HLG-80H series

HLG-80H
80W Single Output Switching Power Supply
series
■ Features :
Universal AC input / Full range (up to 305VAC)
Built-in active PFC function
Protections: Short circuit / Over current / Over voltage / Over temperature
Cooling by free air convection
OCP point adjustable through output cable or internal potentiometer
IP67 / IP65 design for indoor or outdoor installations
"UL8750 listed" safety approved for HLG-80H- BL
Class 2 power unit
Three in one dimming function (1~10Vdc or PWM signal or resistance)
Type HL LED Driver for use in Class Ⅰ,
Division 2 hazardous location luminaires
Suitable for LED lighting and moving sign applications
Compliance to worldwide safety regulations for lighting
Suitable for dry / damp / wet locations
7 years warranty (Note.10)
F
110
HLG-80H-12 A
M
M
SELV
IP65 IP67
Type HL
Type HL
(for HLG-80H-48/54 only) (except for HLG-80H-48/54)
(except for BL type) (except for HLG-80H-48/54BL)
(for HLG-80H-48/54BL only) (for HLG-80H-12~42BL only)
Blank : IP67 rated. Cable for I/O connection.
A : IP65 rated. Output voltage and constant current level can be adjusted through internal potentiometer.
B : IP67 rated. Constant current level adjustable through output cable with 1~10Vdc or 10V PWM signal or resistance.
BL (option) : Contact MEAN WELL for details.
D (option) : IP67 rated. Timer dimming function, contact MEAN WELL for details.
SPECIFICATION
MODEL
HLG-80H-12
HLG-80H-15
HLG-80H-20
HLG-80H-24
HLG-80H-30
HLG-80H-36
HLG-80H-42
HLG-80H-48
HLG-80H-54
12V
15V
20V
24V
30V
36V
42V
48V
54V
CONSTANT CURRENT REGION Note.4 7.2 ~12V
9 ~ 15V
12 ~ 20V
14.4 ~ 24V
21.6 ~ 36V
25.2 ~ 42V
28.8 ~ 48V
32.4 ~ 54V
RATED CURRENT
5A
5A
4A
3.4A
18 ~ 30V
2.7A
2.3A
1.95A
1.7A
1.5A
RATED POWER
60W
75W
80W
81.6W
81W
82.8W
81.9W
81.6W
81W
150mVp-p
150mVp-p
150mVp-p
200mVp-p
200mVp-p
200mVp-p
200mVp-p
200mVp-p
17 ~ 22V
22 ~ 27V
27 ~ 33V
33 ~ 40V
38 ~ 46V
43 ~ 53V
49 ~ 58V
DC VOLTAGE
RIPPLE & NOISE (max.) Note.2 150mVp-p
VOLTAGE ADJ. RANGE Note.6 10.8 ~ 13.5V 13.5 ~ 17V
OUTPUT
Can be adjusted by internal potentiometer A type only
CURRENT ADJ. RANGE
3 ~ 5A
3 ~ 5A
2.4 ~ 4A
2.04 ~ 3.4A
1.62 ~ 2.7A
1.38 ~ 2.3A
±2.0%
±1.0%
±1.0%
±1.0%
±1.0%
1.17 ~ 1.95A 1.02 ~ 1.7A
±1.0%
±1.0%
0.9 ~ 1.5A
VOLTAGE TOLERANCE Note.3 ±2.5%
LINE REGULATION
±0.5%
±0.5%
±0.5%
±0.5%
±0.5%
±0.5%
±0.5%
±0.5%
±0.5%
LOAD REGULATION
±2.0%
±1.5%
±1.0%
±0.5%
±0.5%
±0.5%
±0.5%
±0.5%
±0.5%
SETUP, RISE TIME
Note.8
VOLTAGE RANGE
1200ms,80ms/115VAC 500ms,80ms/230VAC at full load ; B type 1200ms,200ms/115VAC 500ms,200ms/230VAC at 95% load
16ms at full load
HOLD UP TIME (Typ.)
±1.0%
Note.5 90 ~ 305VAC
230VAC /115VAC
127 ~ 431VDC
FREQUENCY RANGE
47 ~ 63Hz
POWER FACTOR (Typ.)
PF>0.96/115VAC, PF>0.96/230VAC, PF>0.94/277VAC at full load (Please refer to "Power Factor Characteristic" curve)
TOTAL HARMONIC DISTORTION THD< 20% when output loading≧60% at 115VAC/230VAC input and output loading≧75% at 277VAC input
INPUT
88%
EFFICIENCY (Typ.)
