HLN-80H 80W Single Output Switching Power Supply series Features : Universal AC input / Full range (up to 305VAC) Built-in active PFC function Protections: Short circuit / Over current / Over voltage / Over temperature Cooling by free air convection OCP point adjustable through output cable or internal potentiometer IP64 design for indoor or outdoor installations Class 2 power unit Three in one dimming function (1~10Vdc or PWM signal or resistance) Suitable for LED lighting and moving sign applications Compliance to worldwide safety regulations for lighting Suitable for dry / damp locations or outdoor application 3 years warranty F HLN-80H-12 A 110 M M SELV IP64 ( for 48V,54V only) ( except for 48V,54V ) A : IP64 rated. Output voltage and constant current level can be adjusted through internal potentiometer. B : IP64 rated. Constant current level adjustable through output cable with 1~10Vdc or 10V PWM signal or resistance. SPECIFICATION MODEL DC VOLTAGE HLN-80H-12 HLN-80H-15 HLN-80H-20 HLN-80H-24 HLN-80H-30 HLN-80H-36 HLN-80H-42 HLN-80H-48 HLN-80H-54 12V 15V 20V 24V 30V 36V 42V 48V 54V 9 ~ 15V 12 ~ 20V 14.4 ~ 24V 21.6 ~ 36V 25.2 ~ 42V 28.8 ~ 48V 32.4 ~ 54V 4A 3.4A 18 ~ 30V 2.7A 2.3A 1.95A 1.7A 1.5A CONSTANT CURRENT REGION Note.4 7.2 ~12V OUTPUT RATED CURRENT 5A 5A RATED POWER 60W 75W 80W 81.6W 81W 82.8W 81.9W 81.6W 81W RIPPLE & NOISE (max.) Note.2 150mVp-p 150mVp-p 150mVp-p 150mVp-p 200mVp-p 200mVp-p 200mVp-p 200mVp-p 200mVp-p VOLTAGE ADJ. RANGE Note.6 10.8 ~ 13.5V 13.5 ~ 17V 17 ~ 22V 22 ~ 27V 27 ~ 33V 33 ~ 40V 38 ~ 46V 43 ~ 53V 49 ~ 58V 1.38 ~ 2.3A 1.17 ~ 1.95A 1.02 ~ 1.7A 1.0% 1.0% Can be adjusted by internal potentiometer or through output cable CURRENT ADJ. RANGE 3 ~ 5A 3 ~ 5A 2.4 ~ 4A VOLTAGE TOLERANCE Note.3 2.5% 2.0% 1.0% 1.0% 1.0% 1.0% LINE REGULATION 0.5% 0.5% 0.5% 0.5% 0.5% 0.5% 0.5% 0.5% 1.5% 1.0% 2.0% Note.8 2000ms, 80ms / 115VAC at full load 0.5% 0.5% 0.5% 0.5% 0.5% LOAD REGULATION SETUP, RISE TIME 16ms at full load HOLD UP TIME (Typ.) VOLTAGE RANGE INPUT Note.5 90 ~ 305VAC 1.62 ~ 2.7A 1000ms, 80ms / 230VAC at full load ; B type 2000ms, 200ms at 95% load 0.5% 0.5% 230VAC / 115VAC 230VAC /115VAC 127 ~ 431VDC 47 ~ 63Hz PF>0.96/115VAC, PF>0.96/230VAC, PF>0.94/277VAC at full load (Please refer to "Power Factor Characteristic" curve) EFFICIENCY (Typ.) 88% OVER CURRENT 90% 89% 0.85A / 115VAC 0.425A / 230VAC COLD START 70A/230VAC 91% 90.5% 0.4A / 277VAC Note.4 OVER VOLTAGE Protection type : Constant current limiting, recovers automatically after fault condition is removed Hiccup mode, recovers automatically after fault condition is removed 48 ~ 58V 35 ~ 43V 14 ~ 17V 18 ~ 24V 28 ~ 35V 41 ~ 49V 23 ~ 30V WORKING TEMP. -40 ~ +50 WORKING HUMIDITY ENVIRONMENT STORAGE TEMP., HUMIDITY TEMP. COEFFICIENT VIBRATION SAFETY STANDARDS Note.7 54 ~ 63V 59 ~ 68V (Refer to "Derating Curve") -40 ~ +80 0.03%/ , 10 ~ 95% RH (0 ~ 40 ) 10 ~ 500Hz, 2G 12min./1cycle, period for 72min. each along X, Y, Z axes UL8750, CSA C22.2 No. 250.0-08(except for 48V, 54V), EN61347-1, EN61347-2-13 independent ; IP64, J61347-1, J61347-2-13 approved ; Design refer to UL60950-1, TUV EN60950-1 I/P-O/P:3.75KVAC EMC I/P-O/P, I/P-FG, O/P-FG:100M Ohms / 500VDC / 25 / 70% RH Compliance to EN55015, EN61000-3-2 Class