PEG220 Series, +150ºC

Axial Aluminum Electrolytic Capacitors
PEG220 Series, +150ºC
Overview
Applications
KEMET's PEG220 is an electrolytic capacitor with outstanding
electrical performance. The device has a polarized all-welded
design, tinned copper wire leads, and a negative pole connected
to the case. The PEG220 winding is housed in a cylindrical
aluminum can with a high purity aluminum lid and high
quality rubber gasket. Low ESR is the result of a low resistive
electrolyte/paper system and an all-welded design. Thanks to its
mechanical robustness, the PEG220 is suitable for use in mobile
and aircraft installations with operation up to +150°C.
KEMET's PEG220 is a new generation of high performance axial
electrolytic capacitors. It is designed for automotive applications
with extremely high demands.
Benefits
•
•
•
•
•
•
2,000 hours at +150°C
Very high ripple current
Up to 21A ripple, RMS, continuous load
High vibration resistance
Polarized all-welded design
Outstanding electrical performance
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Part Number System
PEG220
H
F
415
0
Q
E1
Series
Voltage (VDC)
Size Code
Capacitance Code (µF)
Version
Capacitance
Tolerance
Packaging
The second two digits indicate
the two most significant digits
of the capacitance value. The
first digit indicates the total
number digits.
0 = Standard
Axial Aluminum
Electrolytic
H = 25
K = 40
M = 63
See Dimension
Table
Q = -10 +30%
M = ±20%
E1 = Bulk
One world. One KEMET
© KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com
A4014_PEG220 • 9/8/2015
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Axial Aluminum Electrolytic Capacitors – PEG220, +150ºC
Performance Characteristics
Item
Performance Characteristics
Capacitance Range
250 – 4,700 µF
Rated Voltage
25 – 63 VDC
Operating Temperature
-40 to +150°C
Capacitance Tolerance
-10/+30%, (±20% select values) at 100 Hz/+20°C
Shelf Life
5,000 hours at +105°C or 10 years at +40°C 0 VDC
I = 0.003 CV + 4.0 (µA)
Leakage Current
Vibration Test Specifications
C = rated capacitance (µF), V = rated voltage (VDC). Voltage applied for 5 minutes at +20°C.
Procedure
Requirements
1.5 mm displacement amplitude or 20 g maximum
acceleration. Vibration applied for three 22-hour
sessions at 10 – 2,000 Hz (capacitor clamped by body).
No leakage of electrolyte or other visible damage.
Deviations in capacitance and tan δ from initial
measurements must not exceed: Δ C/C < 5%
Standards
IEC 60384–4 long life grade 40/125/56, AEC–Q200
Compensation Factor of Ripple Current (RC) vs. Frequency
Frequency
100 Hz
300 Hz
1 kHz
5 kHz
100 kHz
Coefficient
0.35
0.57
0.80
1.00
1.04
Test Method & Performance
Endurance Life Test
Conditions
Performance
Temperature
Test Duration
Ripple Current
Voltage
Performance
Capacitance Change
Equivalent Series Resistance
Leakage Current
+150°C
1,500 hours (D = 16 mm)
2,000 hours (D = 20 mm)
Maximum ripple current specified in table
The sum of DC voltage and the peak AC voltage must not exceed the rated voltage of the capacitor
The following specifications will be satisfied when the capacitor is tested at +20°C:
Within 15% of the initial value
Does not exceed 200% of the initial value
Does not exceed leakage current limit
© KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com
A4014_PEG220 • 9/8/2015
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Axial Aluminum Electrolytic Capacitors – PEG220, +150ºC
Ordering Options Table
Packaging Kind
Lead and
Packaging Code
Lead Length (mm)
Standard Packaging Option
Bulk (box)
40 ±2
(E1)
Dimensions – Millimeters
END VIEW (+)
SIDE VIEW
LL
D
LL
Polarity Indicators
-
+
d
L
L1
Length to Lead Bend
Size
Code
D
Dimensions in mm
L
L1
d
LL
±2
Approximate
Weight
Grams
1.0
40
8
41
1.0
40
11
33
1.0
40
13
1.0
40
20
1.0
40
24
±0.5
±1
Minimum
±0.03
F
16
26.5
33
G
16
34.5
H
20
26.5
J
20
34.5
41
L
20
42.5
49
© KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com
A4014_PEG220 • 9/8/2015
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Axial Aluminum Electrolytic Capacitors – PEG220, +150ºC
Shelf Life
The capacitance, ESR and impedance of a capacitor will not change significantly after extended storage periods, however the leakage
current will very slowly increase. KEMET products are particularly stable and allow a shelf life in excess of ten years at 40°C. See
sectional specification under each product series for specific data.
Failure Rate
Estimated field failure rate: ≤ 0.15 ppm (failures per year/produced number of capacitors per year).
