C-Series AS-i Master Module

C-Series AS-i Master Module
User manual
AS-i 3.0 specification
Name: en_system_manual_3023.pdf
|
Revision: 1.6
|
Revision date: 2015-04-16
Subject to modifications without notice.
Generally, this manual refers to products
without mentioning existing patents,
utility models, or trademarks.
The absence of any such references does
not indicate that a product is patent-free.
© Bihl+Wiedemann GmbH
Flosswoerthstr. 41
D-68199 Mannheim
C-Series AS-i Master Module
Table of contents
Table of contents
C-Series AS-i Master Module
1
1.1
2
Abbreviations ................................................................................................... 6
General .................................................................................................. 7
2.1
Product information......................................................................................... 7
2.2
Product description and intended use .......................................................... 7
2.3
Conformity statement ...................................................................................... 7
2.4
Certification according to EN ISO 9001:2008 ................................................ 7
2.5
Bihl+Wiedemann hotline ................................................................................. 8
3
Safety..................................................................................................... 9
3.1
Intended use..................................................................................................... 9
3.2
No user-serviceable parts ............................................................................... 9
3.3
General safety information ............................................................................. 9
3.4
Safety Guidelines for Hazardous Locations.................................................. 9
3.4.1
3.5
4
Special Conditions for Hazardous Locations Use in Europe ................................... 10
Disposal .......................................................................................................... 10
Technical Specifications.................................................................... 11
4.1
Data sheet....................................................................................................... 11
4.2
Instructions for cleaning ............................................................................... 12
5
Description .......................................................................................... 13
5.1
LED Indicators................................................................................................ 13
5.2
Connection of the AS-i Master...................................................................... 13
5.2.1
5.3
6
Issue date: 16.4.2015
Symbol catalog ..................................................................................... 6
Connection samples for the AS-i power supply ........................................................ 13
Display and Operating Elements .................................................................. 14
Configuration ...................................................................................... 15
6.1
I/O Data Interpretation ................................................................................... 15
6.2
Output/Input Data Image ............................................................................... 15
6.3
Analog Output/Input Data Image .................................................................. 16
Subject to technical modifications; no responsibility is accepted for the accuracy of this information
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3
C-Series AS-i Master Module
Table of contents
6.3.1
6.3.2
7
Execution Control Flags (EC-Flags) ............................................................................ 16
Slave Lists ...................................................................................................................... 16
Operating the AS-i.............................................................................. 17
7.1
Master Start-Up............................................................................................... 17
7.2
Configuration Mode ....................................................................................... 17
7.3
Examples of address assignment ................................................................ 19
7.3.1
7.3.2
Example of automatic address assignment................................................................ 19
Example of manual address assignment .................................................................... 19
7.4
Abbreviations used within the Status List Control ..................................... 20
7.5
Protected Operating Mode ............................................................................ 20
Appendix: Codes indicated by the Display...................................... 21
9
Your opinion is important to us!....................................................... 22
Issue date: 16.4.2015
8
4
Subject to technical modifications; no responsibility is accepted for the accuracy of this information
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C-Series AS-i Master Module
EC Declaration of Conformity
Issue date: 16.4.2015
EC Declaration of Conformity
Subject to technical modifications; no responsibility is accepted for the accuracy of this information
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5
C-Series AS-i Master Module
Symbol catalog
1.
Symbol catalog
Information!
This symbol indicates important information.
Attention!
This symbol warns of a potential failure. Non-compliance may lead to interruptions of
the device, the connected peripheral systems, or plant, potentially leading to total malfunctioning.
Warning!
This symbol warns of an imminent danger. Non-compliance may lead to personal injuries that could be fatal or result in material damages and destruction.
1.1
Abbreviations
Information!
Issue date: 16.4.2015
Additional information can be found in section <Glossary>.
6
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C-Series AS-i Master Module
General
2.
General
2.1
Product information
This system manual applies to the following Bihl+Wiedemann GmbH equipment:
C-Series AS-i Master Module
BW3023
AS-i master module for compactRIO
Tab. 2-1.
2.2
Product description and intended use
The BW3023 is an AS-interface master according to specification 3.0. It is also
backward compatible because previous specifications (2.0 and 2.1) are supported as well.
