HLG-600H series

600W Single Output Switching Power Supply
F
110
M
M
SELV
HLG-600H
series
IP65 IP67
■ Features
Universal AC input / Full range (up to 305VAC)
Built-in active PFC function
No load power consumption <0.5W at remote OFF
High efficiency up to 96%
-40℃ ~ +70℃ wide operating range
Protections: Short circuit / Over current / Over voltage
■ Applications
LED street lighting
LED high-bay lighting
Parking space lighting
LED searchlight
LED fishing lamp
/ Over temperature
Fanless design, cooling by free air convection
IP67 / IP65 design for indoor or outdoor installations
Withstand 5G vibration test
Three in one dimming function
(0~10Vdc or PWM signal or resistance)
LED indicator for power on (A-Type)
Suitable for dry / damp / wet location
5 years warranty (Note.10)
■ Description
HLG-600H series is a high performance dustproof and waterproof AC-to-DC LED power supply up to 600W.
The fully-potted silicone and the aluminum case facilitate the heat dissipation. Above all, it delivers the efficiency
up to 96% that tops the LED power supply field. Other features include the wide working temperature range
between -40℃ and +70℃, the fan-less design, the adjustable output voltage and current, the surge susceptibility
up to 4KV (EN61000-4-5), low no-load power consumption (<0.5W) at remote OFF and workable for 277VAC
input. These attributes all make HLG-600H the fit for the indoor/outdoor LED lighting application requiring
remarkable reliability.
■ Model Encoding
HLG - 600H - 12 A
{
Function mode option
A : Standard model, IP65, Vo and I o level can be
adjusted through internal potentiometer.
B : Standard model, IP67, Io adjustable with 0~10Vdc,
PWM signal or resistance.
Blank : Optional model, IP67, with fixed Vo and Io
level.
Output voltage
High input voltage up to 305VAC
Output wattage
Series name
File Name:HLG-600H-SPEC 2015-05-11
HLG-600H
600W Single Output Switching Power Supply
series
SPECIFICATION
MODEL
DC VOLTAGE
HLG-600H-12
HLG-600H-15
HLG-600H-20
HLG-600H-24
HLG-600H-30
HLG-600H-36
HLG-600H-42
HLG-600H-48
HLG-600H-54
12V
15V
20V
24V
30V
36V
42V
48V
54V
7.5 ~ 15V
10 ~ 20V
12 ~ 24V
18 ~ 36V
21 ~ 42V
24 ~ 48V
27 ~ 54V
16.7A
14.3A
12.5A
11.2A
604.8W
CONSTANT CURRENT REGION Note.4 6 ~12V
RATED CURRENT
40A
36A
28A
25A
15 ~ 30V
20A
RATED POWER
480W
540W
560W
600W
600W
601.2W
600.6W
600W
150mVp-p
150mVp-p
150mVp-p
200mVp-p
250mVp-p
250mVp-p
250mVp-p
RIPPLE & NOISE (max.) Note.2 150mVp-p
VOLTAGE ADJ. RANGE Note.6 10.2 ~ 12.6V 12.7 ~ 15.8V 17 ~ 21V
OUTPUT
350mVp-p
20.4 ~ 25.2V 25.5 ~ 31.5V 30.6 ~ 37.8V 35.7 ~ 44.1V 40.8 ~ 50.4V 45.9 ~ 56.7V
Can be adjusted by internal potentiometer A type only
CURRENT ADJ. RANGE
18 ~ 36A
14 ~ 28A
12.5 ~ 25A
10 ~ 20A
8.3 ~ 16.7A
7.1 ~ 14.3A
6.2 ~ 12.5A
5.6 ~ 11.2A
VOLTAGE TOLERANCE Note.3 ±3.0%
±2.0%
±1.5%
±1.0%
±1.0%
±1.0%
±1.0%
±1.0%
±1.0%
±0.5%
±0.5%
±0.5%
±0.5%
±0.5%
±0.5%
±0.5%
±0.5%
±0.5%
±1.0%
±0.5%
±0.5%
±0.5%
±0.5%
±0.5%
±0.5%
20 ~ 40A
LINE REGULATION
LOAD REGULATION
SETUP, RISE TIME
±1.5%
±2.0%
Note.8 500ms, 80ms at full load
15ms at full load
HOLD UP TIME (Typ.)