The expected failure rate for this capacitor range is based on field experience for capacitors with structural similarity.
Environmental Compliance
As an environmentally conscious company, KEMET is working continuously with improvements concerning the environmental effects
of both our capacitors and their production. In Europe (RoHS Directive) and in some other geographical areas like China, legislation
has been put in place to prevent the use of some hazardous materials, such as lead (Pb), in electronic equipment. All products in this
catalog are produced to help our customers’ obligations to guarantee their products and fulfill these legislative requirements. The only
material of concern in our products has been lead (Pb), which has been removed from all designs to fulfill the requirement of containing
less than 0.1% of lead in any homogeneous material. KEMET will closely follow any changes in legislation world wide and makes any
necessary changes in its products, whenever needed.
Some customer segments such as medical, military and automotive electronics may still require the use of lead in electrode coatings.
To clarify the situation and distinguish products from each other, a special symbol is used on the packaging labels for RoHS compatible
capacitors.
Because of customer requirements, there may appear additional markings such as LF = Lead Free or LFW = Lead Free Wires on the
label.
© KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com
A4014_PEG220 • 9/8/2015
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Axial Aluminum Electrolytic Capacitors – PEG220, +150ºC
Table 1 – Ratings & Part Number Reference
VDC
Rated
Capacitance
25
25
25
25
25
40
40
40
40
40
63
63
63
63
63
100 Hz
20°C (µF)
1500
2200
2200
3300
4700
800
1200
1500
2200
2700
250
370
470
680
900
VDC
1
Rated
Capacitance
Size
Code
Ripple Current
Case
Size
F
G
H
J
L
F
G
H
J
L
F
G
H
J
L
DxL
(mm)
16 x 27
16 x 35
20 x 27
20 x 35
20 x 43
16 x 27
16 x 35
20 x 27
20 x 35
20 x 43
16 x 27
16 x 35
20 x 27
20 x 35
20 x 43
Size
Code
Case
Size
Maximum
Rated
Maximum
ESR Maximum
≥ 5 kHz
≥ 5 kHz
≥ 5 kHz
≥ 5 kHz
≥ 5 kHz
100 Hz
125°C (A)1 140°C (A)1 150°C (A)1 125°C (A) 125°C (A) 20°C (mΩ)
13.9
8.8
3.9
4.8
6.1
78
15.8
10.0
4.5
5.8
7.4
56
16.6
10.5
4.7
5.2
6.6
61
19.1
12.1
5.4
6.4
8.1
43
21.0
13.3
5.9
7.4
9.3
32
13.6
8.6
3.9
4.7
5.9
108
15.5
9.8
4.4
5.7
7.2
74
17.1
10.8
4.8
5.4
6.8
68
19.4
12.2
5.5
6.5
8.2
49
20.7
13.1
5.9
7.3
9.2
39
10.5
6.6
3.0
3.6
4.5
233
12.2
7.7
3.5
4.5
5.7
160
14.2
9.0
4.0
4.5
5.7
134
16.3
10.3
4.6
5.6
7.0
94
17.7
11.2
5.0
6.3
7.9
74
Part Number
100 kHz
5 – 100 kHz
20°C (mΩ) 125 – 150°C (mΩ)
42
18.4
31
14.3
36
19
26
14.3
20
11.8
43
19.2
31
14.8
33
17.8
25
13.9
20
12.1
59
32.4
42
23.9
41
25.9
30
19.7
25
16.6
Ripple Current
ESR
PEG220HF4150M
PEG220HG4220M
PEG220HH4220Q
PEG220HJ4330Q
PEG220HL4470Q
PEG220KF3800Q
PEG220KG4120Q
PEG220KH4150Q
PEG220KJ4220Q
PEG220KL4270Q
PEG220MF3250Q
PEG220MG3370Q
PEG220MH3470Q
PEG220MJ3680Q
PEG220ML3900Q
Part Number
Capacitor mounted with low thermal resistance path (heat-sink)
Packaging Quantities
Size Code
Packaging Quantities
Bulk
100
75
125
100
75
F
G
H
J
L
Marking
Part Number
4 Digit Date Code (Year, Week),
Batch Number
KEMET Logo, Polarity Marks
Capacitance, Rated Voltage (VDC)
© KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com
A4014_PEG220 • 9/8/2015
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Axial Aluminum Electrolytic Capacitors – PEG220, +150ºC
Construction
Tinned Copper
Wire Lead (-)
Aluminum Can
Tinned Copper
Wire Lead (+)
Laser Welded
Terminal Tab
Detailed Cross Section
Rubber Gasket
High Purity
Aluminum Lid
High Purity
Aluminum Lid
Laser Welded
Terminal Tab (+)
Margin
Aluminum Can
Paper Spacer Impregnated
with Electrolyte
(First Layer)
Cathode Aluminum
Foil, Etched
(Second Layer)
Tinned Copper
Paper Spacer Impregnated
Wire Lead (+)
with Electrolyte
(Third Layer)
Anode Aluminum Foil, Etched,
Covered with Aluminum Oxide
Rubber Gasket
(Fourth Layer)
Laser Welded
Terminal Tab (-)
Extended Cathode
Tinned Copper
Wire Lead (-)
© KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com
A4014_PEG220 • 9/8/2015
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Axial Aluminum Electrolytic Capacitors – PEG220, +150ºC
Construction cont'd
The manufacturing process begins with the anode foil being
electrochemically etched to increase the surface area and then
“formed” to produce the aluminum oxide layer. Both the anode and
cathode foils are then interleaved with absorbent paper and wound
into a cylinder. During the winding process, aluminum tabs are
attached to each foil to provide the electrical contact.
