Königswinkel 10 32825 Blomberg Telefon +49 5235 / 9500-0 Fax +49 5235 / 9500-10 No.: U60108c Designation of equipment under test: Fast Connection Terminal Blocks Test Laboratory for "Safety of Electrical Equipment and Industrial Low-Voltage Devices as well as Environmental Tests" accredited by DATech e.V. in compliance with DIN EN ISO/IEC 17025 under Reg. No. DAT-P-105/00-11 The copying of excerpts from this report is not permitted without written the consent of the testing body. The test results indicated in this report refer exclusively to the equipment under test specified below. It is not permitted to transfer the results to other systems or configurations. Testing body: PHOENIX TESTLAB GmbH Königswinkel 10 D-32825 Blomberg Applicant: Phoenix Contact GmbH & Co. KG Flachsmarktstraße 8-28 D-32825 Blomberg Order number: 60108 Type of test: Environmental Test - Vibration, random - Shock Method of measurement to: EN 50155 reference to: - EN 60068-2-64 - EN 60068-2-27 - EN 61373 Manufacturer: Phoenix Contact GmbH & Co. KG Place of test: PHOENIX TESTLAB GmbH, Blomberg Examiner: Date of issue: D. Töberich 20 January 2006 Test Report No.: Order No.: U60108c 60108 Page 2 of 52 Equipment under test (EUT): Fast Connection Terminal Blocks Type identification: Type Bridge / Plug Type Article- No. Cross section QTC 1,5 --- 3205019 0,25 mm² flexible FBS 2,5 3030161 1,5 mm² flexible --- 3205048 0,25 mm² flexible QTC 1,5-TWIN FBS 2,5 3030161 1,5 mm² flexible QTC 1,5- --- 3205077 0,25 mm² flexible QUATTRO FBS 2,5 3030161 1,5 mm² flexible QTTCB 1,5 --- 3205116 0,25 mm² flexible FBS 2,5 3030161 1,5 mm² flexible QTC 1,5-MT --- 3205103 1,5 mm² flexible QTC 1,5-TG --- 3205145 1,5 mm² flexible QTTCB 1,5-PV --- 3205153 1,5 mm² flexible QTC 1,5-PE --- 3205035 1,5 mm² flexible QTC 1,5TWIN-PE --- 3205064 1,5 mm² flexible QTC 1,5QUATTRO-PE --- 3205093 1,5 mm² flexible QTTCB 1,5-PE --- 3205132 1,5 mm² flexible --- 3206416 FBS 2-6 3030336 FBS 5-6 3030349 QTC 2,5 QTC 2,5-PE --- --- 3206432 0,5 mm² flexible 1,5 mm² flexible 2,5 mm² rigid P-DI 3036783 --- 3206490 P-DI 3036783 QTC 2,5-TG D. Töberich 20 January 2006 1,5 mm² flexible 3206487 QTC 2,5-MT Examiner: Date of issue: 0,5 mm² flexible 2,5 mm² rigid Test Report No.: Order No.: U60108c 60108 Test Specification EN 50155 : 2001 / EN 61373 : 1999 according to EN 60068-2-64 : 1994 and EN 60068-2-27 : 1993 EN 50155 : 2001 / EN 61373 : 1999 according to EN 60068-2-64 : 1994 and EN 60068-2-27 : 1993 EN 50155 : 2001 / EN 61373 : 1999 according to EN 60068-2-64 : 1994 and EN 60068-2-27 : 1993 EN 50155 : 2001 / EN 61373 : 1999 according to EN 60068-2-64 : 1994 and EN 60068-2-27 : 1993 Date of test / Original Test-Report No. 04 July 2003 to 11 July 2003 S30593a_eng 05 August 2004 to 10 August 2004 S40746 26 August 2004 to 09 September 2004 S40850 05 January 2005 to 04 February 2005 U41253 Page 3 of 52 Type Bridge / Plug Type Article- No. Cross section QTC 2,5-TWIN --- 3206445 2,5 mm² rigid QTC 2,5-TWIN-PE --- 3206474 2,5 mm² rigid QTC 2,5-HESI (5x20) --- 3050293 2,5 mm² rigid QTCS 2,5 --- 3206500 2,5 mm² rigid QTCS 2,5-TWIN --- 3050332 2,5 mm² rigid QTCS 2,5-PE --- 3206526 2,5 mm² rigid QTCS 2,5TWIN-PE --- 3050358 QTCU 2,5 --- 3206539 2,5 mm² rigid QTCU 2,5 -TWIN --- 3050303 2,5 mm² rigid QTCU 2,5 -PE --- 3206555 2,5 mm² rigid QTCU 2,5TWIN-PE --- 3050329 2,5 mm² rigid QTTCBU 1,5 --- 3050264 2,5 mm² rigid QTTCBU 1,5-PE --- 3050277 2,5 mm² rigid Examiner: Date of issue: D. Töberich 20 January 2006 Test Report No.: Order No.: U60108c 60108 2,5 mm² rigid Test Specification EN 50155 : 2001 / EN 61373 : 1999 according to EN 60068-2-64 : 1994 and EN 60068-2-27 : 1993 Date of test / Original Test-Report No. 25 January 2005 to 04 February 2005 U50157 Page 4 of 52 Test result: The complete test results are present in the following. The requirements made in the test documents were fulfilled by the equipment under test. Note: This test report contains the results of five single vibration tests. The measured values were taken from the test reports S30593a_eng, S40746, S40850, U41253 and U50157. Examiner: Date of issue: D. Töberich 20 January 2006 Test Report No.: Order No.: U60108c 60108 Page 5 of 52 Contents: Page 1 Test specifications and test conditions 7 1.1 Vibration, broad-band random 7 1.2 Shock 8 1.3 Operating states and test setup 9 2 Test performance and test results 10 2.1 Test performance 10 2.2 Test results 11 2.2.1 Vibration, random (EN 50155 : 2001 / EN 61373 : 1999) 11 2.2.2 Shock (EN 50155 : 2001 / EN 61373 : 1999) 12 2.2.3 Contact resistance 13 2.2.3.1 Terminal blocks QTC 1,5… 13 2.2.3.2 Terminal