Datamate Specification Materials Mechanical Mouldings:Glass-filled thermoplastic UL94V-0 Female contacts:Brass shell, with Beryllium Copper inner contact Male contacts: Copper alloy Finish: See individual pages Durability: 500 operations Insertion force (max):2.8N Withdrawal force (min):0.2N Signal crimp accommodation:22 AWG to 32 AWG BS 3G 210 Type A Environmental Current (individual contacts in isolation):3.3A max (at 25°C) 2.6A max (at 85°C) All contacts simultaneously: 3.0A max (at 25°C) 2.2A max (at 85°C) Working Voltage (at sea level 1013 mbar): 800V DC or ACrms Voltage Proof (at sea level 1013 mbar): 1,200V DC or ACrms Contact resistance (initial): 20 mΩ max Contact resistance (after conditioning): 25 mΩ max Insulation resistance (initial): 1,000 MΩ min Insulation resistance (after conditioning): 100 MΩ min Environmental classification: 55/125/56 days at 95% RH Operational temperature: -55ºC to +125ºC *Vibration sensitivity:10Hz to 2000Hz, 0.75mm, 98m/s2 (10G), duration 6h *Bump severity:390m/s2 (40G), 4000 ±10 bumps *Shock severity: 981m/s2 (100G) for 6ms *Acceleration severity: 490m/s2 (50G) * Tested with connectors with Jackscrews. All preferred sizes of this range are held in stock. Check www.harwin.com for availability. Power Contacts Coax Contacts Materials Latching collar: Other metallic parts: Materials Beryllium Copper, nickel plated Copper alloy, Gold plated Latching collar: Other metallic parts: Insulator: Electrical Electrical Current (in isolation): 32x, 33x: 20A max PFx, PMx: 40A nominal, up to 80A max Contact resistance:6 mΩ max Frequency range: 6 GHz (depending on cable) Impedance:50Ω VSWR:1.05 + (0.04 x Frequency) GHz max Operating voltage (sea level):180 V AC at 500 mA Maximum voltage (sea level):1000 V ACrms Contact resistance:6 mΩ max Insulation resistance:106 MΩ at 250 V ACrms Mechanical Insertion force (max): Withdrawal force (min): Contact replacement in connector: Power contact accommodation: 32x, 33x: 8N PFx, PMx: 15N 0.5N Mechanical 5 times Insertion force (max): Withdrawal force (min): Contact replacement in connector: 32x, 33x: 12 to 20 AWG PFx, PMx: 10 AWG All dimensions in mm. www.harwin.com Beryllium Copper, nickel plated Copper alloy, Gold plated PTFE 75 8N 0.5N 5 times DATAMATE MIX-TEK Electrical Datamate Connectors FEMALE CABLE MALE HORIZONTAL PC TAIL Hexagonal slotted jackscrew Jackscrew with 5mm board-mount M80-4000000F1-02-325-00-000 M80-5000000M5-02-333-00-000 M80-4000000F1-04-325-00-000 M80-5000000M5-04-333-00-000 M80-4000000F1-06-325-00-000 M80-5000000M5-06-333-00-000 M80-4000000F1-08-325-00-000 M80-5000000M5-08-333-00-000 M80-4000000F1-10-325-00-000 M80-5000000M5-10-333-00-000 2 Power DATAMATE Mix-TEK 4 Power 6 Power 8 Power 10 Power M80-4C10205F1-02-325-00-000 CONTACT ARRANGEMENT 2 Signal, 2 Power M80-4C10205F1-04-325-00-000 2 Signal, 4 Power M80-4C10405F1-02-325-00-000 