C ( 60% load, 12V model ISOLATION RESISTANCE PACKING 91% 20 ~ 95% RH non-condensing SAFETY & WITHSTAND VOLTAGE DIMENSION 91% Protection type : Shut down o/p voltage, re-power on to recover 100 10 (RTH2) Protection type : Shut down o/p voltage, re-power on to recover MTBF 91% 95 ~ 108% OVER TEMPERATURE EMC EMISSION EMC IMMUNITY 91% <0.75mA / 277VAC SHORT CIRCUIT NOTE 1.0% POWER FACTOR (Typ.) LEAKAGE CURRENT OTHERS 0.9 ~ 1.5A FREQUENCY RANGE AC CURRENT (Typ.) INRUSH CURRENT(Typ.) PROTECTION 2.04 ~ 3.4A I/P-FG:1.88KVAC O/P-FG:0.5KVAC 65% load) ; EN61000-3-3 Compliance to EN61000-4-2,3,4,5,6,8,11, EN61547, EN55024, light industry level (surge 4KV), criteria A 356.4Khrs min. MIL-HDBK-217F (25 ) 181*61.5*35mm (L*W*H) 0.5Kg; 24pcs/13Kg/0.75CUFT 1. All parameters NOT specially mentioned are measured at 230VAC input, rated load and 25 of ambient temperature. 2. Ripple & noise are measured at 20MHz of bandwidth by using a 12" twisted pair-wire terminated with a 0.1uf & 47uf parallel capacitor. 3. Tolerance : includes set up tolerance, line regulation and load regulation. 4. Constant current operation region is within 60% ~100% rated output voltage. This is the suitable operation region for LED related applications, but please reconfirm special electrical requirements for some specific system design. 5. Derating may be needed under low input voltages. Please check the static characteristics for more details. 6. Type A only. 7. Safety and EMC design refer to EN60598-1, CNS15233, GB7000.1, FCC part18. 8. Length of set up time is measured at cold first start. Turning ON/OFF the power supply may lead to increase of the set up time. 9. The power supply is considered as a component that will be operated in combination with final equipment. Since EMC performance will be affected by the complete installation, the final equipment manufacturers must re-qualify EMC Directive on the complete installation again. File Name:HLN-80H-SPEC 2012-02-21 HLN-80H 80W Single Output Switching Power Supply Mechanical Specification Case No.HLN-80A series Unit:mm A Type:(HLN-80H-_A) 181 +V(Red) -V(Black) 90.5 SVT 18AWG 2C T case 21.25 61.5 SVT 18AWG 3C 6.26 35 T case: Max. Case Temperature. 2.3 AC/L(Brown) AC/N(Blue) FG (Green/Yellow) 300 20 2-R2.5 300 20 30.75 21.25 6.26 IP64 rated. Output voltage and constant current level can be adjusted through internal potentiometer. (can access by removing the rubber stopper on the case). B Type:(HLN-80H-_B) Case No.HLN-80B Unit:mm 181 90.5 UL2464 18AWG 4C T case +V(Red) -V(Black) DIM+(Blue) DIM-(White) 21.25 61.5 AC/L(Brown) AC/N(Blue) FG (Green/Yellow) 300 20 2-R2.5 300 20 30.75 21.25 6.26 SVT 18AWG 3C 6.26 35 T case: Max. Case Temperature. DIM+ / DIM- : Commercial wall dimmer 1 ~ 10V & PWM control function Block Diagram fosc : 100KHz I/P EMI FILTER & RECTIFIERS POWER SWITCHING PFC CIRCUIT RECTIFIERS & FILTER +V -V DIM+ DIM(B Type) O.L.P. FG O.T.P. O.L.P. PWM & PFC CONTROL DETECTION CIRCUIT O.V.P. File Name:HLN-80H-SPEC 2012-02-21 HLN-80H 80W Single Output Switching Power Supply Derating Curve series Static Characteristics 100 100 90 80 80 230VAC Input only 70 LOAD (%) LOAD (%) 60 40 20 -40 -25 -10 0 15 30 40 50 60 60 50 40 (HORIZONTAL) 90 AMBIENT TEMPERATURE ( ) 100 125 135 145 155 165 175 180 200 230 305 INPUT VOLTAGE (V) 60Hz Power Factor Characteristic PF Constant Current Mode 1.00 0.98 0.96 0.94 0.92 0.90 0.88 0.86 0.84 0.82 0.80 0.78 277Vac 230Vac 115Vac 50% 60% 70% 80% LOAD 90% 100% (80W) EFFICIENCY vs LOAD (48V Model) HLN-80H series possess superior working efficiency that up to 91% can be reached in field applications. 