Extended cathode
Anode foil
The winding is assembled to the capacitor Al-can and to the Al-lid.
The can is filled with electrolyte and the winding is impregnated
during a vacuum treatment. The capacitor is sealed. Throughout
the process, all materials inside the housing must be maintained at
the highest purity and be compatible with the electrolyte.
Each capacitor is aged and tested before being packed. The
purpose of aging is to repair any damage in the oxide layer and
thus reduce the leakage current to a very low level. Aging is carried
out at elevated temperature and is accomplished by applying
voltage to the device while carefully controlling the supply current.
The process takes between 2 and 20 hours, depending on voltage
rating.
Damage to the oxide layer can occur due to a variety of reasons:
• Slitting of the anode foil after forming
• Attaching the tabs to the anode foil
• Minor mechanical damage caused during winding
The following tests are applied for each individual capacitor.
Electrical:
• Leakage current
• Capacitance
• ESR
• Tan Delta
Mechanical/Visual:
• Pull strength test of wire terminals
• Print detail
• Box labels
• Packaging, including packed quantity
Foil tab
Tissues
Cathode foil
Etching
Forming
Winding
Assembly
Filling (elyt)
Impregnation
Sealing
Aging
Testing
Labeling
Packing
© KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com
A4014_PEG220 • 9/8/2015
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Axial Aluminum Electrolytic Capacitors – PEG220, +150ºC
KEMET Corporation
World Headquarters
Europe
Asia
Southern Europe
Sasso Marconi, Italy
Tel: 39-051-939111
Northeast Asia
Hong Kong
Tel: 852-2305-1168
Mailing Address:
P.O. Box 5928
Greenville, SC 29606
Skopje, Macedonia
Tel: 389-2-55-14-623
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Tel: 86-755-2518-1306
www.kemet.com
Tel: 864-963-6300
Fax: 864-963-6521
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Tel: 49-8191-3350800
Corporate Offices
Fort Lauderdale, FL
Tel: 954-766-2800
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Tel: 49-2307-438110
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Northern Europe
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Tel: 44-1480-273082
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Tel: 52-33-3123-2141
Note: KEMET reserves the right to modify minor details of internal and external construction at any time in the interest of product improvement. KEMET does not
assume any responsibility for infringement that might result from the use of KEMET Capacitors in potential circuit designs. KEMET is a registered trademark of
KEMET Electronics Corporation.
© KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com
A4014_PEG220 • 9/8/2015
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Axial Aluminum Electrolytic Capacitors – PEG220, +150ºC
Disclaimer
All product specifications, statements, information and data (collectively, the “Information”) in this datasheet are subject to change. The customer is responsible for checking and
verifying the extent to which the Information contained in this publication is applicable to an order at the time the order is placed.
All Information given herein is believed to be accurate and reliable, but it is presented without guarantee, warranty, or responsibility of any kind, expressed or implied.
Statements of suitability for certain applications are based on KEMET Electronics Corporation’s (“KEMET”) knowledge of typical operating conditions for such applications, but are
not intended to constitute – and KEMET specifically disclaims – any warranty concerning suitability for a specific customer application or use. The Information is intended for use only
by customers who have the requisite experience and capability to determine the correct products for their application. Any technical advice inferred from this Information or otherwise
provided by KEMET with reference to the use of KEMET’s products is given gratis, and KEMET assumes no obligation or liability for the advice given or results obtained.
Although KEMET designs and manufactures its products to the most stringent quality and safety standards, given the current state of the art, isolated component failures may still
occur. Accordingly, customer applications which require a high degree of reliability or safety should employ suitable designs or other safeguards (such as installation of protective
circuitry or redundancies) in order to ensure that the failure of an electrical component does not result in a risk of personal injury or property damage.
Although all product–related warnings, cautions and notes must be observed, the customer should not assume that all safety measures are indicted or that other measures may not
be required.
© KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com
A4014_PEG220 • 9/8/2015
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