PLASTIC FILM CAPACITORS APPLICATION GUIDELINES FOR PLASTIC FILM CAPACITORS 1.Circuit Design (1) Please make sure the environmental and mounting conditions to which capacitor will be exposed are within the conditions specified in Nichicon's catalog (or alternate Nichicon specifications, such as series drawing). (2) Category Temperature and Humidity q In case that the category temperature is specified differently from store temperature, please follow the specific drawing. w Do not expose film capacitors to rapid temperature variations. Even if the range of change is within the specified limits. e Do not use film capacitors in such high humidity conditions that result in the capacitor being exposed to water (including condensation). (3) When you choosing film capacitors for your circuit. Be sure the capacitor match the requirement of the application. If film capacitors are chosen in incorrectly, deterioration of the characteristics will be accelerated. Therefore, please chose the capacitor carefully. (4) Please contact out sales office. Prior to using film capacitors in applications other than those for which the capacitor was designed. (5) U n l e s s o t h e r w i s e s p e c i f i e d , d o n o t u s e f i l m c a p a c i t o r s i n t h e c i r c u i t s r e q u i r i n g r a p i d a n d ve r y f r e q u e n t charge/discharge. Doing so may result in degrading or destruction of the capacitor. (6) Applying Voltage q Rated voltage of film capacitors designed for "AC" applications are marked with "VAC". In the case of capacitors designed for "DC" applications, only the voltage is marked. w "AC" rated capacitors (series: XL) must be used within a maximum of 110% of rated voltage including the input voltage variation. e In case of "DC" voltage rated capacitors, the applied voltage shall be within a range where the peak value of ripple voltage (DC voltage + peak value of AC voltage) does not exceed the DC rated voltage. If there is a possibility that the applied voltage will exceed the rated voltage, please contact our sales office. In addition, if you use film capacitors in an ambient temperature condition that exceeds the category temperature range, the voltage should be derated in accordance with Fig. 1. r In cases where you apply alternate voltage to XK-(ZH), XK, XP series, please refer to table1 for the allowable max AC voltage. As for XK-(ZH), XK and XP series, do not use in across-the-line application even with the derating. t Do not use more than two (2) pieces of film capacitors in series. Fig.1 Derating of Voltage and Operating Temperature Derating Voltage Rate (%) XK-(ZH), XK, XP, XT Series 100 70 85 105 Operating Temperature (°C) Table 1 Maximum Operating AC Voltage (at 50, 60Hz) Rated Voltage 250VDC 400VDC 630VDC 800VDC XK-(ZH) 125VAC 200VAC 250VAC -------- XK 125VAC 200VAC 250VAC -------- XP 125VAC 160VAC 200VAC 250VAC (7) Derating of Rated Voltage to High Frequency When using the XK-(ZH), XK or XP series in a high frequent circuit, please use the capacitor within the voltage limit calculated by the rated voltage multiplied by the coefficient listed in table 2. However, be sure that effective current and the effective VA does not exceed the values specified in table 3 to 8. Please consult our sales office, prior to operating capacitors at sinusoidal waves other than sine-wave. (In case