Panasonic Caution about Safety in Use CAUTION AND WARNING ・Please consult us in case that demand the specification of our company without fail and do the confirmation of the use condition and that exceeds the entry value and be indistinct when you use it. ・The film capacitors contain a film based dielectric which may be flammable under certain operating conditions. When in use, they can either emit smoke and/or ignite should the product be defective. It is recommended covering the surrounding resin with flame-resistant materials or case as needed particularly. ・In the event of troubles of other parts on the circuit such as shortening and opening, provide with proper means for preventing excessive voltage, current or temperature exceeding the rating from being applied to the film capacitor ・Prior to use, please make sure that failure of the film capacitors does not have any negative effects on other surrounding electronic circuit components and devices that would possibly cause damage. Proper safety measures should be taken using fail-safe protective circuit designs to help prevent other devices of becoming unsafe. Example: a. State in which basic performance of automobiles (run, turn and stop) b. False operations c. Smoke emission/ignitions ・The Film Capacitor listed in this catalog are designed and manufactured specifically for general electronic devices, including audio-video equipment, home appliance, office equipment and data communication equipment etc.. Accordingly, it is strongly recommended that the user contact us in advance it the parts are to be used for the following devices(items 1 -12), which require having advanced security measures. (1) Transport Equipment (motor vehicles, airplanes, trains, ships, traffic signal controllers) (2) Medical Equipment (life-support equipment, pacemakers for the heart, dialysis controllers) (3) Aircraft Equipment, Aerospace Equipment (airplanes, artificial satellites, rockets, etc.) (4) Submarine Equipment (submarine repeating equipment, etc.) (5) Generation Control Equipment (equipment for atomic/hydraulic/heat power plants) (6) Information Processing Equipment (large scale computer system) (7) Electric Heating Appliance, Burning Apparatus (8) Rotary Motion Equipment (9) Security Systems (10) Robots (11) Lighting Equipment (12) And any similar types of equipment ・If used in a specific appliance that requires an extremely high reliability directly relating with any life-supporting equipment like electronic aviation controllers, automotive driving controllers and engine controllers, please consult us and use within the conditions designated in the specification. However the chip capacitor should not be used in these appliances. Note: 1. Technical information in this catalog is intended to convey examples of typical performances and/or applications, and is not intended to convey patents rights, if any. 2. For the products, which are controlled items subject to the Foreign Exchange and Foreign Trade Control Law, the export permission according to the Law is necessary. 3. Note of ozone depleting substances of class1 (ODS) under the Montreal Protocol is used in manufacturing process of Device Solutions Business Division, Panasonic Corporation. 4. The information in this catalog is furnished as of January 2015 Design,Specifications are subject to change without notice. Ask factory for technical specifications before purchase and/or use. 1 Whenever a doubt about safety arises from this product, please inform us immediately for technical consultation without fail. May 2015 Panasonic ■When placing an order or making an inquiry, please specify the following 1. Working voltage : DC, AC 2. Capacitance value 3. Capacitance tolerance 4. Finished product: color TV, stereo, switching power supply, lighting fixture, etc 5. Application or circuit diagram; noise suppression, resonance, etc. 6. Operating condition : pulse, frequency, waveform, current, etc 7. Operating temperature 8. Dimensions : body, lead spacing, etc. 9. Shape : enclosure (dip, case, etc.), lead wire (straight, crimped, taping, etc.) 10. Safety : There is an affect on other components and circuit operation of device when the capacitor becomes short-circuited or open. There is an affect on the capacitor, when the other component or the circuit works irregularly. 11. Others : ※Product specifications, materials and other points mentioned in the catalog are subject to change without notification ■Cautions about Safety in Use 1.Operating voltage Caution! For the film capacitor varies the maximum applicable voltage depending on the applied voltage waveform, current waveform, frequency, ambient temperature (capacitor surface temperature), capacitance value, etc. Use within the specified values by checking the voltage waveform, current waveform, and frequency applied to both ends of the capacitor prior to use. (In the case of high frequency, the permissible voltage varies with the type of the capacitor. For details please see the relevant specifications.) Caution about Safety in Use ●In a metalized capacitor, which has a self-healing action, short circuit or other failure may not occur immediately after application of a voltage over the rated voltage, but the insulation resistance is lowered, and it may lead to smoke or fire depending on the circuit conditions. ●A noise suppression capacitor ( AC rated voltage) should not be used at high frequency circuit. Smoke and ignition may be caused by conditions for use. ●The rated voltage of the capacitor for electronic appliance is usually indicated in the DC voltage except for special purposes. 