blocks QTC 2,5… 27 2.2.3.3 Terminal blocks QTCS 2,5… 34 2.2.3.4 Terminal blocks QTCU… 37 3 List of measuring instruments 43 4 Photos 44 4.1 Test set-up, x-axis (exemplary) 44 4.2 Test set-up, y-axis (exemplary) 45 4.3 Test set-up, z-axis (exemplary) 46 5 Oscillation profiles 47 5.1 Vibration, random (EN 50155 : 2001 / Category 1B), exemplary 47 5.2 Positive shock (EN 50155 : 2001 / Category 1B), exemplary 48 5.3 Negative shock (EN 50155 : 2001 / Category 1B), exemplary 49 5.4 Vibration, random (EN 50155 : 2001 / Category 2), exemplary 50 5.5 Positive shock (EN 50155 : 2001 / Category 2), exemplary 51 5.6 Negative shock (EN 50155 : 2001 / Category 2), exemplary 52 Examiner: Date of issue: D. Töberich 20 January 2006 Test Report No.: Order No.: U60108c 60108 Page 6 of 52 1 Test specifications and test conditions 1.1 Vibration, broad-band random Test Fh: Vibration, broad-band random / EN 60068-2-64 This standard is applicable to specimens which may be subjected to vibration of a stochastic nature resulting from transport or operational environments, for example in aircraft, space vehicles and land vehicles. Severity, Category 1B: Test specification: EN 50155 : 2001 / EN 61373 : 1999 Frequency range: ASD-Level: - 5 Hz – 20 Hz - 20 Hz – 150 Hz 5 Hz to 150 Hz 1,857 (m/s²)²/Hz -6 dB/Oct rms value 5 Hz – 150 Hz Axis: 7,9 m/s² X, Y, Z Test duration: 5 h in each axis Severity, Category 2: Examiner: Date of issue: Test specification: EN 50155 : 2001 / EN 61373 : 1999 Frequency range: ASD-Level: - 10 Hz – 100 Hz - 5 Hz – 10 Hz - 100 Hz – 250 Hz 5 Hz to 250 Hz 11,83 (m/s²)²/Hz -9 dB/Oct -6 dB/Oct rms value 5 Hz – 250 Hz Axis: 42,5 m/s² X, Y, Z Test duration: 5 h in each axis D. Töberich 20 January 2006 Test Report No.: Order No.: U60108c 60108 Page 7 of 52 1.2 Shock Test Ea: Shock / EN 60068-2-27 This test is applicable to components, equipment and other electrotechnical products which, during transportation or in use, may be subjected to conditions involving relatively infrequent non-repetitive shocks. Severity, Category 1B Test specification: EN 50155 : 2001 / EN 61373 : 1999 Pulse shape: Peak acceleration: Half-sine 50 m/s² Corresponding duration of the nominal 30 ms pulse: Number of shocks in each of six 3 directions: Axis: X, Y, Z (pos. and neg.) Severity, Category 2 Test specification: EN 50155 : 2001 / EN 61373 : 1999 Pulse shape: Peak acceleration: Half-sine 300 m/s² Corresponding duration of the nominal 18 ms pulse: Number of shocks in each of six 3 directions: Axis: Examiner: Date of issue: D. Töberich 20 January 2006 X, Y, Z (pos. and neg.) Test Report No.: Order No.: U60108c 60108 Page 8 of 52 1.3 Operating states and test setup Definition of the functions of the monitoring and their tolerances: - Optical test for mechanical stability - Monitoring for contact breaks - Measuring of contact resistance The terminals and a 80 Ohm resistor became connected in series and were supplied with a 10 VDC power supply. During the test the terminals were monitored over the 80 Ohm resistor with an oscilloscope for contact breaks t > 1 µs. The value of the current was 125 mA. Note: Examiner: Date of issue: The contact resistance is measured by the applicant! D. Töberich 20 January 2006 Test Report No.: Order No.: U60108c 60108 Page 9 of 52 2 Test performance and test results 2.1 Test performance The test samples are mounted on a mounting rail NS 35/7,5. The tests are performed in three mutually perpendicular axes (X ,Y ,Z). Sequence of tests: EN 50155 : 2001 / EN 61373 : 1999 1. Vibration, random 2. Shock Before and after each test the contact resistance is measured. Note: Examiner: Date of issue: The contact resistance is measured by the applicant! D. Töberich 20 January 2006 Test Report No.: Order No.: U60108c 60108 Page 10 of 52 2.2 Test results 2.2.1 Vibration, random (EN 50155 : 2001 / EN 61373 : 1999) Requirements fulfilled: Severity Type Pass QTC 2,5-PE yes QTC 2,5-TWIN yes QTC 2,5-TWIN-PE yes QTC 2,5-HESI (5x20) yes QTCS 2,5 yes QTCS 2,5-TWIN yes QTCS 2,5-PE yes QTCS 2,5-TWIN-PE yes QTCU 2,5 yes QTCU 2,5-TWIN yes QTCU 2,5-PE yes QTCU 2,5-TWIN-PE yes QTTCBU 1,5 yes QTTCBU 1,5-PE yes QTC 1,5 yes QTC 1,5-TWIN yes QTC 1,5- QUATTRO yes QTTCB 1,5 yes QTC 1,5-MT yes Category 2 QTC 1,5-TG yes 5 Hz to 250 Hz rms value 42,5 m/s² QTTCB 1,5-PV yes QTC 1,5-PE yes QTC 1,5-TWIN-PE yes QTC 1,5-QUATTRO-PE yes QTTCB 1,5-PE yes QTC 2,5 yes QTC 2,5-MT yes QTC 2,5-TG yes Category 1B 5 Hz to 150 Hz rms value 7,9 m/s² Examiner: Date of issue: D. Töberich 20 January 2006 Test Report No.: Order No.: U60108c 60108 Page 11 of 52 2.2.2 Shock (EN 