Note.5 90 ~ 305VAC
VOLTAGE RANGE
FREQUENCY RANGE
230VAC /115VAC
230VAC /115VAC
127 ~ 431VDC
47 ~ 63Hz
POWER FACTOR (Typ.)
PF>0.98/115VAC, PF>0.95/230VAC, PF>0.93/277VAC at full load (Please refer to "Power Factor Characteristic" curve)
TOTAL HARMONIC DISTORTION THD< 20% when output loading≧50% at 115VAC/230VAC input and output loading≧75% at 277VAC input
INPUT
EFFICIENCY
(Typ.)
230VAC
277VAC
AC CURRENT (Typ.)
INRUSH CURRENT(Typ.)
MAX. No. of PSUs on 16A
CIRCUIT BREAKER
PROTECTION
94.5%
95%
95%
94.5%
95%
93.5%
95%
7A / 115VAC
3.3A / 230VAC
2.9A / 277VAC
COLD START 70A(twidth=1000μs measured at 50% Ipeak) at 230VAC
93.5%
92.5%
95.5%
96%
96%
96%
95.5%
96%
96%
96%
1 unit (circuit breaker of type B) / 2 units (circuit breaker of type C) at 230VAC
<0.75mA / 277VAC
LEAKAGE CURRENT
OVER CURRENT
92%
Note.4
SHORT CIRCUIT
OVER VOLTAGE
95 ~ 108%
Protection type : Constant current limiting, recovers automatically after fault condition is removed
Constant current limiting, recovers automatically after fault condition is removed
32.5 ~ 36.5V 39.5 ~ 43.5V 46 ~ 50V
13 ~ 16V
16.5 ~ 20.5V 22 ~ 26V
26 ~ 30V
52.5 ~ 56.5V 59 ~ 63V
Protection type : Shut down o/p voltage, re-power on to recover
Shut down o/p voltage, re-power on to recover
OVER TEMPERATURE
Power
on : "Hi" >2 ~ 5V or Open circuit
Power off : "Low" <0 ~ 0.5V or Short circuit
REMOTE ON/OFF CONTROL
FUNCTION
5VSB : [email protected] ; tolerance ±5%, ripple : 100mVp-p(max.)
5V STANDBY
WORKING TEMP.
WORKING HUMIDITY
ENVIRONMENT STORAGE TEMP., HUMIDITY
TEMP. COEFFICIENT
VIBRATION
SAFETY STANDARDS Note.7
-40 ~ +70℃ (Refer to "Derating Curve")
20 ~ 95% RH non-condensing
-40 ~ +85℃, 10 ~ 95% RH
±0.03%/℃ (0 ~ 60℃)
10 ~ 500Hz, 5G 12min./1cycle, period for 72min. each along X, Y, Z axes
UL60950-1, UL8750, CSA C22.2 No. 250.13-12, ENEC EN61347-1, EN61347-2-13 independent, EN62384, IP65 or IP67,
J61347-1, J61347-2-13 approved
SAFETY & WITHSTAND VOLTAGE
I/P-O/P:3.75KVAC
EMC
I/P-O/P, I/P-FG, O/P-FG:100M Ohms / 500VDC / 25℃/ 70% RH
Compliance to EN55015, EN55022(CISPR22) Class B, EN61000-3-2 Class C (≧50% load) ; EN61000-3-3
ISOLATION RESISTANCE
EMC EMISSION
EMC IMMUNITY
MTBF
OTHERS
DIMENSION
PACKING
NOTE
I/P-FG:2KVAC
O/P-FG:1.5KVAC
Compliance to EN61000-4-2,3,4,5,6,8,11, EN61547, EN55024, light industry level (surge 4KV), criteria A
76.9K hrs min. MIL-HDBK-217F (25℃)
280*144*48.5mm (L*W*H)
3.9Kg; 4pcs/16.6Kg/0.9CUFT
1. All parameters NOT specially mentioned are measured at 230VAC input, rated load and 25℃ of ambient temperature.
2. Ripple & noise are measured at 20MHz of bandwidth by using a 12" twisted pair-wire terminated with a 0.1uf & 47uf parallel capacitor.
