Test Report: GSM25U48 25W AC-DC Single Output Medical Adaptor DESIGN VERIFY TEST Output Function Test Input Function Test Protection Function Test Component Stress Test SAFETY & E.M.C. TEST Safety Test E.M.C. Test RELIABILITY TEST ENVIRONMENT TEST 25W AC-DC Single Output Medical Adaptor GSM25U series DESIGN VERIFY TEST OUTPUT FUNCTION TEST NO 1 TEST ITEM SPECIFICATION TEST CONDITION RIPPLE & NOISE V1:240 I/P: 230VAC mVp-p (Max ) RESULT VERDICT V1: 50 mVp-p (Max ) I/P: 115VAC P O/P:FULL LOAD Ta:25℃ 2 OUTPUT VOLTAGE V1:2%~ -2 % (Max) I/P:85 VAC / 264 VAC O/P:FULL/ MIN TOLERANCE V1: 1 %~ -1 % LOAD P Ta:25℃ 3 LINE REGULATION V1:1 %~ -1 % (Max) I/P:85 VAC ~ 264 VAC V1: 0 %~ -0 % O/P:FULL LOAD P Ta:25℃ 4 LOAD REGULATION V1:2 %~ -2 % (Max) I/P: 230VAC V1: 1 %~ -1 % I/P: 115VAC P O/P:FULL ~MIN LOAD Ta:25℃ 5 SET UP TIME 230VAC: 500 ms (Max) I/P: 230VAC 230VAC/ 220 ms 115VAC: 1000 ms(Max) I/P: 115 VAC 115VAC/ 240 ms 230VAC/ 16 ms 115VAC/ 10 ms P O/P:FULL LOAD Ta:25℃ 6 RISE TIME 230VAC: 30 ms (Max) I/P: 230VAC 115VAC: 30 ms (Max) I/P: 115 VAC P O/P:FULL LOAD Ta:25℃ 7 HOLD UP TIME 230VAC: 16 ms (TYP) I/P: 230VAC 230VAC/ 120 ms 115VAC: 16 ms (TYP) I/P: 115 VAC 115VAC/ 60 ms P O/P:FULL LOAD Ta:25℃ 8 OVER/UNDERSHOOT < +5% TEST I/P: 230VAC TEST: <5 % I/P: 115VAC TEST: <5 % O/P:FULL LOAD P Ta:25℃ 9 DYNAMIC LOAD V1: 4800 mVp-p I/P: 230VAC (1)370 mVp-p /230V I/P: 115VAC (2)362 mVp-p /230V (1).O/P:FULL /Min LOAD 90%DUTY/ (3)350 mVp-p /230V 1KHZ (2).O/P:FULL /Min LOAD 90%DUTY/ (4)380 mVp-p /230V 3KHZ (3).O/P:FULL /Min LOAD 90%DUTY/ (1)370 mVp-p /115V (2)362 mVp-p /115V 5KHZ (4).O/P:FULL /Min LOAD 50%DUTY/ (3)350 mVp-p /115V (4)380 mVp-p /115V P 120HZ Ta:25℃ Model: GSM25U48 Test Report 2 / 7 25W AC-DC Single Output Medical Adaptor GSM25U series INPUT FUNCTION TEST NO 1 TEST ITEM SPECIFICATION INPUT VOLTAGE RANGE TEST CONDITION 85 VAC~264 VAC RESULT I/P:TESTING VERDICT 66.2 V~264V O/P:FULL LOAD Ta:25℃ I/P: TEST:OK LOW-LINE-3V= 82 V P HIGH-LINE+15%=300 V O/P:FULL/MIN LOAD ON: 30 Sec . OFF: 30 Sec 10MIN ( POWER ON/OFF NO DAMAGE ) 2 INPUT FREQUENCY RANGE I/P:85 47HZ ~63 HZ VAC ~ 264 VAC TEST:OK P O/P:FULL~MIN LOAD NO DAMAGE OSC Ta:25℃ 3 EFFICIENCY 88 % (TYP) I/P: 230VAC 89.08 % /230V I/P: 115VAC 88.755 % /115V O/P:FULL LOAD P Ta:25℃ 4 INPUT CURRENT 230V/ 0.35 A (TYP) I/P: 230VAC I= 0.207 A/ 230 VAC 115V/ 0.7 A (TYP) I/P: 115 VAC I= 0.403 A/ 115 VAC O/P:FULL LOAD P Ta:25℃ 5 INRUSH CURRENT 230V/ 55 A (TYP) I/P: 230VAC I= 43 A/ 230 VAC 115V/ 30 A(TYP) I/P: 115 VAC I= 27 A/ 115 VAC 50 uA / 264 VAC I/P: 264 VAC L-FG: 44 uA O/P:Min LOAD N-FG: 43 uA