1.2 Derating of rated voltage where operating temperature is high In film capacitors, the usable upper limit temperature (the capacitor surface temperature) is determined by the kind of dielectric materials. When used beyond the rated upper limit temperature (usable upper limit temperature), it is necessary to voltage derate the in certain types (models), while other types (models) cannot be used beyond the rated upper limit temperature. Be sure to confirm the type of capacitors before using, and when using beyond the rated upper limit temperature, be sure to reduce the voltage and make sure the capacitor surface temperature is within the usable upper limit temperature as below. When using at high frequency, however, since the capacitor itself has its own temperature rise, and hence the following derating ratio cannot be applied. 1.1 Rated voltage (Note 1) ●The rated voltage refers to the maximum voltage that can be applied continuously within the category temperature range. If used beyond the rating, it may induce insulation breakdown of the film and cause short circuit. The product lifetime abut the maximum rated condition depends on the kind of the capacitor. Design,Specifications are subject to change without notice. Ask factory for technical specifications before purchase and/or use. 2 Whenever a doubt about safety arises from this product, please inform us immediately for technical consultation without fail. May 2015 Panasonic Caution about Safety in Use <Rated upper limit temperature, Upper category temperature, and derating ratio of upper category temperature by types in DC use>(Example) Rated voltage by the Upper category temperature beyond Rated upper temperature Type limit Rated upper limit Dielectric (Usable upper temperature temperature limit temperature) (derating ratio) ECQE(F) Polyester(PET) ECQE(B) 85℃ 105℃ 1.25%/℃ ECQE(T) ECWF(A) rated voltage DC250V ECWF(L) No need derating of 105℃ 105℃ ECWH(A) rated voltage ECWH(C) ECWF(A) rated voltage DC450V Polypropylene (PP) ECWF(A) rated voltage DC630V 85℃ 105℃ 1.25%/℃ ECWH(V) ECWFE ECWFD 85℃ 110℃ 0.62%/℃ No need derating of ECWU(X) 105℃ 105℃ rated voltage polyethylene naphthalate ECWU(C) 85℃ 125℃ 1.25%/℃ (PEN) No need derating of ECWU(V16) 85℃ 85℃ rated voltage ECHU(X) rated voltage DC16V No need derating of ECHU(X) rated voltage DC50V 125℃ 125℃ rated voltage (capacitance 0.0001μF~0.10μF) polyphenylene sulfide ECHU(X) rated voltage DC50V (PPS) 105℃ 125℃ 1.25%/℃ (capacitance 0.12μF~0.22μF) No need derating of ECHU(C) 105℃ 105℃ rated voltage No need derating of Acrylic resin ECPU(A) 85℃ 85℃ rated voltage ・The AC rated voltage items are unnecessary for voltage derating by the temperature. Rated upper limit temperature : The upper limit temperature which can't reduce the voltage and can use continuously. (including own temperature rise) Upper category temperature : The upper limit temperature which can reduce the voltage and use continuously. (including own temperature rise) Percentage to the rated. Volt ●(Example)Derating of rated voltage to operating temperature. Rated upper limit temperature 85℃, Upper category temperature 105℃, Derating of rated voltage to which is 1.25 %/℃ at more than 85 ℃ Cap. Surface Temp.(℃) Cap. Surface Temp(℃) Design,Specifications are subject to change without notice. Ask factory for technical specifications before purchase and/or use. 3 Whenever a doubt about safety arises from this product, please inform us immediately for technical consultation without fail. May 2015 Panasonic 1.3 Permissible voltage (R.M.S) in current corresponding to DC Rated Voltage ●A noise suppression capacitor ( AC rated voltage) should be used at the primay side power supplies. The design which premised on use by 50Hz or 60Hz sine wave. ●In case of applying voltage in alternating current (50Hz or 60Hz sine wave) to a capacitor, permissible voltage(R.M.S). The capacitor of DC rating should not be used at the primary side power supplies. Caution about Safety in Use <Derating example of operating voltage> Capacitor used : ECWF2154JA (250 VDC, 0.15 μF) Operating frequency : 40kHz (sine wave) Permissible current (entry the value from specification) : 40kHz, 2.0Arms Maximum operating voltage : 60Hz, 125Vrms, 40kHz, 53Vrms I 2.0 V=2πfC=2×3.14×40×10 ×0.15×10 =53Vrms 3 1.4 Derating of rated voltage when using at high frequency When using at high frequency, there is a risk of thermal runaway (smoke, fire) due to self heat generation in the capacitor. Derate the operating voltage according to the example below. For use at high frequency, we recommend ECHU(X)/(C), ECWF(A)/(L), and ECWH(A)/(C)/(V) types. Notes (1) Use the peak value (Vo-p) of the Pulse voltage applied between the both terminals of the capacitor within the DC rated voltage. (2) When using at high frequency, it may lead to breakdown due to withstand voltage deterioration by self heat generation. Therefore, measure the self heating temperature rise value of the capacitor, and make sure it is within the specified. 2. Permitted current Caution! Film capacitors are low in internal impedance, and hence a very large current may flow depending on the circuit. In particular, when turning power switch on and off, make sure a very high pulse current may flow. When a current exceeding the permissible range flows into capacitor, this can cause the capacitance value to deteriorate or an open circuit condition, temperature rise occurs due to self heat generation, this cause can deterioration of withstand voltage and result in short circuit, possibly leading to smoke or fire. In the application, make sure current is within permissible current or self heating temperature is within permissible self heating temperature rise limit shown on each delivery specifications. 2.1 Permissible current The permissible current must be considered by dividing into pulse current (peak current) and continuous current (rms current) depending on the breakdown mode, and when using, therefore, make sure the both currents are within the permissible values. -6 Therefore, the operating voltage at sine wave 40 kHz is lower than to 53 V rms (derating ratio 58%), as compared with AC permitted voltage of 125Vrms at commercial frequency. (It is necessary to derate until the self heating temperature rise of the capacitor is below the specified value.) (3) Protection for safety should be required in the case of the voltage over the rated voltage (permitted voltage) may be applied to the capacitor due to abnormal action such as trouble elsewhere in the circuit. 