92 EFFICIENCY (%) 88 84 80 277Vac 76 230Vac 115Vac 72 68 64 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% LOAD File Name:HLN-80H-SPEC 2012-02-21 HLN-80H 80W Single Output Switching Power Supply series DRIVING METHODS OF LED MODULE There are two major kinds of LED drive method "direct drive" and "with LED driver". A typical LED power supply may either work in "constant voltage mode (CV) or constant current mode (CC)" to drive the LEDs. Mean Well's LED power supply with CV+ CC characteristic can be operated at both CV mode (with LED driver, at area (A) and CC mode (direct drive, at area (B). (B) Constant Current area 100 Vo(%) (A) Constant Voltage area 60 (max.) (C) Hiccup Protection 50 95 Io (%) Typical LED power supply I-V curve DIMMING OPERATION(for B-type only) +V(Red) -V(Black) DIM+(Blue) DIM-(White) HLN-80H B Type AC/L(Brown) AC/N(Blue) FG (Green/Yellow) Vo and Io can not be adjusted (B type) Built-in 3 in 1 dimming function, IP64 rated. Output constant current level can be adjusted through output cable by connecting a resistance or 1 ~ 10Vdc or 10V PWM signal between DIM+ and DIM-. Please DO NOT connect "DIM-" to "-V". Reference resistance value for output current adjustment (Typical) 10K 30K 40K 50K 70K 80K 90K Single driver 100K 20K 60K Resistance Multiple drivers value (N=driver quantity for synchronized 10K /N 20K /N 30K /N 40K /N 50K /N 60K /N 70K /N 80K /N 90K /N 100K /N dimming operation) Percentage of rated current 10% 20% 30% 40% OPEN ----- 50% 60% 70% 80% 90% 100% 102%~108% 1 ~ 10V dimming function for output current adjustment (Typical) Dimming value 1V 2V 3V 4V 5V 6V 7V 8V 9V 10V OPEN Percentage of rated current 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% 102%~108% 10V PWM signal for output current adjustment (Typical): Frequency range:100Hz ~ 3KHz Duty value 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% OPEN Percentage of rated current 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% 102%~108% File Name:HLN-80H-SPEC 2012-02-21 HLN-80H 80W Single Output Switching Power Supply series Using the built-in dimming function on B-type model can't turn the lighting fixture totally dark. Please refer to the connection method below to achieve 0% brightness of the lighting fixture connecting to the LED power supply unit. Dimming connection diagram for turning the lighting fixture ON/OFF : N FG L Switch Relay Adjuster 0~100K Ohms resistance 1~10V DC Voltage 10V PWM Signal Green/ Yellow Brown Blue AC/L HLN-80H B Type AC/N DIM+ DIMV(-) V(+) Blue White Black Red LED Lighting Fixture Using a switch and relay can turn ON/OFF the lighting fixture. 1.Output constant current level can be adjusted through output cable by connecting a resistance or 1~10Vdc or 10V PWM signal between DIM+ and DIM-. 2.The LED lighting fixture can be turned ON/OFF by the switch. File Name:HLN-80H-SPEC 2012-02-21