I/P:115VAC < 0.022 W I/P:230VAC < 0.059 W COLD START 6 LEAKAGE CURRENT < NO LOAD CONSUMPTION < 0.1 P Ta:25℃ Ta:25℃ TOUCH CURRENT 7 O/P:FULL LOAD W O/P:NO LOAD P P Ta:25℃ Model: GSM25U48 Test Report 3 / 7 25W AC-DC Single Output Medical Adaptor GSM25U series PROTECTION FUNCTION TEST NO 1 TEST ITEM SPECIFICATION OVER LOAD PROTECTION 105 % ~ 170 % TEST CONDITION I/P: 230VAC I/P: 115 VAC O/P:TESTING RESULT VERDICT 160%/ 230 VAC 152 %/ 115 VAC P Hiccup Mode Ta:25℃ 2 OVER VOLTAGE PROTECTION CH1:50.4 V ~64.8 V I/P: 230VAC I/P: 115 VAC O/P:MIN LOAD 64 V/ 230 VAC 63 V/ 115 VAC P Shut down Re- power ON Ta:25℃ 3 SHORT PROTECTION SHORT EVERY OUTPUT I/P: 264 VAC NO DAMAGE 1 HOUR NO DAMAGE O/P:FULL LOAD Hiccup Mode P Ta:25℃ COMPONENT STRESS TEST NO 1 TEST ITEM SPECIFICATION TEST CONDITION RESULT Power Transistor Q1 I/P:High-Line +3V = 267 V (1) 470 V O/P: (1)Full Load Turn on (2) 480 V (3) 472 V I/P:High-Line +3V = 267 V (1) 332 V O/P: (1)Full Load Turn on (2) 340 V (3) 332 V I/P:High-Line +3V = 267 V (1) 372 V O/P: (1)Full Load Turn on /Off (2) 380 V (2) Min load Turn on /Off (3) 380 V I/P:High-Line +3V = 267 V (1) 14.4 V O/P: (1)Full Load Turn on /Off (2) 14 V (2) Min load Turn on /Off (3) 14.4 V Rated: 6A/600V ( D to S) or (C to E) Peak Voltage (2) Output Short VERDICT P (3)Full load continue Ta:25℃ 2 Diode Peak Voltage D100 Rated: 6A/400V (2)Output Short P (3)Full load continue Ta:25℃ 3 Input Capacitor Voltage C5 Rated:56u/400V P (3)Full Load /Min load Change Ta:25℃ 4 Control IC Voltage Test U1 Rated: 10V~27V P (3)Full Load /Min load Change Ta:25℃ Model: GSM25U48 Test Report 4 / 7 25W AC-DC Single Output Medical Adaptor GSM25U series SAFETY & E.M.C. TEST SAFETY TEST NO 1 2 TEST ITEM SPECIFICATION TEST CONDITION RESULT WITHSTAND VOLTAGE I/P-O/P: 4 KVAC/min I/P-O/P: 4.4 KVAC/min I/P-O/P: Ta:25℃ NO DAMAGE ISOLATION RESISTANCE I/P-O/P:500VDC>100MΩ I/P-O/P: 500 VDC Ta:25℃/70%RH VERDICT 0.67 mA 30 GΩ I/P-O/P: P P NO DAMAGE E.M.C TEST NO 1 2 TEST ITEM SPECIFICATION TEST CONDITION RESULT HARMONIC EN61000-3-2 I/P:240VAC/230VAC/220VACVAC/60HZ PASS CLASS A O/P:100%,75%,50%,25%LOAD Ta:25℃ EN55011 I/P: 230VAC CLASS B O/P:FULL/50% LOAD CONDUCTION (50HZ) VERDICT P PASS P Test by certified Lab Ta:25℃ 3 RADIATION EN55011 I/P: 230VAC (50HZ) PASS CLASS B O/P:FULL LOAD Test by certified Lab P Ta:25℃ 4 5 6 E.S.D E.F.T SURGE EN61000-4-2 I/P: 230VAC MEDICAL AIR:8KV / Contact:6KV O/P:FULL LOAD /50HZ EN61000-4-4 I/P: 230VAC MEDICAL INPUT: 2KV O/P:FULL LOAD EN61000-4-5 I/P: 230VAC /50HZ MEDICAL L-N :1KV O/P:FULL LOAD CRITERIA A P Ta:25℃ /50HZ CRITERIA A P