50155 : 2001 / EN 61373 : 1999) Requirements fulfilled: Severity Category 1B 50 m/s² 30 ms Category 2 300 m/s² 18 ms Examiner: Date of issue: D. Töberich 20 January 2006 Test Report No.: Order No.: U60108c 60108 Type Pass QTC 2,5-PE yes QTC 2,5-TWIN yes QTC 2,5-TWIN-PE yes QTC 2,5-HESI (5x20) yes QTCS 2,5 yes QTCS 2,5-TWIN yes QTCS 2,5-PE yes QTCS 2,5-TWIN-PE yes QTCU 2,5 yes QTCU 2,5-TWIN yes QTCU 2,5-PE yes QTCU 2,5-TWIN-PE yes QTTCBU 1,5 yes QTTCBU 1,5-PE yes QTC 1,5 yes QTC 1,5-TWIN yes QTC 1,5- QUATTRO yes QTTCB 1,5 yes QTC 1,5-MT yes QTC 1,5-TG yes QTTCB 1,5-PV yes QTC 1,5-PE yes QTC 1,5-TWIN-PE yes QTC 1,5-QUATTRO-PE yes QTTCB 1,5-PE yes QTC 2,5 yes QTC 2,5-MT yes QTC 2,5-TG yes Page 12 of 52 2.2.3 Contact resistance Legend: P F Pass Fail Requirement: Contact resistance --- R2 1,5 x R1 R1 – Contact resistance before test R2 – Contact resistance after test Contact breaks --- no 1 s (Only Feed-Through Terminal Blocks) 2.2.3.1 Terminal blocks QTC 1,5… QTC 1,5 / A= 1,5 mm² flexible test sample 1 Examiner: Date of issue: contact resistance [m] (terminal to terminal) before after after test vibration, shock random 30 g/18 ms 1,30 1,31 1,29 2 1,31 1,32 1,29 3 1,29 1,29 1,26 4 1,30 1,32 1,29 5 1,31 1,34 1,33 average 1,302 1,316 1,292 maximum 1,31 1,34 1,33 result P P P D. Töberich 20 January 2006 Test Report No.: Order No.: U60108c 60108 Page 13 of 52 QTC 1,5 / A= 0,25 mm² flexible test sample 1 contact resistance [m] (terminal to terminal) before after after test vibration, shock random 30 g/18 ms 4,13 3,91 4,07 2 4,18 3,98 4,14 3 4,00 3,87 3,97 4 4,20 3,99 4,16 5 3,95 3,79 3,93 average 4,092 3,908 4,054 maximum 4,20 3,99 4,16 result P P P QTC 1,5 / A= 1,5 mm² flexible (Pre-treatment: Connection of 1,5 mm² solid for 100 times) test sample 1 Examiner: Date of issue: contact resistance [m] (terminal to terminal) before after after test vibration, shock random 30 g/18 ms 1,30 1,29 1,31 2 1,29 1,30 1,32 3 1,27 1,30 1,31 4 1,30 1,30 1,33 5 1,27 1,28 1,29 average 1,286 1,294 1,312 maximum 1,30 1,30 1,33 result P P P D. Töberich 20 January 2006 Test Report No.: Order No.: U60108c 60108 Page 14 of 52 QTC 1,5 / A= 0,25 mm² flexible (Pre-treatment: Connection of 1,5 mm² solid for 10 times) test sample 1 contact resistance [m] (terminal to terminal) before after after test vibration, shock random 30 g/18 ms 4,37 3,99 4,40 2 5,10 4,20 4,64 3 4,40 3,88 4,60 4 4,80 4,74 4,04 5 5,22 4,25 4,96 average 4,778 4,212 4,528 maximum 5,22 P 4,74 P 4,96 P result QTC 1,5 / A= 0,25 mm² flexible (Pre-treatment: Connection of 0,25 mm² solid for 100 times) test sample 1 Examiner: Date of issue: contact resistance [m] (terminal to terminal) before after after test vibration, shock random 30 g/18 ms 4,14 3,89 4,03 2 4,16 3,76 3,87 3 4,70 4,22 4,66 4 4,20 3,81 4,03 5 4,48 4,05 4,31 average 4,336 3,946 4,180 maximum 4,70 4,22 4,66 result P P P D. Töberich 20 January 2006 Test Report No.: Order No.: U60108c 60108 Page 15 of 52 QTC 1,5-TWIN / A= 1,5 mm² flexible test sample 1 contact resistance [m] (terminal to terminal) before after after test vibration, shock random 30 g/18 ms 1,41 1,41 1,46 2 1,34 1,34 1,36 3 1,34 1,37 1,40 4 1,37 1,38 1,38 5 1,37 1,39 1,43 average 1,366 1,378 1,406 maximum 1,41 1,41 1,46 result P P P QTC 1,5-TWIN / A= 0,25 mm² flexible test sample 1 Examiner: Date of issue: contact resistance [m] (terminal to terminal) before after after test vibration, shock random 30 g/18 ms 4,44 4,07 4,34 2 4,23 3,86 4,22 3 4,39 4,04 4,26 4 4,90 4,20 4,54 5 4,49 3,94 4,10 average 4,490 4,022 4,292 maximum 4,90 4,20 4,54 result P P P D. Töberich 20 January 2006 Test Report No.: Order No.: U60108c 60108 Page 16 of 52 QTC 1,5-QUATTRO / A= 1,5 mm² flexible test sample 1 contact resistance [m] (terminal to terminal) before after after test vibration, shock random 30 g/18 ms 1,48 1,54 1,55 2 1,46 1,48 1,50 3 1,46 1,46 1,49 4 1,48 1,55 1,57 5 1,49 1,52 1,54 average 1,474 1,510 1,530 maximum 1,49 1,55 1,57 result P P P QTC 1,5-QUATTRO / A= 0,25 mm² flexible test sample 1 Examiner: Date of issue: contact resistance [m] (terminal to terminal) before after after test vibration, shock random 30 g/18 ms 4,68 4,21 4,21 2 5,19 4,40 4,53 3 4,44 4,10 4,10 4 4,93 4,31 4,43 5 5,04 4,40 4,41 average 4,856 4,284 4,336 maximum 5,19 4,40 4,53 result P P P D. Töberich 20 January 2006 Test Report No.: Order No.: U60108c 60108 Page 17 of 52 QTTCB 1,5 / A= 1,5 mm² flexible st 1 level test sample 1 2 1,59 1,63 1,64 3 1,58 1,64 1,64 4 1,60 1,69 1,70 5 1,58 1,62 1,61 average 1,586 1,664 1,664 maximum 1,60 1,74 1,73 result P P P nd 2 level test sample 1 Examiner: Date of