2.2 Permissible current to operating frequency The film capacitor varies in the frequency characteristic of the dissipation factor (tanδ) depending on the dissipation factor, and hence the permissible rms current for operating frequency differs depending on the capacitor type. In particular, when operating at high frequency, the dissipation factor (tanδ) increases, and when using over the permissible current, it may include the thermal runaway, possibly leading to smoke or fire. Shown below are typical examples of permissible current by frequency (rms value) of the ECQE(F) type using polyester film and ECWF(A) type using polypropylene film. For detail inquire us by presenting the operating conditions, or make sure the own temperature rise of the capacitor and the capacitor surface temperature are within the permissible range in the worst operating conditions. Design,Specifications are subject to change without notice. Ask factory for technical specifications before purchase and/or use. 4 Whenever a doubt about safety arises from this product, please inform us immediately for technical consultation without fail. May 2015 Panasonic Caution about Safety in Use actual use, inquire us for detail by measuring the voltage and current waveforms, ambient temper ature, and o wn t emper ature rise. 2.3 The capacitance and the permissible currents The permissible rms current varies with the capacitance value. The permissible current (rms) values by the frequencies and by the capacitance of representative types are shown below. In Type : ECQE(F) (Polyester) Type : ECWF (A) (Polypropylene) Rated Voltage : 250 VDC ⇒ 150 Vrms 60Hz (at sine wave) Operating temp. : - 40 ℃ to 85 ℃ (Cap. surface) Rated Voltage : 250 VDC ⇒ 125 Vrms 60Hz (at sine wave) Operating temp. : - 25 ℃ to 85 ℃ (Cap. surface) 8.0 5.0 7.5 4.5 7.0 10.0μF 3.5 3.0 4.7μF 2.5 2.2μF 2.0 1.0μF 1.5 1.0 0.47μF 0.22μF 0.5 0.10μF 0.047μF 0.022μF 0.010μF 0.0 10 50 100 Permissible Current(Arms) Permissible Current(Arms) 4.7μF 3.3μF 6.5 4.0 6.0 5.5 5.0 2.2μF 1.5μF 4.5 1.0μF 4.0 0.68μF 0.47μF 0.33μF 0.22μF 3.5 3.0 (Note) The graphs illustrated are for reference only. Waveform of current and temperature rise of capacitor are key factors to determine permissible current. For actual application, consult our sales representative or sales office. 2.5 2.0 1.5 1.0 0.5 0.0 10 Frequency (kHz) 2.4 Permissible current to pulse current ●When used in switching circuits or snubber circuits a momentary high current pulse may cause local heat generation. This causing the capacitance value to deteriorate or an open circuit condition. Local heat generation may also induce smoke or fire. The pulse permissible current (10000 times) is obtained by the product of dV/dt (V/μs) value that is entering to the specification and capacitance (μF). ●The dV/dt (V/μs) value of a film capacitor is determined by the element structure, and in the metalized type, in particular, the internal evaporated electrode and external takeout electrode are connected by metalized contact (metal spraying), and hence due caution is needed because the upper limit of dV/dt value is low. ●The dV/dt values corresponding to rated voltage and capacitance value of representative types are shown in page 6. When used in a high current pulse circuit, check the pulse permissible current (Ao-p). ●Please contact with us, If pulses are applied more than 10,000 times. 50 100 Frequency (kHz) <How to determine pulse permissible current> ●When voltage V(V) is applied to capacitor C (F for farad), the electric charge Q(C) is expressed in formula ①. Q=C.V ...............① ●The charging current I(A)flow in the capacitor at this time is expressed in formula ②. I=dQ/dt ...............② ●Differentiating both sides of formula ① by time t and putting into formula ② yields formula ③. dQ/dt=C.dV/dt I=C.dV/dt ............③ Therefore, the pulse current is determined as the product of the capacitance value C (μF) and voltage change dV/dt per μs. (Example) In the case of ECQE4224KF (permissible dV/dt) Rated voltage : 400VDC, Capacitance : 0.22μF, permissible dV/dt value : 37 pulse permissible current : 0.22 (μF)×37≒8 Ao-p (however, number of repetitions is 10,000 times or less), that is, momentary pulse current can be used up to 8 Ao-p. Make sure the rms current is within the permissible value. Design,Specifications are subject to change without notice. Ask factory for technical specifications before purchase and/or use. 5 Whenever a doubt about safety arises from this product, please inform us immediately for technical consultation without fail. May 2015 Panasonic Caution about Safety in Use [ECQE (F) Permissible dV/dt value <within 10,000pulses>] Type (Cap. :μ F) 103 (0.010) 123 (0.012) 153 (0.015) 183 (0.018) 223 (0.022) 273 (0.027) 333 (0.033) 393 (0.039) 473 (0.047) 563 (0.056) 683 (0.068) 823 (0.082) 104 (0.10) 124 (0.12) 154 (0.15) 184 (0.18) 224 (0.22) 274 (0.27) 334 (0.33) 394 (0.39) 474 (0.47) 564 (0.56) 684 (0.68) 824 (0.82) 105 (1.O) 125 (1.2) 155 (1.5) 185 (1.8) 225 (2.2) 275 (2.7) 335 (3.3) 395 (3.9) 475 (4.7) 565 (5.6) 685 (6.8) 825 (8.2) 106 (10.0) ECQE(F) 100VDC ECQE(F) 250VDC ECQE(F) 400VDC ECQE(F) 630VDC Unit:V/μs 131 273 48 *(7.5P) *(10.0P) 78 *(10.0P) *(7.5P) 37 33 116 *(15.0P) *(10.0P) *(15.0P) 22 63 *(22.5P) 18 22 *(10.0P) *(22.5P) 48 *(15.0P) 11 Caution! Protective means for safety should be provided in case the pulse and rms current may exceed the permissible values due to abnormal action such trouble elsewhere in the circuit. 18 *(27.5P) 10 *(27.5P) *(15.0P) *(22.5P) 6 8 *(22.5P) *(27.5P) * Asterisk denotes the lead pitch. The value of dV/dt is mainly determined by the lead spacing (element width) and element sectional area. 3. Operating temperature Caution! 