3. Tolerance : includes set up tolerance, line regulation and load regulation.
4. Constant current operation region is within 50%~100% rated output voltage. This is the suitable operation region for LED related applications, but please
reconfirm special electrical requirements for some specific system design.
5. Derating may be needed under low input voltages. Please check the static characteristics for more details.
6. A type only.
7. Safety and EMC design refer to EN60598-1, subject CNS15233, GB7000.1, FCC part18.
8. Length of set up time is measured at cold first start. Turning ON/OFF the power supply may lead to increase of the set up time.
9. The power supply is considered as a component that will be operated in combination with final equipment. Since EMC performance will be affected by the
complete installation, the final equipment manufacturers must re-qualify EMC Directive on the complete installation again.
10. Refer to warranty statement
File Name:HLG-600H-SPEC 2015-05-11
HLG-600H
600W Single Output Switching Power Supply
series
Block Diagram
fosc : 100KHz(5V)
70KHz(12V~54V)
+5VSB
DETECTION
CIRCUIT
EMI FILTER
&
RECTIFIERS
I/P
POWER SWITCHING
PWM CONTROL
RECTIFIERS
&
FILTER
POWER
SWITCHING
RECTIFIERS
&
FILTER
PFC
CIRCUIT
+5VSB
+V
-V
DIM+
DIM(B Type)
O.L.P.
FG
O.L.P.
DETECTION
CIRCUIT
PWM & PFC
CONTROL
PFC
CONTROL
O.V.P.
PS/ON
CONTROL
Derating Curve
PS/ON
Static Characteristics
100
100
90
80
80
70
LOAD (%)
LOAD (%)
60
40
20
-40
-25
-10
0
15
30
50 55 60
70
60
50
40
(HORIZONTAL)
90
AMBIENT TEMPERATURE (℃)
115
125
135
145
155 165
175
180
200
230
305
INPUT VOLTAGE (V) 60Hz
Note : At high ambient temperature Ta=70℃, if HLG-600H operates in C.C
mode, the maximal current must not be greater than 60% of the rated
current.
Power Factor Characteristic
Constant Current Mode
1 .0 0
0 .9 8
0 .9 6
0 .9 4
PF
0 .9 2
0 .9 0
277V
0 .8 8
230V
0 .8 6
115V
0 .8 4
0 .8 2
0 .8 0
0 .7 8
50%
60%
70%
80%
LOAD
90%
100%
(600W)
File Name:HLG-600H-SPEC 2015-05-11
600W Single Output Switching Power Supply
HLG-600H
series
EFFICIENCY vs LOAD (54V Model)
HLG-600H series possess superior working efficiency that up to 96% can be reached in field applications.
100
98
EFFICIENCY (%)
96
94
277V
92
230V
90
115V
88
86
84
10% 20% 30% 40% 50% 60% 70% 80% 90% 100%
LOAD
DRIVING METHODS OF LED MODULE
There are two major kinds of LED drive method "direct drive" and "with LED driver".
A typical LED power supply may either work in "constant voltage mode (C.V) or constant current mode (C.C)" to drive the LEDs.
Mean Well's LED power supply with C.V+ C.C characteristic can be operated at both C.V mode (with LED driver, at area (A) and C.C mode (direct drive, at area (B).
In the constant current region, the highest voltage at the output of the driver
depends on the configuration of the end systems.
100
Should there be any compatibility issues, please contact MEAN WELL.