issue: contact resistance [m] (terminal to terminal) before after after test vibration, shock random 30 g/18 ms 1,58 1,74 1,73 contact resistance [m] (terminal to terminal) before after after test vibration, shock random 30 g/18 ms 1,28 1,32 1,33 2 1,26 1,3 1,32 3 1,27 1,33 1,33 4 1,29 1,39 1,38 5 1,25 1,24 1,25 average 1,270 1,316 1,322 maximum 1,29 1,39 1,38 result P P P D. Töberich 20 January 2006 Test Report No.: Order No.: U60108c 60108 Page 18 of 52 QTTCB 1,5 / A= 0,25 mm² flexible st 1 level test sample 1 2 5,03 4,43 4,56 3 4,52 4,02 4,23 4 4,66 4,09 4,23 5 4,30 3,98 4,10 average 4,584 4,110 4,260 maximum 5,03 4,43 4,56 result P P P nd 2 level test sample 1 Examiner: Date of issue: contact resistance [m] (terminal to terminal) before after after test vibration, shock random 30 g/18 ms 4,41 4,03 4,18 contact resistance [m] (terminal to terminal) before after after test vibration, shock random 30 g/18 ms 4,36 3,93 4,08 2 4,24 3,76 3,86 3 4,44 4,02 4,11 4 4,40 3,94 4,09 5 4,39 3,95 4,14 average 4,366 3,920 4,056 maximum 4,44 4,02 4,14 result P P P D. Töberich 20 January 2006 Test Report No.: Order No.: U60108c 60108 Page 19 of 52 QTTCB 1,5-PV / A= 1,5 mm² flexible test sample 1 contact resistance [m] (terminal to terminal) before after after test vibration, shock random 30 g/18 ms 1,81 1,86 1,90 2 1,75 1,80 1,80 3 1,78 1,81 1,85 4 1,74 1,81 1,82 5 1,80 1,83 1,86 average 1,776 1,822 1,846 maximum 1,81 1,86 1,90 result P P P QTC 1,5-MT / A= 0,25 mm² flexible test sample 1 Examiner: Date of issue: contact resistance [m] (terminal to terminal) before after after test vibration, shock random 30 g/18 ms 2,15 2,18 2,23 2 2,14 2,15 2,20 3 2,01 1,97 2,01 4 2,09 2,05 2,13 5 2,09 2,07 2,12 average 2,096 2,084 2,138 maximum 2,15 2,18 2,23 result P P P D. Töberich 20 January 2006 Test Report No.: Order No.: U60108c 60108 Page 20 of 52 QTC 1,5-TG with P-DI / A= 1,5 mm² flexible test sample 1 contact resistance [m] (terminal to terminal) before after after test vibration, shock random 30 g/18 ms 2,12 2,14 2,17 2 2,10 2,10 2,13 3 2,14 2,21 2,29 4 2,10 2,06 2,10 5 2,12 2,13 2,19 average 2,116 2,128 2,176 maximum 2,14 2,21 2,29 result P P P QTC 1,5 with FBS 2-5 / A= 1,5 mm² flexible test sample 1 Examiner: Date of issue: contact resistance [m] (terminal to terminal) before after after test vibration, shock random 30 g/18 ms 1,87 1,80 1,83 2 1,87 1,87 1,90 3 1,77 1,77 1,83 4 1,92 1,94 2,05 5 1,81 1,79 1,84 average 1,848 1,834 1,890 maximum 1,92 1,94 2,05 result P P P D. Töberich 20 January 2006 Test Report No.: Order No.: U60108c 60108 Page 21 of 52 QTC 1,5-TWIN with FBS 2-5 / A= 1,5 mm² flexible test sample 1 contact resistance [m] (terminal to terminal) before after after test vibration, shock random 30 g/18 ms 2,01 1,98 2,09 2 2,00 1,99 2,02 3 2,03 2,03 2,08 4 2,08 2,01 2,09 5 2,03 2,04 2,11 average 2,030 2,010 2,078 maximum 2,08 2,04 2,11 result P P P QTC 1,5-QUATTRO with FBS 2-5 / A= 1,5 mm² flexible test sample 1 Examiner: Date of issue: contact resistance [m] (terminal to terminal) before after after test vibration, shock random 30 g/18 ms 2,04 1,98 2,10 2 2,06 2,08 2,11 3 2,02 1,93 2,00 4 2,13 1,97 2,01 5 2,13 2,00 2,09 average 2,076 1,992 2,062 maximum 2,13 2,08 2,11 result P P P D. Töberich 20 January 2006 Test Report No.: Order No.: U60108c 60108 Page 22 of 52 QTTCB 1,5 with FBS 2-5 / A= 1,5 mm² flexible st 1 level test sample 1 2 2,44 2,34 2,40 3 2,41 2,35 2,49 4 2,44 2,41 2,49 5 2,42 2,33 2,36 average 2,410 2,356 2,434 maximum 2,44 2,41 2,49 result P P P nd 2 level test sample 1 Examiner: Date of issue: contact resistance [m] (terminal to terminal) before after after test vibration, shock random 30 g/18 ms 2,34 2,35 2,43 contact resistance [m] (terminal to terminal) before after after test vibration, shock random 30 g/18 ms 1,75 1,68 1,76 2 1,74 1,67 1,71 3 1,81 1,72 1,75 4 1,77 1,68 1,70 5 1,84 1,61 1,66 average 1,782 1,672 1,716 maximum 1,84 1,72 1,76 result P P P D. Töberich 20 January 2006 Test Report No.: Order No.: U60108c 60108 Page 23 of 52 QTC 1,5-PE / A= 1,5 mm² flexible test sample 1 contact resistance [m] (terminal to mounting rail) before after after test vibration, shock random 30 g/18 ms 1,03 0,95 1,00 2 1,04 0,94 0,98 3 1,05 0,99 1,06 4 1,05 0,97 1,03 5 1,00 0,99 1,02 average 1,034 0,968 1,018 maximum 1,05 0,99 1,06 result P P P QTC 1,5-TWIN-PE / A= 1,5 mm² flexible test sample 1 Examiner: Date of issue: contact resistance [m] (terminal to mounting rail) before after after test vibration, shock random 30 g/18 ms 1,08 1,04 1,15 2 1,03 1,07 1,12 3 1,02 1,02 1,06 4 1,06 1,04 1,09 5 1,07 1,09 1,13 average 