3.1 Own temperature rise When the film capacitor is used in an AC circuit, especially in high frequency application, the capacitor generates heat by itself from the flow of current. If the self heat generation is large, the capacitor may deteriorate, and smoke or fire may be occur. Check the self heating temperature rise value in actual conditions of use, and use within the limit specified. Measure the own temperature rise value in indoor, wind-free condition. *The details of self heating temperature rise value are described in the specification. (Please contact us details as the specifies value varies by each type.) 3.2 Operating temperature range The operating temperature range of the film capacitors varies with the dielectric material (kind of films), and the usable temperature range is specified in the each model. It must be noted, however, that the temperature range mentioned in the catalogue is the surface temperature of the film capacitor, not the ambient temperature of the capacitor. In actual use, make sure the sum of the ambient temperature +capacitor’s self heating temperature rise value (within specified value), that is, the capacitor surface temperature should be within the rated operating temperature. Caution! When used above the specified operating temperature, dissipation factor (tanδ) increase, and the self heat generation may exceed the permissible value, possibly causing deterioration of dielectric film, short circuit, and smoke or fire. If there is cooling plate of other part or any resistance heated to high temperature near the film capacitor, the capacitor may be locally heated by the radiation heat, exceeding the operating temperature range, and smoke or fire may be caused. Check the capacitor surface temperature at the heat source side. Design,Specifications are subject to change without notice. Ask factory for technical specifications before purchase and/or use. 6 Whenever a doubt about safety arises from this product, please inform us immediately for technical consultation without fail. May 2015 Panasonic Caution about Safety in Use 4. Other cautions 4.1 Capacitor for prevention of AC power supply (across the line) noise ●When using a capacitor across the line as means for prevention of noise, not only is the supply voltage is always applied, but also abnormal surge such as lightning is applied, which may lead to smoke or fire. Therefore, the across-the-line capacitors are strictly regulated in safety standard in each nation, and it is necessary to use the product conforming to the standard. For using across the line in Japan, use the following models or the above overseas authorized ones. ECQE(F) 1000VDC (125VAC) rating ECQE(F) 1250VDC (125VAC) rating ECQE(F)/(B)/(T) 125VAC (1A) rating ECQE(F)/(T) 250VAC (2A) rating Cap. Rated Voltage However, when using the ECQE(F)1A/2A, ECQE(B)1A , ECQE(T)1A/2A rating model as across-the-line capacitor, at least one of the following conditions must be satisfied. 1. A varistor with the voltage of the value or less shown in the following table should be connected to the capacitor in parallel. 2. A pulse voltage more than the value shown in the table below should not be applied across the capacitor. (Note) When using together with varistor, check the varistor specification, and select the one free from surge deterioration Varistor Voltage Pulse Voltage 125VAC (1A) 250 V 250 Vo-p 250VAC(2A) 470 V 630 Vo-p When Safety standard approval capacitor is used for necessary equipment, please use items of the following table. <Representative examples of models authorized in major safety standards in the world> Shape Type Standard Plastic case type ECQUA UL 60384-14(USA), CSA E60384-14(Canada), EN 60384-14(Europe) 〃 ECQUL UL 60384-14(USA), CSA E60384-14(Canada), EN 60384-14(Europe) 〃 ECQUG UL 60384-14(USA), CSA E60384-14(Canada), EN 60384-14(Europe) *Please contact us about CQC(China). ●In the case of the voltage dropper usage, when an abnormal voltage of the surge voltage etc. is applied the capacitance decrease is caused, such as the fuse function in the capacitor operates. 4.2 Flame retardation ●The dielectric film is not a flame retardant material. ●In the ECQE , ECWF, and ECWH types, flame retardant epoxy resin (94V-0) is used in the coating resin. 4.3 Environments of use 4.3.1 When used in humid environments When used for a long period in humid environments, the elements absorb moisture through the coating with the passing of the time. The water oxidizes the electrode (evaporated film and metalized contact), and leads to trouble. Also, make sure the capacitance value can be very large depending on type of the capacitor. 4.3.2 When using in high temperature environment When ECQUG is used in high temperature environment (more than 70℃), it may be possible to cause leaking oil from the capacitor. However, the quality and reliability of the capacitor is not affected by the leaking oil. But, please don't use the part which may cause a point of tact obstacle by oil and this condenser by a same set. In the worst case, the capacitor does not work as voltage dropper. So, please notice an abnormal voltage. At that time, high voltage may be applied to the load side. Therefore, please provide protective means for safety. 4.3.3 Cautions on gas atmosphere When using in the oxidizing gas such as hydrogen chloride, hydrogen sulfide and sulfurous acid, the evaporated electrode (Aluminum) or metalized contact (zinc compound) may be oxidized, may result in smoke or fire. Avoid such atmosphere. 