Harwin Test Report Summary HT04001 General Testing of

 Harwin Test Report Summary
HT04001
General Testing of
Datamate 40A Power Contacts
HT04001
Test Report for Datamate 40A Power Contacts – General Testing
Introduction.
1.
1.1. Description and Purpose.
The Harwin Datamate (M80 Series) connector is manufactured to the requirements of BS9525-F0033.
The following tests were carried out to test the performance of the Datamate Mix-Tek series 40A power
contacts, an addition to the range known collectively as Special contacts.
1.2. Conclusion.
The following data has been collated from Harwin test report 947. The 40A power contacts met the test
requirements set out in section 2.3 of this test report summary – all electrical, mechanical and
environmental requirements were fulfilled. These results are representative of all the Datamate MixTek series 40A power contacts. Further information available on request – please contact
[email protected].
2.
Test Method, Requirements and Results.
2.1.
List of Test Samples.
a)
M80-4000000F1-02-PF5-00-000 - Female 2 Position Solder Cup
b)
M80-400000000-03-PF5-00-000 - Female 3 Position Solder Cup
c)
M80-4000000F1-04-PF5-00-000 - Female 4 Position Solder Cup
d)
M80-4000000F1-06-PF5-00-000 - Female 6 Position Solder Cup
e)
M80-400000000-10-PF5-00-000 - Female 10 Position Solder Cup
f)
M80-5000000M1-02-PM1-00-000 – Male 2 Position Vertical PC Tail
g)
M80-5000000M5-02-PM3-00-000 – Male 2 Position Horizontal PC Tail
h)
M80-500000000-02-PM5-00-000 – Male 2 Position Solder Cup
i)
M80-500000000-03-PM5-00-000 – Male 3 Position Solder Cup
j)
M80-500000000-04-PM5-00-000 – Male 4 Position Solder Cup
k)
M80-5000000M1-06-PM1-00-000 – Male 6 Position Vertical PC Tail
l)
M80-5000000M5-06-PM3-00-000 – Male 6 Position Horizontal PC Tail
m) M80-5000000M1-10-PM1-00-000 – Male 10 Position Vertical PC Tail
n)
M80-5000000M5-10-PM3-00-000 – Male 10 Position Horizontal PC Tail
o)
M80-500000000-10-PM5-00-000 – Male 10 Position Solder Cup
Harwin North America
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www.harwinasia.com
Issue: 1 Date: 21/03/2014 C/Note: -----
Harwin Europe
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Harwin Asia
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Page 2 of 6
HT04001
Test Report for Datamate 40A Power Contacts – General Testing
2.2.
Specification Parameters.
Tests were carried out in accordance with EIA 364 standards for the following specifications:
Testing Standard
Description of Test
Page No.
EIA-364-17B: 1999
Temperature Life, Method A, Cond. 150°C for 850 Hours
3
EIA-364-06C: 2006
Contact Resistance
3, 5
EIA-364-70A: 1998
Temperature Rise versus Current Method 2
3
EIA-364-09C: 1999
Durability (Mechanical Operations)
5
EIA-364-13C: 2006
Mating and Un-Mating Forces Method B
5
2.3.
Test Method and Results.
All testing was carried out using standard parts. Parts provided with Jackscrews, had the Female
Jackscrews removed, when the test required mating forces to be measured.
a) Temperature Life, Method A, Condition 150°C for 850 hours in to EIA-364-17B and Contact Resistance to
EIA-364-06C
3x samples of 3 Position Solder Cup connectors were visually inspected for cracking or crazing. Then had a
50cm minimum of 10 AWG wire, soldered to all solder cups, mated 3 times to condition parts and placed
in a test chamber stabilised at 150±5°C. Suspended vertically by one set of wires, no stress other than
gravity placed on the other set. Samples remained in test chamber for in excess of 850 hours stabilised at
150±5°C. Removed, measured for contact resistance and visually inspected for cracking, crazing, fusing,
seizure or delamination of components or finishes.
