NO DAMAGE
I/P-O/P: >9999MΩ
E.M.C TEST
NO
TEST ITEM
SPECIFICATION
TEST CONDITION
RESULT
1
CONDUCTION
FCC Part15
CLASS B
I/P:230 VAC (50HZ)
O/P:FULL LOAD
Ta:25℃
PASS
Test by certified Lab
2
RADIATION
FCC Part15
CLASS B
I/P:230 VAC (50HZ)
O/P:FULL LOAD
Ta:25℃
PASS
Test by certified Lab
3
Test by certified Lab & Test Report Prepare
 RELIABILITY TEST
ENVIRONMENT TEST
NO
1
TEST ITEM
SPECIFICATION
TEMPERATURE RISE TEST
MODEL: OWA-120U-36
1. ROOM AMBIENT BURN-IN:2 HRS
I/P: 230VAC O/P: FULL LOAD Ta= 27.5℃
2. HIGH AMBIENT BURN-IN: 2 HRS
I/P: 230VAC O/P: FULL LOAD Ta= 52.4℃
TEST CONDITION
RESULT
NO
Position
ROOM AMBIENT Ta= 27.5 ℃
HIGH AMBIENT Ta=52.4 ℃
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
RTH1
RTH2
C11
D6
D10
R7
Q1
Q2
C5
C45
U1
T1
Q101
C105
C106
C110
RTH3
TC
59.8℃
77.1℃
74.9℃
78.9℃
86.4℃
84.8℃
78.8℃
83.3℃
73.0℃
70.2℃
67.6℃
74.9℃
71.6℃
67.7℃
65.7℃
60.4℃
67.3℃
61.7℃
77.2℃
95.7℃
94.0℃
98.6℃
108.1℃
106.5℃
98.0℃
104.4℃
92.4℃
89.1℃
87.1℃
95.2℃
92.4℃
88.0℃
86.3℃
80.4℃
86.2℃
81.5℃
Model: OWA-120U-36
Test Report
7 / 8
OWA-120U series
120W Single Output Moistureproof Adaptor
2
LOW TEMPERATURE
TURN ON TEST
TURN ON AFTER 2 HOUR
I/P: 264VAC/100VAC
O/P:FULL LOAD
Ta= -45℃/-30℃
TEST:OK
3
HIGH HUMIDITY
HIGH TEMPERATURE
HIGH VOLTAGE
TURN ON TEST
AFTER 12 HOURS
IN CHAMBER ON
CONTROL 45℃
I/P: 272VAC
O/P:FULL LOAD
Ta=45℃
TEST:OK
NO DAMAGE
HUMIDITY= 95% R.H
I/P: 230 VAC
O/P:FULL LOAD
4
TEMPERATURE
COEFFICIENT
±0.03%/℃(0~50℃)
±0.007%/℃(0~50℃)
5
STORAGE TEMPERATURE TEST
1. Thermal shock Temperature: -45℃~ +90℃
2. Temperature change rate :25℃ / MIN
3. Dwell time low and high temperature : 30 MIN/EACH
4. Total test cycle:5 CYCLE
5. Input/Output condition: STATIC
TEST:OK
6
THERMAL SHOCK TEST
1. Thermal shock Temperature: -45℃~ +50℃
2. Temperature change rate :25℃ / MIN
3. Dwell time low and high temperature : 30 MIN/EACH
4. Total test cycle:10 CYCLE
5. Input/Output condition: 230VAC/Full Load AC ON/OFF TEST
turn on 58 sec,turn off 2 sec;
TEST:OK
7
VIBRATION TEST
1 Carton & 1 Set
(1) Waveform: Sine Wave
(2) Frequency:10~500Hz
(3) Sweep Time:12min/sweep cycle
(4) Acceleration:5G
(5) Test Time:72min in each axis (X.Y.Z)
(6) Ta:25℃
8
CAPACITOR
LIFE CYCLE
OWA-120U-36:SUPPOSE C105 IS THE MOST CRITICAL COMPONENT
(1) I/P: 230VAC O/P:FULL LOAD Ta= 25 ℃ LIFE TIME
(2) I/P: 230VAC O/P:FULL LOAD Ta= 45 ℃ LIFE TIME
(3) I/P: 230VAC O/P:75% LOAD Ta= 45 ℃ LIFE TIME
(4) I/P: 230VAC O/P:50% LOAD Ta= 45 ℃ LIFE TIME
9
MTBF
MIL-HDBK-217F
TOTAL FAILURE RATE:294.3K HRS
10
DMTBF/Accelerated Life Test
Demonstration Mean Time Between Failure (Expected Life):
50000 hours @ TC 70℃
TEST:OK
(1)
(2)
(3)
(4)
192200 HRS
66137 HRS
90254 HRS
183065 HRS
TEST RESULT
TESTER
REVIEW
APPROVAL
PASS
ZHANGZJ/ZHUOKB
SKY
LIUWY
Model: OWA-120U-36
Test Report
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