of sinuous waves, the effective current and the effective VA values shall be calculated from peak voltage and current of applied current wave, pulse and frequency) CAT.8100D PLASTIC FILM CAPACITORS Table 2 Derating of Voltage at High Frequency XK-(ZH), XK Series Frequency Derating Rate to (Hz) 50/60Hz AC Rated voltage(%) 50/60 100 1k 54 5k 39 10k 34 20k 30 30k 27 40k 26 50k 25 60k 24 70k 23 80k 22 90k 21 100k 21 Frequency (Hz) 50/60 001k 005k 010k 020k 030k 040k 050k 060k 070k 080k 090k 100k XP Series Derating Rate to 50/60Hz AC Rated voltage(%) 100 76 55 49 41 38 36 35 33 32 31 30 30 (8) Permissible Current, VA value and Inherent Temperature Rise q Do not use film capacitors in circuits that may exceed the maximum permissible current as specified in tables 3 to 8. The permissible current will values will vary due to material and design, even though appearance is similar, therefore, please carefully confirm all perimeters using the specification. Also, if the capacitors to be subjected to a sinuous wave flow, please contact our sales office to select the proper capacitor. w The permissible VA value is restricted by the upper category temperature(ambient temperature + inherent temperature + radiant heat). Do not use the capacitor in circuits which exceed the maximum permissible VA value specified in table 3 to 8. The permissible values will vary due to material and design, even though appearance is similar, therefore, please carefully confirm all perimeters using the specification. Also, if the capacitors to be subjected to a sinuous wave flow, please contact our sales office to select the proper capacitor. e The inherent temperature under a no air flow shall be within the value listed below. XK-(ZH), XK series...... +10°C or below XP, XT series............ +5°C or below (9)A "hum" may be produced under certain high frequency wave conditions. The "hum" does not effect the capacitor characteristics. Please consult our sales office if your application does not permit a "hum". (10) When designing circuit boards, please take into consideration how other parts would be affected should the capacitor develop a short or open circuit. 2. Mounting (1) Installation q When installing capacitors, you must avoid any pulling, pushing or twisting stress to the leads or terminals. w Certain coditions, such as large capacitor body size or serious vibration, require the capacitor body to be affixed to the board using holders or resin coating. When using such materials, please be sure they do not effect the capacitor characteristics. (2) Soldering q When soldering capacitors, avoid proesses that require a long dwell time or high temperatures. Such conditions will result in deterioration of characteristics or short-circuit defects. Please ensure that the soldering process is within the range shown in the following Fig. 2. w When using a soldering iron to solder the capacitor, the soldering condition must be within the following specifications: Bit temperature: 350 ± 10°C Application time of soldering iron : 3 second e If re-wor k is necessar y, please wait until the capacitor temperature is equal to room temperature. Do not rework more than twice. r Please do not use Infrared-reflow an it will cause serious heat stress to the capacitor. t Prior to soldering film capacitors on the same PC board as chip type capacitors, please consult our sales office to confirm the compatibility of the soldering process. Fig 2 Solder temp. and soldering time In case soldering iron in used. In case of solder dipping. 