(A) Constant
Voltage area
Vo(%)
(B)
Constant
Current region
50
100
Io (%)
Typical LED power supply I-V curve
File Name:HLG-600H-SPEC 2015-05-11
HLG-600H
600W Single Output Switching Power Supply
series
DIMMING OPERATION (for B Type only)
FG (Green/Yellow)
AC/L(Brown)
AC/N(Blue)
RC+(Brown)
RC- & GND(Black)
+5V SB(Yellow)
DIM+(Blue)
DIM-(White)
-V(Black)
+V(Red)
-V(Black)
+V(Red)
HLG-600H
※ Built-in 3 in 1 dimming function, IP67 rated. Output constant current level can be adjusted through output cable by connecting
a resistance or 0 ~ 10Vdc or 10V PWM signal between DIM+ and DIM-.
※ Please DO NOT connect "DIM-" to "-V".
※ Reference resistance value for output current adjustment (Typical)
Single driver
Short
Resistance
Multiple
drivers
value
(N=driver quantity for synchronized Short
dimming operation)
Percentage of rated current
0%
10KΩ
20KΩ 30KΩ 40KΩ 50KΩ
60KΩ
70KΩ 80KΩ 90KΩ 100KΩ
10KΩ/N 20KΩ/N 30KΩ/N 40KΩ/N 50KΩ/N 60KΩ/N 70KΩ/N 80KΩ/N 90KΩ/N 100KΩ/N
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
OPEN
----95%~108%
※ 0 ~ 10V dimming function for output current adjustment (Typical)
Dimming value
0V
1V
2V
3V
4V
5V
6V
7V
8V
9V
10V
OPEN
Percentage of rated current
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
95%~108%
※ 10V PWM signal for output current adjustment (Typical): Frequency range :100Hz ~ 3KHz
Duty value
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
OPEN
Percentage of rated current
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
95%~108%
※Direct connecting to LEDs is suggested, but is not suitable for using additional drivers.
File Name:HLG-600H-SPEC 2015-05-11
600W Single Output Switching Power Supply
Mechanical Specification
HLG-600H
Case No. 228
series
Unit:mm
A Type:(HLG-600H-_A)
280
253.2
15
13.4
8.9
300±20
SJTW 18AWG×3C
T case
126.6
Io Vo
ADJ. ADJ.
47
300±20
15
FG (Green/Yellow)
AC/L(Brown)
AC/N(Blue)
97
144
UL2517 22AWG×3C
SJTW 14AWG×2C
SJTW 14AWG×2C
ψ4.5×4PL
LED
48.5
※ T case: Max. Case Temperature.
25±2
RC+(Brown)
RC- & GND(Black)
+5V SB(Yellow)
-V(Black)
+V(Red)
-V(Black)
+V(Red)
※ IP65 rated. Output voltage and constant current level can be adjusted through internal potentiometer.
(Can access by removing the rubber stopper on the case.)
B Type:(HLG-600H-_B)
280
253.2
15
13.4
8.9
350±20
300±20
T case
126.6
UL2517 18AWG×2C
SJTW 14AWG×2C
ψ4.5×4PL
RC+(Brown)
RC- & GND(Black)
+5V SB(Yellow)
DIM+(Blue)
DIM-(White)
-V(Black)
+V(Red)
-V(Black)
+V(Red)
※ T case: Max. Case Temperature.
25±2
48.5
SJTW 18AWG×3C
47
SJTW 14AWG×2C
15
FG (Green/Yellow)
AC/L(Brown)
AC/N(Blue)
97
144
300±20
UL2517 22AWG×3C
File Name:HLG-600H-SPEC 2015-05-11
600W Single Output Switching Power Supply
HLG-600H
series
Blank Type(option):(HLG-600H-_)
280
253.2
15
13.4
8.9
300±20
SJTW 18AWG×3C
T case
47
300±20
15
FG (Green/Yellow)
AC/L(Brown)
AC/N(Blue)
97
144
UL2517 22AWG×3C
126.6
SJTW 14AWG×2C
SJTW 14AWG×2C
ψ4.5×4PL
RC+(Brown)
RC- & GND(Black)
+5V SB(Yellow)
-V(Black)
+V(Red)
-V(Black)
+V(Red)
48.5
※ T case: Max. Case Temperature.
25±2
Installation Manual
Please refer to : http://www.meanwell.com/webnet/search/InstallationSearch.html
File Name:HLG-600H-SPEC 2015-05-11