It enables configuration, control and diagnosis of up to 31 single slaves or 62 A/B
slaves via LabVIEW.
Fast changing data such as I/O data or execution control flags is directly located
in the SPI frame while slower changing data and data which is only needed in
special situations is located in the command interface.
The LEDs located on the module indicate the current module status, configuration errors or peripheral faults and the activity on AS-i. Diagnostics, which go far
beyond the standard diagnostics facilitate the simple detection of the occasionally
occurring configuration errors and further irritations towards the AS-i communication. So in case of an error the down time of machines can be minimized or you
can initiate preventive maintenance.
The BW3023 is suitable for use in Class I, Div. 2, Groups A, B, C, D, T4 hazardous locations; Class I, Zone 2, AEx nA IIC T4, and Ex nA IIC T4 hazardous locations; and nonhazardous locations only.
2.3
Conformity statement
The C-Series AS-i Master Module has been developed and manufactured in accordance with the applicable european standards and directives.
Information!
The corresponding conformity statement can be found at the very beginning of
this system manual.
2.4
Certification according to EN ISO 9001:2008
Issue date: 16.4.2015
The manufacturer of the product possesses a certified quality assurance system
in accordance with ISO 9001.
Information!
The current certificate can be viewed in internet:
http://www.bihl-wiedemann.de
Subject to technical modifications; no responsibility is accepted for the accuracy of this information
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• D-68199 Mannheim
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7
C-Series AS-i Master Module
General
2.5
Bihl+Wiedemann hotline
If problems or faults occur which you cannot rectify yourself and which are not described in this user‘s manual, please contact the Bihl+Wiedemann GmbH service
hotline.
Phone:
+49 (0) 621-33 996-0 (Central)
Fax:
+49 (0) 621-33 92 22 39
mail:
[email protected]
web:
www.bihl-wiedemann.com
Please make a note (see lateral label) of the following details before calling
Bihl+Wiedemann GmbH:
Device type:
Art.-no.:
Ident.-no.:
Issue date: 16.4.2015
Date of delivery:
8
Subject to technical modifications; no responsibility is accepted for the accuracy of this information
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• Flosswoerthstr. 41
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C-Series AS-i Master Module
Safety
3.
Safety
3.1
Intended use
Warning!
This symbol warns of a possible danger. The protection of operating personnel and the
system against possible danger is not guaranteed if the control interface unit is not
operated in accordance to its intended use.
Warning!
If the equipment is used in a manner not specified by the manufacturer, the protection
provided by the equipment may be impaired!
3.2
No user-serviceable parts
Warning!
No user serviceable parts inside. Do not open!
3.3
General safety information
Warning!
Safety and correct functioning of the device cannot be guaranteed if any operation
other than described in this operation manual is performed. Connecting the equipment
and conducting any maintenance work under power must exclusively be performed by
appropriately qualified personnel. In case a failure cannot be eliminated, the device
must be taken out of operation and inadvertently operation must be prevented. Repair
work must be performed by the manufacturer only. Additions or modifications to the
equipment are not permitted and will void the warranty.
Information!
The operator is responsible for the observation of local safety standards.
3.4
Safety Guidelines for Hazardous Locations
Issue date: 16.4.2015
The BW3023 is suitable for use in Class I, Division 2, Groups A, B, C, D, T4
hazardous locations; Class I, Zone 2, AEx nA IIC T4, and Ex nA IIC T4 hazardous locations; and nonhazardous locations only. Follow these guidelines if you
are installing the BW3023 in a potentially explosive environment. Not following
these guidelines may result in serious injury or death.
Subject to technical modifications; no responsibility is accepted for the accuracy of this information
Internet: www.bihl-wiedemann.de • Flosswoerthstr. 41
• D-68199 Mannheim
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9
C-Series AS-i Master Module
Safety
Caution:
3.4.1
•
Do not disconnect I/O-side wires or connectors unless power has been
switched off or the area is known to be nonhazardous.
•
Do not remove modules unless power has been switched off or the area is
known to be nonhazardous.
•
Substitution of components may impair suitability for Class I, Division 2.
•
For Zone 2 applications, install the system in an enclosure rated to at least
IP54 as defined by IEC 60529 and EN 60529.