360 340 Temp (°C) 320 Preheat shall be less than 1 minute at a temperature lower than 110°C 300 280 260 240 220 1 2 3 4 5 6 7 8 9 10 Soldering Time (Sec.) CAT.8100D PLASTIC FILM CAPACITORS (3) Cleaning q If it is necessary to use cleaning agents to wash the board after soldering, please select alcohol based agents such as isopropyl alcohol. w Please wash the board as soon as possible after soldering. e Please dry the board as soon as possible after cleaning. 3. In the equipment (1) Do not directly touch the terminal with your hand. (2) Do not short between terminals be conductor, nor spill conductible liquid such as alkaline nor acidic solution on or near the capacitor. (3) Please make sure that the ambient conditions where the set is installed will be free from spilling water or oil, direct sunlight, ultraviolet rays, radiation, poisonous gas, vibration or mechanical shock. 4. Maintenance and Inspection (1) If periodical inspection is required, please inspect the capacitor based on the specification of the drawings or catalog. 5. In an Emergency (1) If you see or smell smoke, immediately turn off the main switch or pull out the plug from the outlet. 6. Storage (1) Storage q Do not store the capacitor in high temperature or high humidity. The ambient storage conditions should be: Temperature : --10 to + 40°C Humidity : lower than 75% Place : indoor Ambient conditions to avoid; quick temperature change Exposure to spilling water or oil, direct sunlight, ultraviolet rays, radiation, poisonous gas such as hydrogen sulfide, sulfurous acid, nitrous acid, chorine, ammonium, etc.. w Please store the capacitors in the original packed condition to avoid any physical stress to the capacitor. (2) Handling q Do not apply excess vibration, mechanical shock (drop) or pressure to the capacitor. w Do not apply stress to the lead such as bending, pulling or twisting. 7. Disposal (1) Please dispose capacitors as industrial waste. 8. Other (1) Contents of this catalog (specifications, material, etc.) are subject to change without notice. Technical information (data) contained in this material is for description representation and application of the product and does not constitute any guarantee. (2) When ordering, please include the following information: q Voltage to be applied ("DC" or "AC", ripple value) w Rated capacitance value and rated capacitance tolerance e Category temperature range (inherent temperature + radiant heat should be inclued) r Specific operating condition (wave form, effective current, dv/dt, etc.) t Estimated failure mode If the capacitor should fail, what effect will this have on the components or set. If other components should fail, what effect will it have on the capacitor. y Soldering condition (pre-heat condition, solder temperature, time, profile when chip parts are mounted on the same board) u Set ambient condition (max. operating temperature, method of affixing, automobile use, existence of any gas surrounding capacitor) (3) Do not use parts provided as samples in sets for resale. The above mentioned material is according to EIAJ RCR2350 D (issued in November 2012) titled "Guideline of notabilia for