1,052 1,052 1,110 maximum 1,08 1,09 1,15 result P P P D. Töberich 20 January 2006 Test Report No.: Order No.: U60108c 60108 Page 24 of 52 QTC 1,5-QUATTRO-PE / A= 1,5 mm² flexible test sample 1 Examiner: Date of issue: contact resistance [m] (terminal to mounting rail) before after after test vibration, shock random 30 g/18 ms 1,00 1,14 1,01 2 1,01 1,11 1,03 3 1,03 1,12 1,05 4 1,03 1,15 1,06 5 1,00 1,11 1,03 average 1,014 1,126 1,036 maximum 1,03 1,15 1,06 result P P P D. Töberich 20 January 2006 Test Report No.: Order No.: U60108c 60108 Page 25 of 52 QTTCB 1,5-PE / A= 1,5 mm² flexible st 1 level test sample 1 2 1,02 1,03 1,04 3 1,04 1,11 1,13 4 1,02 1,18 1,17 5 0,98 0,99 1,00 average 1,006 1,062 1,070 maximum 1,04 1,18 1,17 result P P P nd 2 level test sample 1 Examiner: Date of issue: contact resistance [m] (terminal to mounting rail) before after after test vibration, shock random 30 g/18 ms 0,97 1,00 1,01 contact resistance [m] (terminal to mounting rail) before after after test vibration, shock random 30 g/18 ms 1,10 1,13 1,16 2 1,19 1,20 1,22 3 1,18 1,26 1,28 4 1,20 1,29 1,31 5 1,15 1,19 1,20 average 1,164 1,214 1,234 maximum 1,20 1,29 1,31 result P P P D. Töberich 20 January 2006 Test Report No.: Order No.: U60108c 60108 Page 26 of 52 2.2.3.2 Terminal blocks QTC 2,5… QTC 2,5 / A = 2,5 mm² rigid test sample 1 contact resistance [m] (terminal to terminal) before after after test vibration, shock random 30 g/18 ms 0,96 0,97 0,97 2 0,95 0,94 0,94 3 0,93 0,92 0,92 4 0,96 0,95 0,95 5 0,97 0,95 0,95 average 0,954 0,946 0,946 maximum 0,97 0,97 0,97 result P P P QTC 2,5 / A = 0,5 mm² flexible test sample 1 Examiner: Date of issue: contact resistance [m] (terminal to terminal) before after after test vibration, shock random 30 g/18 ms 2,05 2,07 2,08 2 1,98 2,09 2,08 3 2,00 1,98 2,04 4 1,97 1,97 2,02 5 1,89 1,95 1,95 average 1,978 2,012 2,034 maximum 2,05 2,09 2,08 result P P P D. Töberich 20 January 2006 Test Report No.: Order No.: U60108c 60108 Page 27 of 52 QTC 2,5 with FBS 2-6/ A= 2,5 mm² flexible test sample 1 contact resistance [m] (terminal to terminal) before after after test vibration, shock random 30 g/18 ms 1,49 1,36 1,41 2 1,51 1,41 1,49 3 1,41 1,33 1,37 4 1,44 1,35 1,38 5 1,56 1,41 1,45 average 1,482 1,372 1,420 maximum 1,56 1,41 1,49 result P P P QTC 2,5 with FBS 5-6/ A= 2,5 mm² flexible test sample 1 Examiner: Date of issue: contact resistance [m] (terminal to terminal) before after after test vibration, shock random 30 g/18 ms 1,79 1,48 1,55 2 1,45 1,45 1,52 average 1,620 1,465 1,535 maximum 1,79 1,48 1,55 result P P P D. Töberich 20 January 2006 Test Report No.: Order No.: U60108c 60108 Page 28 of 52 QTC 2,5-TWIN / A = 2,5 mm² rigid test sample 1 contact resistance [m] (terminal to terminal) before after after test vibration, shock random 30 g/18 ms 1,09 1,08 1,09 2 1,07 1,06 1,07 3 1,07 1,07 1,07 4 1,06 1,05 1,05 5 1,08 1,08 1,07 average 1,074 1,068 1,070 maximum 1,09 1,08 1,09 result P P P QTC 2,5-MT / A = 2,5 mm² rigid test sample 1 Examiner: Date of issue: contact resistance [m] (terminal to terminal) before after after test vibration, shock random 30 g/18 ms 1,71 1,74 1,69 2 1,69 1,70 1,70 3 1,73 1,75 1,74 4 1,69 1,73 1,72 5 1,83 1,92 1,95 average 1,730 1,768 1,760 maximum 1,83 1,92 1,95 result P P P D. Töberich 20 January 2006 Test Report No.: Order No.: U60108c 60108 Page 29 of 52 QTC 2,5-TG / A = 2,5 mm² rigid test sample 1 contact resistance [m] (terminal to terminal) before after after test vibration, shock random 30 g/18 ms 1,89 1,90 1,96 2 1,82 1,86 1,86 3 1,74 1,76 1,75 4 1,78 1,83 1,85 5 1,86 1,95 1,97 average 1,818 1,860 1,878 maximum 1,89 1,95 1,97 result P P P QTC 2,5-HESI (5x20) / A = 2,5 mm² rigid test sample 1 Examiner: Date of issue: contact resistance [m] (terminal to terminal) before after after test vibration, shock random 30 g/18 ms 2,89 2,91 2,95 2 2,88 2,90 2,93 3 2,83 2,85 2,87 4 2,82 2,86 2,97 5 2,83 2,86 2,88 average 2,850 2,876 2,920 maximum 2,89 2,91 2,97 result P P P D. Töberich 20 January 2006 Test Report No.: Order No.: U60108c 60108 Page 30 of 52 QTC 2,5-PE / A = 2,5 mm² flexible test sample 1 2 1,09 1,14 1,15 3 1,10 1,17 1,19 4 1,11 1,14 1,18 5 1,07 1,11 1,14 average 1,090 1,136 1,160 maximum 1,11 1,17 1,19 result P P P test sample 1 Examiner: Date of issue: contact resistance [m] (terminal to terminal) before after after test vibration, shock random 5 g/30 ms 1,08 1,12 1,14 contact resistance [m] (terminal to mounting rail) before after after test vibration, shock random 5 g/30 ms 0,99 0,99 1,01 2 0,91 0,90 0,92 3 0,94 0,95 0,97 4 0,95 0,91 0,94 5 0,91 0,87 0,88 