4.3.4 When using by resin coating When using resin coating or resin potting components to improve humidity resistance or gas resistance, or to fix parts in place. Please contact with us. ●The solvent or the constituent in the resin may permeate into the metalized contact or electrode (aluminum foil or evaporated film) to deteriorate characteristics. ●When hardening the resin, chemical reaction heat (curing heat generation) occurs, which may adversely affect the capacitor. ●In the case of the lead type capacitors, be sure to test and evaluate enough for the thermal stress to the capacitor. Design,Specifications are subject to change without notice. Ask factory for technical specifications before purchase and/or use. 7 Whenever a doubt about safety arises from this product, please inform us immediately for technical consultation without fail. May 2015 Panasonic Caution about Safety in Use ■Cautions for Mounting 1. Soldering of lead type The heat resisting temperature of the film capacitor varies with the type of dielectric film, structure of the capacitor, manufacturing method, etc. When mounting, set the mounting temperature so that the capacitor inside (element) temperature is be lower than the mounting heat resisting temperature given below. If the capacitors go through the high temperature both after soldering , be sure to check the temperature till decreasing. Thermocouple(φ0.1) (Measuring point B:Capacitor inside(Element) Capacitor Metal spray layer Thermocouple(φ0.1) (Measuring point A:Capacitor inside (Metal spray layer)) Dielectric Polypropylene Mounting heat resisting temperature Type Measuring pointA ECWF(L) 400V 0.022μF~0.11μF,630V 0.01μF~0.043μF ECWFD, ECWF(A) ECWF(L) 400V 0.12μF~2.4μF,630V 0.047μF~1.3μF ECWH(A) ECWH(V) ECWH(C) ECQUA ECQE(F) ECQE(B), ECQE(T),ECQUL,ECQUG Measuring pointB 135℃ 125℃ 145℃ 135℃ 140℃ 125℃ ― 160℃ 125℃ 125℃ 125℃ ― 120℃ ― <Cautions for mounting> Solder within the following temperature condition range. (Dipping times is within twice, the second dipping should be carried after the capacitor itself has returned to the normal temeprerature)(Example) Notice: The soldering condition shows one example. The temperature of the capacitors depend on several parameters for example soldering machine size , machine structure, temperature control method, etc.. Should measure the temperature of the capacitors and confirm the temperature under the above table. Conditions P. W. Board ●The film capacitor has lower mounting heat resisting temperature than other capacitors, therefore the following cautions are needed. Avoid passing through an adhesive curing oven. After adhesive curing, the capacitor should be inserted in the P.W. board and solder. (When passing an adhesive curing oven, breakage of coating resin or deterioration in capacitor characteristic may be caused.) Thickness t= 0.8mm or more Pre-heating Measurement temperature 120 ℃ within 1 minute (Back side of the P. W. Board around the capacitor) Capacitor Raised from P,W. board (Crimped lead) ● Avoid reflow soldering. (When use in reflow soldering, breakage of coating resin or deterioration in capacitor characteristic may be caused.) ●When using in multilayer Printed wiring board, or in the case of a capacitor with a copper lead wire, please contact with us. (In the case of copper lead wire, the thermal conductivity of the copper wire is high, and the internal temperature of the capacitor rises rapidly and may exceed the mounting heat resisting temperature.) Design,Specifications are subject to change without notice. Ask factory for technical specifications before purchase and/or use. 8 Whenever a doubt about safety arises from this product, please inform us immediately for technical consultation without fail. May 2015 Panasonic Caution about Safety in Use ・Caution in the case of a capacitor is laid down sideways for soldering. Connection of the dielectric film and the metallic contact part may become unstable by heat contraction of a dielectric film, in case capacitor received to excessive heat damage for soldering. When current is sent by the capacitor with an unstable metallic contact part, the capacitor may cause with failure mode (capacitance decrease, open circuit, etc). In case of soldering laid down sideways, the temperature of thermocouple B shall be less than 125℃. Capacitor Thermocouple the part of measuring 2. Soldering of chip type Although there are specific restrictive conditions for the chip type film capacitor, please check and consider the following items in order to guarantee soldering quality. Please consult us when using part adhesive for mounting because there is a possibility that type of adhesive affects the characteristic and the reliability of capacitor. P.W. Board 2.1 Printed wiring board 2.1.1 Selection of printed wiring board The chip parts are directly mounted on the printed wiring board without using lead wires, and therefore thermal expansion of the printed wiring board may affect the characteristic of the film chip capacitor, and hence the following cautions should be observed. <Remarks for selecting the printed wiring board> Item Coefficient of thermal expansion of printed wiring board Type of Printed wiring board Item Coefficient of thermal expansion -6 (×10 /℃) Point of notice If there is a large difference in coefficient of thermal expansion between the capacitor and Printed wiring board, a mechanical stress is applied due to temperature changes after mounting, and the element main body may be changed, the soldered area may be cracked, and the performance may be lowered. Check sufficiently beforehand. *In particular, consult us if you are using ceramic Printed wiring boards. Chip film capacitor ECHU(X)/(C) ECWU(X)/(C) (PPS film) (PEN film) 22 Resin Printed wiring board ECPU(A) (Plastic film) Paper phenol Paper epoxy Glass epoxy 70 1 - 30 1 - 15 1 - 25 10 2.1.2 Parts layout on Printed wiring board Film chip capacitors, unlike the leaded type film capacitors do not have coating. Retaliated heat from a near by heated components may cause the temperature to exceed the usable temperature range. ●Without coating, if there is an exposed live part in the vicinity, a short circuit may be formed through the capacitor. Consider the arrangement. Ceramic Printed wiring board Alumina 7-8 2.1.3 Land dimension design If the land area is wide, tombstone phenomenon (chip rising) is likely to occur in relation to the solder amount. It is disadvantageous for keeping the mount clearance of the mounting machine, but it is advised to design in the recommended land dimension shown each specifications. 