Harwin Test Report Summary HT04001 General Testing of Datamate 40A Power Contacts HT04001 Test Report for Datamate 40A Power Contacts – General Testing Introduction. 1. 1.1. Description and Purpose. The Harwin Datamate (M80 Series) connector is manufactured to the requirements of BS9525-F0033. The following tests were carried out to test the performance of the Datamate Mix-Tek series 40A power contacts, an addition to the range known collectively as Special contacts. 1.2. Conclusion. The following data has been collated from Harwin test report 947. The 40A power contacts met the test requirements set out in section 2.3 of this test report summary – all electrical, mechanical and environmental requirements were fulfilled. These results are representative of all the Datamate MixTek series 40A power contacts. Further information available on request – please contact [email protected]. 2. Test Method, Requirements and Results. 2.1. List of Test Samples. a) M80-4000000F1-02-PF5-00-000 - Female 2 Position Solder Cup b) M80-400000000-03-PF5-00-000 - Female 3 Position Solder Cup c) M80-4000000F1-04-PF5-00-000 - Female 4 Position Solder Cup d) M80-4000000F1-06-PF5-00-000 - Female 6 Position Solder Cup e) M80-400000000-10-PF5-00-000 - Female 10 Position Solder Cup f) M80-5000000M1-02-PM1-00-000 – Male 2 Position Vertical PC Tail g) M80-5000000M5-02-PM3-00-000 – Male 2 Position Horizontal PC Tail h) M80-500000000-02-PM5-00-000 – Male 2 Position Solder Cup i) M80-500000000-03-PM5-00-000 – Male 3 Position Solder Cup j) M80-500000000-04-PM5-00-000 – Male 4 Position Solder Cup k) M80-5000000M1-06-PM1-00-000 – Male 6 Position Vertical PC Tail l) M80-5000000M5-06-PM3-00-000 – Male 6 Position Horizontal PC Tail m) M80-5000000M1-10-PM1-00-000 – Male 10 Position Vertical PC Tail n) M80-5000000M5-10-PM3-00-000 – Male 10 Position Horizontal PC Tail o) M80-500000000-10-PM5-00-000 – Male 10 Position Solder Cup Harwin North America T: +1 603 893 5376 F: +1 603 893 5396 E: [email protected] W: www.harwin.com www.harwinasia.com Issue: 1 Date: 21/03/2014 C/Note: ----- Harwin Europe T: +44 (0) 23 9231 4545 F: +44 (0) 23 9231 4590 E: [email protected] W: www.harwin.com Harwin Asia T: +65 6 779 4909 F: +65 6 779 386 E: [email protected] W: Page 2 of 6 HT04001 Test Report for Datamate 40A Power Contacts – General Testing 2.2. Specification Parameters. Tests were carried out in accordance with EIA 364 standards for the following specifications: Testing Standard Description of Test Page No. EIA-364-17B: 1999 Temperature Life, Method A, Cond. 150°C for 850 Hours 3 EIA-364-06C: 2006 Contact Resistance 3, 5 EIA-364-70A: 1998 Temperature Rise versus Current Method 2 3 EIA-364-09C: 1999 Durability (Mechanical Operations) 5 EIA-364-13C: 2006 Mating and Un-Mating Forces Method B 5 2.3. Test Method and Results. All testing was carried out using standard parts. Parts provided with Jackscrews, had the Female Jackscrews removed, when the test required mating forces to be measured. a) Temperature Life, Method A, Condition 150°C for 850 hours in to EIA-364-17B and Contact Resistance to EIA-364-06C 3x samples of 3 Position Solder Cup connectors were visually inspected for cracking or crazing. Then had a 50cm minimum of 10 AWG wire, soldered to all solder cups, mated 3 times to condition parts and placed in a