average 0,940 0,924 0,944 maximum 0,99 0,99 1,01 result P P P D. Töberich 20 January 2006 Test Report No.: Order No.: U60108c 60108 Page 31 of 52 QTC 2,5-PE / A = 0,5 mm² flexible test sample 1 2 2,92 3,01 3,11 3 2,80 2,98 3,01 4 2,84 3,06 3,07 5 2,92 3,09 3,20 average 2,838 3,022 3,072 maximum 2,92 3,09 3,20 result P P P test sample 1 Examiner: Date of issue: contact resistance [m] (terminal to terminal) before after after test vibration, shock random 5 g/30 ms 2,71 2,97 2,97 contact resistance [m] (terminal to mounting rail) before after after test vibration, shock random 5 g/30 ms 1,72 1,92 1,91 2 1,69 1,69 1,75 3 1,63 1,69 1,72 4 1,76 1,86 1,85 5 1,76 1,88 1,96 average 1,712 1,808 1,838 maximum 1,76 1,92 1,96 result P P P D. Töberich 20 January 2006 Test Report No.: Order No.: U60108c 60108 Page 32 of 52 QTC 2,5-TWIN-PE / A = 2,5 mm² rigid test sample 1 2 1,04 1,04 1,04 3 1,05 1,05 1,05 4 1,05 1,05 1,05 5 1,06 1,05 1,06 average 1,050 1,048 1,050 maximum 1,06 1,05 1,06 result P P P test sample 1 Examiner: Date of issue: contact resistance [m] (terminal to terminal) before after after test vibration, shock random 30 g/18 ms 1,05 1,05 1,05 contact resistance [m] (terminal to mounting rail) before after after test vibration, shock random 5 g/30 ms 0,76 0,74 0,75 2 0,79 0,76 0,77 3 0,77 0,76 0,76 4 0,78 0,77 0,77 5 0,78 0,77 0,77 average 0,776 0,760 0,764 maximum 0,79 0,77 0,77 result P P P D. Töberich 20 January 2006 Test Report No.: Order No.: U60108c 60108 Page 33 of 52 2.2.3.3 Terminal blocks QTCS 2,5… QTCS 2,5 / A = 2,5 mm² rigid test sample 1 contact resistance [m] (terminal to terminal) before after after test vibration, shock random 5 g/30 ms 0,85 0,89 0,84 2 0,83 0,91 0,82 3 0,88 0,92 0,86 4 0,83 0,88 0,83 5 0,82 0,89 0,81 average 0,842 0,898 0,832 maximum 0,88 0,92 0,86 result P P P QTCS 2,5-TWIN / A = 2,5 mm² rigid test sample 1 Examiner: Date of issue: contact resistance [m] (terminal to terminal) before after after test vibration, shock random 5 g/30 ms 0,89 0,83 0,89 2 0,91 0,82 0,92 3 0,93 0,88 0,92 4 0,89 0,84 0,90 5 0,91 0,81 0,91 average 0,906 0,836 0,908 maximum 0,93 0,88 0,92 result P P P D. Töberich 20 January 2006 Test Report No.: Order No.: U60108c 60108 Page 34 of 52 QTCS 2,5-PE / A = 2,5 mm² rigid test sample 1 2 0,83 0,82 0,83 3 0,82 0,81 0,82 4 0,79 0,78 0,79 5 0,78 0,81 0,81 average 0,804 0,798 0,808 maximum 0,83 0,82 0,83 result P P P test sample 1 Examiner: Date of issue: contact resistance [m] (terminal to terminal) before after after test vibration, shock random 5 g/30 ms 0,80 0,77 0,79 contact resistance [m] (fast connection to mounting rail) before after after test vibration, shock random 5 g/30 ms 0,68 0,67 0,68 2 0,70 0,69 0,70 3 0,69 0,69 0,69 4 0,66 0,69 0,69 5 0,68 0,68 0,68 average 0,682 0,684 0,688 maximum 0,70 0,69 0,70 result P P P D. Töberich 20 January 2006 Test Report No.: Order No.: U60108c 60108 Page 35 of 52 QTCS 2,5-TWIN-PE / A = 2,5 mm² rigid test sample 1 2 0,92 0,92 0,94 3 0,89 0,88 0,89 4 0,99 0,94 0,95 5 0,93 0,92 0,95 average 0,942 0,922 0,932 maximum 0,99 0,95 0,95 result P P P test sample 1 Examiner: Date of issue: contact resistance [m] (terminal to terminal) before after after test vibration, shock random 5 g/30 ms 0,98 0,95 0,93 contact resistance [m] (fast connection to mounting rail) before after after test vibration, shock random 5 g/30 ms 0,83 0,83 0,85 2 0,83 0,84 0,84 3 0,82 0,82 0,83 4 0,84 0,84 0,84 5 0,81 0,80 0,80 average 0,826 0,826 0,832 maximum 0,84 0,84 0,85 result P P P D. Töberich 20 January 2006 Test Report No.: Order No.: U60108c 60108 Page 36 of 52 2.2.3.4 Terminal blocks QTCU… QTCU 2,5 / A = 2,5 mm² rigid test sample 1 contact resistance [m] (terminal to terminal) before after after test vibration, shock random 5 g/30 ms 0,75 0,75 0,76 2 0,78 0,78 0,78 3 0,79 0,80 0,80 4 0,78 0,78 0,78 5 0,75 0,75 0,74 average 0,770 0,772 0,772 maximum 0,79 0,80 0,80 result P P P QTCU 2,5-TWIN / A = 2,5 mm² rigid test sample 1 Examiner: Date of issue: contact resistance [m] (terminal to terminal) before after after test vibration, shock random 5 g/30 ms 0,87 0,86 0,87 2 0,87 0,87 0,87 3 0,86 0,86 0,87 4 0,91 0,92 0,92 5 0,91 0,91 0,92 average 0,884 0,884 0,890 maximum 0,91 0,92 0,92 result P P P D. Töberich 20 January 2006 Test Report No.: Order No.: U60108c 60108 Page 37 of 52 QTTCBU 1,5 / A = 1,5 mm2 rigid st 1 level test sample 1 contact resistance [m] (terminal to terminal) before after after test vibration, shock random 5 g/30 ms 1,36 1,36 1,36 2 1,36 1,36 1,36 3 1,32 1,32 1,32 4 1,33 1,31 1,31 5 1,36 1,36 1,36 average 1,346 1,342 1,342 maximum 