SOLITEL® Installation and Operating Manual Vibrating Rod Level Switch for Solids 7xxx 6xxx 5xxx 4xxx 3xxx 2xxx 1xxx ® UNPACKING Unpack the instrument carefully. Make sure all components have been removed from the foam protection. Inspect all components for damage. Report any concealed damage to the carrier within 24 hours. Check the contents of the carton/crates against the packing slip and report any discrepancies to Magnetrol. Check the nameplate model number (Model number/approvals as per inserted separate sheet) to be sure it agrees with the packing slip and purchase order. Check and record the serial number for future reference when ordering parts. 0038 0343 These units are in compliance with: 1. The EMC directive 89/336/EEC. The units have been tested to EN 61000-6-4 and EN 61000-6-2. 2. The ATEX directive 94/9/EC. EC-Type examination number DMT 03ATEX E037 (4 th digit A only). 3. The PED directive 97/23/EC (pressure equipment directive). Safety accessories per category IV module H1. Model and serial number MOUNTING The Solitel can easily be bench tested prior to installation. Power the unit and insert the vibrating part in a sample of the medium. When the unit does not react properly, the density setting of the unit needs to be adjusted (see WIRING). Correct mounting Incorrect mounting Avoid mounting the sensor in a recess where build-up could dampen the vibration. A deflection plate is required when the probe is exposed to falling material or, in case of a low level switch, when the drag force of the emtying material exceed the specifications. Full Empty Caution: - Units with extended flexible sensor: - Low level alarms: Install these in line with the outlet of the tank (as shown in the above left picture). - A higher Pull force (F) of 45 kN, will cause the cable to break and will permanently damage the unit. - Units with standard / extended rigid sensor: - Side mounted: Install these under a preferred angle of 45°. This will assure a proper functioning of the self-cleaning of the rod (as shown in the above left picture). - Higher mechanical loads than 85 Nm (M), will cause permanent damage to the unit. Avoid to install as low level alarm in media with high SG. F M M 2 F WIRING/SETTING Status LED Dip switches for settings 1 2 3 250VAC 8A/AC1 N L1 1 2 3 4 5 6 Relay or solid state output POWER SETTINGS Dip switch position Density 3 Time delay 2 Failsafe 1 Up > 0,1 kg/dm3 5s Low level Down < 0,1 kg/dm3 2s High level 16 .. 40 V AC (50/60 Hz) / 19 .. 55 V DC 85 .. 265 V AC (50/60 Hz) / 120 .. 375 V DC OUTPUT DIAGRAM Failsafe mode Level Relay status Relay output 4 Green Solid state output 2,7 k 6 5 6 High level 4 Red On 2,7 k 6 5 6 4 Off 2,7 k 6 5 6 Low level 4 5 5 4 Energized Red 5 4 De-energized Green 5 4 Energized On 2,7 k 6 6 5 4 De-energized 4 No power High/Low level Not lit Off 2,7 k 6 5 6 De-energized 4 5 Off 3 WIRING SPDT Relay (8 A @ 250 V AC / 1 A @ 24 V DC) 85 ... 265 V AC / 120 ... 375 V DC or 19 ... 55 V DC / 16 ... 40 V AC Solid State output 85 ... 265 V AC / 120 ... 375 V DC or 19 ... 55 V DC / 16 ... 40 V AC Connection to an opto-coupled input Connection to a logical voltage input Connection to a load max 350 mA Device to be controlled + 5 V IN IN COM max 50 V + 24 V PLC 4 GND REPLACEMENT PARTS Electronic module for model: Partnumber VSx-S2BA-xxx 030-9015-001 VSx-S2BD-xxx 030-9015-002 VSx-S2EA-xxx 030-9015-003 VSx-S2ED-xxx 030-9015-004 VHx-S2BA-xxx 030-9015-005 VHx-S2BD-xxx 030-9015-006 VHx-S2EA-xxx 030-9015-007 VHx-S2ED-xxx 030-9015-008 NOTE: Dust Ex units need to return to factory for repair. REPLACEMENT PROCEDURE FOR ELECTRONIC MODULE: The replacement electronic modules are delivered unassembled to ease the tuning from the sensor to the electronics. This simple procedure allows to replace the module in the field, without dismantling the unit. 1 2 3 Step 1: Switch off power and unplug both power and output terminal blocks. Loosen the two screws in the base of the housing to remove electronic module. 