Test Report: GSM40B12-P1J

Test Report: GSM40B12-P1J
40W Single Output Switching Power Supply
 DESIGN VERIFY TEST
Output Function Test
Input Function Test
Protection Function Test
Control Function Test
Component Stress Test
 SAFETY & E.M.C. TEST
Safety Test
E.M.C. Test
 RELIABILITY TEST
ENVIRONMENT TEST
Model::GSM40B12-P1J
Test Report
1 / 7
GSM40B series
40W Single Output Switching Power Supply
 DESIGN VERIFY TEST
OUTPUT FUNCTION TEST
NO
1
2
3
4
5
6
7
8
9
TEST ITEM
SPECIFICATION
TEST CONDITION
RIPPLE & NOISE
V1：100
I/P： 230VAC
O/P：FULL LOAD
Ta：25℃
OUTPUT VOLTAGE
TOLERANCE
LINE REGULATION
LOAD REGULATION
SET UP TIME
RISE TIME
HOLD UP TIME
V1： -3
V1： -1
V1： -3
%~ +3
%~ +1
%~ +3
% (Max)
% (Max)
% (Max)
230VAC：
1000
ms (Max)
115VAC：
1500
ms(Max)
230VAC：
30
ms (Max)
115VAC：
30
ms (Max)
230VAC：
50
ms (TYP)
115VAC：
15
ms (TYP)
OVER/UNDERSHOOT
TEST
DYNAMIC LOAD
mVp-p (Max )
< +5%
V1：
1200
mVp-p
RESULT
V1：
VERDICT
58
mVp-p (Max )
P
I/P： 80 VAC / 264 VAC
O/P：FULL/ MIN LOAD
Ta：25℃
V1：
I/P：100 VAC ~ 264 VAC
O/P：FULL LOAD
Ta：25℃
V1：
I/P： 230 VAC
O/P：FULL ~MIN LOAD
Ta：25℃
V1：
-0.623
%~
0.723
%
P
0
%~
0.050
%
P
-0.623
%~
0.723
%
P
I/P： 230 VAC
I/P： 115 VAC
O/P：FULL LOAD
Ta：25℃
230VAC/
441.032
ms
115VAC/
1082.982
ms
I/P： 230 VAC
I/P： 115 VAC
O/P：FULL LOAD
Ta：25℃
230VAC/
9.431
ms
115VAC/
11.629
ms
I/P： 230 VAC
I/P： 115 VAC
O/P：FULL LOAD
Ta：25℃
230VAC/
52.306
ms
115VAC/
27.717
ms
I/P： 230 VAC
O/P：FULL LOAD
Ta：25℃
TEST：
0
I/P： 230 VAC
(1).O/P：FULL /Min LOAD 90%DUTY/
1KHZ
(2).O/P：FULL /Min LOAD 90%DUTY/
P
P
P
%
P
(1)
(2)
(3)
(4)
286
280
259
460
mVp-p
mVp-p
mVp-p
mVp-p
3KHZ
(3).O/P：FULL /Min LOAD 90%DUTY/
P
5KHZ
(4).O/P：FULL /Min LOAD 50%DUTY/
120HZ
Ta：25℃
Model::GSM40B12-P1J
Test Report
2 / 7
GSM40B series
40W Single Output Switching Power Supply
INPUT FUNCTION TEST
NO
1
TEST ITEM
SPECIFICATION
INPUT VOLTAGE RANGE
TEST CONDITION
RESULT
I/P：TESTING
O/P：FULL LOAD
Ta：25℃
80VAC~264 VAC
I/P：
VERDICT
59.768V~264V
TEST： OK
LOW-LINE-3V= 77 V
HIGH-LINE+15%=300 V
O/P：FULL/MIN LOAD
ON： 30 Sec . OFF： 30 Sec 10MIN
P
( AC POWER ON/OFF NO DAMAGE )
2
3
4
5
INPUT FREQUENCY