Ta:25℃ CRITERIA A P Ta:25℃ L,N-PE:2KV 7 Test by certified Lab & Test Report Prepare Model: GSM25U48 Test Report 5 / 7 25W AC-DC Single Output Medical Adaptor GSM25U series RELIABILITY TEST ENVIRONMENT TEST NO 1 TEST ITEM SPECIFICATION TEMPERATURE RISE TEST MODEL: GSM25U24 TEST CONDITION RESULT VERDICT 1. ROOM AMBIENT BURN-IN:2 HRS I/P: 230VAC O/P: FULL LOAD Ta= 28.8 ℃ 2. HIGH AMBIENT BURN-IN: 4 HRS I/P: 230VAC O/P: FULL LOAD Ta= 44.4 ℃ NO 2 OVER LOAD BURN-IN TEST Position ROOM AMBIENT HIGH AMBIENT Ta= 28.8 ℃ Ta= 44.4℃ 60.1℃ 72.6℃ 1 LF1 2 BD1 67.9℃ 80.8℃ 3 Q1 81.5℃ 95.6℃ 4 D1 77.0℃ 90.6℃ 5 C5 61.2℃ 73.4℃ 6 C40 66.8℃ 78.8℃ 7 U1 63.1℃ 75.6℃ 8 T1 76.6℃ 88.4℃ 9 C105 69.9℃ 81.8℃ 10 LF1 86.4℃ 98.2℃ NO DAMAGE I/P: 230VAC 1 HOUR ( MIN ) O/P: 141 P TEST:OK P ﹪LOAD Ta:25℃ 3 LOW TEMPERATURE TURN ON AFTER 2 HOUR I/P: 264VAC/100VAC Ta= 4 5 AFTER 12 HOURS I/P: 272 VAC HIGH TEMPERATURE O/P:FULL LOAD HIGH VOLTAGE IN CHAMBER ON CONTROL 40 ℃ TURN ON TEST NO DAMAGE HUMIDITY= + 0.03 %/℃(0~50℃) STORAGE TEMPERATURE TEST TEST:OK P Ta= 40 ℃ 95 %R.H I/P: 230VAC + 0.006 %/℃(0~50℃) O/P:FULL LOAD COEFFICIENT 6 P -35 ℃ HIGH HUMIDITY TEMPERATURE TEST:OK O/P: 100 ﹪LOAD TURN ON TEST P 1. Thermal shock Temperature: -45℃~ +90℃ 2. Temperature change rate :25℃ / MIN 3. Dwell time low and high temperature : 30 MIN/EACH P 4. Total test cycle:5 CYCLE 5. Input/Output condition: STATIC 7 THERMAL SHOCK TEST 1. Thermal shock Temperature: -30℃~ +45℃ 2. Temperature change rate :25℃ / MIN 3. Dwell time low and high temperature : 30 MIN/EACH P 4. Total test cycle:10 CYCLE 5. Input/Output condition: 230VAC/Full Load AC ON/OFF TEST turn on 58sec;turn off 2sec Model: GSM25U48 Test Report 6 / 7 25W AC-DC Single Output Medical Adaptor 8 VIBRATION TEST GSM25U series 1 Carton & 1 Set (1) Waveform: Sine Wave (2) Frequency:10~500Hz (3) Sweep Time:12min/sweep cycle P (4) Acceleration:2G (5) Test Time:60min in each axis (X.Y.Z) (6) Ta:25℃ 9 CAPACITOR LIFE CYCLE 10 11 MTBF DMTBF/Accelerated Life Test SUPPOSE C 105 (1) I/P: 230VAC IS THE MOST CRITICAL COMPONENT O/P:FULL LOAD Ta= 25 ℃ LIFE TIME (1) 176180 HRS (2) I/P: 230VAC O/P:FULL LOAD Ta= 40 ℃ LIFE TIME (2) 80427 HRS (3) I/P: 230VAC O/P:75% LOAD Ta= 40 ℃ LIFE TIME (3) 138164 HRS (4) I/P: 230VAC O/P:50% LOAD Ta= 40 ℃ MIL-HDBK-217F NOTICE S2 PARTS COUNT TOTAL FAILURE RATE: 796.7 KHRS LIFE TIME (4) 229165 HRS P P Demonstration Mean Time Between Failure (Expected Life): Above 30,000 hours @ TA 40℃ P SAMPLE TESTER REVIEW APPROVAL PRODUCT SAMPLE DANIEL GAO SANFORD SU VINCENT TSENG 13.10.19 A50-F031 Model: GSM25U48 Test Report 7 / 7