Special Conditions for Hazardous Locations Use in Europe
This equipment has been evaluated as
equip-
ment under DEMKO Certificate No. 14 ATEX 1413X and IECEx Certificate
No. IECEx UL 14.0112X. Each module is marked II 3G and is suitable for use in
Zone 2 hazardous locations. If you are using the BW3023 in Gas Group IIC
hazardous locations or in ambient temperatures of – 40 °C  Ta  70 °C, you
must use the device in a chassis that has been evaluated as EEx nA IIC T4,
Ex nA IIC T4, or Ex nL IIC T4 equipment.
3.5
Disposal
Information!
Electronic waste is hazardous waste. Please comply with all local ordinances when
disposing this product!
Issue date: 16.4.2015
The device does not contain batteries that need to be removed before disposing it.
10
Subject to technical modifications; no responsibility is accepted for the accuracy of this information
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• Flosswoerthstr. 41
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phone: +49 621 33 996-0 • fax: +49 621 3 39 22 399
C-Series AS-i Master Module
Technical Specifications
4.
Technical Specifications
4.1
Data sheet
Article No. BW3023: AS-i 3.0 Master for Compact RIO and Labview
Function
AS-i Scope
AS-i I/O data and status information is mapped into the PLC
processor‘s I/O data.
Diagnostics, which go far beyond the standard diagnostics facilitate the simple detection of the occasionally occurring configuration errors and further irritations towards the AS-i
communication.
So in case of an error the down time of machines can be minimized or you can initiate preventive maintenance.
Article No.
BW3023
AS-i
Operating current
approx. 40 mA out of AS-i
approx. 50 mA out of the backplane
Operating voltage
AS-i voltage 29,5 … 31,6 VDC
AS-i cycle time
150 ȝs * (number of slaves + 2)
Total power dissipation
max. 1,5 W
Display
LED AS-i powered (green)
on: AS-i voltage O.K.
LED AS-i active (green)
AS-i normal operation active
LED prj mode (yellow)
configuration mode active
LED config error (red)
on: at least 1 configured AS-i slave is missing, or at least 1 detected AS-i Slave is not configured, or
for at least 1 configured and detected AS-i slave the actual configuration data does not match the
nominal configuration data, or the master is in the startup process
flashing: peripheral fault
Environment
Applied standards
EN 61000-6-2 : 2005
EN 61000-6-4 : 2007 + A1:2011
IEC 60079-0, 6th edition
IEC 60079-15, 4th edition
EN 60079-0 : 2012 + A11:2013
EN 60079-15: 2010
ISA 12.12.01 : 2013
UL 60079-0 : 6th Edition
UL 60079-15 : 4th Edition
CSA C22.2, No 223 : 1987 (R2013)
Operating temperature
-40 °C … +70 °C
Storage temperature
-40 °C … +85°C
Intended environment
for indoor use only
Maximum altitude for use
5000 m
Maximum relative humidity
90%, non condensing
Pollution degree of the intended II
environment
Protection category
acc. EN 60529
Voltage of insulation
housing IP20
(only suitable for use in electrical operating rooms/cabinets with IP54 minimum protection rating)
AS-i to compactRIO: t 500 V
60 VDC CAT I Ch-to-Earth Isolation
Article No.
BW3023
420 g
Dimensions (W / H / D in mm)
23 / 71 / 89
Issue date: 16.4.2015
Weight
Subject to technical modifications; no responsibility is accepted for the accuracy of this information
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11
C-Series AS-i Master Module
Technical Specifications
Attention!
Provision shall be made to prevent the rated voltage being exceeded by the transient
disturbance of more than 140% of the peak rated voltage.
The system shall be mounted in an ATEX/IECEx certified enclosure with a minimum
ingress protection rating of at least IP54 as defined in IEC/EN60529 and used in an
environment of not more than pollution degree 2.
The enclosure must have a door or cover accessible only by the use of a tool.
4.2
Instructions for cleaning
Issue date: 16.4.2015
If you need to clean the module, wipe it with a dry towel.
12
Subject to technical modifications; no responsibility is accepted for the accuracy of this information
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C-Series AS-i Master Module
Description
5.