M80-5L10405M5-02-333-00-000 M80-4C10405F1-04-325-00-000 M80-5L10405M5-04-333-00-000 4 Signal, 2 Power 4 Signal, 4 Power M80-4C10605F1-02-325-00-000 6 Signal, 2 Power M80-4C10605F1-04-325-00-000 6 Signal, 4 Power M80-4C10805F1-02-325-00-000 8 Signal, 2 Power M80-4C10805F1-04-325-00-000 8 Signal, 4 Power M80-4C11205F1-02-325-00-000 12 Signal, 2 Power M80-4C11205F1-04-325-00-000 12 Signal, 4 Power www.harwin.com 76 Datamate Connectors MALE VERTICAL PC TAIL Jackscrew ONLY Jackscrew with 3.5mm board-mount Jackscrew with 5mm board-mount M80-5000000M1-02-331-00-000 M80-5000000M2-02-331-00-000 M80-5000000M3-02-332-00-000 M80-5000000M1-04-331-00-000 M80-5000000M2-04-331-00-000 M80-5000000M3-04-332-00-000 M80-5000000M2-06-331-00-000 M80-5000000M3-06-332-00-000 M80-5000000M2-08-331-00-000 M80-5000000M3-08-332-00-000 M80-5000000M2-10-331-00-000 M80-5000000M3-10-332-00-000 4 Power 6 Power 8 Power 10 Power M80-5T10205M1-02-331-00-000 M80-5T10205M2-02-331-00-000 M80-5T10205M1-04-331-00-000 M80-5T10205M2-04-331-00-000 M80-5T10405M1-02-331-00-000 M80-5T10405M2-02-331-00-000 M80-5T10405M1-04-331-00-000 M80-5T10405M2-04-331-00-000 CONTACT ARRANGEMENT 2 Signal, 2 Power 2 Signal, 4 Power 4 Signal, 2 Power 4 Signal, 4 Power M80-5T10605M1-02-331-00-000 6 Signal, 2 Power M80-5T10605M1-04-331-00-000 M80-5T10605M2-04-331-00-000 6 Signal, 4 Power M80-5T10805M1-02-331-00-000 8 Signal, 2 Power M80-5T10805M1-04-331-00-000 M80-5T10805M2-04-331-00-000 8 Signal, 4 Power M80-5T11205M1-02-331-00-000 12 Signal, 2 Power M80-5T11205M1-04-331-00-000 12 Signal, 4 Power www.harwin.com 77 Datamate MIX-TEK 2 Power Datamate Connectors 2 HIGH POWER 4 HIGH POWER 6 HIGH POWER M80-4000000F1-02-PF5-00-000 M80-4000000F1-04-PF5-00-000 M80-4000000F1-06-PF5-00-000 M80-5000000M1-02-PM1-00-000 M80-5000000M1-04-PM1-00-000 M80-5000000M1-06-PM1-00-000 M80-5000000M2-02-PM1-00-000 M80-5000000M2-04-PM1-00-000 M80-5000000M2-06-PM1-00-000 M80-5000000M5-02-PM3-00-000 M80-5000000M5-04-PM3-00-000 M80-5000000M5-06-PM3-00-000 CONNECTOR TYPE Female Cable, Hexagonal Slotted Jackscrew Male Vertical PC Tail, Jackscrew only Male Vertical PC Tail, Jackscrew with 3.5mm Board Mount Male Horizontal PC Tail, Jackscrew with 5mm Board Mount www.harwin.com Datamate High Power p77a.indd 1 Datamate MIX-TEK CONTACT ARRANGEMENT 77a 05/09/2014 16:24 Mating Profiles FEMALE VERTICAL PC TAIL MALE CRIMP 7.30 VERTICAL PC TAIL 9.75 max DATAMATE 10.00 12.60 max HORIZONTAL PC TAIL 12.05 max 9.70 max CRIMP All dimensions in mm. Pin Numbering FEMALE D MALE A C B A 654 B A A 3 21 www.harwin.com B C D B 4 56 1 23 78 Datamate Connectors A selection of stocked, female crimp, Datamate Mix-Tek standard layouts. Hexagonal slotted jackscrew style. Tooling for signal contacts on pages 87 and 88. Standard Power contacts rated to 20A, signal to 3A. High Power rated to 40A nominal, up to 80A max. Mates with connectors on pages 80 