test chamber stabilised at 150±5°C. Suspended vertically by one set of wires, no stress other than gravity placed on the other set. Samples remained in test chamber for in excess of 850 hours stabilised at 150±5°C. Removed, measured for contact resistance and visually inspected for cracking, crazing, fusing, seizure or delamination of components or finishes. Connector Sample Sample 1 M80-400000000-03-PF5-00-000 M80-500000000-03-PM5-00-000 Requirement (mΩ MAX) Results (mΩ) Visual Inspection 6 3 1 2 Passed 6 1 1 4 Passed 6 4 2 3 Passed 3 Position Solder Cup Mated Pair Sample 2 M80-400000000-03-PF5-00-000 M80-500000000-03-PM5-00-000 3 Position Solder Cup Mated Pair Sample 3 M80-400000000-03-PF5-00-000 M80-500000000-03-PM5-00-000 3 Position Solder Cup Mated Pair b) Temperature Rise versus Current, Method 2 to EIA-364-70A Multiple samples of Solder Cup connectors in 2, 6 and 10 Position configurations were prepared with a minimum of 50cm of wire for single contact connections and 100cm of wire for series links between contacts. Power was passed through contacts and increased until a stabile temperature rise of approximately 5 to 10°C was achieved. Temperature and test current were recorded and this method was repeated for every rise of approximately 25 to 30°C, until the maximum operating temperature of 150°C was reached. Harwin North America T: +1 603 893 5376 F: +1 603 893 5396 E: [email protected] W: www.harwin.com www.harwinasia.com Issue: 1 Date: 21/03/2014 C/Note: ----- Harwin Europe T: +44 (0) 23 9231 4545 F: +44 (0) 23 9231 4590 E: [email protected] W: www.harwin.com Harwin Asia T: +65 6 779 4909 F: +65 6 779 386 E: [email protected] W: Page 3 of 6 HT04001 Test Report for Datamate 40A Power Contacts – General Testing Power (A) 10 35 45 55 65 75 80 Power (A) 10 20 30 40 50 60 Power (A) 10 20 30 40 50 M80-4000000F1-02-PF5-00-00 / M80-500000000-02-PM5-00-000 2 Position Solder Cup Mated Pair – Average results of 3 samples 1 contact pair only energised Ambient Temperature Temperature (°C) Rise (°C) 4.2 28.5 Start = 21.2 44.9 Finish = 24.5 66.2 Start = 21.2 89.4 Finish = 24.5 116.3 128.1 M80-4000000F1-04-PF5-00-00 / M80-500000000-04-PM5-00-000 4 Position Solder Cup Mated Pair – Average results of 3 samples All contacts energised Ambient Temperature Temperature (°C) Rise (°C) 5.6 18.1 36.6 Start = 20.9 Finish = 24.6 61.0 92.4 129.2 M80-400000000-10-PF5-00-00 / M80-500000000-10-PM5-00-000 10 Position Solder Cup Mated Pair – Average results of 3 samples All contacts energised Ambient Temperature Temperature (°C) Rise (°C) 7.4 24.5 Start = 20.7 50.1 Finish = 23.6 84.7 128.3 Harwin North America T: +1 603 893 5376 F: +1 603 893 5396 E: [email protected] W: www.harwin.com www.harwinasia.com Issue: 1 Date: 21/03/2014 C/Note: ----- Harwin Europe T: +44 (0) 23 9231 4545 F: +44 (0) 23 9231 4590 E: [email protected] W: www.harwin.com Harwin Asia T: +65 6 779 4909 F: +65 6 779 386 E: [email protected] W: Page 4 of 6 HT04001 Test Report for Datamate 40A Power Contacts – General Testing Temperature Rise versus Current T-Rise (°C) 140 120 100 1 Contact 80 4 Contacts 60 10 Contacts 40 20 0 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 Current (A) De-Rate Curves for Current versus Ambient Temperature Current (A) 90 80 1 Contact 70 4 Contacts 60 10 Contacts 50 40 Max. Operating