2.2 Flow soldering In flow soldering, the chip capacitor is soaked in molten solder. Film capacitor has lower heat resisting temperature than other capacitors, therefore cannot be used in flow soldering. Design,Specifications are subject to change without notice. Ask factory for technical specifications before purchase and/or use. 9 Whenever a doubt about safety arises from this product, please inform us immediately for technical consultation without fail. May 2015 Panasonic Caution about Safety in Use 2.3 Reflow soldering Reflow soldering is a method of soldering by printing a proper amount of cream solder on the mounting land of the surface mount Printed Wiring Board, putting a film chip capacitor thereon heating, and fusing the cream solder to fix. 2.3.1 Reflow soldering conditions Perform reflow soldering within the following temperature profile. (Soldering is within twice, the second dip should be carried after the capacitor itself has returned to normal temperature.) Method Recommendable condition Note External temperature of P. W. Board will be different according to P. W. Board Soldering materials and soldering method. Temp. on Pre-heating For temperature measuring we Reflow soldering element recommend glass epoxy P. W. surface(℃) 60~120s Board (115 mm × 50 mm, 0.8 t) as standard. Times(s) *When performing reflow soldering, an appropriate coating thickness of cream solder is 0.10 mm to 0.15 mm. 2.3.2 Cautions for reflow soldering ●The film chip capacitor has no coating on the capacitor element, and the internal evaporated electrode may be deteriorated due to activating agent (halogen, etc.) in the cream solder, and the capacitance value may be decrease, dissipation factor (tan δ) may increase, or the characteristic may be deteriorated. Use cream solder with halogen content or 0.1 wt,% or less. Type ECHU(X)/(C) ECWU(X)/(C) ECPU(A) ●When washing right after soldering, make sure the capacitor surface temperature is lower than 60 ℃. ● The maximum temperature reached on the element surface in reflow is as follows. If a higher temperature is applied, abnormality may occur on the appearance or electrical characteristics. Max. temperature on element surface If exceeding the specified temperature, it must be noted that the reliability of the part cannot be guaranteed. The moisture-proof packaging is made ECWU and ECPU. When that’s opened, a capacitor absorbs moisture, and soldering heat-resistance falls to a low level. Please confirm the notice after opening. The notice in detail has decided on Approval Specification. 2.4 When using soldering iron With a soldering iron, high temperature is directly applied to the film chip capacitor. Abide by the following soldering iron conditions, and strictly control the iron tip temperature 2.4.1 Soldering conditions when using soldering iron. Observe the following cautions, and use within the soldering conditions next page. 260 ℃ 250 ℃ 240 ℃ 2.4.2 Cautions for use of soldering iron ●Be careful that the soldering irons do not directly touch the main body of the chip film capacitor. In particular, don’t touch the side (cut section). If touched by the heated soldering iron, lowering of insulation resistance, shortcircuit or other characteristic deterioration may occur. ●Preheat the printed wining board land sufficiently with the soldering iron, and then solder. Solder without directly touching the iron tip to the electrode of the capacitor. ●Don’t reuse the products once removed by the soldering irons. ●Should not mount the chip film capacitors in the mass production by soldering iron. (The temperature control is difficult, and the characteristics may be deteriorated.) Design,Specifications are subject to change without notice. Ask factory for technical specifications before purchase and/or use. 10 Whenever a doubt about safety arises from this product, please inform us immediately for technical consultation without fail. May 2015 Panasonic Caution about Safety in Use 2.5 Other soldering Should not resolder with heat directly from bottom side of P. W. Board. because capacitor will likely be damaged *Soldering conditions when using soldering iron. ECHU(X)/(C) 260 ℃ max.-4s max. 280 ℃ max.-4s max. Iron tip temperature (℃) ECPU(A) Iron tip temperature (℃) Iron tip temperature (℃) Conditions for use of soldering iron 270 ℃ max.-4s max. ECWU(X)/(C) Soldering time (sec) Soldering time (sec) Soldering time (sec) Standard range Standard range Standard range Soldering iron capacity : 30 W 3. Washing the mounted boards 3.1. Washing of chip type ●Since the chip type capacitor does not have a coating, components of flux or detergent left over on the element at the time of washing may be activated and invade into the inside of the capacitor, and adverse effects may be caused. Observe the following cautions. ●In the case of washing, use flux and cream solder with halogen content of 0.1wt.% or less when mounting. <CFC substiture detergent> As a result of regulation of CFC and chlorine derivative detergents, many substitute detergents come to be used, but the performance of the chip type capacitor may be reduced depending on the type of detergent or washing condition. Check sufficiently beforehand. Consult us in advance if planning to use CFC substitute detergent. ●In the case of ultrasonic washing, note that peeling of protective film, electrode separation due to resonance, or characteristic deterioration may occur depending on the detergent used or ultrasonic output. Check carefully beforehand. ●When using a CFC substitute detergent, with the washing method of spraying detergent (rinsing water) to the substrate at high pressure, the protective film on the element surface may be peeled off due to the water pressure. Check carefully beforehand. 