1,36 1,36 1,36 result P P P QTTCBU 1,5 / A = 1,5 mm2 rigid nd 2 level test sample 1 2 1,03 1,02 1,02 3 1,02 1,03 1,03 4 1,03 1,02 1,01 5 1,03 1,03 1,03 average 1,026 1,024 1,022 maximum 1,03 P 1,03 P 1,03 P result Examiner: Date of issue: contact resistance [m] (terminal to terminal) before after after test vibration, shock random 5 g/30 ms 1,02 1,02 1,02 D. Töberich 20 January 2006 Test Report No.: Order No.: U60108c 60108 Page 38 of 52 QTCU 2,5-PE / A = 2,5 mm² rigid test sample 1 2 0,78 0,78 0,78 3 0,75 0,74 0,75 4 0,75 0,75 0,75 5 0,75 0,74 0,76 average 0,764 0,758 0,766 maximum 0,79 0,78 0,79 result P P P test sample 1 Examiner: Date of issue: contact resistance [m] (terminal to terminal) before after after test vibration, shock random 5 g/30 ms 0,79 0,78 0,79 contact resistance [m] (screw connection to mounting rail) before after after test vibration, shock random 5 g/30 ms 0,53 0,53 0,53 2 0,54 0,54 0,54 3 0,54 0,54 0,54 4 0,58 0,58 0,58 5 0,52 0,52 0,53 average 0,542 0,542 0,544 maximum 0,58 0,58 0,58 result P P P D. Töberich 20 January 2006 Test Report No.: Order No.: U60108c 60108 Page 39 of 52 QTCU 2,5-TWIN-PE / A = 2,5 mm² rigid test sample 1 2 0,90 0,90 0,90 3 0,90 0,90 0,90 4 0,86 0,86 0,86 5 0,90 0,89 0,90 average 0,890 0,888 0,890 maximum 0,90 0,90 0,90 result P P P test sample 1 Examiner: Date of issue: contact resistance [m] (terminal to terminal) before after after test vibration, shock random 5 g/30 ms 0,89 0,89 0,89 contact resistance [m] (screw connection to mounting rail) before after after test vibration, shock random 5 g/30 ms 0,53 0,53 0,54 2 0,55 0,54 0,55 3 0,53 0,53 0,53 4 0,54 0,54 0,54 5 0,53 0,52 0,54 average 0,536 0,532 0,540 maximum 0,55 0,54 0,55 result P P P D. Töberich 20 January 2006 Test Report No.: Order No.: U60108c 60108 Page 40 of 52 QTTCBU 1,5- PE / A = 1,5 mm² rigid st 1 level test sample 1 2 1,27 1,26 1,27 3 1,24 1,23 1,24 4 1,27 1,27 1,28 5 1,27 1,27 1,28 average 1,268 1,264 1,274 maximum 1,29 1,29 1,30 result P P P nd 2 level test sample 1 Examiner: Date of issue: contact resistance [m] (terminal to terminal) before after after test vibration, shock random 5 g/30 ms 1,29 1,29 1,30 contact resistance [m] (terminal to terminal) before after after test vibration, shock random 5 g/30 ms 1,04 1,03 1,04 2 1,02 1,01 1,01 3 1,03 1,03 1,04 4 1,02 1,02 1,03 5 1,03 1,03 1,04 average 1,028 1,024 1,032 maximum 1,04 1,03 1,04 result P P P D. Töberich 20 January 2006 Test Report No.: Order No.: U60108c 60108 Page 41 of 52 QTTCBU 1,5- PE / A = 1,5 mm² rigid st 1 level test sample 1 2 0,61 0,60 0,60 3 0,62 0,60 0,60 4 0,59 0,59 0,58 5 0,63 0,62 0,62 average 0,608 0,600 0,602 maximum 0,63 0,62 0,62 result P P P nd 2 level test sample 1 Examiner: Date of issue: contact resistance [m] (terminal to mounting rail) before after after test vibration, shock random 5 g/30 ms 0,59 0,59 0,61 contact resistance [m] (terminal to mounting rail) before after after test vibration, shock random 5 g/30 ms 0,92 0,94 1,02 2 0,91 0,92 0,95 3 0,95 0,97 0,98 4 1,03 1,10 1,11 5 0,92 0,95 0,95 average 0,946 0,976 1,002 maximum 1,03 1,10 1,11 result P P P D. Töberich 20 January 2006 Test Report No.: Order No.: U60108c 60108 Page 42 of 52 3 List of measuring instruments Measuring instrument Type PM-No. Vibration test system LDS V 850-440 LPT 600 490082 Vibration test system Vibration test system Oscilloscope DC-supply Milliohmmeter Measuring point switch Examiner: Date of issue: D. Töberich 20 January 2006 Test Report No.: Order No.: U60108c 60108 LDS V 875-640 LPT 900 LDS V 895-640 LPT 900 HP 54645A TOE 8852 / 51706 490022 MR 1012P HP 34970A Phoenix Contact Phoenix Contact 490101 490028 490001 Page 43 of 52 4 Photos 4.1 Test set-up, x-axis (exemplary) Examiner: Date of issue: D. Töberich 20 January 2006 Test Report No.: Order No.: U60108c 60108 Page 44 of 52 4.2 Test set-up, y-axis (exemplary) Examiner: Date of issue: D. Töberich 20 January 2006 Test Report No.: Order No.: U60108c 60108 Page 45 of 52 4.3 Test set-up, z-axis (exemplary) Examiner: Date of issue: D. Töberich 20 January 2006 Test Report No.: Order No.: U60108c 60108 Page 46 of 52 5 Oscillation profiles 5.1 Vibration, random (EN 50155 : 2001 / Category 1B), exemplary Project File Name: Random Cat. 1B.prj Profile Name: 5-150Hz Test Type: Random Run Folder: .