AC CURRENT (Typ.)
INRUSH CURRENT (Typ.)
MAX. No. of PSUs on 16A
CIRCUIT BREAKER
LEAKAGE CURRENT
OVER CURRENT
Note.4
SHORT CIRCUIT
PROTECTION
OVER VOLTAGE
90%
91%
89%
90.5%
0.85A / 115VAC
0.425A / 230VAC
0.4A / 277VAC
COLD START 70A(twidth=485μs measured at 50% Ipeak) at 230VAC
91%
91%
91%
54 ~ 63V
59 ~ 68V
3 units (circuit breaker of type B) / 6 units (circuit breaker of type C) at 230VAC
<0.75mA / 277VAC
95 ~ 108%
Protection type : Constant current limiting, recovers automatically after fault condition is removed
Hiccup mode, recovers automatically after fault condition is removed
48 ~ 58V
35 ~ 43V
14 ~ 17V
18 ~ 24V
28 ~ 35V
41 ~ 49V
23 ~ 30V
Protection type : Shut down o/p voltage, re-power on to recover
OVER TEMPERATURE
Shut down o/p voltage, re-power on to recover
WORKING TEMP.
-40 ~ +70℃ (Refer to "Derating Curve")
WORKING HUMIDITY
ENVIRONMENT STORAGE TEMP., HUMIDITY
TEMP. COEFFICIENT
91%
20 ~ 95% RH non-condensing
-40 ~ +80℃, 10 ~ 95% RH
±0.03%/℃ (0 ~ 60℃)
VIBRATION
10 ~ 500Hz, 5G 12min./1cycle, period for 72min. each along X, Y, Z axes
SAFETY STANDARDS Note.7
UL8750(type”HL”), CSA C22.2 No. 250.0-08(except for HLG-80H-48/54V & HLG-80H-48/54BL), UL8750 listed for HLG-80H-□BL
EN61347-1, EN61347-2-13 independent, J61347-1, J61347-2-13, IP65 or IP67 approved ; Design refer to UL60950-1, TUV EN60950-1
SAFETY & WITHSTAND VOLTAGE
I/P-O/P:3.75KVAC
EMC
I/P-O/P, I/P-FG, O/P-FG:100M Ohms / 500VDC / 25℃/ 70% RH
Compliance to EN55015, EN61000-3-2 Class C (≧60% load) ; EN61000-3-3
ISOLATION RESISTANCE
EMC EMISSION
I/P-FG:2KVAC
O/P-FG:1.5KVAC
Compliance to EN61000-4-2,3,4,5,6,8,11, EN61547, EN55024, light industry level (surge 4KV), criteria A
357.8Khrs min. MIL-HDBK-217F (25℃)
195.6*61.5*38.8mm (L*W*H)
DIMENSION
0.84Kg; 16pcs/14.4Kg/0.54CUFT
PACKING
1. All parameters NOT specially mentioned are measured at 230VAC input, rated load and 25℃ of ambient temperature.
2. Ripple & noise are measured at 20MHz of bandwidth by using a 12" twisted pair-wire terminated with a 0.1uf & 47uf parallel capacitor.
3. Tolerance : includes set up tolerance, line regulation and load regulation.
4. Please refer to "DRIVING METHODS OF LED MODULE".
5. Derating may be needed under low input voltages. Please check the static characteristics for more details.
6. A type only.
7. Safety and EMC design refer to EN60598-1, CNS15233, GB7000.1, FCC part18.
8. Length of set up time is measured at cold first start. Turning ON/OFF the power supply may lead to increase of the set up time.
9. The power supply is considered as a component that will be operated in combination with final equipment. Since EMC performance will be
affected by the complete installation, the final equipment manufacturers must re-qualify EMC Directive on the complete installation again.
10. Refer to warranty statement.
11. To fulfill requirements of the latest ErP regulation for lighting fixtures, this LED power supply can only be used behind a switch without
permanently connected to the mains.