RANGE
EFFICIENCY
INPUT CURRENT
INRUSH CURRENT
I/P： 80 VAC ~ 264 VAC
O/P：FULL~MIN LOAD
Ta：25℃
47HZ ~63 HZ
NO DAMAGE OSC
7
LEAKAGE CURRENT
230V/
0.5
A (TYP)
115V/
1
A (TYP)
230V/
115V/
65
30A
A (TYP)
A (TYP)
NO LOAD CONSUMPTION
PS-ON SHORT
<
<
<
50
0.1
P
I/P： 230 VAC
O/P：FULL LOAD
Ta：25℃
88 % (TYP)
COLD START
6
TEST： OK
uA / 264VAC
W
90.5
%
P
I/P： 230 VAC
I/P： 115 VAC
O/P：FULL LOAD
Ta：25℃
I=
0.342
A/ 230 VAC
I=
0.655
A/ 115 VAC
I/P： 230 VAC
I/P： 115 VAC
O/P：FULL LOAD
Ta：25℃
I=
I=
I/P： 264 VAC
O/P：Min LOAD
Ta：25℃
FOR PATIENT
38.7μA
I/P：240VAC
O/P：NO LOAD
Ta：25℃
<
45.625
24.138
P
A/ 230 VAC
A/ 115VAC
P
P
0.0495
W
P
PROTECTION FUNCTION TEST
NO
1
2
TEST ITEM
OVER LOAD PROTECTION
OVER VOLTAGE PROTECTION
SPECIFICATION
105 % ~160
CH1： 12.6
%
V ~ 16.2
V
TEST CONDITION
RESULT
I/P： 230 VAC
I/P： 115 VAC
O/P：TESTING
Ta：25℃
141.0 %/ 230 VAC
141.3 %/ 115 VAC
Hiccup Mode
I/P： 230 VAC
I/P： 115 VAC
O/P：MIN LOAD
Ta：25℃
14.1 V/ 230 VAC
14.3 V/ 115 VAC
VERDICT
P
P
Shut down Re- power ON
Model::GSM40B12-P1J
Test Report
3 / 7
40W Single Output Switching Power Supply
3
SPEC：
OVER TEMPERATURE PROTECTION
I/P： 230 VAC
O/P：FULL LOAD
RTH2>70℃
GSM40B series
O.T.P. Active
Shut down Re-power ON
NO DAMAGE
P
4
SHORT PROTECTION
I/P： 264 VAC
O/P：FULL LOAD
Ta：25℃
SHORT EVERY OUTPUT
1 HOUR NO DAMAGE
NO DAMAGE
Hiccup Mode
P
CONTROL FUNCTION TEST
NO
1
TEST ITEM
SPECIFICATION
ERP STEP2 COMPLIANT
LEVEL Ⅴ≥87.6%
TEST CONDITION
RESULT
I/P: 230 VAC/115VAC
O/P:100/75/50/25/0%
LOAD
Ta:25℃
230V
115V
VERDICT
88.445%
87.913%
P
COMPONENT STRESS TEST
NO
1
2
3
4
5
TEST ITEM
SPECIFICATION
TEST CONDITION
RESULT
Power Transistor
( D to S) or (C to E) Peak Voltage
Q1
I/P：High-Line +3V = 267 V
O/P： (1)Full Load Turn on
(1)
588
V
(2)
492
V
(2) Output Short
(3)Full load continue
Ta：25℃
(3)
560
V
I/P：High-Line +3V = 267 V
O/P： (1)Full Load Turn on
(1)
64.6
V
(2)
52.0
V
(2)Output Short
(3)Full load continue
Ta：25℃
(3)
59.6
V
I/P：High-Line +3V = 267 V
O/P： (1)Full Load Turn on /Off
(1)
356
V
(2)
356
V
(2) Min load Turn on /Off
(3)Full Load /Min load
Change
Ta：25℃
(3)
354
V
I/P：High-Line +3V = 267 V