and 81. CALCULATION POWER CONTACTS ONLY A B 4.50 5.55 4.00 4.00 A B + 14 B (No. of Power contacts - 1) x 4 C B+9 M2 C 7.55 13.90 12.70 Ø3.40 3.00 A/F Ø3.38 Standard Power High Power HOW TO ORDER M80 - 4000000F1 - XX - XXX - 00 - 000 Refer to page 76, 77a for stocked sizes. NO. OF POWER CONTACTS POWER CONTACT PART NO. 02, 04, 06, 08, 10 325 Standard Power PF5 High Power CALCULATION SIGNAL AND POWER CONTACTS A B 2.00 2.00 4.50 4.00 3.00 5.55 No. 1 contact C A B + 13 B (No. of Power contacts - 1) x 4 + Total no. of Signal contacts +1 C B+8 M2 7.55 12.70 Ø3.40 3.00 A/F HOW TO ORDER M80 - 4C1 XX 05F1 - XX - 325 - 00 - 000 Refer to page 76 for stocked sizes. NO. OF SIGNAL CONTACTS NO. OF POWER CONTACTS 02, 04, 06, 08, 12 02, 04 All dimensions in mm. www.harwin.com 79 DATAMATE MIX-TEK Female Off-The-Shelf Datamate Connectors Male Vertical Off-The-Shelf A selection of stocked Datamate Mix-Tek solder tail standard layouts. Choice to suit two PCB thicknesses and two stud lengths. Mates with connectors shown on page 79. Standard Power contacts rated to 20A, signal to 3A. High Power rated to 40A nominal, up to 80A max. DATAMATE MIX-TEK CALCULATION POWER CONTACTS ONLY A B 4.50 5.55 4.00 4.00 4.00 Jackscrew 0.50 C Ø1.50 Tail B+9 C B 4.50 4.00 3.00 Ø2.00 Ø2.00 Ø1.60 min for Standard Power Ø2.10 min for High Power Tail Tail Ø4.00 Ø2.20 x 2 for board mount Ø4.00 High Power Standard Power (No. of Power contacts - 1) x 4 C Stud Stud Jackscrew 3.00 B + 14 M2 (all threads) M2 (all threads) Jackscrew with Board Mount 5.60 Jackscrew with Board Mount A B Recommended PC Board Pattern HOW TO ORDER Refer to pages 77, 77a for stocked sizes M80 - 5000000 XX - XX - XXX - 00 - 000 JACKSCREW POWER CONTACT PART NO. M1 Jackscrew only M2 With 3.5mm Board Mount stud M3 With 5mm Board Mount stud 331 3.5mm Tail Standard Power NO. OF POWER CONTACTS 332 5 mm Tail Standard Power 02, 04, 06, 08, 10 PM1 3.5 mm Tail High Power CALCULATION SIGNAL AND POWER CONTACTS A B 2.00 2.00 4.50 4.00 A B + 13 B (No. of Power contacts - 1) x 4+ Total no. of Signal contacts +1 C B+8 5.55 3.00 C 0.50 M2 (all threads) Jackscrew with Board Mount 5.60 C B 1.00 2.00 Stud Jackscrew Ø0.50 Ø1.50 3.00 Ø1.60 x No. of Power Contacts Ø0.65 x Total No. of Signal Contacts Ø2.20 x 2 (for Board Mount) 2.00 Tail Ø4.00 4.50 4.00 3.00 Recommended PC Board Pattern HOW TO ORDER M80 - 5T1 XX 05 XX - XX - 331 - 00 - 000 JACKSCREW Refer to page 77 for stocked sizes. NO. OF SIGNAL CONTACTS M1 Jackscrew only NO. OF POWER CONTACTS 02, 04, 06, 08, 12 M2 With 3.5mm Board Mount stud 02, 04 All dimensions in mm. www.harwin.com 80 Datamate Connectors Male Horizontal Off-The-Shelf CALCULATION POWER CONTACTS ONLY C B 4.50 4.00 4.00 5.55 A B + 14 B (No. of Power contacts - 1) x 4 C B+9 C 0.50 4.00 B 3.50 Ø1.50 Ø2.00 Ø2.00 M2 A 5.60 3.50 3.50 4.50 4.00 Ø1.60 min for Standard Power Ø2.20 min for High Power 6.10 