EMC IMMUNITY
MTBF
OTHERS
NOTE
File Name:HLG-80H-SPEC 2015-07-23
HLG-80H
80W Single Output Switching Power Supply
Mechanical Specification
Case No.997A
series
Unit:mm
Blank:(HLG-80H)
195.6
171.8
12
9.6
T case
85.9
SVT 18AWG×2C
30.75
SJTW 18AWG×3C
61.5
300±20
32
46.5
300±20
AC/L(Brown)
AC/N(Blue)
FG (Green/Yellow)
+V(Red)
-V(Black)
ψ4.2×4PL
38.8
※ T case: Max. Case Temperature.
※IP67 rated. Cable for I/O connection.
A Type:(HLG-80H-_A)
195.6
171.8
12
9.6
T case
30.75
SJTW 18AWG×3C
61.5
300±20
32
46.5
300±20
AC/L(Brown)
AC/N(Blue)
FG (Green/Yellow)
85.9
Io
ADJ.
Vo
ADJ.
SVT 18AWG×2C
+V(Red)
-V(Black)
ψ4.2×4PL
38.8
※ T case: Max. Case Temperature.
※ IP65 rated. Output voltage and constant current level can be adjusted through internal potentiometer.
(Can access by removing the rubber stopper on the case.)
B Type:(HLG-80H-_B)
195.6
171.8
12
9.6
300±20
T case
30.75
85.9
SVT 18AWG×2C
Style 2517 18AWG×2C
ψ4.2×4PL
+V(Red)
-V(Black)
DIM+(Blue)
DIM-(White)
※ T case: Max. Case Temperature.
38.8
SJTW 18AWG×3C
61.5
AC/L(Brown)
AC/N(Blue)
FG (Green/Yellow)
32
46.5
300±20
File Name:HLG-80H-SPEC 2015-07-23
HLG-80H
80W Single Output Switching Power Supply
series
D Type(option):(HLG-80H-_D)
195.6
171.8
12
9.6
300±20
85.9
+V(Red)
-V(Black)
SVT 18AWG×2C
30.75
SJTW 18AWG×3C
T case
61.5
32
46.5
300±20
AC/L(Brown)
AC/N(Blue)
FG (Green/Yellow)
ψ4.2×4PL
38.8
※ T case: Max. Case Temperature.
※ IP67 rated. Timer dimming function, contact MEAN WELL for details.
Block Diagram
Fosc : 100KHz
EMI FILTER
&
RECTIFIERS
I/P
RECTIFIERS
&
FILTER
POWER
SWITCHING
PFC
CIRCUIT
+V
-V
DIM+
DIM(B Type)
O.L.P.
O.T.P.
FG
O.L.P.
DETECTION
CIRCUIT
PWM & PFC
CONTROL
O.V.P.
Derating Curve
Static Characteristics
100
100
90
80
80
230VAC
Input only
70
LOAD (%)
LOAD (%)
60
40
20
-40
-25
-10
0
15
30
50
AMBIENT TEMPERATURE (℃)
60
70
(HORIZONTAL)
60
50
40
90
100
125
135
145
155 165
175
180
200
230
305
INPUT VOLTAGE (V) 60Hz
File Name:HLG-80H-SPEC 2015-07-23
80W Single Output Switching Power Supply
HLG-80H
series
Power Factor Characteristic
Constant Current Mode
PF
1 .0 0
0 .9 8
0 .9 6
0 .9 4
0 .9 2
0 .9 0
0 .8 8
0 .8 6
0 .8 4
0 .8 2
0 .8 0
0 .7 8
2 7 7 V ac
2 3 0 V ac
1 1 5 V ac
50%
60%
70%
80%
90%
100%
(80W)
LOAD
EFFICIENCY vs LOAD (48V Model)
HLG-80H series possess superior working efficiency that up to 91% can be reached in field applications.
92
88
EFFICIENCY (%)
84
80
277Vac
76
230Vac
115Vac
72
68
64
10% 20% 30% 40% 50% 60% 70% 80% 90% 100%
LOAD
DRIVING METHODS OF LED MODULE
There are two major kinds of LED drive method "direct drive" and "with LED driver".
A typical LED power supply may either work in "constant voltage mode (CV) or constant current mode (CC)" to drive the LEDs.
Mean Well's LED power supply with CV+ CC characteristic can be operated at both CV mode [with LED driver, at area (A)] and CC mode [direct drive, at area (B)].
Vo(%)
100
In the constant current region, the highest voltage at the output of the driver
depends on the configuration of the end systems.
(B)
Constant
Current area
(A) Constant
Voltage area
Should there be any compatibility issues, please contact MEAN WELL.
