Harwin Test Report Summary HT01001 Mechanical Testing of Datamate (M80 Series) J-Tek Horizontal Male SMT Contacts HT01001 Test Report for Datamate Male Horizontal SMT Mechanical Testing 1. Introduction. 1.1. Description and Purpose. The Harwin Datamate (M80 Series) connector is manufactured to the requirements of BS9525F0033. The following tests were carried out to confirm that the new design of stamped contacts for use in Datamate Male Horizontal SMT connectors would be comparable with the rest of the range, in the aspects of insertion and withdrawal forces, contact resistance and contact retention. 1.2. Conclusion. The following test data has been taken from Harwin test reports C08/06, C09/06 and C13/06. For all four tests, both stamped contacts easily met the required standards, and are therefore approved for use as Datamate contacts. 2. Test Method, Requirements and Results. 2.1. List of Test Samples. a) M80-5525005 male Horizontal SMT J-Tek connector, incorporating stamped contacts M802360005 and M80-2370005 b) M80-4105001 female Vertical PC Tail J-Tek connector 2.2. Specification Parameters. The BS9525-F0033 requirements for these tests are detailed in the table below: Requirements Per contact = 2.8N max, 0.5N min For 50-way connector = 140.0N max Per contact = 1.8N max, 0.2N min Initial = max 10N min Insertion Force Withdrawal Force Contact Resistance Contact Retention 2.3. Test Method and Results. The following tests were all carried out in a mated condition. a) Insertion and Withdrawal Forces: Overall Insertion force for 50-way mating connectors = 76.8N. Overall withdrawal force of the two mated connectors = 35.5N (results on following page) Harwin North America T: +1 603 893 5376 F: +1 603 893 5396 E: [email protected] W: www.harwin.com Issue: 1 Date: 17/10/2011 C/Note: ----- Harwin Europe T: +44 (0) 23 9231 4545 F: +44 (0) 23 9231 4590 Harwin Asia T: +65 6 779 4909 F: +65 6 779 386 E: [email protected] W: www.harwin.com E: [email protected] W: www.harwinasia.com Page 2 of 4 HT01001 Test Report for Datamate Male Horizontal SMT Mechanical Testing Average Insertion Force Per Contact M80-236 M80-237 Initial After 5 Cycles After 10 Cycles Initial Sample After 5 Cycles 2 After 10 Cycles Initial Sample After 5 Cycles 3 After 10 Cycles Initial Sample After 5 Cycles 4 After 10 Cycles Initial Sample After 5 Cycles 5 After 10 Cycles Maximum Minimum Average Sample 1 b) 0.9N 0.9N 1.1N 1.6N 1.2N 1.6N 2.4N 1.0N 0.9N 1.0N 0.5N 0.9N 2.3N 1.4N 1.5N 2.4N 0.5N 1.28N Average Withdrawal Force Per Contact M80-236 M80-237 1.6N 1.8N 1.0N 1.2N 0.8N 0.6N 1.6N 1.2N 0.8N 1.9N 1.3N 1.0N 2.1N 1.2N 0.6N 2.1N 0.6N 1.25N 0.8N 0.5N 0.6N 0.9N 0.9N 0.6N 0.5N 0.6N 1.3N 0.9N 0.6N 0.4N 1.1N 0.8N 0.7N 1.3N 0.4N 0.75N 1.5N 0.6N 0.5N 0.6N 0.5N 0.5N 0.8N 0.5N 0.4N 0.9N 0.5N 0.7N 0.8N 0.7N 0.7N 1.5N 0.4N 0.68N Contact resistance: Average Contact resistance Per Contact M80-236 M80-237 Initial After 5 Cycles After 10 Cycles Initial Sample After 5 Cycles 2 After 10 Cycles Initial Sample After 5 Cycles 3 After 10 Cycles Initial Sample After 5 Cycles 4 After 10 Cycles Initial Sample After 5 Cycles 5 After 10 Cycles Maximum Minimum Average Sample 1 Harwin North America T: +1 603 893 5376 F: +1 603 893 5396 E: [email protected] W: www.harwin.com Issue: 1 Date: 17/10/2011 C/Note: ----- 3.8m 2.1m 3.09m 3.2 3.6 3.8m 1.8m 3.29m Harwin Europe T: +44 (0) 23 9231 4545 F: +44 (0) 23 9231 4590 Harwin Asia T: +65 6 779 4909 F: +65 6 779 386 E: [email protected] W: www.harwin.com E: [email protected] W: www.harwinasia.com Page 3 of 4 HT01001 Test Report for Datamate Male Horizontal SMT Mechanical Testing c) Contact Retention Forces: Contact Number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Minimum Maximum Average Harwin North America T: +1 603 893 5376 F: +1 603 893 5396 E: [email protected] W: www.harwin.com Issue: 1 Date: 17/10/2011 C/Note: ----- M80-2360005 M80-2370005 24.6N 21.7N 18.6N 19.8N 17.5N 17.8N 27.8N 22.7N 21.3N 20.4N 18.7N 19.3N 20.4N 22.7N 15.8N 22.9N 18.5N 19.8N 22.4N 16.5N 20.8N 22.3N 22.6N 19.8N 26.1N 15.30N 21.60N 17.60N 17.3N 14.6N 15.7N 13.5N 18.0N 16.1N 17.5N 16.6N 17.2N 21.2N 19.0N 18.2N 21.0N 13.5N 19.1N 12.5N 16.7N 18.9N 17.6N 18.6N 15.5N 17.3N 17.1N 18.4N 19.1N 12.50N 21.20N 17.21N Harwin Europe T: +44 (0) 23 9231 4545 F: +44 (0) 23 9231 4590 Harwin Asia T: +65 6 779 4909 F: +65 6 779 386 E: [email protected] W: www.harwin.com E: [email protected] W: www.harwinasia.com Page 4 of 4