〈Drying after washing> Dry after washing so that the detergent is not left over. If drying is insufficient, the detergent is left over on the element surface, and the insulation resistance is measured to be lowered. Dry enough so as not to leave detergent. <Usable detergent and washing method> (Usable detergent) Classification Alcohol derivative Detergent name IPA (isopropyl alcohol) Maker (Reagent for general industrial use) Design,Specifications are subject to change without notice. Ask factory for technical specifications before purchase and/or use. 11 Whenever a doubt about safety arises from this product, please inform us immediately for technical consultation without fail. May 2015 Panasonic Caution about Safety in Use (Washing method) Condition Item Temperature Tine Immersion washing 50 ℃ Within 5 minutes Steam washing 50 ℃ Within 5 minutes Ultrasonic washing 50 ℃ Within 5 minutes 3.2. Washing of leaded type The film capacitor varies significantly in the effect of washing depending on the structure and material, and generally it is less affected by CFC or alcohol derivative washing solvent, and is likely to be affected by highly polar solvent. The lead type film capacitor is coated with an epoxy resin excellent in chemical resistance, and is hardly affected by detergent, but it is recommended to be washed for short duration. Applicability of detergents in film capacitors is listed for reference. Design,Specifications are subject to change without notice. Ask factory for technical specifications before purchase and/or use. 12 Whenever a doubt about safety arises from this product, please inform us immediately for technical consultation without fail. May 2015 Panasonic Caution about Safety in Use <List of applicability of detergents> Box type Chip type Lead type ECQUA ECQUL ECQUG Ethanol Ultrasonic washing or immersion washing for 5 min ○ ○ ○ Isopropyl alcohol (IPA) Ultrasonic washing or immersion washing for 5 min ○ ○ ○ FRW-17 Ultrasonic washing for 5 min, 60 ℃ ⇒FRW-1N Ultrasonic washing for 5 min, 60 ℃ ⇒FRW-100 Steam drying for 1 min, 100 ℃ ○ ○ ○ Asahi Clean AK-225AES Ultrasonic washing or immersion washing for 5 min ○ ○ ○ HCFC141b-MS Ultrasonic washing or immersion washing for 5 min ○ ○ ○ P3 Cold Cleaner 225S Ultrasonic washing for 5 min 60 ℃ ⇒ IPA ultrasonic rinsing for 5 min at ordinary temperature ⇒ hot air drying for 5 min, 40 ℃ ○ ○ ○ Toluene Ultrasonic washing or immersion washing for 5 min × ○ ○ Terpene Cleaner EC-7 Spray washing for 5 min at ordinary temperature ⇒ purified water spraying for 5 min, 50℃ ⇒ hot air drying for 5 min, 80℃ × ○ ○ Ultrasonic washing for 5 min 60 ℃ ⇒ wind-free drying for 5 min, 85 ℃ × ○ ○ Clean Through 750H Ultrasonic washing for 5 min, 60 ℃ ⇒ purified water ultrasonic washing for 5 min, 60 ℃ ⇒ hot air drying for 5 min, 85 ℃ × ○ ○ Clean Through 750L Ultrasonic washing for 5 min, 60 ℃ ⇒ purified water ultrasonic washing for 5 min, 60 ℃ ⇒ hot air drying for 5 min, 85 ℃ × ○ ― Clean Through 710M Ultrasonic washing for 5 min, 60℃ ⇒ purified water ultrasonic washing for 5 min, 60 ℃ ⇒ hot air drying for 5 min, 85 ℃ × ○ ― Clean Through LC-841 Ultrasonic washing for 5 min, 60 ℃ ⇒ purified water ultrasonic washing for 5 min, 60 ℃ ⇒ hot air drying for 5 min, 85 ℃ × ○ ○ Pine Alpha ST-100S Ultrasonic washing for 5 min, 60 ℃ ⇒ purified water ultrasonic washing for 5 min, 60℃ ⇒ hot air drying for 5 min, 85 ℃ × ○ ○ Aqua Cleaner 210SET Shower washing for 1 min, 60 ℃ ⇒ purified water ultrasonic washing for 5 min, 60 ℃ ⇒ hot air drying for 5 min, 85 ℃ × ○ ○ Washing condition Alcohol Solvent Silicon Halogen Petroleum hydrocarbon Terpene Water Purified water Surface active agent ○ : Washing enabled Wash-fre e <Wash-free flux> Low residue flux Inactivated flux × : Washing disabled ― : Not confirmed ULF-500VS ○ ○ ○ AM-173 ○ ○ ○ Washing disabled (x mark) detergent should be avoided because the appearance may be impaired, the characteristic may be deteriorated, and the reliability cannot be guaranteed Design,Specifications are subject to change without notice. Ask factory for technical specifications before purchase and/or use. 13 Whenever a doubt about safety arises from this product, please inform us immediately for technical consultation without fail. May 2015 Panasonic Caution about Safety in Use 4.Temperature measuring in soldering of film capacitor When using film capacitor of low heat resisting temperature in mounting or chip type, measure the element temperature profile in mounting in the following manner, and make sure the soldering is done below the heat resisting temperature. <Measurement of temperature profile> As shown below, connect a thermocouple (3 - 4 )m of same type as the thermocouple attached to the capacitor, to the thermocouple of the capacitor as shown below. Mount the sample on the mounting printed wiring board, and pass into the soldering and mounting process, and measure the temperature profile 4.1 Lead type <Preparation of measuring sample> Open a hole of about Φ0.3 mm to 0.8 mm in the top of the capacitor to the middle of the element, and insert thermocouple ( Φ 0.1T wire), and fix with adhesive. Thermocouple Capacitor (Fine wire) Φ0.1 (Measurement instrument) (3 - 4 ) m Printing wiring board 4.2. Chip type <Preparation of measuring sample> Fix thermo couple (Φ0.1 T wire) to the top of the capacitor with adhesive. <Measurement of temperature profile> As shown below, connect a thermocouple (3 - 4 )m of same type as the thermocouple to the capacitor, to the thermocouple of the capacitor as shown below. Mount the sample on the mounting printed wiring board, and pass into the soldering and mounting process, and measure the temperature profile. Adhesive (Measurement instrument) Thermocouple (3 - 4 ) m Capacitor ■Other Cautions 1. Changes in capacitance value over time ●The capacitor characteristics change characteristic depending on its ambient conditions and environmental conditions. In natural conditions, there is a certain capacitance change due to the humidity of the circumstance. The degree of such capacitance changes varies with the dielectric material, coating material, and structure. Therefore, we ship considering these changes, but we only guarantee capacitance value until delivery (without each arrangements.) ●For use in a circuit where time constant and capacitance precision are required, use the products of polypropylene film ECWFD/(A)/(L) , ECWH(A) or film ECHU(X)/(C) which vary less with time. Design,Specifications are subject to change without notice. Ask factory for technical specifications before purchase and/or use. 14 Whenever a doubt about safety arises from this product, please inform us immediately for technical consultation without fail. May 2015 Panasonic Caution about Safety in Use 2. Hum (Buzz) ●Hum produced by capacitors due to mechanical vibration of the film is caused by the coulomb force which exists between electrodes of opposite polarity. A louder hum is produced when applied voltage waveform has distortion, and/or higher frequency component, etc. Although Hum does not spoil characteristics of capacitors, when being used around the audio frequency, please check it. 5.2 When connecting multiple film capacitors in parallel in withstand voltage test or life test, connect a resistance of 20 to 1000 Ω/V or more in series to each capacitor. 