O/P： (1)Full Load Turn on /Off
(1)
17.0
V
(2)
17.1
V
(2) Min load Turn on /Off
(3)Full Load /Min load
Change
Ta：25℃
(3)
14.9
V
I/P：High-Line +3V = 267 V
O/P： (1)Full Load Turn on
(3)
488
V
(4)
418
V
(2) Output Short
(3)Full load continue
Ta：25℃
(3)
478
V
Diode Peak Voltage
Input Capacitor Voltage
Control IC Voltage Test
CLAMP DIODE
D100
Rated：700 V 10 A
Rated：80 V 30 A
C 5 Rated：120u /400V/105℃
U1
D1
Rated：
28 V
Rated： 800 V 2 A
VERDICT
Model::GSM40B12-P1J
P
P
P
P
P
Test Report
4 / 7
GSM40B series
40W Single Output Switching Power Supply
 SAFETY & E.M.C. TEST
SAFETY TEST
NO
1
TEST ITEM
SPECIFICATION
TEST CONDITION
RESULT
WITHSTAND VOLTAGE
I/P-O/P： 4 KVAC/min
I/P-O/P：4.2KVAC/min
I/P-O/P：
VERDICT
1.744
mA
P
NO DAMAGE
Ta：25℃
2
3
ISOLATION RESISTANCE
GROUNDING CONTINUITY
I/P-O/P：500VDC>100MΩ
FG(PE) TO CHASSIS
OR TRACE < 100 mΩ
I/P-O/P： 500 VDC
Ta：25℃/70%RH
I/P-O/P：
9999
MΩ
P
NO DAMAGE
40 A / 2min
Ta：25℃ / 70%RH
11
mΩ
P
E.M.C TEST
NO
1
2
3
4
5
6
7
TEST ITEM
SPECIFICATION
TEST CONDITION
RESULT
HARMONIC
EN61000-3-2
CLASS B
I/P： 230 VAC/50HZ
O/P：FULL LOAD
Ta：25℃
PASS
EN55011
CLASS B
I/P： 230 VAC (50HZ)
O/P：FULL/50% LOAD
Ta：25℃
PASS
Test by certified Lab
P
EN55011
CLASS B
I/P： 230 VAC (50HZ)
O/P：FULL LOAD
Ta：25℃
PASS
Test by certified Lab
P
EN61000-4-2
MEDICAL
AIR：8KV / Contact：6KV
I/P： 230 VAC/50HZ
O/P：FULL LOAD
Ta：25℃
CRITERIA A
EN61000-4-4
MEDICAL
INPUT： 2KV
I/P： 230 VAC/50HZ
O/P：FULL LOAD
Ta：25℃
CRITERIA A
IEC61000-4-5
MEDICAL
L-N ：1KV
L,N-PE：2KV
I/P： 230 VAC/50HZ
O/P：FULL LOAD
Ta：25℃
CRITERIA A
CONDUCTION
RADIATION
E.S.D
E.F.T
SURGE
VERDICT
P
P
P
P
Test by certified Lab ＆ Test Report Prepare
Model::GSM40B12-P1J
Test Report
5 / 7
40W Single Output Switching Power Supply
GSM40B series
 RELIABILITY TEST
ENVIRONMENT TEST
NO
1
TEST ITEM
SPECIFICATION
TEMPERATURE RISE TEST
MODEL： GSM40B12-P1J
1. ROOM AMBIENT BURN-IN：1HRS
I/P： 230VAC O/P： FULL LOAD Ta=22.0℃
2. HIGH AMBIENT BURN-IN：2HRS
I/P： 230VAC O/P： FULL LOAD Ta=50.1℃
TEST CONDITION
Position
1
LF1
LF2
BD1
C5
D1
D40
C40
T1coil
T1core
C105
D100
U1
CASE
Q1
2
3
4
5
6
7
8
9
10
11
12
13
14
2
3
4
5
6
7