Connector Sample
Sample 1
M80-400000000-03-PF5-00-000
M80-500000000-03-PM5-00-000
Requirement
(mΩ MAX)
Results
(mΩ)
Visual
Inspection
6
3
1
2
Passed
6
1
1
4
Passed
6
4
2
3
Passed
3 Position Solder Cup Mated Pair
Sample 2
M80-400000000-03-PF5-00-000
M80-500000000-03-PM5-00-000
3 Position Solder Cup Mated Pair
Sample 3
M80-400000000-03-PF5-00-000
M80-500000000-03-PM5-00-000
3 Position Solder Cup Mated Pair
b) Temperature Rise versus Current, Method 2 to EIA-364-70A
Multiple samples of Solder Cup connectors in 2, 6 and 10 Position configurations were prepared with a
minimum of 50cm of wire for single contact connections and 100cm of wire for series links between
contacts. Power was passed through contacts and increased until a stabile temperature rise of
approximately 5 to 10°C was achieved. Temperature and test current were recorded and this method
was repeated for every rise of approximately 25 to 30°C, until the maximum operating temperature of
150°C was reached.
Harwin North America
T: +1 603 893 5376 F: +1 603 893 5396
E: [email protected] W: www.harwin.com
www.harwinasia.com
Issue: 1 Date: 21/03/2014 C/Note: -----
Harwin Europe
T: +44 (0) 23 9231 4545 F: +44 (0) 23 9231 4590
E: [email protected] W: www.harwin.com
Harwin Asia
T: +65 6 779 4909 F: +65 6 779 386
E: [email protected] W:
Page 3 of 6
HT04001
Test Report for Datamate 40A Power Contacts – General Testing
Power (A)
10
35
45
55
65
75
80
Power (A)
10
20
30
40
50
60
Power (A)
10
20
30
40
50
M80-4000000F1-02-PF5-00-00 / M80-500000000-02-PM5-00-000
2 Position Solder Cup Mated Pair – Average results of 3 samples
1 contact pair only energised
Ambient
Temperature
Temperature (°C)
Rise (°C)
4.2
28.5
Start = 21.2
44.9
Finish = 24.5
66.2
Start = 21.2
89.4
Finish = 24.5
116.3
128.1
M80-4000000F1-04-PF5-00-00 / M80-500000000-04-PM5-00-000
4 Position Solder Cup Mated Pair – Average results of 3 samples
All contacts energised
Ambient
Temperature
Temperature (°C)
Rise (°C)
5.6
18.1
36.6
Start = 20.9
Finish = 24.6
61.0
92.4
129.2
M80-400000000-10-PF5-00-00 / M80-500000000-10-PM5-00-000
10 Position Solder Cup Mated Pair – Average results of 3 samples
All contacts energised
Ambient
Temperature
Temperature (°C)
Rise (°C)
7.4
24.5
Start = 20.7
50.1
Finish = 23.6
84.7
128.3
Harwin North America
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E: [email protected] W: www.harwin.com
www.harwinasia.com
Issue: 1 Date: 21/03/2014 C/Note: -----
Harwin Europe
T: +44 (0) 23 9231 4545 F: +44 (0) 23 9231 4590
E: [email protected] W: www.harwin.com
Harwin Asia
T: +65 6 779 4909 F: +65 6 779 386
E: [email protected] W:
Page 4 of 6
HT04001
Test Report for Datamate 40A Power Contacts – General Testing
Temperature Rise versus Current
T-Rise (°C)
140
120
100
1 Contact
80
4 Contacts
60
10 Contacts
40
20
0
10 15 20 25 30 35 40 45 50 55 60 65 70 75 80
Current (A) De-Rate Curves for Current versus Ambient Temperature
Current (A)
90
80
1 Contact
70
4 Contacts
60
10 Contacts
50
40
Max. Operating
Temperature
30
20
10
0
20
30
40
50
60
70
80
90 100 110 120 130 140 150 Ambient
Temperature (°C)
c) Durability to EIA-364-09C and Contact Resistance to EIA-364-06C
3x Samples of Female 2 Position Solder Cup and Male Vertical PC Tail connectors were measured and
recorded for Contact Resistance, Insulation Resistance, Dielectric withstanding voltage, mating and unmating forces prior to cycling. Then at specified intervals during cycling connectors were clamped in
holding fixture with one half allowed to float; Then cycled by fully mating and un-mating at
25.4mm/minute for 500 cycles. Visual inspection also took place at specified intervals. After this test
Harwin North America
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www.harwinasia.com
Issue: 1 Date: 21/03/2014 C/Note: -----
Harwin Europe
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E: [email protected] W: www.harwin.com
Harwin Asia
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Page 5 of 6
HT04001
Test Report for Datamate 40A Power Contacts – General Testing
was completed and recorded Contact retention in housing was also measured and recorded. All contacts
passed the requirement of 10N minimum contact retention in housing.