Fixed Plastic Film Capacitors for use in Electronic Equipment". Please refer to the book for details. CAT.8100D PLASTIC FILM CAPACITORS Type numbering system 1 2 3 4 Type Series name 5 Rated voltage 6 7 8 10 11 12 13 14 15 16 Configuration Specification classification 9 Rated capacitance Capacitance tolerance See page 376 See pages 387 to 395 10 Item Code Plastic film Q Capacitiors Rated Voltage (V) 50 100 125 250 400 630 800 Code 1H 2A 2B 2E 2G 2J 2K Rated Capacitance (µF) 0.001 0.0047 0.01 0.047 0.1 0.47 1.0 4.7 10 Dielectric Film Code Polyester film T Polypropylene film R Code 102 472 103 473 104 474 105 475 106 Capacitance Tolerance Code (%) J ±5 K ± 10 11 Lead Tinned CP wire Code P CAT.8100D PLASTIC FILM CAPACITORS Type numbering system (Case Type) 1 2 3 4 Type Series name 5 Rated voltage 6 7 8 10 9 11 12 13 14 Rated capacitance Rated capacitance tolerance Case size code See pages 398 Product classification Tab terminal Pin terminal Item Code AC Power E Capacitiors Item MPP resin en cased MPP resin en cased UL approved Rated Voltage Code (VAC) 200 2D 250 2E 400 2G Code EC Rated capacitance (µF) 1 2.5 5 10 Code EC series : 4 EN series : 6 EC series : M EN series : 6 Code 105 255 505 106 Case configuration With bracket Without bracket EN Capacitance tolerance Code (%) +10 to –5 H Terminal configuration Tab terminal 2 Tab terminal 1 Pin terminal Code A N Code Q Z W Refer to page 398 (Example) EC Series 250VAC 15µF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 E E C 2 E 1 5 6 HQ A 4 0 7 Case size code (See page 398.) Product classification (Example : 4 · · · · · · Tab terminal, EC series) Case configuration (Example : A · · · · · · with bracket) Terminal configuration (Example : Q · · · · · · Tab terminal 2) Capacitance tolerance H : +10 to –5% Rated capacitance (Example : 156 · · · · · · 15µF) Rated voltage (Example : 2E · · · · · · 250VAC) Series name (Example : EC · · · · · · AC resin en cased) Type CAT.8100D PLASTIC FILM CAPACITORS Table 3 XK-(ZH) Series Permissible Current and VA Value 250VDC (2E) 630VDC (2J) 400VDC (2G) Rated Permissible Permissible Peak Permissible VA Value(le×Ve) Permissible Permissible Peak Permissible VA Value(le×Ve) Permissible Permissible Peak Permissible VA Value(le×Ve) Capacitance Effective Current Current at Current at Current at Operating Temp. Operating Temp. Effective Current Operating Temp. Operating Temp. Effective Current Operating Temp. Operating Temp. (µF) Single Pulse Single Pulse Single Pulse 65°C 85°C 65°C 65°C 85°C 85°C lp2 (A) lp2 (A) lp2 (A) le (A) le (A) le (A) (VA) (VA) (VA) (VA) (VA) (VA) 0.01 0.1 1.0 2.6 0.015 0.15 1.5 2.9 0.022 0.2 2.0 2.3 10.2 0.25 2.5 3.2 0.033 0.25 2.5 2.6 11.4 0.3 3.0 3.8 0.047 0.3 3.0 2.2 9.8 0.3 3.0 2.9 12.6 0.3 3.0 4.3 0.068 0.35 3.5 2.2 9.8 0.45 4.5 3.3 14.3 0.45 4.5 5.0 0.1 0.4 4.0 2.5 10.9 0.45 4.5 3.8 16.4 0.6 6.0 5.6 0.15 0.5 5.0 2.9 12.6 0.6 6.0 4.5 19.6 0.7 7.0 7.2 0.22 0.85 8.5 3.3 14.3 0.8 8.0 5.1 22.5 1.0 10.0 8.4 0.33 0.9 9.0 3.8 16.6 1.3 13.0 6.1 26.9 1.5 15.0 10.1 0.47 1.0 10.0 4.5 19.8 1.5 15.0 7.2 31.4 1.6 16.0 11.0 0.68 1.5 15.0 5.3 23.0 1.8 18.0 9.0 39.4 1.0 2.25 22.5 6.1 26.9 2.5 25.0 10.6 46.6 1.5 2.4 24.0 7.9 34.8 3.0 30.0 13.0 56.8 2.2 3.5 35.0 9.4 40.9 3.3 4.0 40.0 11.5 50.2 11.2 12.5 14.2 16.6 18.6 21.8 24.6 31.4 36.9 44.3 52.7 Table 4 XK Series Permissible Current and VA Value 250VDC (2E) 