ROOM AMBIENT
Ta=22℃
NO
RESULT
HIGH AMBIENT Ta=
50.1℃
42.6℃
50.1℃
54.6℃
49.9℃
55.2℃
52.8℃
53.4℃
56.2℃
51.4℃
53.2℃
69.9℃
45.6℃
44.1℃
51.1℃
68.0℃
74.7℃
77.9℃
74.4℃
79.4℃
76.9℃
77.6℃
80.3℃
75.7℃
77.3℃
92.4℃
70.0℃
68.3℃
75.5℃
NO DAMAGE
1 HOUR ( MIN )
I/P： 230 VAC
O/P：120﹪LOAD
Ta：25℃
TEST：OK
LOW TEMPERATURE
TURN ON TEST
TURN ON AFTER 2 HOUR
I/P： 264VAC/100VAC
O/P： 100 ﹪LOAD
Ta=
-30℃
TEST：OK
HIGH HUMIDITY
HIGH TEMPERATURE
HIGH VOLTAGE
TURN ON TEST
AFTER 12 HOURS
IN CHAMBER ON
CONTROL 50℃
I/P： 272 VAC
O/P：FULL LOAD
Ta=50℃
TEST：OK
NO DAMAGE
HUMIDITY= 95 %R.H
OVER LOAD BURN-IN TEST
P
P
P
P
TEMPERATURE
COEFFICIENT
+ 0.03%/℃(0~50℃)
STORAGE TEMPERATURE TEST
1.
2.
3.
4.
5.
Thermal shock Temperature： -45℃~ +90℃
Temperature change rate ：25℃ / MIN
Dwell time low and high temperature ： 30 MIN/EACH
Total test cycle：5 CYCLE
Input/Output condition： STATIC
OK
1.
2.
3.
4.
5.
Thermal shock Temperature： -30℃~ +60℃
Temperature change rate ：25℃ / MIN
Dwell time low and high temperature ： 30 MIN/EACH
Total test cycle：10 CYCLE
Input/Output condition： 230VAC/Full Load AC ON/OFF TEST
turn on 58sec；turn off 2sec
OK
THERMAL SHOCK TEST
VERDICT
I/P： 230 VAC
O/P：FULL LOAD
+0.006%/℃(0~50℃)
P
P
Model::GSM40B12-P1J
P
Test Report
6 / 7
GSM40B series
40W Single Output Switching Power Supply
8
9
10
11
VIBRATION TEST
CAPACITOR
LIFE CYCLE
MTBF
DMTBF/Accelerated Life Test
TEST：OK
1 Carton & 1 Set
(1) Waveform： Sine Wave
(2) Frequency：10~500Hz
(3) Sweep Time：12min/sweep cycle
(4) Acceleration：2G
(5) Test Time：60min in each axis (X.Y.Z)
(6) Ta：25℃
P
SUPPOSE C105
IS THE MOST CRITICAL COMPONENT
(1) I/P： 230VAC O/P：FULL LOAD Ta= 25℃ LIFE TIME
(2) I/P： 230VAC O/P：FULL LOAD Ta= 50 ℃ LIFE TIME
(3) I/P： 230VAC O/P：75% LOAD Ta= 50 ℃ LIFE TIME
(4) I/P： 230VAC O/P：50% LOAD Ta= 50℃ LIFE TIME
MIL-HDBK-217F NOTICE S2 PARTS COUNT
TOTAL FAILURE RATE： 740KHRS
(1)
(2)
(3)
(4)
350749HRS
81226HRS
121482HRS
167097HRS
P
P
Demonstration Mean Time Between Failure (Expected Life): Above 50,000 hours @ TA 50℃
P
SAMPLE
TEST RESULT
TESTER
APPROVAL
PRODUCT SAMPLE
PASS
XUJ
Wangdz
Model::GSM40B12-P1J
Test Report
7 / 7