Temperature 30 20 10 0 20 30 40 50 60 70 80 90 100 110 120 130 140 150 Ambient Temperature (°C) c) Durability to EIA-364-09C and Contact Resistance to EIA-364-06C 3x Samples of Female 2 Position Solder Cup and Male Vertical PC Tail connectors were measured and recorded for Contact Resistance, Insulation Resistance, Dielectric withstanding voltage, mating and unmating forces prior to cycling. Then at specified intervals during cycling connectors were clamped in holding fixture with one half allowed to float; Then cycled by fully mating and un-mating at 25.4mm/minute for 500 cycles. Visual inspection also took place at specified intervals. After this test Harwin North America T: +1 603 893 5376 F: +1 603 893 5396 E: [email protected] W: www.harwin.com www.harwinasia.com Issue: 1 Date: 21/03/2014 C/Note: ----- Harwin Europe T: +44 (0) 23 9231 4545 F: +44 (0) 23 9231 4590 E: [email protected] W: www.harwin.com Harwin Asia T: +65 6 779 4909 F: +65 6 779 386 E: [email protected] W: Page 5 of 6 HT04001 Test Report for Datamate 40A Power Contacts – General Testing was completed and recorded Contact retention in housing was also measured and recorded. All contacts passed the requirement of 10N minimum contact retention in housing. Cycles 0 10 30 50 100 200 300 400 500 S1 14.1 13.4 15.8 18.6 22.1 19.8 23.5 24.9 M80-4000000F1-02-PF5-00-00 / M80-500000000-02-PM1-00-000 2 Position Female Solder Cup / Male Vertical PC Tail Contact Mating Un-Mating Other Electrical Resistance Force (N) Force (N) Tests P/F (6mΩ Max) S2 S3 S1 S2 S3 S1 S2 S3 S1 S2 S3 1 0 0 P P P 15.7 15.0 12.1 8.6 13.7 1 0 0 P P P 18.1 15.4 12.7 13.5 13.8 1 1 0 P P P 18.2 19.4 14.6 16.1 20.1 1 0 0 P P P 19.5 20.4 16.2 17.9 18.1 0 0 0 P P P 20.3 19.1 18.2 19.0 18.1 0 0 0 P P P 23.6 22.2 18.2 19.2 18.0 1 1 0 P P P 20.9 21.9 21.9 18.9 19.0 1 0 0 P P P 23.25 24.0 24.5 18.1 21.8 2 0 0 P P P Visual Inspection P/F S1 P P P P P P P P P S2 P P P P P P P P P S3 P P P P P P P P P d) Mating and Un-Mating Forces, Method B to EIA -364-13C 3x Samples of 2, 6 and 10 Position connectors in various configurations of Female Solder Cup to Male Solder Cup, Vertical PC Tail and Horizontal PC Tail were clamped in holding fixture with one half allowed to float; then fully mated and un-mating at 25.4mm/minute. Peak forces were measured and recorded. M80-500000000-02-PMX-00-000 2 Position Male PM1 Vertical PC Tail PM3 Horizontal PC Tail PM5 Solder Cup M80-500000000-06-PMX-00-000 6 Position Male PM1 Vertical PC Tail PM3 Horizontal PC Tail PM5 Solder Cup M80-500000000-10-PM5-00-000 10-Position Male Solder Cup Sample 1 Sample 2 Sample 3 Harwin North America T: +1 603 893 5376 F: +1 603 893 5396 E: [email protected] W: www.harwin.com www.harwinasia.com Issue: 1 Date: 21/03/2014 C/Note: ----- M80-400000000-02-PF5-00-000 2 Position Female Solder Cup Mating Force (N) Un-Mating Force (N) 12.63 11.85 8.06 12.7 8.9 9.3 M80-400000000-06-PF5-00-000 6 Position Female Solder Cup Mating Force (N) Un-Mating Force (N) 26.7 26.1 32.56 16.0 26.7 22.8 M80-400000000-10-PF5-00-000 10 Position Female Solder Cup Mating Force (N) Un-Mating Force (N) 38.0 31.7 43.5 32.0 40.2 32.6 Harwin Europe T: +44 (0) 23 9231 4545 F: +44 (0) 23 9231 4590 E: [email protected] W: www.harwin.com Harwin Asia T: +65 6 779 4909 F: +65 6 779 386 E: [email protected] W: Page 6 of 6