250VAC 8A/AC1 N L1 1 2 3 4 5 6 Step 2: Snap off the cover of the new module, so that the internals of the module are visible. Refasten the new module in the base of the housing and plug in the power block. Density Tuning potentiometer LED needs to blink when the tuning is O.K. Status LED N L1 1 2 3 Step 3: Turn power on and - put the density dip switch “3” in the Low (down) position - the internals of the electronic module show a potentiometer and an LED. Tweek the potentiometer until the LED lits up. The electronics are now tuned with the electronics. Remove power block to snap the cover onto electronic module and reconnect power block. Step 4: Adjust the settings as per initial setting (see WIRING on page 3) and reconnect the output block. 5 SPECIFICATIONS PERFORMANCE Description Response time Electromagnetic compatibility Specification < 1,8 s (when covered) – 2 s (when free) or with time delay: 5 s + 1,5 s (field selectable) Meets CE requirements (EN 61000-6-4, EN 61000-6-2) PHYSICAL/FUNCTIONAL SPECIFICATIONS Description Specification Input voltage Power consumption 85 ... 265 V AC / 120 ... 375 V DC or 19 ... 55 V DC / 16 ... 40 V AC 1.3 VA 8 A SPDT relay @ 250 V AC (1A @ 24 V DC) Solid state output - 350 mA / 50 V peak Output status LED (green/red) – visual indication on cover Signal output Indication IP 67, Aluminium (2x M20 x 1,5 and 2 x 1/2" NPT - all plugged) 2 x M20 x 1,5 cable gland separately included Housing material Approvals Min density Max mechanical load on sensor Weight of unit ATEX II 1/2 D IP 65 All wetted parts of polished 316 Ti SST (1.4571) (except VSK) PE coated cable (VSK) Threaded: 11/2" BSP (G 11/2) VSH/VHH: 235 mm (9.2") VSR/VHR: from 500 mm up to 3000 mm (19.7" up to 9.8') VSK: from 1 m up to 20 m (3.3' up to 65.6') 25 bar abs. (360 psia) Flexible version VSK: 6 bar abs. (87 psia) 0,05 kg/dm3 - max granular size: 10 mm (0,39") VSH/VHH: 85 Nm 2,5 kg (VSH/VHH) + 1,4 kg/m for VSR/VHR + 0,6 kg/m for VSK Description Process temp. Ambient temp. -30 °C to +110 °C (-20 °F to +230 °F) -30 °C to +160 °C (-20 °F to +320 °F) -35 °C to +95 °C (-30 °F to +200 °F) -30 °C to +50 °C (-20 °F to +120 °F) -30 °C to +35 °C (-20 °F to +95 °F) -30 °C to +60 °C (-20 °F to +140 °F) Sensor material Mounting Actuation length Max pressure VSH/VSR Max temperature VHH/VHR VSK AMBIENT TEMPERATURE (TA) VERSUS PROCESS TEMPERATURE (TP) TA (°C) 50 35 20 -30 (VSK: -35 °C) 0 -30 6 0 50 95 VSK 110 VSH/ VSR 160 TP (°C) VHH/ VHR temp. at process conn. max +90 °C (+195 °F) max +135 °C (+275 °F) max +85 °C (+185 °F) MODEL IDENTIFICATION A complete measuring system consists of: 1. One code for electronics and sensor 2. Optional: threaded mounting flanges – consult factory 1. One code for electronics and sensor BASIC MODEL NUMBER Standard electronics - max process temperature 110 °C (230 °F) - 90 °C (200 °F) for flexible version V S H V S R V S K Solitel with STANDARD sensor Solitel with EXTENDED RIGID sensor Solitel with FLEXIBLE sensor - 235 mm (9.2") insertion length - selectable insertion length / 10 cm (3.9") increments - selectable insertion length / 1 m (3.3') increments High temperature electronics - max process temperature 160 °C (320 °F) V H H V H R Solitel with STANDARD sensor Solitel with EXTENDED RIGID sensor - 235 mm (9.2") insertion length - selectable insertion length / 10 cm (3.9") increments HOUSING MATERIAL / CABLE ENTRY / APPROVAL – IP 67 S A Aluminium, 4 entries (2x M20 x 1,5 and 2 x 1/2" NPT - all plugged) Aluminium, 4 entries (2x M20 x 1,5 and 2 x 1/2" NPT - all plugged) General purpose ATEX II 1/2 D IP 65 (Dust Ex) SIGNAL OUTPUT 2 B 2 E 8 A SPDT relay Solid state output 350 mA / 50 V POWER SUPPLY A D 85 .. 