1.00 Ø2.20 min Standard Power High Power Recommended PC Board Pattern HOW TO ORDER M80 - 5000000 M5 - XX - XXX - 00 - 000 Refer to page 76 for stocked sizes. POWER CONTACT PART NO. NO. OF POWER CONTACTS 02, 04, 06, 08, 10 333 3.5mm Tail Standard Power PM3 3.5mm Tail High Power CALCULATION SIGNAL AND POWER CONTACTS C B 4.50 5.55 A B + 13 B (No. of Power contacts - 1) x 4 + Total no. of Signal contacts +1 C B+8 C 0.50 3.50 2.00 A B M2 2.00 4.50 3.00 4.00 2.00 1.00 6.10 Ø1.60 min 5.60 3.00 2.00 Ø0.65 min 4.00 Ø2.20 min Recommended PC Board Pattern HOW TO ORDER M80 - 5L1 04 05 M5 - XX - 333 - 00 - 000 Refer to page 76 for stocked sizes. NO. OF SIGNAL CONTACTS NO. OF POWER CONTACTS 04 02, 04 www.harwin.com 81 DATAMATE MIX-TEK A selection of stocked Datamate Mix-Tek solder tail standard layouts. Choice to suit two PCB thicknesses and two stud lengths. Mates with connectors shown on page 79. Standard Power contacts rated to 20A, signal to 3A. High Power rated to 40A nominal, up to 80A max. Datamate Connectors Female Crimp DATAMATE COAX A selection of stocked, female crimp, Datamate Coax standard layouts. 6GHz, 50Ω Coax contacts, suitable for RG178 cable. Crimp tooling on pages 87 to 89. Polarised mouldings. Hexagonal slotted jackscrew style. Mates with connectors on page 81b. CALCULATION CABLE A B A B + 14 B (No. of Coax contacts - 1) x 4 C B+9 4.50 4.00 For Spare Contacts, use Order Code: M80-305 5.55 C M2 7.55 13.30 TOOLS WIRE STRIPPING DETAILS Recommended Crimp Tool – Z80-292, Z80-293 Positioner – Z80-291 (use with Z80-292) Contact Removal Tool – Z80-290 See pages 87 to 89 1.00 Instruction sheets available at www.harwin.com/instructions 4.00 1.70 HOW TO ORDER M80 - FC 305 F1 - XX COAX CONTACT TYPE NO. OF COAX CONTACTS 305 02, 04, 06, 08 Ø2.00mm cable All dimensions in mm. www.harwin.com 81a Datamate Connectors Stocked coax connectors in vertical or horizontal orientation, with board-mount jackscrews for added security. 6GHz Coax contacts. Choice to suit two PCB thicknesses. Screwdriver Z80-298 available for Vertical jackscrew nuts (see page 88). Mates with female connectors on page 81a. CALCULATION VERTICAL CALCULATION HORIZONTAL A B + 14 A B + 14 B (No. of Coax contacts - 1) x 4 B (No. of Coax contacts - 1) x 4 C B+9 C B+9 A A B 4.50 4.00 M2 6.05 5.60 C 7.10 5.60 6.05 5.00 0.35 square ø 0.4 M2 Tail Tail 4.00 ø 0.4 Stud C ø 4.00 B 4.00 2.00 ø 2.20 min C B C B 4.50 4.50 4.00 2.00 2.00 ø 2.20 min ø 0.60 min ø 0.60 min 1.00 Recommended PCB Pattern Recommended PCB Pattern HOW TO ORDER M80 - MX 3XX MX - XX TYPE MV311M2 Vertical, 3mm Tail with 3.5mm Board Mount Stud NO. OF COAX CONTACTS 02, 04, 06, 08 MV312M3 Vertical, 4.5mm Tail with 5mm Board Mount Stud MH313M5 Horizontal, 3mm Tail with 3.5mm Board Mount Bolt MH314M5 Horizontal, 4.5mm Tail with 5mm Board Mount Bolt All dimensions in mm. www.harwin.com 81b DATAMATE COAX Male PC Tail