Cycles
0
10
30
50
100
200
300
400
500
S1
14.1
13.4
15.8
18.6
22.1
19.8
23.5
24.9
M80-4000000F1-02-PF5-00-00 / M80-500000000-02-PM1-00-000
2 Position Female Solder Cup / Male Vertical PC Tail
Contact
Mating
Un-Mating
Other Electrical
Resistance
Force (N)
Force (N)
Tests P/F
(6mΩ Max)
S2
S3
S1
S2
S3
S1
S2
S3
S1
S2
S3
1
0
0
P
P
P
15.7
15.0
12.1
8.6
13.7
1
0
0
P
P
P
18.1
15.4
12.7 13.5 13.8
1
1
0
P
P
P
18.2
19.4 14.6 16.1 20.1
1
0
0
P
P
P
19.5
20.4 16.2 17.9 18.1
0
0
0
P
P
P
20.3
19.1
18.2 19.0 18.1
0
0
0
P
P
P
23.6
22.2 18.2 19.2 18.0
1
1
0
P
P
P
20.9
21.9 21.9 18.9 19.0
1
0
0
P
P
P
23.25 24.0 24.5 18.1 21.8
2
0
0
P
P
P
Visual Inspection
P/F
S1
P
P
P
P
P
P
P
P
P
S2
P
P
P
P
P
P
P
P
P
S3
P
P
P
P
P
P
P
P
P
d) Mating and Un-Mating Forces, Method B to EIA -364-13C
3x Samples of 2, 6 and 10 Position connectors in various configurations of Female Solder Cup to Male
Solder Cup, Vertical PC Tail and Horizontal PC Tail were clamped in holding fixture with one half allowed
to float; then fully mated and un-mating at 25.4mm/minute. Peak forces were measured and recorded.
M80-500000000-02-PMX-00-000
2 Position Male
PM1 Vertical PC Tail
PM3 Horizontal PC Tail
PM5 Solder Cup
M80-500000000-06-PMX-00-000
6 Position Male
PM1 Vertical PC Tail
PM3 Horizontal PC Tail
PM5 Solder Cup
M80-500000000-10-PM5-00-000
10-Position Male Solder Cup
Sample 1
Sample 2
Sample 3
Harwin North America
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E: [email protected] W: www.harwin.com
www.harwinasia.com
Issue: 1 Date: 21/03/2014 C/Note: -----
M80-400000000-02-PF5-00-000
2 Position Female Solder Cup
Mating Force (N)
Un-Mating Force (N)
12.63
11.85
8.06
12.7
8.9
9.3
M80-400000000-06-PF5-00-000
6 Position Female Solder Cup
Mating Force (N)
Un-Mating Force (N)
26.7
26.1
32.56
16.0
26.7
22.8
M80-400000000-10-PF5-00-000
10 Position Female Solder Cup
Mating Force (N)
Un-Mating Force (N)
38.0
31.7
43.5
32.0
40.2
32.6
Harwin Europe
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E: [email protected] W: www.harwin.com
Harwin Asia
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E: [email protected] W:
Page 6 of 6