60
(min.)
(C)
Hiccup
Protection
50
100
Io (%)
Typical LED power supply I-V curve
File Name:HLG-80H-SPEC 2015-07-23
HLG-80H
80W Single Output Switching Power Supply
series
DIMMING OPERATION(for B-type only)
AC/L(Brown)
AC/N(Blue)
FG (Green/Yellow)
+V(Red)
-V(Black)
HLG-80H
DIM+(Blue)
DIM-(White)
※ Built-in 3 in 1 dimming function, IP67 rated. Output constant current level can be adjusted through output cable by connecting a resistance or
1 ~ 10Vdc or 10V PWM signal between DIM+ and DIM-.
※ Please DO NOT connect "DIM-" to "-V".
※ Reference resistance value for output current adjustment (Typical)
OPEN
Single driver
10KΩ 20KΩ 30KΩ 40KΩ 50KΩ 60KΩ 70KΩ 80KΩ 90KΩ 100KΩ
Resistance
Multiple drivers
value
(N=driver quantity for synchronized 10KΩ/N 20KΩ/N 30KΩ/N 40KΩ/N 50KΩ/N 60KΩ/N 70KΩ/N 80KΩ/N 90KΩ/N 100KΩ/N
-----
dimming operation)
Percentage of rated current
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
95%~108%
※ 1 ~ 10V dimming function for output current adjustment (Typical)
Dimming value
1V
2V
3V
4V
5V
6V
7V
8V
9V
10V
OPEN
Percentage of rated current
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
95%~108%
※ 10V PWM signal for output current adjustment (Typical): Frequency range :100Hz ~ 3KHz
Duty value
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
OPEN
Percentage of rated current
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
95%~108%
※Using the built-in dimming function on B-type model can't turn the lighting fixture totally dark. Please refer to the connection method below to
achieve 0% brightness of the lighting fixture connecting to the LED power supply unit.
※Direct connecting to LEDs is suggested, but is not suitable for using additional drivers.
Dimming connection diagram for turning the lighting fixture ON/OFF :
N
FG
L
Switch
Relay
Adjuster
0~100K Ohms resistance
1~10V DC Voltage
10V PWM Signal
Green/
Yellow
Brown
Blue
AC/L
HLG-80H
B Type
AC/N
DIM+
DIMV(-)
V(+)
Blue
White
Black
Red
LED Lighting Fixture
Using a switch and relay can turn ON/OFF the lighting fixture.
1.Output constant current level can be adjusted through output cable by connecting a resistance or 1~10Vdc or 10V PWM signal between DIM+ and DIM-.
2.The LED lighting fixture can be turned ON/OFF by the switch.
File Name:HLG-80H-SPEC 2015-07-23
HLG-80H
80W Single Output Switching Power Supply
series
WATERPROOF CONNECTION
◎ Waterproof connector
Waterproof connector can be assembled on the output cable of HLG-80H to operate in dry/wet/damp or outdoor environment.
AC
source
HLG-80H
I/P
Size
O/P
Size
Pin Configuration (Female)
M12
Order No.
Suitable Current
4-PIN
5A/PIN
M12-04
10A max.
Pin Configuration (Female)
M15
5-PIN
5A/PIN
M12-05
10A max.
2-PIN
12A/PIN
M15-02
12A max.
Order No.
Suitable Current
LED Lamp
◎ Cable Joiner
CJ04-1 suitable for 14AWG~16AWG
CJ04-2 suitable for 18AWG~22AWG
20
ψ25
66
26
Up to four wires can be connected through this cable joiner by
soldering or clamping by tools.
LED Lamp
HLG-80H
O/P Wires
※CJ04 cable joiner can be purchased independently for user's own assembly.
MEAN WELL order No. : CJ04-1, CJ04-2.
◎ Junction Box(Option )
10
5
76
61
61.5
AC/L(Brown)
AC/N(Blue)
FG (Green/Yellow)
+V(Red)
-V(Black)
SVT 18AWG×2C
8.5
SJTW 18AWG×3C
32
8.5 6
171.8
334
2-ψ5
3- PF 1/2"
3- PF 1/2"
150±20
35
38.8
150±20
86
※Optional junction box available for A / Blank - type , please contact MEAW WELL for details.
※HLG-80H- BL models with junction box at both input and output side are listed(modified by B type only).
File Name:HLG-80H-SPEC 2015-07-23