400VDC (2G) 630VDC (2J) Rated Permissible Permissible Permissible VA Value(le×Ve) Permissible Permissible Permissible VA Value(le×Ve) Permissible Permissible Permissible VA Value(le×Ve) Peak Peak Peak Capacitance Effective Operating Operating Effective Operating Operating Effective Operating Operating Current Current at Current Current at Current Current at Temp. Temp. Temp. Temp. Temp. Temp. (µF) Single Pulse Single Pulse Single Pulse 85°C 85°C 85°C 65°C 65°C 65°C lp2 (A) lp2 (A) lp2 (A) le (A) le (A) le (A) (VA) (VA) (VA) (VA) (VA) (VA) 0.010 0.015 0.022 0.033 0.047 0.068 0.100 0.150 0.220 0.330 0.470 0.680 1.000 1.500 2.200 3.300 4.700 6.800 10.000 0 0.10 0.1 0.15 0.15 0.15 0.25 0.35 0.40 0.60 0.60 0.70 1.00 1.40 1.60 1.80 2.50 3.00 3.00 3.00 01.0 01.0 01.5 01.5 01.5 02.5 03.5 04.0 06.0 06.0 07.0 10.0 14.0 16.0 18.0 25.0 30.0 30.0 30.0 01.2 01.2 01.3 01.4 01.4 01.6 01.9 02.3 02.6 03.3 04.2 05.2 06.1 06.7 08.1 09.8 11.8 13.7 16.9 05.2 0.10 01.0 01.2 05.2 0.08 00.8 01.8 05.2 0.10 01.0 01.3 05.5 0.10 01.0 02.0 05.5 0.15 01.5 01.5 06.4 0.15 01.5 02.5 05.9 0.15 01.5 01.7 07.6 0.15 01.5 02.9 05.9 0.20 02.0 02.1 09.0 0.20 02.0 03.2 06.8 0.25 02.5 02.4 10.4 0.25 02.5 03.8 08.1 0.30 03.0 02.8 12.3 0.30 03.0 04.8 09.9 0.35 03.5 04.0 17.2 0.50 05.0 06.1 11.5 0.50 05.0 04.5 19.6 0.60 06.0 06.5 14.3 0.70 07.0 05.0 21.5 0.70 07.0 07.9 18.2 0.80 08.0 06.3 27.1 0.90 09.0 09.3 22.7 0.90 09.0 07.4 31.9 1.30 13.0 11.1 26.5 1.20 12.0 08.7 37.6 1.50 15.0 12.9 29.1 1.50 15.0 10.3 44.5 2.00 20.0 15.9 35.3 2.20 22.0 12.3 53.5 3.00 30.0 19.0 42.6 51.0 59.3 73.2 07.9 08.9 10.6 12.5 14.0 16.3 21.0 26.4 28.2 34.4 40.1 48.0 55.8 69.0 82.0 Table 5 XP Series Permissible Current and VA Value 250VDC (2E) 400VDC (2G) 630VDC (2J) 800VDC (2K) Permissible Permissible Permissible VA Value(le×Ve) Permissible Permissible Permissible VA Value(le×Ve) Permissible Permissible Permissible VA Value(le×Ve) Permissible Permissible Permissible VA Value(le×Ve) Rated Peak Peak Peak Peak Capacitance Effective Operating Operating Effective Operating Operating Effective Operating Operating Operating Operating Effective Current Current at Current Current at Current Current at Current Current at Temp. Temp. Temp. Temp. Temp. Temp. Temp. Temp. (µF) Single Pulse Single Pulse Single Pulse Single Pulse 65°C 85°C 85°C 65°C 85°C 65°C 85°C Max.65°C le (A) le ( ) le ( ) le (VA) (VA) lp2 (A) lp2 (A) lp2 (A) lp2 (A) (VA) (VA) (VA) (VA) (VA) (VA) A A (A) 0.010 0.15 01.5 08 026 0.20 02.0 09 0.015 0.20 02.0 08 029 0.25 02.5 10 0.022 0.20 02.0 08 026 0.30 03.0 09 032 0.25 02.5 11 0.033 0.35 03.5 09 031 0.35 03.5 10 035 0.30 03.0 13 0.047 0.30 03.0 08 026 0.50 05.0 10 034 0.35 03.5 13 043 0.50 05.0 16 0.068 0.40 04.0 08 029 0.50 05.0 12 040 0.50 05.0 15 050 0.70 07.0 18 0.100 0.60 06.0 09 032 0.60 06.0 14 047 0.75 07.5 17 057 0.85 08.5 22 0.150 0.80 08.0 11 037 0.90 09.0 16 055 1.00 10.0 20 067 1.00 10.0 27 0.220 0.80 08.0 13 045 1.30 13.0 19 064 1.10 11.0 25 084 1.40 14.0 31 0.330 1.20 12.0 16 052 1.60 16.0 23 078 1.75 17.5 30 100 1.75 17.5 39 0.470 1.70 17.0 18 060 1.90 19.0 29 097 1.90 19.0 36 119 2.50 25.0 47 0.680 2.50 25.0 21 072 2.60 26.0 34 114 2.70 27.0 42 141 1.000 2.60 26.0 28 092 3.10 31.0 42 139 1.500 3.85 38.5 33 110 4.75 47.5 51 169 2.200 4.40 44.0 41 135 3.300 5.00 50.0 49 163 029 033 039 045 052 060 072 090 103 130 155 CAT.8100D PLASTIC FILM