Description
5.1
LED Indicators
Indicator
Color
AS-i powered
Green
Description
AS-i Master power
Peripheral fault
AS-i active
Green
Normal operation active
prj mode
Yellow
Configuration state
config error
Red
Config error occurred
Tab. 5-2.
5.2
Connection of the AS-i Master
5.2.1
Connection samples for the AS-i power supply
AS-i Master
AS-i Master
max. 5 A
AS-i
- power PELV according to EN
+ supply 50178 (Protective
extra low voltage)
- AS-i Slave
+
- AS-i Slave
+
- AS-i Slave
+
max. 8 A
AS-i
PELV according to EN 50178
- power
+ supply (Protective extra low voltage)
- AS-i Slave
+
Attention!
In the wiring schemes above the current through the AS-i master must not
exceed 5 A.
10
2
0,2 ... 2,5 mm
10
0,2 ... 2,5 mm2
AWG
24 ... 12
Torque
0,5 ... 0,6 Nm
Issue date: 16.4.2015
Temperature rating for cable
105 oC
Use copper conductors only
Subject to technical modifications; no responsibility is accepted for the accuracy of this information
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13
C-Series AS-i Master Module
Description
5.3
Display and Operating Elements
PINs
0/1
AS-i +/AS-i-
2/3
AS-i PWR +/AS-i PWR -
4
FE
Connection AS-i circuit
Supply voltage AS-i circuit
Functional earth
LEDs
3
config error
Configuration error
At least one configured slave is missing, at least one detected slave is not
projected or for at least one projected and detected slave the actual configuration data does not match the nominal configuration data.
0
AS-i powered
The AS-i circuit is sufficiently powered.
1
AS-i active
Normal operation active.
2
prj mode
Issue date: 16.4.2015
The AS-i master is in configuration mode.
14
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C-Series AS-i Master Module
Configuration
6.
Configuration
6.1
I/O Data Interpretation
Fast changing data is directly located in the SPI frame while slower changing data
and data which is only needed in special situations is located in the Command Interface.
Index
Length
[Byte]
Direction Carrier to
Module
Direction Carrier from Module
Reserved
0
16
Reserved
16
32
Output Data Image (ODI) Input Data Image (IDI)
48
256
Analogue Output Data
Image (AODI)
Analogue Input Data Image (AIDI)
304
2
Reserved
Execution Control Flags (EC-Flags)
306
2
Reserved
Reflected HI-Flags
308
8
Reserved
List of active slaves LAS
316
8
Reserved
List of detected slaves LDS
324
8
Reserved
List of projected slaves LPS
332
8
Reserved
List of peripheral faults LPF
340
40
Command Interface
Command Interface
380
4
Checksum
Checksum
= 384
Tab. 6-3.
6.2
Output/Input Data Image
ODI, IDI
Adresse
215
214
213
212
211
210
29
+ 0x00
Slave 3
Slave 2
+ 0x02
Slave 7
Slave 6
:
+ 0x10
27
26
25
24
23
22
21
Slave 1
Slave 0
Slave 5
Slave 4
Slave 1b
Slave 0b
Slave 29b
Slave 28b
20
:
Slave 3b
Slave 2b
:
+ 0x1E
28
:
Slave 31b
Slave 30b
Issue date: 16.4.2015
Tab. 6-4.
Subject to technical modifications; no responsibility is accepted for the accuracy of this information
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15
C-Series AS-i Master Module
Configuration
6.3
Analog Output/Input Data Image
AODI, AIDI
Adresse
215
214
213
212
211
210
29
28
27
26
+ 0x00
Slave 0 1st Channel
+ 0x02
Slave 0 2nd Channel
:
:
+ 0x7E
Slave 15 4th Channel
:
:
+ 0xFE
Slave 31 4th Channel
25
24
23
22
21
20
Tab. 6-5.
6.3.1
Execution Control Flags (EC-Flags)
EC - Flags
Address
215
214
213
212
211
210
29
+ 0x0
28
27
26
25
Pok OR APF NA
24
23
22
CA AAv AAs
21
20
S0
Cok
Tab. 6-6.