\RunDefault Aug 26,2004 17-52-19 (m/s²)²/Hz 25.1189 profile(f) 10.0000 high-abort(f) low-abort(f) high-alarm(f) 1.0000 low-alarm(f) control(f) 0.1000 0.0100 0.0032 5.00 10.00 100.00 150.00 Frequency (Hz) Level: 100 % Control RMS: 7.715364 m/s² Demand RMS: 7.762140 m/s² Full Level Elapsed Time: 05:00:00 Remaining Time: 00:00:00 Lines: 800 DOF: 154 Frame Time: 3.200000 Seconds dF: 0.312500 Hz Data saved at 10:55:10 PM, Thursday, August 26, 2004 Examiner: Date of issue: D. Töberich 20 January 2006 Test Report No.: Order No.: U60108c 60108 Page 47 of 52 5.2 Positive shock (EN 50155 : 2001 / Category 1B), exemplary Project File Name: Shock Cat. 1B.prj Profile Name: 50m/s² 30ms Test Type: Classical Shock Run Folder: .\RunDefault Sep 03,2004 10-10-13 m/s² 69.0000 60.0000 profile(t) 50.0000 high-abort(t) 40.0000 low-abort(t) 30.0000 control(t) 20.0000 10.0000 0 -10.0000 -20.0000 -29.0000 -0.07 -0.06 -0.04 -0.02 0 0.02 0.04 0.06 0.08 0.11 Time (Seconds) Level: Frame Time: dT: Pulse Type: 100 % 0.682667 Seconds 0.000667 Seconds Half Sine Block Size: Control Peak: Demand Peak: Amplitude: 1024 50.017582 m/s² 50.000000 m/s² 50.000000 m/s² Control RMS: 9.259351 m/s² Demand RMS: 9.224827 m/s² Elapsed Pulses: 11 Full Level Elapsed Pulses: 3 Remaining Pulses: 7 Data saved at 10:10:47 AM, Friday, September 03, 2004 Examiner: Date of issue: D. Töberich 20 January 2006 Test Report No.: Order No.: U60108c 60108 Page 48 of 52 5.3 Negative shock (EN 50155 : 2001 / Category 1B), exemplary Project File Name: Shock Cat. 1B.prj Profile Name: 50m/s² 30ms Test Type: Classical Shock Run Folder: .\RunDefault Sep 03,2004 10-10-13 m/s² 29.0000 20.0000 profile(t) 10.0000 high-abort(t) low-abort(t) 0 control(t) -10.0000 -20.0000 -30.0000 -40.0000 -50.0000 -60.0000 -69.0000 -0.07 -0.06 -0.04 -0.02 0 0.02 0.04 0.06 0.08 0.11 Time (Seconds) Level: Frame Time: dT: Pulse Type: 100 % 0.682667 Seconds 0.000667 Seconds Half Sine Block Size: Control Peak: Demand Peak: Amplitude: 1024 50.318710 m/s² 50.000000 m/s² 50.000000 m/s² Control RMS: 9.278947 m/s² Demand RMS: 9.224827 m/s² Elapsed Pulses: 18 Full Level Elapsed Pulses: 6 Remaining Pulses: 0 Data saved at 10:11:00 AM, Friday, September 03, 2004 Examiner: Date of issue: D. Töberich 20 January 2006 Test Report No.: Order No.: U60108c 60108 Page 49 of 52 5.4 Vibration, random (EN 50155 : 2001 / Category 2), exemplary Project File Name: Profile Name: Random 5-250 Hz.prj Random 5-250 Hz Test Type: Random Run Folder: .\RunDefault Jul 07,2003 08-55-49 (m/s²)²/Hz 100.0000 profile(f) high-abort(f) low-abort(f) high-alarm(f) low-alarm(f) 10.0000 control(f) 1.0000 0.2239 5.00 10.00 100.00 250.00 Frequency (Hz) Level: Control RMS: Demand RMS: 100 % 41.986378 m/s² 42.474407 m/s² Full Level Elapsed Time: Remaining Time: 05:00:00 00:00:00 Lines: DOF: 400 154 Frame Time: 1.600000 Seconds dF: 0.625000 Hz Data saved at 01:59:45 PM, Monday, July 07, 2003 Examiner: Date of issue: D. Töberich 20 January 2006 Test Report No.: Order No.: U60108c 60108 Page 50 of 52 5.5 Positive shock (EN 50155 : 2001 / Category 2), exemplary Project File Name: Profile Name: 30g_18ms.prj 300m/s² 18mSec Test Type: Classical Shock Run Folder: .\RunDefault Jul 10,2003 14-33-42 m/s² 420.0000 profile(t) 360.0000 high-abort(t) 320.0000 low-abort(t) 280.0000 control(t) 240.0000 200.0000 160.0000 120.0000 80.0000 40.0000 0 -40.0000 -80.0000 -120.0000 -160.0000 -190.0000 -0.05 -0.04 -0.03 -0.02 -0.01 0 0.01 0.02 0.03 0.04 0.05 0.06 Time (Seconds) Level: Frame Time: dT: Pulse Type: 100 % 0.341333 Seconds 0.000333 Seconds Half Sine Block Size: Control Peak: Demand Peak: Amplitude: 1024 291.945129 m/s² 300.000000 m/s² 300.000000 m/s² Elapsed Pulses: 17 Control RMS: 60.110031 m/s² Demand RMS: 60.667191 m/s² Full Level Elapsed Pulses: 3 Remaining Pulses: 9 Data saved at 02:34:16 PM, Thursday, July 10, 2003 Examiner: Date of issue: D. Töberich 20 January 2006 Test Report No.: Order No.: U60108c 60108 Page 51 of 52 5.6 Negative shock (EN 50155 : 2001 / Category 2), exemplary Project File Name: Profile Name: 30g_18ms.prj 300m/s² 18mSec Test Type: Classical Shock Run Folder: .\RunDefault Jul 10,2003 14-33-42 m/s² 190.0000 160.0000 profile(t) 120.0000 high-abort(t) 80.0000 low-abort(t) 40.0000 control(t) 0 -40.0000 -80.0000 -120.0000 -160.0000 -200.0000 -240.0000 -280.0000 -320.0000 -360.0000 -400.0000 -420.0000 -0.05 -0.04 -0.03 -0.02 -0.01 0 0.01 0.02 0.03 0.04 0.05 0.06 Time (Seconds) Level: Frame Time: dT: Pulse Type: 100 % 0.341333 Seconds 0.000333 Seconds Half Sine Block Size: Control Peak: Demand Peak: Amplitude: 1024 301.260162 m/s² 300.000000 m/s² 300.000000 m/s² Elapsed Pulses: 26 Control RMS: 60.997120 m/s² Demand RMS: 60.667191 m/s² Full Level Elapsed Pulses: 6 Remaining Pulses: 0 Data saved at 02:34:16 PM, Thursday, July 10, 2003 Examiner: Date of issue: D. Töberich 20 January 2006 Test Report No.: Order No.: U60108c 60108 Page 52 of 52