ECHOTEL® 910 Installation and Operating Manual Ultrasonic Level Switch ® UNPACKING Unpack the instrument carefully. Make sure all components have been removed from the foam protection. Inspect all components for damage. Report any concealed damage to the carrier within 24 hours. Check the contents of the carton/crates against the packing slip and report any discrepancies to Magnetrol. Check the nameplate model number to be sure it agrees with the packing slip and purchase order. Check and record the serial number for future reference when ordering parts. Model and serial number These units are in conformity with the provisions of: 1. The EMC Directive: 2004/108/EC. The units have been tested to EN 61326: 1997 + A1 + A2. 0038 2. Directive 94/9/EC for Equipment or protective system for use in potentially explosive atmospheres. 0344 EC-type examination certificate number ISSEP11ATEX002X. Standards applied: EN 60079-0: 2009, EN 60079-1: 2007, EN 60079-7: 2007, EN 60079-26: 2007. 3. The PED directive 97/23/EC (pressure equipment directive). Safety accessories per category IV module H1. MOUNTING Filling line High alarm Low alarm High alarm Flats must be vertical Pump protection Low alarm Pump Nozzle mounting: gap must be free ▼ ▼ min. 25 mm @@@@ @@@@ ÀÀÀÀ @ÀÀ@ÀÀÀÀ À@À@ ÀÀÀ @@@ @@@@ ÀÀÀÀ @@@ ÀÀÀ ÀÀÀ @@@ @@@@ ÀÀÀÀ @@@ @@@ ÀÀÀ @@@@ @@@ ÀÀÀ @@@ÀÀÀÀ ÀÀÀ @@@@ @ÀÀ@À@À@@ÀÀ@À@À@@À ÀÀÀ ÀÀÀÀ @@@ ÀÀÀ @@@ À@À@À@ ÀÀÀ Threaded 2 Welded flange Tri-Clamp® DIN 11851 WIRING Sensor plugs (may be reversed) JU1 T1 AW2395 J2 F1 J1 R6 LL C10 + L1 L2/N + TB1 – 240/120 V AC 24 V DC NO CM NC TB2 P1 K1 HL TB3 Low level failsafe High level failsafe NOTE: With NO power, NO Contacts are Open. NC Contacts are Closed. NO CM NC TB3 contact 1 Shield to green grounding screw Cable gland L1 L2/N + AC/DC POWER contact 2 DPDT RELAY e.g. valve e.g. lamp – FAILSAFE – ALARM STATUS Mode «Hi» High level failsafe «Lo» Low level failsafe Level Relay Alarm status Energized No alarm De-energized Alarm Energized No alarm De-energized Alarm 3 SPECIFICATIONS PERFORMANCE Description Response time Repeatability Ambient Temperature Humidity Electromagnetic Compatibility Specification 0,5 s typical ± 2 mm (0.078") -40 °C up to +70 °C (-40 °F up to +160 °F) 0-99 %, non-condensing Meets CE requirements (EN-61326: 1997 + A1 + A2) ELECTRONICS SPECIFICATIONS Description Line Voltage (±10%) Power consumption Goldflash relay Output Relay Hermetically sealed relay Failsafe Housing Approvals Specification 240/120 V AC, 50-60 Hz – 24 V DC 2.5 VA Nominal DPDT, 8.0 A (resistive) DPDT, 5.0 A (resistive) Field selectable high or low level alarm IP 65, anti-corrosive painted cast aluminium or 316 stainless steel ATEX II 1/2 G Ex d+e/d IIC T6 Ga/Gb, flameproof enclosure Other approvals are available, consult factory for more details TRANSDUCER SPECIFICATIONS Description Material Mounting Actuation length Operating process temp. Specification 316/316L SST (1.4401/1.4404) Threaded (NPT/BSP) – Flanged (ANSI - EN (DIN)) – Hygienic (Tri-Clamp® / DIN 11851) From 3 cm up to 254 cm (1.2" up to 100.0") -40 °C up to +120 °C (-40 °F up to +250 °F) 55,1 bar @ +120 °C (800 psi @ +250 °F) Flanged models are downrated to the design pressure of the selected flange Max pressure TEMPERATURE/PRESSURE RATING bar (psi) Process pressure 200 (2900) 150 (2175) 100 (1450) 50 (725) 55,1 bar (800 psi) -40 (-40) 4 0 (32) 40 (100) 80 (176) 120 (250) Process temperature 150 C (300) (F) MODEL IDENTIFICATION A complete measuring system consists of: 1. One code for ECHOTEL® series 910 electronics and transducer 2. Optional: code for thread-on mounting flanges, consult factory for other sizes or materials BASIC MODEL NUMBER 9 1 0 Echotel® 910, ultrasonic level switch with relay APPROVALS/ CABLE ENTRY / HOUSING MATERIALS A V W 5 Weatherproof – ATEX flameproof enclosure – ATEX flameproof enclosure – ATEX flameproof enclosure – 3/4" NPT 3/4" NPT M20 x 1,5 3/4" NPT dual cable entry, anti-corrosive coated aluminium dual cable entry, anti-corrosive coated aluminium dual cable entry, anti-corrosive coated aluminium single cable entry, stainless steel PROCESS CONNECTION - SIZE/TYPE Threaded M A 3/4" NPT M 2 1" NPT M 9 1" BSP (G 1") ANSI Flanges M M M M M M M M 1 E H C F D G J 1" 1" 1" 1 1/2" 1 1/2" 2" 2" 2" 150 300 600 150 300 150 300 600 lbs lbs lbs lbs lbs lbs lbs lbs ANSI ANSI ANSI ANSI ANSI ANSI ANSI ANSI Hygienic M 3 1 1/2" Tri-Clamp® M 4 2" Tri-Clamp® M 5 DN 25 DIN 11851 M 6 DN 32 DIN 11851 M 7 DN 40 DIN 11851 M 8 DN 50 DIN 11851 INPUT POWER / RELAY OUTPUT 1 2 0 EN (DIN) Flanges M M M M M M M M RF RF RF RF RF RF RF RF 240 V AC/8 A DPDT goldflash relay 224 V DC/8 A DPDT goldflash relay 120 V AC/8 A DPDT goldflash relay J K H R X S Y M T W Z DN 25 DN 25 DN 40 DN 40 DN 50 DN 50 DN 50 DN 50 PN 16/25/40 PN 63/100 PN 16/25/40 PN 63/100 PN 16 PN 25/40 PN 63 PN 100 EN 1092-1 Type A EN 1092-1 Type B2 EN 1092-1 Type A EN 1092-1 Type B2 EN 1092-1 Type A EN 1092-1 Type A EN 1092-1 Type B2 EN 1092-1 Type B2 240 V AC/5 A DPDT herm. sealed relay 224 V DC/5 A DPDT herm. sealed relay 120 V AC/5 A DPDT herm. sealed relay ACTUATION LENGTH – Specify per cm (0.39") increment Total insertion length = actuation length + 6 mm (0.25") 0 0 3 0 0 5 2 5 4 9 1 0 M Minimum 3 cm (1.2") – for NPT connections Minimum 5 cm (2.0") – for all other connections Maximum 254 cm (100.0") complete code for Echotel® 910 X = product with a specific customer requirement 5 Optional transducer mounting flanges Thread-on mounting flanges can only be used in combination with 3/4" NPT process connection transducer. ANSI B16.5 flanges Part No. Carbon steel 316/316L SST 004-5867-021 004-5867-001 1" 150 lbs RF 004-5867-041 3" 150 lbs RF 004-5867-023 1 1/2" 150 lbs RF 2" 150 lbs RF 4" 150 lbs RF 6" 004-5867-022 004-5867-024 004-5867-043 004-5867-002 004-5867-003 004-5867-004 150 lbs RF 004-5867-025 004-5867-005 1 1/2" 300 lbs RF 004-5867-026 004-5867-006 1" 300 lbs RF 2" 300 lbs RF 3" 300 lbs RF 4" 300 lbs RF 6" 004-5867-042 004-5867-027 004-5867-028 004-5867-029 004-5867-044 004-5867-007 004-5867-008 004-5867-009 300 lbs RF 004-5867-030 004-5867-010 1 1/2" 600 lbs RF 004-5867-046 004-5867-045 1" 600 lbs RF 2" 600 lbs RF 004-5867-051 004-5867-049 004-5867-050 004-5867-048 REPLACEMENT PARTS Partn°: Digit in partn°: X 1 2 3 4 5 6 7 8 9 10 Serial n°: See nameplate, always provide complete partn° and serial n° when ordering spares. X = product with a specific customer requirement 2 1 3 Digit 7 0 1 2 H J K Digit 4 A V or W 5 4 6 (3) "O"-ring (4) Transducer (1) PC board Replacement part Z30-2043-003 Z30-2043-004 Z30-2043-002 Z30-2043-011 Z30-2043-012 Z30-2043-010 (2) Housing cover Replacement part 004-9105-001 004-9105-005 004-9142-003 Replacement part 012-2101-345 consult factory DIMENSIONS IN mm (inches) dual entry: 87 (3.43) single entry: 76 (3.00) 87 (3.43) cable entry (both sides) 114 (4.49) 44 (1.73) 25 (1.00) 45 (1.77) 6 (0.25) 44 (1.73) ATEX Weatherproof Ø 22,9 (0.90) cable entry 114 (4.49) 58 (2.28) Actuation length Actuation length Actuation length Ø 22,9 (0.90) Ø 22,9 (0.90) 6 (0.25) Threaded NPT 6 (0.25) Welded flange ANSI-EN (DIN) Threaded BSP 29 (1.14) 35 (1.38) Actuation length Ø 22,9 (0.90) Ø 22,9 (0.90) 6 (0.25) Actuation length Tri-Clamp® 6 (0.25) DIN 11851 7 IMPORTANT SERVICE POLICY Owners of Magnetrol products may request the return of a control; or, any part of a control for complete rebuilding or replacement. They will be rebuilt or replaced promptly. Magnetrol International will repair or replace the control, at no cost to the purchaser, (or owner) other than transportation cost if: a. Returned within the warranty period; and, b. The factory inspection finds the cause of the malfunction to be defective material or workmanship. If the trouble is the result of conditions beyond our control; or, is NOT covered by the warranty, there will be charges for labour and the parts required to rebuild or replace the equipment. In some cases, it may be expedient to ship replacement parts; or, in extreme cases a complete new control, to replace the original equipment before it is returned. If this is desired, notify the factory of both the model and serial numbers of the control to be replaced. In such cases, credit for the materials returned, will be determined on the basis of the applicability of our warranty. No claims for misapplication, labour, direct or consequential damage will be allowed. RETURNED MATERIAL PROCEDURE So that we may efficiently process any materials that are returned, it is essential that a “Return Material Authorisation” (RMA) form will be obtained from the factory. It is mandatory that this form will be attached to each material returned. This form is available through Magnetrolʼs local representative or by contacting the factory. Please supply the following information: 1. Purchaser Name 2. Description of Material 3. Serial Number and Ref Number 4. Desired Action 5. Reason for Return 6. Process details Any unit that was used in a process must be properly cleaned in accordance with the proper health and safety standards applicable by the owner, before it is returned to the factory. A material Safety Data Sheet (MSDS) must be attached at the outside of the transport crate or box. All shipments returned to the factory must be by prepaid transportation. Magnetrol will not accept collect shipments. All replacements will be shipped Ex Works. BULLETIN N°: EFFECTIVE: SUPERSEDES: UNDER RESERVE OF MODIFICATIONS BE 51-604.20 JUNE 2012 APRIL 2011 www.m a gne tr ol.c om BENELUX FRANCE Heikensstraat 6, 9240 Zele, België -Belgique Tel. +32 (0)52.45.11.11 • Fax. +32 (0)52.45.09.93 • E-Mail: [email protected] DEUTSCHLAND Alte Ziegelei 2-4, D-51491 Overath Tel. +49 (0)2204 / 9536-0 • Fax. +49 (0)2204 / 9536-53 • E-Mail: [email protected] INDIA C-20 Community Centre, Janakpuri, New Delhi - 110 058 Tel. +91 (11) 41661840 • Fax +91 (11) 41661843 • E-Mail: [email protected] ITALIA Via Arese 12, I-20159 Milano Tel. +39 02 607.22.98 • Fax. +39 02 668.66.52 • E-Mail: [email protected] RUSSIA 198095 Saint-Petersburg, Marshala Govorova street, house 35A, office 532 Tel. +7-812.702.70.87 • E-Mail: [email protected] U.A.E. 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