CAPACITORS Table Table 66 Example Exampleofofcurrent currentwave waveforms. forms. Item Wave form diagram lm Sine wave Maximum Effective value lm lm 2 lm lm 2 lm lm 2 lm lm T Harf-wave rectification sine wave lm T Fill-wave rectification sine wave lm T Rectangular wave lm T Rectangular pulse wave lm lm t1 Isosceles trangular wave t1 T lm T lm lm lm 3 T lm Saw tooth wave lm lm 3 T Trapezoidal wave lm t1 lm t2 lm 6t2—2t1 3T T Table 7 AK Series Permissible Current and VA Value 250VDC (2E) Rated Capacitance Permissible Effective Current (µ F) Ie(A) 400VDC (2G) Permissible VA Value (Ie×Ve) Permissible Peak Permissible Operating Temp. Operating Temp. Current at Effective Current 65°C 85°C Single Pulse Ip2(A) (VA) (VA) Ie(A) 630VDC (2J) Permissible VA Value (Ie×Ve) Permissible Permissible Peak Operating Temp. Operating Temp. Current at Effective Current 65°C 85°C Single Pulse Ip2(A) (VA) (VA) 0.1 0.15 0.22 0.33 1.4 14 7 30 0.47 1.1 11 4 20 1.7 17 8 35 0.68 1.6 16 5 24 1.9 19 9 38 1.0 2.3 23 7 30 2.8 28 10 46 1.5 2.5 25 8 34 3.5 35 13 59 2.2 3.0 30 9 40 3.5 35 15 68 3.3 4.0 40 11 50 4.5 45 19 85 4.7 4.5 45 13 59 5.0 50 22 97 6.8 5.0 50 16 69 10.0 5.5 55 19 85 Table 8 (µ F) Permissible VA Value (Ie×Ve) Operating Tenp. Operating Temp. 65°C 85°C Ie(A) Ip2(A) (VA) (VA) 0.5 0.8 1.1 1.7 1.8 2.1 2.5 3.5 4.0 5.5 5 8 11 17 18 21 25 35 40 55 6 7 8 10 12 14 17 22 25 32 26 33 38 46 53 62 77 95 110 138 AP Series Permissible Current and VA Value 250VDC (2E) Rated Capacitance Permissible Peak Current at Single Pulse Permissible Effective Current Ie(A) 400VDC (2G) Permissible VA Value (Ie×Ve) Permissible Peak Permissible Operating Temp. Operating Temp. Current at Effective Current 65°C 85°C Sinle Pulse Ip2(A) (VA) (VA) Ie(A) 630VDC (2J) Permissible VA Value (Ie×Ve) Permissible Peak Operating Temp. Operating Temp. Current at 85°C 65°C Single Pulse Ip2(A) (VA) (VA) 0.15 0.22 0.33 1.4 14 24 85 0.47 1.2 12 19 67 2.0 20 28 100 0.68 1.8 18 23 83 2.6 26 35 124 2.6 26 28 98 3.0 30 41 144 1.0 1.5 3.5 35 34 118 4.0 40 52 182 2.2 4.0 40 39 138 5.0 50 59 206 3.3 5.0 50 50 175 5.0 50 74 260 4.7 5.5 55 56 196 5.5 55 85 299 6.8 5.5 55 69 223 10.0 5.5 55 81 284 Permissible Effective Current Permissible VA Value (Ie×Ve) Permissible Peak Operating Temp. Operating Temp. Current at 65°C 85°C Single Pulse Ie(A) Ip2(A) (VA) (VA) 0.8 1.2 1.8 1.9 2.7 3.0 4.0 5.0 5.5 8 12 18 19 27 30 40 50 55 21 26 31 35 42 48 60 74 87 73 90 108 123 147 170 213 260 287 CAT.8100D PLASTIC FILM CAPACITORS Typical Characteristic Curves Remarks:Typical curves are as shown below. (Slightly different depending on individual rating.) Temperature Characteristics Frequency Characteristics Capacitance change ΔC/C (%) 6 Capacitance change ΔC/C (%) 6 4 4 YX 2 XK-(ZH),XK,XL,AK 0 XK-(ZH),XK,XL,AK 2 --2 --2 XP,AP --4 --4 --6 --6 --40 --20 0 20 40 60 80 100 YX 10 4 10 3 tan δ change tan δ (%) 1.2 1.0 tan δ change tan δ (%) 3.0 2.5 XK-(ZH),XK,XL,AK 0.8 10 5 Frequency (Hz) Temperature (°C) YX XK-(ZH),XK,XL,AK 2.0 0.6 1.5 YX 0.4 1.0 0.2 0 XP,AP 0 0.5 XP,AP --40 --20 0 20 40 60 80 100 0 XP,AP 10 4 10 3 Frequency (Hz) Temperature (°C) IR (ΩF) 10 6 10 5 Insulation resistance change Impedance (Ω) Impedance characteristics XP Series 0.33µF 1.0 10 0.68µF 5 1.5µF XP,AP YX XK-(ZH),XK,XL,AK 10 4 0.1 10 3 --40 --20 0 20 40 Temperature (°C) 60 80 100 0.01 10 5 10 6 10 7 Frequency (Hz) CAT.8100D