3. Storing method, storing conditions 3.1 It must be noted that the solderbility of the external electrode may deteriorated when stored in an atmosphere filled with moisture, dust, or a reactive oxidizing gas (hydrogen chloride, hydrogen sulfide, sulfuric acid). 5.4 If the capacitor is dropped by mistake, its characteristics may be damaged. Don’t use such a capacitor. (If reusing, check the quality sufficiently.) 3.2 Should not location with particularly high temperature and high humidity, and store in conditions not exceeding 35 ℃ and 85 % RH. 3.3 When it is kept for a long term, the solderbility of the external electrode may deteriorate for oxidation of electrode surface.So our recommend keeping-period is within 6month. Further, it's different in the condition depending on the items, so please inquire for details. 4.Usage condition 4.1 When used in high humidity for a long period, characteristic deterioration as low insulation resistance and oxidized electrode may occur due to the humidity absorbed. Please consult us when used in high humidity. 4.2 When using in a corrosive gas (such as hydrogen chloride, hydrogen sulfide,sulfurous acid and Ammonia), the characteristic may be deterioration. Please don't use at such conditions. 4.3 When using in the following conditions, the characteristic may be deterioration. Please don't use at such conditions. ・the place that took water or oil, ・the place that exposed to the direct sunlight, ・the place that radiated ozone, ultraviolet rays and radiation rays. 4.4 Please consider so that dust doesn't collect. That will be the cause of the characteristic deterioration (short circuit, etc.). 5. Handling Pre cautions 5.1 Sudden charging or discharging may cause deterioration of capacitor such as shorting and opening due to charging or discharging current. When charging or discharging, pass through a resistance of 20 to 1000 Ω/V or more. 5.3 Be careful not to scratch the capacitor surface with sharp edges (such as screwdriver, soldering iron, pincers, chassis). Don’t apply excessive load to the lead wire (at the time of re-processing of lead wire, etc.). 5.5 In the case of leaded type capacitor, be careful not to apply excessive force to the lead wire root area, which may cause cracking or separation in the coating resin near the root area. 5.6. No dust or water should be permitted to remain on the surface of capacitor terminals as this may cause electrical leakage or corrosion. 5.7. When used for noise suppression between lines and between line to earth when voltage is more than 30VAC and more than 45VDC, covering peripheral resin part by flame retardant material or flame retardant case (for avoiding fire) is recommended. 5.8. Chip type capacitor is developed assuming normal use of surface mounting parts. Abnormal use (ex: piling up two capacitors, mounting capacitor in upright position, etc.) should not be permitted. Please consult us in advance if used in different way from normal. 6. Additional Points ●The precautions in using film capacitors follow the JEITA RCR-2350 D “Safety Application Guide for fixd plastic film capacitors for use in electronic equipment”. Please refer to the above guideline. ● Product specifications, materials and other points mentioned in the catalog may be changed without notification. ● For further information regarding usage conditions, please contact the following department : Engineering Department Toyama・Matsue Plant Device Solutions Business Division Panasonic Corporation 369 Nogifukutomi, Matsue, Shimane. 690-8527 Japan Tel : (81) 852--32-2252 Design,Specifications are subject to change without notice. Ask factory for technical specifications before purchase and/or use. 15 Whenever a doubt about safety arises from this product, please inform us immediately for technical consultation without fail. May 2015 Panasonic Caution about Safety in Use (Note 1) Rated voltage The maximum voltage that can be applied continuously in spite of temperature is called as the rated voltage in our company. It's different from the standards of JIS and IEC. * Definition of our company The maximum voltage that can be applied continuously within the category temperature range. Even when needing derating voltage at high temperature, the voltage after derating is called the rated voltage. Therefore the maximum voltage that can be applied continuously at upper category temperature is being also called the rated voltage. *Definition of JIS and IEC The maximum voltage that can be applied continuously in the reach of the rated temperature from lower category temperature. The maximum voltage that can be applied continuously at upper category temperature is called the category voltage. There is something to which voltage derating is necessary in the reach of the upper category temperature from rated temperature, and it's called the temperature derated voltage. Design,Specifications are subject to change without notice. Ask factory for technical specifications before purchase and/or use. 16 Whenever a doubt about safety arises from this product, please inform us immediately for technical consultation without fail. May 2015