Cok: ConfigOk
S0: LDS.0
AAs: AutoAddressAssign
AAv: AutoAddressAvailable
CA: ConfigurationActive
NA: NormalOperationActive
APF: APF
OR: OfflineReady
Pok: PeriperyOk
6.3.2
Slave Lists
LAS, LDS, LPS, LPF
Address
215
214
213
212
211
210
29
28
27
26
25
24
23
22
21
20
+ 0x0
s15 s14 s13 s12 s11 s10
s9
s8
s7
s6
s5
s4
s3
s2
s1
s0
+ 0x2
s31 s30 s29 s28 s27 s26 s25 s24 s23 s22 s21 s20 s19 s18 s17 s16
+ 0x4
s15b s14b s13b s12b s11b s10b s9b s8b s7b s6b s5b s4b s3b s2b s1b s0b
+ 0x6
s31b s30b s29b s28b s27b s26b s25b s24b s23b s22b s21b s20b s19b s18b s17b s16b
Issue date: 16.4.2015
Tab. 6-7.
16
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C-Series AS-i Master Module
Operating the AS-i
7.
Operating the AS-i
The LabVIEW API ships with two examples "AS-i RT Basic.lvproj" and
"AS-i FPGA Basic.lvproj" referenced throughout the rest of this Manual. The examples can be located by the following steps:
7.1
1.
Open LabVIEW if not already opened.
2.
3.
4.
In LabVIEW click Help > Find Examples and then search for "AS-i".
Open the AS-i RT Basic or AS-i FPGA Basic project.
For addition help, click Help > Bihl-Wiedemann in LabVIEW to open the
user manual.
Master Start-Up

Connect the AS-i module as described in section <Connection samples for
the AS-i power supply> and plug the AS-i module into one slot of your powered cRIO chassis. All LEDs of the module should be Off.

Then if you run the example “BW-3023 AS-i Commissioning.vi” as described
in section <Configuration Mode> some LED’s should turn ON, depending on
the state of master.
1.
If the AS-i network is not sufficiently powered.
AS-i powered
AS-i active prj mode
config error
Off
Off
On
If configuration mode is active,
LED is ’on’. Otherwise ’off’.
Tab. 7-8.
2.
If the AS-i network is sufficiently powered.
AS-i powered
AS-i active prj mode
config error
On
On
If there is config
error, LED is ’on’.
Otherwise, ’off’.
If configuration mode is active,
LED is ’on’. Otherwise ’off’.
Tab. 7-9.

7.2
On the VI Frontpanel press the the “Operation Mode” switch and notice your
modules being marked in the address table, then press the “Store Actual
Configuration” button, to turn OFF the Config Error LED.
Configuration Mode
All slaves, except the slave with zero address, that are members of the list of detected slaves (LDS) shall be automatically detected and activated in the above
mentioned way according to AS-i specification.
Issue date: 16.4.2015
Configuration mode is demonstrated in both shipping examples referenced in
section <Examples of address assignment>. The AS-i C-Series module can be
placed into configuration mode by completing the following steps:
1.
Connect the AS-i C-Series module as described in section <Connection of
the AS-i Master>.
2.
Open the “AS-i RT Basic.lvproj” example.
Subject to technical modifications; no responsibility is accepted for the accuracy of this information
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17
C-Series AS-i Master Module
Operating the AS-i
3.
4.
Verify that your cRIO is connected properly by right clicking the target within
your project and going to "Connect"
Open the front panel of the "BW3023 AS-i Commissioning.vi"
Assigning an AS-i Address in the Configuration Mode
Assigning a Slave Address
Connect a new slave in the AS-i network, the state of this slave is showed in
the “Slave List” indicator.
2.
3.
4.
5.
Select the devices old address within the “Old Address” control.
Select the new address within the “New Address” control.
Click the button “Change Slave Address”.
If the indicator “Result Code” is 0, address assignment was successful.
Issue date: 16.4.2015
1.
18
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C-Series AS-i Master Module
Operating the AS-i
Programming the Address in Case of Configuration Errors
1.
Click the button “Store Actual Configuration” to store the current AS-i network configuration for all connected slaves, then repeat step 2 – 5 from
above.
Erasing the Slave Address
1.
Remove a slave from the AS-i network
2.
The status of this slave in “Slave List” indicator should change to P (Projected Only)
Click the button “Store Actual Configuration” to delete the address from the
module.