265 V AC / 120 ..375 V DC 19 .. 55 V DC / 16 .. 40 V AC INSERTION LENGTH 0 0 3 0 0 0 5 0 0 2 0 0 0 1 0 VSH/VHH: VSR/VHR: 235 mm (9.2") min 50 cm (19.7") max 300 cm (9.8'), Specify length in 10 cm (3.9") increments min 1 m (3.3') max 20 m (65.60'), Specify length in 1 m (3,3') increments VSK: complete code for SOLITEL electronics and sensor V DIMENSIONS IN mm (inches) VSH/VHH VSR/VHR 100 (3.94) 89 (3.50) 100 (3.94) 89 (3.50) M20 x 1,5 2 entries 120 (4.72) 100 (3.94) 89 (3.50) M20 x 1,5 2 entries 120 (4.72) M20 x 1,5 2 entries 120 (4.72) 1/2" NPT 2 entries 1/2" NPT 2 entries 1/2" NPT 2 entries 1 1/2" BSP process connection 1 1/2" BSP process connection 1 1/2" BSP process connection Ø 44 (1.73) Ø 44 (1.73) Insertion length 500 - 3000 (19.68 - 118.11) Insertion length 235 (9.25) VSK Insertion length 1000 - 20000 (39.37 - 787.40) Ø 44 (1.73) 161 (6.34) 161 (6.34) 161 (6.34) 7 IMPORTANT SERVICE POLICY Owners of Magnetrol products may request the return of a control; or, any part of a control for complete rebuilding or replacement. They will be rebuilt or replaced promptly. Magnetrol International will repair or replace the control, at no cost to the purchaser, (or owner) other than transportation cost if: a. Returned within the warranty period; and, b. The factory inspection finds the cause of the malfunction to be defective material or workmanship. If the trouble is the result of conditions beyond our control; or, is NOT covered by the warranty, there will be charges for labour and the parts required to rebuild or replace the equipment. In some cases, it may be expedient to ship replacement parts; or, in extreme cases a complete new control, to replace the original equipment before it is returned. If this is desired, notify the factory of both the model and serial numbers of the control to be replaced. In such cases, credit for the materials returned, will be determined on the basis of the applicability of our warranty. No claims for misapplication, labour, direct or consequential damage will be allowed. RETURNED MATERIAL PROCEDURE So that we may efficiently process any materials that are returned, it is essential that a “Return Material Authorisation” (RMA) form will be obtained from the factory. It is mandatory that this form will be attached to each material returned. This form is available through Magnetrol’s local representative or by contacting the factory. Please supply the following information: 1. Purchaser Name 2. Description of Material 3. Serial Number and Ref Number 4. Desired Action 5. Reason for Return 6. Process details All shipments returned to the factory must be by prepaid transportation. Magnetrol will not accept collect shipments. All replacements will be shipped FOB factory. BULLETIN N°: EFFECTIVE: SUPERSEDES: UNDER RESERVE OF MODIFICATIONS www.magnetrol.com ® BE 51-639.2 MAY 2007 March 2003 BENELUX Heikensstraat 6, 9240 Zele, België Tel. +32 (0)52.45.11.11 • Fax. +32 (0)52.45.09.93 • E-Mail: [email protected] DEUTSCHLAND Alte Ziegelei 2-4, D-51491 Overath Tel. 02204 / 9536-0 • Fax. 02204 / 9536-53 • E-Mail: [email protected] FRANCE 40 - 42, rue Gabriel Péri, 95130 Le Plessis Bouchard Tél. 01.34.44.26.10 • Fax. 01.34.44.26.06 • E-Mail: [email protected] ITALIA Via Arese 12, I-20159 Milano Tel. (02) 607.22.98 (R.A.) • Fax. (02) 668.66.52 • E-Mail: [email protected] UNITED KINGDOM Unit 1 Regent Business Centre, Jubilee Road Burgess Hill West Sussex RH 15 9TL Tel. (01444) 871313 • Fax (01444) 871317 • E-Mail: [email protected] INDIA C-20 Community Centre, Janakpuri, New Delhi - 110 0058 Tel. 91 (11) 41661840 • Fax 91 (11) 41661843 • E-Mail: [email protected]