3.
Automatic Address Assignment ( shall be processed only if):
1.
the Master module execution control mode is the protected mode,
2.
3.
the "Auto_Address_Enable” mode is ON
the "Auto_Address_Assign" mode is set, and If one and only one configured
slave is not detected.
7.3
Examples of address assignment
7.3.1
Example of automatic address assignment
Select an existing Slave (e.g Slave1) within the “Old Address” control.
2.
3.
Select Slave0 within the “New Address” control.
Click the button “Change Slave Address”. The status List should change
like this.
4.
5.
6.
7.
Remove the slave from the AS-i network.
Click button “Operation Mode” to change to protected mode
Connect this slave back to the AS-i network
Address 1 is assigned to this slave automatically.
Example of manual address assignment
1.
Connect a slave to the AS-i network.
2.
If the slave address is zero, the status list should look like this.
Issue date: 16.4.2015
7.3.2
1.
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19
C-Series AS-i Master Module
Operating the AS-i
3.
4.
5.
6.
7.4
7.5
Select Slave0 within the "Old Address" control.
Select the new address (e.g. Slave2) within the "New Address" control.
Click the button "Change Slave Address".
If the indicator "Result Code" is 0, address assignment was successful.
Abbreviations used within the Status List Control
X (O.K.)
The configuration data for the detected AS-i slave matches
the stored configuration data.
D (Detected Only)
An AS-i slave is detected at this address, but it was not
stored before.
P (Projected Only)
An AS-i slave was stored at this address, but it was not
detected.
C (Type Conflict)
The configuration data for the detected AS-i slave does not
match the stored configuration data. The actual exiting configuration of the connected AS-i slave is displayed.
F (Periph. Fault)
The AS-i slave has a peripheral error.
A (Duplicate Addr.)
Two AS-i slaves use the same address.
Protected Operating Mode
Only those slaves shall be activated which are both members of the list of detected slaves (LDS) and members of the list of projected slaves (LPS), and whose
configuration data image (CDI) value equals the permanent configuration data
(PCD) value for that specific slave.
Follow steps 1-5 of section <Configuration Mode> to bring the AS-i network
to Configuration mode
2.
Click the "Operation Mode" control to change to "Protected Mode"
Issue date: 16.4.2015
1.
20
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C-Series AS-i Master Module
Appendix: Codes indicated by the Display
8.
Appendix: Codes indicated by the Display
Bihl+Wiedemann AS-i error codes and warnings are in the range: Range +/389000 to 389099. Errors explanations can be found with the NI LabVIEW environment by clicking Help "Explain Error". A list of error codes is shown below:
Name
Description
-389000
asiErrorAnalogInvalidAddress
Slave address for the analog read or write is
invalid. Solution: Specify an address in the range
of 0 to 31.
-389001
asiErrorAnalogInvalidDataLength
The data length of four 16-bit analog channel is
out of range. Solution: Make sure the data length
is within 8 bytes.
-389002
asiErrorAnalogOperationTimeout
Analog read or analog write timed out. Solution:
Increase timeout and ensure "AS-i Commit.vi"
has been called.
-389003
asiErrorCommandInval- Command request size is out of range. Solution:
idRequestLength
Make sure the length of command request is
smaller than 39 bytes.
-389004
asiErrorCommandTimeout
Timeout occurred waiting for the command
response. Solution: Increase timeout and check
hardware connection.
-389005
asiErrorDigitalInvalidAddress
Slave address for digital read or digital write is
invalid. Solution: Specify an address which is in
the range of 0 to 63.
-389006
asiErrorDigitalInvalidData
Digital data value is invalid. Solution: Specify a
value in the range of 0 to 15.
-389007
asiErrorDigitalInvalidDataImageLength
Digital data image size is out of range. Solution:
Make sure the length of digital data image is
smaller than 33 bytes.
-389008
asiErrorSpiFrameData- CRC check failed between backplane and modFault
ule. SPI communication may be corrupted by
electrical noise. Solution: Reduce noise and contact National Instruments if the error persists.
Issue date: 16.4.2015
Code
Subject to technical modifications; no responsibility is accepted for the accuracy of this information
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• D-68199 Mannheim
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21
C-Series AS-i Master Module
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